Cpu 72 Series
Cpu 72 Series
Cpu 72 Series
CPU 72x
24.05.2019
Table of Contents
1. Processor Modules CPU 72x ...................................................................................... 2
1.1 Overview ...........................................................................................................................2
1.2 Extension Bus and Dimensions .........................................................................................4
1.3 Extensibility .......................................................................................................................7
1.4 Terminal Assignment ........................................................................................................8
1.5 Configuration CPU 72x.................................................................................................... 14
1.6 System Behavior ............................................................................................................. 19
1.7 Technical Data ................................................................................................................ 24
1.8 Accessories: Flash Cassette FMC 701-T ........................................................................ 29
List of Figures
Fig.01: MOBI bus: extension bus plug (view from front) ................................................................4
Fig.02: Dimensions CPU 72x .........................................................................................................4
Fig.03: Processor module CPU 723-T ...........................................................................................5
Fig.04: Processor modules CPU 725-LT/LTH, CPU 727-T/TH ......................................................6
Fig.05: Extensibility CPU 72x ........................................................................................................7
Fig.06: Terminal assignment CPU 723-T .......................................................................................8
Fig.07: Terminal assignment CPU 725-LT/LTH and CPU 727-T/TH ..............................................8
Fig.08: Wiring of power supply (UC) ..............................................................................................9
Fig.09: CAN bus wiring ................................................................................................................ 10
Fig.10: RS-232C wiring ............................................................................................................... 11
Fig.11: Connection of the CPU 723-T digital input ....................................................................... 12
Fig.12: Connection of the CPU 723-T digital output ..................................................................... 12
Fig.13: Connection digital inputs CPU 725-LT/LTH and CPU 727-T/TH ...................................... 13
Fig.14: Connection digital outputs CPU 725-LT/LTH and CPU 727-T/TH .................................... 13
Fig.15: Memory map CPU 72x .................................................................................................... 17
Fig.16: LEDs CPU 723-T, CPU 725-LT/LTH and CPU 727-T/TH ................................................ 19
Fig.17: Battery backup time of the CPU 72x-Tx/CTx ................................................................... 23
Fig.18: Connection diagram digital inputs .................................................................................... 26
Fig.19: Connection diagram interrupt inputs ................................................................................ 27
Fig.20: Connection diagram digital outputs .................................................................................. 28
Fig.21: Dimensions flash cassette FMC 701-T ............................................................................ 29
Fig.22: Mounting the flash cassette ............................................................................................. 29
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CPU 72x
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CPU 72x
Galvanically isolated
CPU 723-T Number
from the logic system
Digital inputs 24 Vdc 4 Yes
1)
Digital inputs 24 Vdc 2 with f C = 25kHz Yes
Digital outputs 24 Vdc / 0.5 A 4 Yes
1)
fC: critical frequency
Galvanically isolated
CPU 725-LT, CPU 727-T Number
from the logic system
Digital inputs 24 Vdc 8 Yes
Digital outputs 24 Vdc / 0.5 A 8 Yes
Galvanically isolated
CPU 725-LTH, CPU 727-TH Number
from the logic system
Digital inputs 36 Vdc 8 Yes
Digital outputs 36 Vdc / 0.5 A 8 Yes
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CPU 72x
MOBI bus
1.2.2 Dimensions
85
155
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CPU 72x
1
FMC 701
CPU 723-T 12
UC/BAT
RUN
2 CAN1
CAN2 Input Output Input
S1 S2
11
3
0V 00 01 0V US 00 01 02 03 04 05 06 07
4 10
S
5 6 7 8 9
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CPU 72x
1
FMC 701
CPU 727-T 11
UC/BAT
RUN
2 CAN1
ERR Input Output
S1 S2
10
3
0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07
4 9
S
5 6 7 8
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CPU 72x
1.3 Extensibility
All CPU 72xs can be expanded with the following modules.
DIT 70x Extension modules with digital inputs
DOT 70x Extension modules with digital outputs
DDT 70x Extension modules with digital inputs and outputs
Knotenmodul Erweiterungen
1. 2. 6.
0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07 0V 00 01 02 03 04 05 06 07 0V 00 01 02 03 04 05 06 07 0V 00 01 02 03 04 05 06 07
S
IMPORTANT
Never connect and disconnect extension modules when the unit is live, since
this may result in irreparable damage to the module.
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CPU 72x
0V 00 01 0V US 00 01 02 03 04 05 06 07
Input Output
S1 S2
0V 00 01 0V US 00 01 02 03 04 05 06 07
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CPU 72x
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CPU 72x
1.4.3 Interfaces
The decentralized processor modules CPU 72x are equipped with one (CPU 725-LT/LTH
and CPU 727-T/TH) or two (CPU 723-T) CAN bus interface and one RS-232 interface.
