MD Megalinear Oct2019 Web en
MD Megalinear Oct2019 Web en
MD Megalinear Oct2019 Web en
MEGALINEAR
Pescara*
Phone +39 085 9700547
Shanghai
[email protected]
Phone +86 21 5447 1473
[email protected]
Venice
Phone +39 041 929 367
Xi’an
[email protected]
Phone +86 29 86358108
[email protected]
COLOMBIA
Bogotà
Phone + 57 (1) 471 0503
Phone + 57 (1) 893 9890
[email protected]
Cartagena
Phone + 57 (5) 669 3604
Print Edition: February 2019 - Web Edition: October 2019
[email protected] HEADQUARTERS
ITALY Turin
Via S. Lucia, 114
10075 Mathi (Torino)
Phone +39 011 926 8052
[email protected]
www.megadynegroup.com
* Manufacturing locations
INDEX
Classifications 4 STD5 68
MXL 14 ATG10 82
XL 16 ATG20 84
L 18 QST5 86
H 20 QST8 88
XH 24 QST14 90
T2,5 26 GW14 92
T5 28 GW20 94
TT5 32 FLAT 96
T10 34 FC T5 98
T20 40 FC T10 99
RPP5 60
RPP8 62
RPP14 64
INTRODUCTION TO OPEN-END BELTS
2
INTRODUCTION TO OPEN-END BELTS
Megadyne has developed a very wide range of solutions with numerous tooth designs, tensile members and compound,
suitable for all applications.
STANDARD RANGE
MXL • XL • L • H • XH
STD5 • STD8
GW14 • GW20
P1 • P2 • P3 • P4
* Available in Food Contact version.
3
CLASSIFICATIONS
CLASSIFICATIONS
Megalinear Timing Belts are manufactured in thermoplastic polyurethane, with single parallel steel cords. This type of
belts, developed by our Research & Development, offers good running characteristics and high traction loads. They are
especially suited for power transmission and conveying with high loads and speeds. The addition of a nylon coating on
the teeth during production enhances the running properties for specific applications and reduces the noise due to a
lower frictional coefficient. An extra thickness of special coating is also possible on the back of the belt offering extra
protection against aggressive or heavy products.
1. The body of the belts is white thermoplastic polyurethane 92 ShA, characterized by high levels of wear resistance
even in the presence of shock and surge loading.
2. High strength S and Z parallel zinked steel tension members allow high breaking load and extremely low elongation.
The combination of these high grade materials improves belt performances which can be summarised as follows:
• exceptional resistance to abrasion and tooth shear
• low coefficient of friction
1 2
• high flexibility
• ozone and temperature resistance (-25 °C / +80 °C)
• oil, grease and gasoline resistance
BODY
Megalinear belts are manufactured with white thermoplastic Polyurethane 92 ShA as standard.
Special compounds (different hardnesses, special properties) are available on request. Special compound and cords
have to be tested and homologated on the application. Megadyne is not responsible for wrong functioning of special
products. Here under some PU characteristics:
4
CLASSIFICATIONS
CORDS
Standard cord Megalinear is manufactured with S and Z parallel zinked steel cords as standard.
Kevlar Kevlar tension cords are suggested for:
• Non magnetic, for use in drives with metal detectors
• Widely used in the food industry
• Applications in damp evoironement must be avoided
Kevlar cord belts have a lower dimentional stabiliy compared to stell cord belts. Length and
tollerance may change.
HP High Performance cords have 25% more strength capacity than standard cords. They are
recommended for high repeatability applications.
HF High Flexibility cords can accept smaller pulley and idler diameters than standard cords. They
are suitable for multi-shaft drives with severe reverse bending.
HPF High Performance and Flexibility cords have 25% more strength capacity like the HP cords,
but they are more flexible than the HP cords. They are suggested for high performance and
multi-shaft drives.
Stainless steel Stainless steel cords have 25% less strength capacity than standard cords.
They are recommended for water applications.
COATING
Megalinear can be manufactured with special coating on the teeth or on the back. Please check on page 118 and 119.
IDENTIFICATION CODE
Using the information in the table below, it is possible to identify the correct belt for every application.
The code is composed of letters and numbers as the following example::
1 2 3 4 5 6
J + 50 + AT + 10 + 10000 + SPECIAL MANUFACTURES
1) J joined belt.
ML Megalinear belt open-end.
2) 50 this number indicates the width of requested belt. The value is in mm for a belt with a pitch in mm,
and in inches for a belt with a pitch in inches.
