Egger BR Eurolight How-To-guide en
Egger BR Eurolight How-To-guide en
Egger BR Eurolight How-To-guide en
industry
www.egger.co.uk
EGGER EuRoliGht
Current design trends demand the use of thicker materials to convey contemporary design and high quality. egger eurolight meets such design requirements with a range of attractive decors and textures in a chunky thickness. to achieve this slab look it is normally necessary to bond a number of materials together (e. g. MdF or MFC) to make up the required thicknesses. this is not only time consuming, but results in a very heavy component which has an impact on both the fabricator and installer. For comparison purposes, eurolight is 50 % lighter than the equivalent thickness of chipboard. eurolight is made from extremely strong 8 mm eurospan chipboard top and bottom layers, combined with a light, yet robust cardboard honeycomb core. this innovative sandwich construction reduces material use and raw material requirements, which in turn means there is a reduction in material, transport and logistic costs for fabricators and manufacturers. not only that, but environmental impact is reduced without compromising strength and stability, a benefit that has implications beyond the industry. Furthermore, no special fittings are required. available in a thickness of 38 and 50 mm, eurolight offers exciting, new, practical and aesthetic benefits to manufacturers and designers alike. this how to start working with eurolight brochure has been designed to make the transition from working with chipboard and MdF to lightweight boards as easy as possible. included in this brochure is a range of possible application ideas to help inspire, as well as fittings information and supplier references to get you started. we have also included simple and straightforward technical information and processing guidelines just in case you need them. Finally we present the new uk stock range of decors including some of our very latest designs such as h1476 st22 Champagne avola and h1713 st9 grey brown ontario walnut.
EuRoliGht benefits
high value appearance
Chunky furniture is in vogue. the great advantage of eurolight is that it looks contemporary and substantial yet is both light and stable.
lightweight
For comparison purposes eurolight is 50 % lighter than the equivalent thickness of chipboard. this opens up a wide range of new possibilities for furniture construction.
environmentally friendly
More effective use of wood as well as better use of transport capacities (which are 25 % higher due to the lower weight of the boards).
h1478 st22 truffle brown avola 50 mm eurolight in combination with w1000 st9 premium white MFC doors
w1000 st9 premium white 50 mm eurolight in combination with w1000 a1 laminate feature wall
simple solutions
simple solutions
9
Cladding Joining eurolight to MFC/MdF Joining eurolight to eurolight internal fittings pages 10 19
advanced solutions
Joining eurolight to eurolight with hidden fittings sliding/Folding doors Floating shelves worktops pages 20 39
advanced solutions product & decor availability processing & technical information
internal doors
1
h1277 st9 light lakeland acacia 50 mm eurolight
simple solutions
the most difficult thing about working with new materials is knowing where to start, which is why we have put together a number of straightforward application ideas to make working with eurolight as simple as possible. the following applications can all be achieved using todays machinery and standard fitting solutions and they do not require frames to be inserted. Cladding Joining eurolight to MFC/MdF Joining eurolight to eurolight internal fittings From our experience, eurolight lightweight boards with 8 mm surface layers (38 mm and 50 mm thick) can be edged directly. 2 mm egger abs edging and egger accent edging (abs) is recommended and normal edge banding machines can be used.
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simple solutions
simple solutions
kitchen adapted from image kindly supplied by omega to show eurolight raw bonded with egger laminate. h3081 st22 hacienda black combined with h3078 st22 hacienda white MFC doors.
claddinG
the easiest way to integrate eurolight into your furniture ranges is to use the material to clad on to an existing piece of furniture. Many companies use this method when starting out with the product as you can achieve the chunky, added value look, but still use the same established method of carcass construction.