CPU 725-LT/LT
CAN Bus CPU 723-T CPU 727-T/TH
H
Galvanic separation
1) 1)
CAN1 logic No Yes Yes
1) 1) 1)
CAN1 RS-232C Yes Yes Yes
1) 1) 1)
CAN1 UC Yes Yes Yes
CAN2 logic
1)
Yes — —
1)
CAN2 RS-232C Yes — —
1)
CAN2 UC Yes — —
1) 1) 1)
CAN ground Yes Yes Yes
Test voltage 560 Vac, 800 Vdc
Bit rates setting via DIP switch S1 and/or software
Max. bit rate
CAN1 1 Mbit/s 500 kbit/s 500 kbit/s
CAN2 500 kbit/s — —
Driver Level according ISO 11898 standard
1)
simple insulation
Note
At the beginning and the end of the CAN bus network the terminal resistances
RT = 120 are to put in (see chapter "Installation, Startup, and Operation",
5.2.3 CAN Bus Termination).
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CPU 72x
1.4.3.2 RS-232C
The serial interface RS-232C can be used as data or programming interface.
The connection of the RS-232C interface ensues via the 3 pole connecting terminal (RXD,
TXD and COM).
The maximum bit rate is 38.4 kbit/s.
RS-232C CPU 723-T, CPU 725-LT/LTH and CPU 727-T/TH
Galvanic separation
1)
RS-232C logic Yes
RS-232C CAN
1)
Yes
1)
RS-232C UC Yes
RS-232C ground
1)
Yes
Test voltage 560 Vac, 800 Vdc
Bit rates setting via DIP switch S1 and/or software
Driver Level according ISO 11898 standard
1)
simple insulation
COM
RxD
TxD
IMPORTANT
Do not connect screen on the peripheral side (e.g. PC) with the ground.
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CPU 72x
Interrupt inputs
0V 00 01 0V US 00 01 02 03 04 05 06 07
+
US: 24 Vdc
Interrupt inputs
0V 00 01 0V US 00 01 02 03 04 05 06 07
+
+24 Vdc
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CPU 72x
1.4.4.3 Connection of the CPU 725-LT/LTH and CPU 727-T/TH Digital Inputs
CPUs CPU 725-LT/LTH and CPU 727-T/TH have 8 digital inputs 24/36 Vdc.
These are galvanically isolated from the logic system and have a common 0 V connection.
Input Output
0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07
US
+
1.4.4.4 Connection of the CPU 725-LT/LTH and CPU 727-T/TH Digital Outputs
CPUs CPU 725-LT/LTH and CPU 727-T/TH have 8 digital outputs 24/36 Vdc / 0.5 A.
These are galvanically isolated from the logic system and have a common 0 V connection.
Input Output
0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07
+
US
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CPU 72x
Note
The position of the DIP switches is only read at the start-up phase.
Note
Settings see chapter "Installation, Startup, and Operation",
6.1 CAN Bus Configuration.
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CPU 72x
ON
2 C Yes RAM
1 2 3 4 5 6 7 8
ON
3 C Yes Backup flash EPROM intern
1 2 3 4 5 6 7 8
ON
6 W Yes RAM
1 2 3 4 5 6 7 8
ON
7
1 2 3 4 5 6 7 8
CPU 723-T
W Yes Backup flash EPROM intern
CPU 727-T/TH
CPU 725-LT/LTH C Yes Backup flash EPROM intern
ON
8
1 2 3 4 5 6 7 8
IMPORTANT
On DIP switch S2 the CPU 725-LT/LTH may only take the positions SW 1
and SW 3. Reason: The CPU 725-LT/LTH has no battery !
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CPU 72x
Note
Detailed information to the start-up behavior of the CPU 72x with and without
Flash cassette can be taken in the "System Manual MAS Software",
chapter "MAS Programming", 3.4 Operating statuses and startup behavior.
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CPU 72x
small memory with 256 kB RAM and large memory with 1 MB RAM and
512 kB Flash-EPROM 1 MB Flash-EPROM
Flash RAM
VAR_RETAIN
Backup VAR_RETAIN
Reserve
Parameter
Flash RAM
MOS MOS
Boot SW Boot SW
IMPORTANT
With the small memory CPUs, when the 'Backup/Restore' function is executed
in the CAP1131 programming tool, the whole RAM content is copied into the
flash EPROM, i.e. the user program and the data. When the CPU is started up
in operation mode RUNB, all variables (including warm start variables) are
overwritten with the content of the variables in the flash EPROM!
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CPU 72x
1.5.2 Interfaces
1.5.2.1 CAN Bus Connection
Note
See chapter "Installation, Startup, and Operation", 5.2.3 CAN Bus Termination.