3) AT this code composed by letters indicates the selection of profile.
4) 10 this number indicates the standard pitch of the belt. It is expressed in mm.
5) 10000 the last number indicates the length of the belt always in mm regardless of pitch.
6) SPECIAL MANUFACTURES:
• special cords as Kevlar or HP or HF or HPF or stainless steel
• special compound as different hardness 85 ShA or different colours (black - red - yellow - blue)
• extra coating NFT or NFB or AVAFC or Tenax or Linatex or Honey comb or PU black cellulose or PU
yellow or Neoprene rubber.
5
TECHNICAL
TECHNICAL CALCULATION
CALCULATION
TECHNICAL CALCULATION
LINEAR
LINEAR MOTION
MOTION
LINEAR BELT
BELT
MOTION BELT Q
Q
Q
a
a
a M
V
V n11
n
n M
Mttt
V 1
m
m
m
F
F
Fppp zzz11 zzz11
1 F
F 1 d
d
d111
Fuuu
c
c
c rrr11
1
OMEGA
OMEGA
OMEGA LINEAR
LINEAR MOTION
LINEAR
MOTION BELT
MOTION BELT
BELT d
d
d
a
a
a
V
Q
Q
Q F
F V
V
m Fuuu
m
m
zzz11
1 n
n
n111
rrr11 F M
1 F
Fppp M
Mttt
CONvEyOR
CONVEYOR
CONvEyOR BELT
BELT
BELT
Q
Q
Q
a
a
a n M
m
m V
V
V n
n111 M
Mttt
m
F
F
Fppp zzz11 zzz11
1 F
F 1 d
d
d111
Fuuu
c
c
c rrr11
1
The The following pages contain data, formulae and tables that are required to design a new belt drive.
The following
The following pages
following pages contain
pages contain data,
contain data, formulae
data, formulae and
formulae and tables
and tables that
tables that are
that are required
are required to
required to design
to design a
design a new
a new belt
new belt drive.
belt drive.
drive.
For
For critical
For
critical and
critical
and difficult
and
difficult drives,
difficult
drives, it
drives,
it is
isitrecommended
is raccomended
recommended that you
that
that youyoucontact
contact
contact your
our
your supplier’s
For critical and difficult drives, it is recommended that you contact your supplier’s Technical Staff for
Application
supplier’s Technical
Department
Technical Staff
Staff for advice.
for advice.
for advice.
advice.
Symbol
Symbol
Symbol Unit
Unit
Unit Definition
Definition
Definition Symbol
Symbol
Symbol Unit
Unit
Unit Definition
Definition
Definition
a Symbol m/s Unit Definition
acceleration Symbolg Unit Definition
m/s gravity
gravity (9,81)
2 2
a
a m/s
m/s2
2
acceleration
acceleration g
g m/s
m/s2
2
gravity (9,81)
(9,81)
b mm belt width µ – friction
b a mmm/s belt width
acceleration g µ m/s –
gravity friction coefficient
friction
(9,81) coefficient
2 2
b mm belt width µ – coefficient
C – safety factor m Kg conveyed
C
Css b
s –
–mm beltsafetysafety factor
width factor µ m
m – Kg
Kg conveyed mass
conveyed
friction coefficient mass
mass
∆l/
∆l/
∆l/ 00 ‰
‰ elongation
elongation M
M
M Nm
Nm drive
drive torque
torque
00
C
00 ‰ – elongation
safety factor m tt
t Kg Nm
conveyed drive
mass torque
d mm idler n
d
d mm
mm idler pitch
idler pitch diameters
pitch diameters
diameters n
n111 1/min
1/min
1/min revs/min
revs/min (RPM)
revs/min (RPM) of
(RPM) of drive
of drive sprocket
drive sprocket 1
sprocket 1
1
d
d Δl/00 mm
mm‰ elongation
sprocket
sprocket pitch
pitch diameter
diameter Mt P P Nm drive torque
KW
KW drive
drive power
power
d111 mm sprocket pitch diameter P KW drive power
F N n1 Q
F
Fppp d Nmm idlerpretension
N pretension
pitch diameters
pretension Q
Q 1/min N N force
forceofexerted
force
revs/min (RPM)
N exerted
exerted by
by mass
by
drive sprocketmass
mass1 (m)
(m)
(m)
F N peripheral force v m/s belt
F
Fuuu d1 N
Nmm sprocket peripheral
pitch force
peripheral force
diameter P v v KW m/s
m/s belt speed
drive powerbelt speed
speed
F N/cm transmittable Z