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cladding
types of joint
simple solutions 18 mm eurodekor MFC 38 mm or 50 mm eurolight 18 mm eurodekor MFC 38 mm or 50 mm eurolight
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butt joint the most common way of joining eurolight, due to speed and simplicity, is to use a butt joint. Manufacturers and fabricators can join the lightweight boards (with their 8 mm surface layers) directly using commercial wood adhesive, as the carcass provides the necessary support and stability. to secure the eurolight boards in place simply fix standard chipboard screws from the inside of the carcass.
mitre joint in this particular application mitre joints can also be made by using the same method as above. n.b. For applications such as breakfast bars or benches which dont have the support of a carcass underneath, we recommend the use of frames. Chipboard frames can be inserted and then cut and glued into a mitre afterwards. the advantage of this method is that it provides even greater stability through gluing the entire surface. see page 22 for more information.
fixings
standard chipboard screws
advantages use the same standardised method of carcass construction and the same fittings as normal no need to retest the product as the structure and integrity of the carcass remains the same add additional value to your furniture with a chunky, modern look
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matching products in this application the benefits of eggers decor match system become clear. eurodekor MFC and eurolight are available in the same decors to allow manufacturers to use both materials in the same piece of furniture and not compromise on the aesthetic qualities. because most of the decors in our eurolight range (see page 5159) are also available in MFC, MdF, laminate and edging it means that you can easily combine them.
fixings hidden
standard wooden dowels
visable
Cam & dowel (with 5 mm euroscrew thread)
advantages give your furniture a quick and easy makeover, whilst also reducing the weight no need to bond two boards together to create this look, saving you fabrication time and costs eurolight is available in the same decors as the MFC, so there is no compromise on design use basic existing fittings and the same method of construction standards
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fixings hettich vb 36 ht hettich Vb 36 ht 38 (for 38 mm boards) black: 906 638 9 grey: 906 686 4 brown: 907 823 7 white: 907 823 6 hettich Vb 36 ht 50 (for 50 mm boards) black: 906 639 1 grey: 906 686 7 brown: 907 824 6 white: 907 824 5 hettich Cover cap for 36 ht 38 and 36 ht 50 nickel plated: 908 130 2 hettich du321 connecting bolt: hfele rafix 20 hc hfele rafix 20 hC (38 mm & 50 mm) brown: 263 18 102 white: 263 18 702 black: 263 18 302 nickel plated: 263 18 602
902 184 7
hettich Vb 36 ht solution
hfele M20 connecting bolt: hfele tab 20/hc hfele tab 20/32 hC (for 38 mm boards) black: 263 95 332 nickel plated: 263 95 732 hfele tab 20/40 hC (for 50 mm boards) black: 263 95 335 nickel plated: 263 95 735 263 20 131
advantages Fittings readily available in the uk from hettich and hfele standard carcass connection solution ideal for furniture which needs to be mobile, for example in the caravan industry or within schools add additional value to your furniture with a chunky, modern look
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intERnal FittinGs
the 8 mm surface layers of eurolight means that no special fittings are required and your current hinges, drawer runners, shelf supports etc. can still be used. to ensure the best screw holding possible we recommend the use of euroscrews, such as hfele's Varianta screw or hettich's direct fixing screw.
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internal fittings
simple solutions
shelF supports
or
hettich direct fixing screw
hinges
drawer runners
more information... please call hettich on t +44 161 872 9552 or visit www.hettich.com/uk alternatively email hfele at [email protected] or visit www.hafele.co.uk
baCk panels we recommend routering a 5 mm deep groove into the 8 mm surface layer for back panels. gluing the back panels in place is not required.