1.5.2.2 RS-232C
The RS-232 interface can be used either as data or as programming interface.
The setting ensues by means of switch 5 of the DIP switch S2.
DIP Switch S2 Function
5
off Data interface
Programming interface (Load of the run time system,
ON
program download, monitoring)
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CPU 72x
UC/BAT UC/BAT
RUN RUN
CAN1 CAN
CAN2 ERR
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CPU 72x
LED UC/BAT
LED UC/BAT shows the status of the UC power supply and the charge status of the Li
battery in the CPU 72x units.
LED status Meaning
off UC power supply < Powerfail threshold
green on UC power supply good
orange on UC power supply good and Low-Battery display
red on UC power supply < Powerfail threshold and Low-Battery display
LED RUN
LED RUN displays the module status and the error status.
LED status Meaning
off User program stopped and no error
green flashing User program in Hold Mode
green on User program running in RUN Mode
Especially with CPU 723-T: the application has stopped and the
red on Watch-Dog-Reset has come on or the C is not running. Other
72x CPUs: the µC is not running.
orange /
Application in Hold Mode and Watch-Dog-Reset is on.
red flashing
orange on Application in RUN Mode and Watch-Dog-Reset is on.
red flashing Fatal error.
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CPU 72x
LED CAN2
LED CAN2 displays the status of CAN communication in the CPU 723-T on the second
CAN bus.
LED status Meaning
off CAN 2 not active
green on CAN 2 no error, normal operating status
Strongly disturbed data-transfer. The warning limit has been
green flashing
reached. CAN communication conditionally possible.
The CAN bus CAN 2 is in 'BUS OFF' state.
red on CAN communication is no longer possible.
The CAN controller has switched off.
LED ERR
LED ERR displays the error status on the CPU 725-LT/LTH and on the CPU 727-T/TH.
LED status Meaning
off No error
red on The Watch-Dog-Reset is occurred
red flashing Fatal error
The decentralized processor modules are trouble resistant according the IEC 61131
standards.
If other types of problems occur, the comportment of the CPU 72x is as follows:
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CPU 72x
1.6.5 Cross-Polarity
The power supply UC is protected against cross-polarity, which is not the case for the
power supply US.
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CPU 72x
WARNING
Non-rechargeable lithium battery
Injury from explosion
Under no circumstances recharge the lithium battery
The lithium battery RBA 721 has a capacity of 3.0 V, 190 mAh. Assuming a typical current
consumption of 10 µA (at 25°C), this corresponds to a backup duration of 750 days. This
value applies if the CPU is never connected to the supply voltage.
If the CPU is operated from the power supply for 12 h per day, for example, this results in
a proportional increase in the backup time. In this case, the backup time is doubled to
4 years.
0
0% 20% 40% 60% 80% 100%
Pow er supplied tim e [%]
IMPORTANT
The service life of the battery is restricted to 5 years even given optimum
backup.
The battery must be renewed after 5 years even in devices that are in store.
Typical current consumption at 25°C is 10 µA
However, current consumption may vary between 5 µA and 40 µA depending
on the temperature.
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CPU 72x
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CPU 72x
Device-specific accessories
Article Art.no. Description
RBA 721 44170224 Replacement battery for CPU 72x-T (except CPU 727-DT)
TBA 710 44170016 Terminal block set for CPU 725/727 with spring terminals
TBA 720 44170033 Terminal block set for CPU 723-T with spring terminals
TBA 730 44570106 Connection terminal for CPU 72x and DDC 72x
FMC 701-T 44170232 Flash cassette with 1MB Flash EPROM
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CPU 72x
Input
LED
0V
IMPORTANT
Paralleling of inputs not allowed!
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CPU 72x
Input
LED
0V
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CPU 72x
FET
O utp ut
LE D
0V
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CPU 72x
FMC 701
40 mm 20 mm
Procedure
To insert the memory cassette, please proceed as follows:
1. Switch off the power supply to the CPU and remove the cover with screwdriver
no. 2.
2. + 3. Insert the memory cassette with the guide groove facing downwards and check
that it is correctly seated.
1 2 3
Stecker Führungsnut
FMC 701
ON ON ON ON ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
® ® ®
IMPORTANT
The memory cassette must not be inserted or removed while the CPU is
powered up. The cassette plug and the CPU must not be touched.
Note
Please check the S2 DIP switch S2 so that the CPU starts up in the correct
mode after the memory cassette has been inserted (see 1.5.1, pg.15).
The procedure for programming the flash cassette is contained in the
"System Manual MAS Software", chapter "MAS Programming", 3.4 Operating
statuses and startup behavior.
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CPU 72x
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