F
Fppp spec
spec
Fp
spec
N/cm
N/cm
N transmittable force
transmittable
pretension
force
force Q Z
Z
Ziii N force exerted
number
number
number
by mass
of
of teeth
of teeth
teeth
(m) in
of
of sprocket
of sprocket
sprocket
per
per tooth
tooth per
per unit
unit
per tooth per unit width width
width Z
Zm m number
number of teeth in mesh
number of
of teeth
teeth in mesh on
mesh on driver
on driver
driver
m
MTL
MTL Fu N
N N peripheral
max
max force load
traction
traction load V m/s belt speed sprocket
sprocket (12)
(12)
MTL N max traction load sprocket (12)
BS N breaking strengthper tooth per unit width Zi Z number of number of
BS
BS Fp spec N breaking
NN/cm transmittable
breaking forcestrength
strength Z
Z LLL number of teeth
of teeth of
teeth
teeth of sprocket
number of large
of large pulley
large pulley
pulley
c mm centre distance Z number of teeth of
c
c MTL mm
mmN max centre
centre distance
distance
traction load Z
Zm Z sss number
number
number of teeth of
of teeth
in mesh teeth of small
of
on driversmall
small pulley
pulley
pulley
sprocket (12)
p
p
p belt
belt pitch
pitch
Max BS load isNmaximum
traction
Max traction load is breaking
maximum strength
acceptable
acceptable traction on cords.
traction on cords. Z belt pitch
number of teeth of large pulley
Max traction load is maximum acceptable traction on cords. L
Breaking
Breaking strength is necessary load to break belt cords.
c strength
Breaking strength ismm
is necessary load
centre
necessary to
to break
break belt
loaddistance belt cords.
cords. Zs number of teeth of small pulley
Elongation
Elongation is
is belt
belt elongation
elongation under
under load.
load.
Elongation is belt elongation under load.
p belt pitch
USEFUL
USEFUL
USEFUL FORMULAE
FORMULAE
FORMULAE AND
AND CONvERSION
CONvERSION
ANDacceptable
CONvERSION FACTORS
FACTORS
FACTORS
Max traction load is maximum traction on cords.
Breaking strength is necessary load to break belt cords.
Elongation is belt
d elongation
d •• n under load. V
V •• 19100 V
V •• 19100
n 19100 V • 19100
d111 • n111 V • 19100 19100
V
V=
V =
= 19100
19100 n111 =
n
n =
= d
d
d
d111 =
d =
= n
n
Q
Q=
Q = m ••• g
= m
m g
g
USEFUL FORMULAE
19100 AND CONVERSION d111 FACTORS n111
M
Mtttd•• n
M • n
n•111n 9550
9550
9550
•• P
• P
P F
F d
• d
FVuuu ••• 19100
d111
P
P
P==
= 1 1
M
M
M t =
=
= V • 19100 M
M =
=
Mtd= =
t
V= 9550
9550
9550
t
n
t
1 = n
n
n 1
1
t
1
2000
2000
2000 Q= m•g
19100 1d
1 n1
Mt • n1 9550 • P Fu • d1
P= Mt = Mt =
9550 n1 2000
6
6
6
TECHNICAL CALCULATION
PRE-TENSIONING
The suggested installation tension: Fp = 2 • Fu for linear and omega linear movement applications
Fp = Fu for conveyor applications
CORD CHECK
The maximum allowable tensile load of the belt pitch/width combination selected (see tables on belt data pages):
F
max traction load of choosen belt > p + (Fu • Cs)
2
ELONGATION
When the belt is operating there will be an elongation proportional to max traction load:
7
LINEAR MOTION CALCULATION EXAMPLE (OPEN-END BELT)
LINEAR MOTION CALCULATION EXAMPLE (OPEN-END BELT)
MACHINE DATA
MACHINE DATA
C = 2.000 mm a
C = 2.000 mm
d1 = 76 mm V n1 Mt
d = 76 mm
n1 = 1300 RPM m
n1 = 300 RPM z1 z1
P = 1,8 KW Fu d1
P = 1,8 KW
low fluctuating load
low fluctuating load
c r1
CHOICE
CHOICE OF OF
BELTBELTPITCHPITCHAND ANDSPROCKETS
SPROCKETS
According
According to the
to the beltbelt pitch
pitch selection
selection table
table n.1n.1
on on page
page 10 10 considering
considering thethe values
values of of P and
P and , weselect
n1,n1we selectRPP8
RPP8belt.
belt.