5 mm
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2
F489 st2 Quartz inox 50 mm eurolight
advanced solutions
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advanced solutions
by inserting frames, wooden blocks or innovative bonding dowels/inserts into your eurolight boards, the surface layers become joined together (mechanically or chemically) to create a homogenous panel which opens up a host of new application possibilities. Joining eurolight to eurolight with hidden fittings sliding doors internal doors Floating shelves worktops
advanced solutions
21
inserting frames
inserting frames along the edges of the board provides further benefits. these include additional screw holding properties and even better bending strength results, which opens up new application possibilities. depending on the application, 2 sided or 4 sided frames can be inserted. we recommend that 1.5 mm of each 8 mm surface layer is milled out for 38 mm eurolight boards and 2 mm is milled out for 50 mm eurolight boards (using standard milling machines) in order to remove the honeycomb core and any residual glue from the surface layers. this provides a smooth clean surface for gluing the frame in place and also ensures that the frame fits securely against the 2 mm recess. the use of standard pVaC glue is recommended. For added flexibility, frames can also be inserted after the boards have been cut to size. suitable frame materials are wood based materials such as chipboard and MdF, or knot free, dried solid wood. Framing options
4 sided frames
diFFerent sized FraMes proVide a Variety oF diFFerent solutions 8 mm frames can be inserted to provide a base upon which to apply edge banding material which is thinner than 2 mm, e.g. laminate edging or 0.8 mm abs edging (2 mm abs edging for example does not require a frame, see page 56 for details). with both 38 mm & 50 mm eurolight boards insert 8 mm frame vertically. 38 mm frames are perfect for postforming, inserting grooves and attaching load bearing fittings. For 38 mm eurolight boards, insert a 25 mm 38 mm frame horizontally. For 50 mm eurolight boards insert a 38 mm 38 mm frame horizontally. 65 mm frames ensure that every possible type of fitting, including door handles and hinges can be used. For 38 mm eurolight boards, insert a 25 mm 65 mm frame horizontally. For 50 mm eurolight boards insert a 38 mm 65 mm frame horizontally. egger can also supply eurolight boards with chipboard frames already inserted (either framed, 2 sided or 4 sided). please contact your egger account manager for minimum order quantities, lead times and prices.
65 mm frames 8 mm frames
38 mm frames
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23
advanced solutions
wooden blocks (chipboard, MdF or solid wood) can be strategically placed around the edges of the board to provide additional stability for specific fittings such as table legs. they can be inserted quickly and with ease on site using the same method as inserting frames (see page 22). as with frames, we recommend the use of pVaC glue. wooden block framing options
wooden block
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spaceoasis spaceoasis w1000 st9 premium white w1000 st9 premium white 50 mm eurolight decor 50 mm eurolight decor
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advanced solutions
inner part
Casing
adhesive cartridge
push inner part until it sits flush in the top surface layer
screw
instructions 1 drill 10 mm diameter hole into top surface in required position. use a drilling depth that ensures that the top surface and core are removed as far as the lower surface layer. 2 push aerofix 100 bonding dowel into drill hole until it mechanically engages. this ensures that screws and bolts can be screwed into the adhesive insert immediately after installation. the bonding dowel should not be subjected to the full mechanical load immediately after installation. 3 the chemical adhesion process takes place when the insert is pressed in. the single-component pur adhesive distributes itself between the upper and lower layers and is fully cured within 16 hours. once the adhesive is cured the insert can be subjected to the maximum load. item numbers for aerofix 100 aerofix for 38 mm boards - 039.70.384 aerofix for 50 mm boards - 039.70.504
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hettich - hettinject every hettinject bonding dowel guides the glue to the upper and lower surface layers via flow channels. this produces a threedimensional, highly stable structure which connects the surface layers. the result is a solution capable of outstanding screw pull out results of between 750 n - 1250 n, up to twice as good as conventional fittings used in chipboard. in terms of gluing, a variety of glue types can be used and the cycle times are short, as little glue is required. glue can be measured individually and changed per dowel depending on the application (4 g of glue per dowel is recommended, but 9 g will result in the highest possible pull out strength). the curing time can also be selected individually, depending on the glue used. always ensure that there is a 1-2 mm space below the dowel so that the glue can bond to the lower surface layer (maximum 3 mm gap).
max. 3 mm gap
Manual proCessing instructions 1 hettinject test cases can be ordered from hettich. 2 drill a hole into the upper surface layer of the eurolight board. 3 insert the bonding dowel. 4 glue is injected with a compressed air gun. the tip seals the dowel from above and ensures a clear screw slot. 5 the glue bonds the dowel to both surface layers across a large area. 6 standard fittings can be mounted when the glue has cured.
drill a hole into the eurolight board, chips can remain in the board. Fit the bonding dowel and glue the dowel simultaneously. the glue bonds the dowel to both surface layers across a large area.