Then we consider the pulley diameter nearest to the requested value and the corresponding
Then we consider the pulley diameter nearest to the requested value and the corresponding n. of teeth n. of teeth (see technical
information
information on page
on page 61).63).
Therefore
Therefore = 30
Z1 =Z130 teeth
teeth (with
(with a pitch
a pitch diameter
diameter of 76,4
of 76,4 mm).
mm).
CALCULATION
CALCULATION OF OF
THETHE EFFECTIVE
EFFECTIvE TENSION
TENSION
Since the drive power is known, Fu can be calculated
Since the drive power is known, Fu can be calculated
19,1 • 106 • P 19,1 • 106 • 1,8
Fu = = = 1500 N
d1 •• 10
19,1 n1 6 • P 76,4 • 300
19,1 • 106 • 1,8
Fu = = = 1500 N
d1 • n1 76,4 • 300
DETERMINATION OF THE BELT WIDTH
DETERMINATION OF THE BELT WIDTH
Fu = from before (1500 N)
Fu • Cs • 10
C
b= F == from
s u
from page
before11(1500
table N)
4, for low fluctuating load Cs = 1,4
Fp spec • Zm
Fu Cs 10
• • Z C
m s
== given
from that
page driver
11 pulley
table haslow
4, for 30 teeth and n.load
fluctuating of teeth
Cs =in1,4
mesh
b=
Fp spec • Zm Zm == 15 butthat
given Zm is pulley
maxdriver 12, then
hasZm30
= 12
teeth and n. of teeth in mesh = 15
1500 • 1,4 • 10
n
b= = 28,2 mm 1
= 300 RPMZm
but max (given)
is 12, then Zm = 12
F 62 • 12 = 62N / cm (refer page 62 at 300 RPM)
n1 = 300 RPM (given)
1500 • 1,4 • 10 p spec
b= = 28,2 mm Fp spec = 62N / cm (refer page 60 at 300 RPM)
62 • 12
Since the next closest width is 30 mm: 30 RPP8 is choosen.
PRE-TENSIONING
Since the next closest width is 30 mm: 30 RPP8 is choosen.
Fp = 2 • Fu Fp = 3000 N
PRE-TENSIONING
CORD CHECK
Fp =From
2 • Fpage
u 62,
Fp =RPP8
3000pitch
N 30 mm wide: max traction load 4750 N
Fp Fp
maxCHECK
CORD traction load > + (Fu • Cs) + (Fu • Cs) = 1500 + 1500 • 1,4
2 2
From page
4750 N >60, RPP8
3600 pitch 30 belt
N selected mmiswide: max traction load 4510 N
acceptable.
F Fp
maxSPROCKET > pIDLER
traction loadAND + (Fu • DIAMETER
Cs) CHECK + (Fu • Cs) = 1500 + 1500 • 1,4
2 2
Ensure that all selected pulley and idler diameters are greater than or equal the minimum values specified on page 63.
4510 N > 3600 N selected belt is acceptable.
ELONGATION
SPROCKET AND IDLER DIAMETER CHECK
Fu • 4 1500 • 4
∆l/00 = = = 1,26 mm/m
Ensure thatmax
all selected
traction pulley
load and idler
4750diameters are greater than or equal the minimum values specified on page 61.
In the dynamic situations you will have an elongation of 1,26 mm per meter of operating belt.
ELONGATION
Fu • 4 1500 • 4
∆l/00 = = = 1,33 mm/m
max traction load 4510
In the dynamic situations you will have an elongation of 1,33 mm per meter of operating belt.
8
CONVEYOR BELT CALCULATION EXAMPLE (JOINED BELT)
CONVEYOR BELT CALCULATION EXAMPLE (JOINED BELT)
MACHINE
MACHINE DATA DATA
C =C5.000
= 5.000
mmmm a
= 100
d1 =d1100 mmmm m V n1 Mt
V = 0,5 m/sm/s
V = 0,5
Fp z1 z1
a = a0,5
= 0,5
m/sm/s
2 2
Fu d1
Guide
Guide in nylon
in nylon
Q = 7000 N N
Q = 4500 c r1
lowlow fluctuating
fluctuating loadload
PRE-TENSIONING
CORD CHECK
F =From
p F so
u
pageF 34, T10 pitch
= 2808
p N 100 mm wide joined: max traction load 5415 N
max traction load > Fp + (Fu • Cs) Fp + (Fu • Cs) = 1810 + (1810 • 1,4)
CORD CHECK
5415
From N >44,
page 4344 N selected
AT10 pitch 100belt
mmiswide
acceptable.
joined: max traction load 8312,5 N
Fp Fp 2808
maxSPROCKET
traction loadAND
> IDLER
+ (Fu •DIAMETER
Cs) CHECK + (Fu • Cs) = + (2808 • 1,4)
Checking technical 2data on page 35 for pulley and
2 idlers, it can be
2 seen that the drive has acceptable pulley diameters.
8312,5 N > 5335 N selected belt is acceptable.
ELONGATION
SPROCKET AND Fu IDLER
•4 DIAMETER
1810 • CHECK
4
∆l/00 = = = 1,33 mm/m
max traction load 5415
Checking technical data on page 45 for pulley and idlers, it can be seen that the drive has acceptable pulley diameters.
In the dynamic situations you will have an elongation of 1,33 mm per meter of operating belt.
ELONGATION
Fu • 4 2808 • 4
∆l/00 = = = 1,35 mm/m
max traction load 8312,5
In the dynamic situations you will have an elongation of 1,35 mm per meter of operating belt.
9
CALCULATION PARAMETERS
P [KW ]
QST14/GW14
RPP14/MTD14
MTD14/AT20
T20/XH
QST8
RPP8/AT10
MTD8
10 H/L/T10
AT5/RPP5
MTD5/STD5
QST5
T5/XL
Table n. 1
125 QST8
T20/XH
100
RPP14/MTD14
75 AT20
QST14/GW14
GW20
50
32
25
16
12
10
Table n. 2
Average values valid for standard steel cord. After belt selection, please check belt resistance on belt data page.
10
CALCULATION PARAMETERS
11
BELT INSTALLATION
BELT INSTALLATION
A major difficulty installing transmission belt is to achieve correct belt tension. Lifetime of support bearings and
A transmission
major difficulty installing
belts transmission
and therefore beltofisthe
reliability to achieve
completecorrect
systembelt tension.
largely Lifetime
depends of optimally
on an support bearings
adjusted and
belt transmis-
tension.
sion belts andis therefore
Pretension the force reliability
needed toofputthetension
completeintosystem largely
the system to depends
avoid the on
beltanjumping
optimally
on adjusted belt
the pulleys astension.
in the
Pretension is the force needed to put tension into the system to avoid the belt jumping on the pulleys as in the example
example below:
below:
Not correct belt installation
Not correct belt installation
For
Fora acorrect
correctsystem
systeminstallation,
installation,all
all applications
applications with Megalinear belt can
with Megalinear can be
besummarised
summarisedaccording
accordingfollowing
followingtwo
two
sketches:
sketches:
1) Linear and omega linear motion belt 2) Conveyor belt
1) Linear and omega linear motion belt 2) Conveyor belt
Mt = Fu • r Mt = Fu • r
Fp
Fp
Fp = Fu
Mt = Fu • r
Fp = 2 • Fu Fp = pretension
F = pretension
Fup= peripheral force (see calculation pag. 8/9)
Fp = 2 • Fu F = peripheral
r =u pulley radius force (see calculation pag. 8/9)
r = pulley radius
PROCEDURE TO MEASURE
The procedure to TO
PROCEDURE measure
MEASUREthe tension of the belt is to use a Belt Tension Gauging Equipement. This device consists of a
small sensing head which is
The procedure to measure the heldtension
acrossofthe
thebelt
belttois be measured.
to use The belt
a Belt Tension is then Equipement.
Gauging tapped to induce the belt
This device to vibrate
consists of aat
itssmall
natural
sensing head which is held across the belt to be measured. The belt is then tapped to induce the belt to vibrateunit.
frequency. The vibrations are detected and the frequency of vibration is then displayed on the measuring at
The relation between belt
its natural frequency. Thestatic tension
vibrations are(TS) and frequency
detected of vibration
and the frequency (f) may beis calculated
of vibration usingonthe
then displayed thefollowing
measuringformula:
unit.