item numbers for hettinject For use with 4 mm diameter screws hettinject 27 (for 38 mm boards) 906 640 6 hettinject 41 (for 50 mm boards) 908 349 2 For use with 6.3 mm diameter screws hettinject 41 (for 50 mm boards) 908 349 2
more information... please call hettich on t +44 161 872 9552 or visit www.hettich.com/uk
50 mm eurolight u104 st2 alabaster in combination with u717 st9 dakar back panels and h1334 st9 light Ferrara oak MFC doors
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fixings nehl nehl - hidden fitting solution upper element: 320038 base element: 320039 standard standard wooden biscuits
Artikel- Nr. 320039 Artikel- Nr. 320038
more information...
Frsmae
12.5 mm 12.5 mm 38 mm
6
12.3
38
12
19
19
19
12
advantages
12.3
8 mm surface layers ensure that any additional fittings such as drawer runners are secured with ease
12 12
38
19
19
19
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advanced solutions
min. 26
38 mm frames
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with bonding insert invisible fittings are now possible with hettichs Vb insert which can be used to connect 38 mm or 50 mm lightweight boards with 8 mm surface layers. a simple drilled hole is all that is needed for its use. the glue for the Vb insert is applied at two points from which it flows through special glue channels to both surface layers, securing the fitting in place. ideal distribution of forces ensures that the finished product can withstand heavy loads. the product is designed to work in combination with the tried and tested twister dowel.
more information... please call hettich on t +44 161 872 9552 or visit www.hettich.com/uk
fixings hettich hettinject Vb insert hettinject Vb insert 38 - 909 798 9 hettinject Vb insert 50 - 909 799 1 hettich twister screw-in dowel du 232 t - galvanized 904 786 1 du 232 t - self-colour 904 764 4
advantages Quick and simple solution for hidden fittings perfect for mid/high end furniture 8 mm surface layers ensure that any additional fittings such as drawer runners can be fixed without problems
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advanced solutions
slidinG/FoldinG dooRs
sliding/Folding doors are very popular where space is at a premium. designers and manufacturers use them in furniture and interior design not only to save space, but often as a design feature. egger eurolight is 50 % lighter than conventional chipboard (in the equivalent thickness). even large partitions can be moved without excessive strength, making structures and designs that ordinarily would not be feasible with heavier materials, possible. the 8 mm thick surface layer means that conventional fittings can be used on sliding doors.
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sliding doors
a 2 sided latitudinal frame is required for the following top running sliding door solutions:
runner
fitting solutions
suitable for:
hettich topline 1210 hettich topline 1230 hfele hawa Junior 80 hfele hawa Junior 120
80 kg 125 kg 80 kg 120 kg
folding doors
runner carriage
bonding dowels such as hettich's hettinject or hfele's aerofix (see page 2627) are required for securing the hinges and runners on for the following folding door solutions:
fitting solutions max. door weight suitable for:
25 kg 60 kg
38 mm only 38 mm & 50 mm
more information... For a wider range of sliding/folding door solutions and advice, please call hettich on t +44 161 872 9552 or visit www.hettich.com/uk alternatively email hfele at [email protected] or visit www.hafele.co.uk
advantages give your furniture a quick and easy makeover, whilst also reducing the weight reduces the weight and potential damages during transportation and installation sliding doors have a tendency to bend when manufactured using standard boards. the rigid sandwich construction of eurolight ensures this is no longer a problem less effort is needed to open the sliding doors perfect for inclusive design
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advanced solutions
38 mm eurolight raw bonded with egger door laminate h835 st9 light oak design
intERnal dooRs
internal doors are playing a more important design role within modern interiors. the use of eurolight with a pre-finished melamine surface that can combine with/complement other furniture within the room could be ideal.
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internal doors
with frames we recommend inserting 65 mm width chipboard or MdF frames along the longitudinal edges of the board to provide support for the locks and hinges. For the top and bottom of the door a 38 mm chipboard or MdF frame is recommended so that the doors can be trimmed to size on site. egger can also supply eurolight with frames already inserted subject to minimum order quantities.