The relation between belt static tension (TS) and frequency of vibration (f) may be calculated using the following formula:
1 Ts
f = • or Ts = 4 • m • t2 • f2 (16)
√
2t m
1 Ts
f= • or Ts = 4 • m • t2 • f2
Where: 2t m
T = Static tension (N)
Where
S :
f = Frequency of vibration in Hertz (Hz)
m = Belt mass per unit length (kg/m)
TS = static tension (N)
t = Free belt span length in meters (m)
f = Frequency of vibration in Hertz (Hz)
m = Belt mass per unit length (kg/m) t = Free belt span length in meters (m)
12
12
BELTINSTALLATION
BELT INSTALLATION
For a correct system functioning and to increase belt life, it is necessary a correct pulley installation: pulleys has to be
parallel and aligned as shown in drawing 1 (correct configuration).
ForIfapulleys
correctare not parallel
system as in drawing
functioning 2, belt could
and to increase fall during
belt life, functioning
it is necessary and thispulley
a correct can provoke damages
installation: to has
pulleys complete
to be
equipment.
parallel and aligned as shown in drawing 1 (correct configuration).
To grant
If pulleys area not
correct beltas
parallel running, α and
in drawing 2, Δx
beltmust befall
could as during
smallerfunctioning
as possible. For
and more
this caninformation, please to
provoke damages contact our
complete
technical staff.
equipment.
To grant a correct belt running, α and Δx must be as smaller as possible. For more information, please contact our tech-
nical staff.
Drawing
Drawing 1 1 Drawing
Drawing22 Drawing 3
Drawing 3
In omega
In omegaapplication to grant
application good
to grant mesh
good between
mesh betweenpulley
pulley
andandteeth and
teeth to to
and respect
respectbelt
beltflexibility
flexibilityavoiding
avoiding exces-
excessive
sivestress
stresson
oncords,
cords,distance
distancedd(as (asdrawing
drawing4)4)has
hastotobe:
be:
Drawing44
Drawing
Moreover
Moreover for for a good
a good drive
drive work,
work, it isitsuggested
is suggested to check
to check
beltbelt straigthness
straigthness as follows:
as follows: Belt
Belt
A
A
BeltBelt width
width
Belt width
Belt width Testing Testing
belt length
belt length Maximum
Maximumsuggested bending
suggested (A) (A)
bending
Till to 20
Tillmm
to 20 mm 1m 1m 3 mm
3 mm
Over 20 mm 20 mm
Over 2m 2m 4 mm
4 mm
13
13
MEGALINEAR MXL OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 017 037 050
STANDARD WIDTHS (mm) 4,318 9,53 12,7
Weight (gr/m) 8 16 24
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000
Fp spec (N/cm) 7,3 7 6,8 6,7 6,6 6,4 5,9 5,7 5,4 5,2 4,9 4,6 4,2 4 3,6 3,25
TRACTION RESISTANCE
Belt width (inch) 017 037 050
Kevlar Max Traction Load (N) 210 420 630
Breaking Strength (N) 850 1700 2550
Elongation at MTL (mm/m) 8 8 8
Average values
14
MEGALINEAR MXL OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Kevlar cords 12 15 30 12 20
Df
d
15
MEGALINEAR XL OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 025 037 050 075 100 150 200
STANDARD WIDTHS (mm) 6,35 9,53 12,7 19,05 25,4 38,1 50,8
Weight (gr/m) 15 20 30 45 60 90 120
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 19 19 18 18 17 17 16 15 15 14 13 13 12 11 10 9 8 7
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (inch) 025 037 050 075 100 150 200
Steel Max Traction Load (N) 155 250 375 625 840 1310 1750
Breaking Strength (N) 625 1000 1500 2500 3375 5250 7000
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 210 335 505 845 1140 1775 2365
Breaking Strength (N) 845 1350 2025 3380 4565 7100 9465
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
Stainless Max Traction Load (N) 85 140 210 355 480 – –
Breaking Strength (N) 355 570 855 1425 1920 – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 3,8 – –
Average values
16
MEGALINEAR XL OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 10 15 30 10 30
Kevlar cords 10 15 30 10 20
Stainless steel cords 13 15 35 13 35
Df
d
17
MEGALINEAR L OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 037 050 075 100 150 200 400
STANDARD WIDTHS (mm) 9,53 12,7 19,05 25,4 38,1 50,8 101,6
Weight (gr/m) 35 45 65 90 135 180 325
Cleats
Different back coating materials see page 118
3,6
1,9
9,525
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 37 36 35 35 34 33 31 29 28 27 24 23 20 19 16 15 13 11
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (inch) 037 050 075 100 150 200 400
Steel Max Traction Load (N) 600 800 1340 1805 2810 3750 7500
Breaking Strength (N) 2410 3215 5360 7235 11255 15005 26260
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 595 795 1330 1795 2790 3720 7445
Breaking Strength (N) 2390 3190 5320 7180 11170 14895 26065
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
Stainless Max Traction Load (N) 470 625 1045 1410 – – –
Breaking Strength (N) 1880 2505 4180 5640 – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 – – –
Average values
18
MEGALINEAR L OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 15 20 60 15 60
Kevlar cords 15 20 60 15 60
Stainless steel cords 18 20 65 18 65
Df
d
19
MEGALINEAR H OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 050 075 100 150 200 300 400 600
STANDARD WIDTHS (mm) 12,7 19,05 25,4 38,1 50,8 76,2 101,6 152,4
Weight (gr/m) 55 80 110 160 215 325 430 645
Cleats
Different back coating materials see page 118
4,3
2,29
12,7
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 44 43 42 41 40 39 36 34 33 31 29 27 24 22 19 17 16 12
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (inch) 050 075 100 150 200 300 400 600
Steel Max Traction Load (N) 1050 1785 2415 3675 5040 8065 11760 12480
Breaking Strength (N) 4200 7140 9660 14700 20160 30660 41160 43680
Elongation at MTL (mm/m) 4 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 895 1535 2050 3205 4360 7020 10260 15240
Breaking Strength (N) 3590 6155 8205 12825 17440 26675 35910 53350
Elongation at MTL (mm/m) 8 8 8 8 8 8 8 8
Stainless Max Traction Load (N) 805 1370 1855 2825 3875 – – –
Breaking Strength (N) 3230 5490 7425 11305 15500 – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 3,8 – – –
Average values
20
MEGALINEAR H OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 14 20 80 14 60
Kevlar cords 14 20 80 14 60
Stainless steel cords 18 20 80 18 65
Df
d
21
MEGALINEAR H WIDE OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 800 1000 1200 1600 2000
STANDARD WIDTHS (mm) 203,2 254 304,8 406,4 508
Weight (gr/m) 410 510 615 820 1020
4,3
2,29
12,7
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000
Fp spec (N/cm) 31 30 29 29 28 27 25 24 23 21 20 19
TRACTION RESISTANCE
Belt width (inch) 800 1000 1200 1600 2000
Kevlar Max Traction Load (N) 8350 10260 12310 16415 20520
Breaking Strength (N) 29240 35910 43090 57455 71820
Elongation at MTL (mm/m) 8 8 8 8 8
Average values
22
MEGALINEAR H WIDE OPEN-END
FLEXION RESISTANCE
zmin Idler min dia (mm) zmin Idler min dia (mm)
Kevlar cords 20 80 14 60
Df
d
23
MEGALINEAR XH OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 100 150 200 300 400 600
STANDARD WIDTHS (mm) 25,4 38,1 50,8 76,2 101,6 152,4
Weight (gr/m) 250 400 530 795 1060 1625
Fishbone
Ribbed
Cleats 6,35
11,2
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000
Fp spec (N/cm) 115 111 108 105 103 101 92 86 81 78 70 65 57 51 43 37
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (inch) 100 150 200 300 400 600
Steel Max Traction Load (N) 3800 5935 8075 13000 19000 28225
Breaking Strength (N) 15200 23750 32300 49400 66500 98800
Elongation at MTL (mm/m) 4 4 4 4 4 4
Kevlar Max Traction Load (N) 4215 6675 9135 14800 21690 32940
Breaking Strength (N) 16870 26710 36555 56240 75920 115290
Elongation at MTL (mm/m) 8 8 8 8 8 8
Stainless Max Traction Load (N) 2865 4480 6095 – – –
Breaking Strength (N) 11475 17930 24385 – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 – – –
Average values
24
MEGALINEAR XH OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 18 20 180 18 150
Kevlar cords 18 20 180 18 150
Stainless steel cords 23 25 180 23 165
Df
d
25
MEGALINEAR T2,5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 16 20
Weight (gr/m) 14 23 28
TH