38 mm frame
65 mm frame
65 mm frame
38 mm frame
zoom door collection technically, doors with a melamine faced surface perform better than foiled or painted doors in terms of scratch resistance and abrasion. For projects which require an even better door we also have a stock range of laminates designed especially for internal doors which includes a number of cross grain finishes. egger offer raw eurolight, which is suitable for the fabrication of laminate, see page 43 for further information.
advantages internal door colour matches to other furniture elements using different egger materials eurolight decor is great for internal doors and means that no laminates or veneers need to be bonded thus reducing fabrication costs
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advanced solutions
w1000 st9 premium white 50 mm eurolight in combination with w1000 a1 laminate feature wall
FloatinG shElvEs
38 mm & 50 mm load-bearing, floating shelves with large spans are now possible thanks to the rigidity and strength of eurolight.
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floating shelves
with bonding inserts nehl has developed a bonding insert, which make it possible to construct floating shelves from frameless lightweight boards. using eurolight not only reduces the weight of the shelf, but also increases the loading capacity and spanning distance of the shelves, making the furniture more practical for customers. before milling out the slots (in accordance with the fitting suppliers drilling patterns), the eurolight boards must first be edged with 2 mm abs edging to provide rigidity and support for the inserts. the bonding inserts, are then set and glued in place to the back edge of the shelf. special ducts have been incorporated into both systems to allow the glue to adhere to the top and bottom surface layers. standard metal shelf brackets can be used and fit together with the inserts to automatically lock the shelf in place. both solutions can be secured to all types of walls including brick, concrete and plaster.
fixings nehl nehl wall shelf support - 100097 nehl steel pin for wall shelf support - 100098
advantages excellent bending strength allows for longer spans thicker shelving now much easier to install and fabricate, reducing time and costs shelves can be colour matched to other furniture elements using different egger materials
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advanced solutions
Crestwood F276 st9 arkosa sand eurolight worktop in combination with h3090 st22 driftwood MFC doors
woRktops
eurolight worktops are a significant introduction for the kitchen industry and have been developed following increasing demand for thicker work surfaces. these worktops are lightweight (41 % lighter than 38 mm chipboard worktops) and due to their weight saving are easier to handle, transport and install. the rigid honeycomb core and sandwich construction means that there is no compromise in stability or quality.
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worktops
joining eurolight worktops to make the cut outs for egger type M worktop connectors easier, egger have a specifically developed template. after routering out the underside of the worktop and clearing the excess honeycomb core, the cutter depth should be set so that it cuts a maximum of 4 mm into the top chipboard surface. router in a straight line along the front edge of the cut out to provide the necessary space for the connector to take hold. the access slots of the connector bolts should then be cut into the longitudinal frame of the female cut. hob & sink cut outs due to the honeycomb core cut outs are quick, simple and extend the tooling life. 2 the cut outs should be sealed using eurolight t-profile to prevent against both heat and moisture ingress. For a durable fixing we recommend using egger universal glue, which should be applied on the top and bottom grooves of the eurolight t-profile. 3 as most mounting brackets supplied with sinks are generally designed for 38mm worktops, egger have developed a sink installation adapter to specifically work with thicker worktops. these adapters can be used with most sink brands and are assembled by simply inserting them into the existing mounting brackets. For a more indepth guide to using eurolight worktops please contact us for our eurolight worktops technical brochure.
1
fixings egger eurolight worktop Connectors type M simple and effective worktop connector with a high tensile strength due to bolt system eurolight t-profile - specifically developed for sealing the core. easy to work with & suitable for both hob & sink cut-outs. eurolight sink installation adapter simple adapter to extend the length of current sink clips to use with 50 & 60 mm worktops. works with the majority of current sink brands.
3
advantages offer your customers high value, chunky looking worktops lighter than existing worktops which should result in fewer damages/health and safety issues improved transport utilisation
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advanced solutions
40
41
directly onto 8 mm surface layers From our experience, eurolight lightweight boards with 8 mm surface layers (38 mm and 50 mm thick) can be edged directly. 2 mm egger abs edging and egger accent edging (abs) is recommended and normal edge banding machines can be used. if, however, the edging results are unsatisfactory, the following 2 steps (recommended by hoMag) can improve the result when edging using continuous flow systems: reduce contact pressure of trimming unit from 2 kg/cm2 to 1.5 kg/cm2. reduce the amout of overhanging edging along the length of the board as much as possible. edging can also be applied manually by using pVaC adhesive and then using masking tape to keep the edging in position until the adhesive cures. edges can then be trimmed and finished by hand.
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eurolight raw is ideal for laminating and veneering. we hold almost 100 laminates offering you a wide selection of different decors.
frameless maximum pressure 1.5 kg/cm2 (If the pressure exceeds 1.5 kg/cm2 we recommend the use of shims to prevent the boards being crushed in the press). maximum press time 3 minutes maximum press temperature 90c max temperature (with EGGER Laminate : 70c). framed maximum press temperature 80c max temperature (with EGGER Laminate : 70c).
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suitable for kitchens & bathrooms standard eurolight boards can be used in washrooms and areas with high humidity as long as all exposed edges are sealed. Melamine faced boards have high moisture resistance. laminate surfaces have additional moisture resistance. 2 mm abs edging with pu gluing system is recommended.
50 mm eurolight raw bonded with egger laminate F633 st15 grey brown Metallo
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innovative lighting idea spotlights or lighting strips can be integrated into the eurolight core offering new design possibilities. led lighting is recommended but essentially any type of lighting which operates at below 80C can be used. any cable management issues are solved as the wiring can be routed directly through the honeycomb core where it is effectively invisible.
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internal test results tested internally in partnership with a local university test load 150 kg/m2
board size thickness unloaded deflection deflection after 5 min after 7 days deflection after 14 days
38 mm 38 mm 50 mm 50 mm
deflection standards permanent load in accordance with din 68874-1 test load 150 kg/m2 board size 1025 mm 400 mm deflection results after 28 days 38 mm boards 7.0 mm 50 mm boards 3.0 mm
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eurolight painting grade egger can also supply both 38 mm and 50 mm eurolight boards with a painting grade finish. this offers you an infinite choice of colours and is perfect for projects which require specific corporate colours or a specific ral, pantone or nCs references. we recommend the following types of lacquer: dd pur acyrlic water based edging suggested: 2 mm abs edging (w1000 st9 or u104 st2). sanded down and then lacquered/painted.
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48
eurolight decor
eurolight raw
49
eurolight range
eurolight decor
matching products eurodekor mfc 2800 2070 18 mm egger laminate 3050 1300 0.8 mm
F489 u104
nEw
h1277 h1334
nEw
h1476 h1478 h1615 h1713 h3031 h3070 h3078 h3081 h3090 h3368 h3704
st22 Champagne avola st22 truffle brown avola st9 st9 st9 romana Cherry grey brown ontario walnut dark Cordoba olive
nEw
nEw
nEw
nEw
nEw
st22 natural urbano st22 hacienda white st22 hacienda black st22 driftwood st9 natural lancaster oak
nEw
nEw
nEw
nEw
st15 tobacco aida walnut st9 st9 natural tauern beech premium white
nEw
nEw
nEw
eurolight range
board dimensions
38 mm
50 mm
eurolight raw
50
nEw
nEw
nEw
51
nEw
52
nEw
nEw
53
nEw
54
nEw
55
nEw
nEw
56
nEw
nEw
57
nEw
nEw
58
nEw
59
en_966311_03/10 Cover image kindly supplied by daval. subject to technical modifications and amendments. all decors shown are reproductions. due to variables in the printing process, colours may vary slightly from the actual product. egger reserve the right to amend the range at any time.
egger (uk) limited anick grange road hexham, northumberland ne46 4Js united kingdom t +44 1434 602191 f +44 1434 605103 [email protected]
fritz egger gmbh & co. og holzwerkstoffe weiberndorf 20 6380 st. Johann in tirol austria t +43 50 600-0 f +43 50 600-10111 [email protected]
www.egger.co.uk