W ID
1,3
0,7
2,5
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000
Fp spec (N/cm) 9 8,7 8,4 8,2 8,1 7,9 7,3 7 6,7 6,4 6 5,7 5,2 4,9 4,4 4
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 16 20
Steel Max Traction Load (N) 105 170 215
Breaking Strength (N) 435 695 870
Elongation at MTL (mm/m) 4 4 4
Average values
26
MEGALINEAR T2,5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cord 10 18 15 10 18
Df
d
27
MEGALINEAR T5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 6 10 16 25 32 50 75 100 150
Weight (gr/m) 15 20 35 55 70 105 160 215 330
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 24 23 23 22 22 22 20 19 19 18 17 16 15 14 12 11 11 9
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 6 10 16 25 32 50 75 100 150
Steel Max Traction Load (N) 185 375 500 840 1060 1750 2400 3220 3640
Breaking Strength (N) 750 1500 2000 3375 4250 7000 9125 12250 12750
Elongation at MTL (mm/m) 4 4 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 395 795 1060 1795 2260 3720 5110 6860 7750
Breaking Strength (N) 1595 3190 4255 7180 9040 14895 19415 26065 27130
Elongation at MTL (mm/m) 8 8 8 8 8 8 8 8 8
HP Max Traction Load (N) – 585 780 1315 1655 2730 3745 5025 –
Breaking Strength (N) – 2340 3120 5265 6630 10920 14235 19110 –
Elongation at MTL (mm/m) – 4 4 4 4 4 4 4 –
HF Max Traction Load (N) – 490 655 1105 1390 2295 3150 4225 –
Breaking Strength (N) – 1965 2620 4425 5575 9180 11970 16070 –
Elongation at MTL (mm/m) – 5 5 5 5 5 5 5 –
Stainless Max Traction Load (N) 105 210 285 480 – – – – –
Breaking Strength (N) 425 855 1140 1920 – – – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 – – – – –
Average values
28
MEGALINEAR T5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 10 15 30 10 30
Kevlar cords 12 15 30 12 30
High Power cords 15 15 40 15 60
High Flexibility cords 10 12 30 10 30
Stainless steel cords 15 18 40 15 40
Df
d
29
MEGALINEAR T5 WIDE OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 250 500
Weight (gr/m) 500 1000
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000
Fp spec (N/cm) 17 16 16 15 15 15 14 13 13 12 12 11
TRACTION RESISTANCE
Belt width (mm) 250 500
Kevlar Max Traction Load (N) 5300 10600
Breaking Strength (N) 18550 37100
Elongation at MTL (mm/m) 8 8
Average values
30
MEGALINEAR T5 WIDE OPEN-END
FLEXION RESISTANCE
zmin Idler min dia (mm) zmin Idler min dia (mm)
Kevlar cords 15 45 12 45
Df
d
31
MEGALINEAR TT5 FOR KNITTING MACHINE
BELT CHARACTERISTICS
TH TH
WID WID
3 2,8
1,2 1,2
5 5
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 24 23 23 22 22 22 20 19 19 18 17 16 15 14 12 11 11 9
TRACTION RESISTANCE
Belt width (mm) 10
Steel Max Traction Load (N) 375
Breaking Strength (N) 1500
Elongation at MTL (mm/m) 4
Kevlar Max Traction Load (N) 795
Breaking Strength (N) 3190
Elongation at MTL (mm/m) 8
Average values
32
MEGALINEAR TT5 FOR KNITTING MACHINE
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 10 15 30 10 30
Kevlar cords 12 15 30 12 30
33
MEGALINEAR T10 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 12 16 25 32 50 75 100 150
Weight (gr/m) 50 75 115 145 225 340 435 680
Fishbone
Ribbed
SUPERGRIP PVC 2,5
4,5
Cleats 10
Different back coating materials see page 118
TOOTH PROFILE ACCORDING ISO 17396
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 51 49 48 47 46 45 41 39 37 36 33 31 28 25 22 20 18 14
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 12 16 25 32 50 75 100 150
Steel Max Traction Load (N) 1050 1470 2410 3045 5040 8065 10830 12480
Breaking Strength (N) 4200 5880 9660 12180 20160 30660 41160 43680
Elongation at MTL (mm/m) 4 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 895 1150 2050 2565 4360 7020 9450 15240
Breaking Strength (N) 3590 4615 8205 10260 17440 26675 35910 53350
Elongation at MTL (mm/m) 8 8 8 8 8 8 8 8
HP Max Traction Load (N) 1660 2135 3800 4750 8075 13000 17500 28225
Breaking Strength (N) 6650 8550 15200 19000 32300 49400 66500 98800
Elongation at MTL (mm/m) 4 4 4 4 4 4 4 4
HF Max Traction Load (N) 1100 1540 2530 3190 5280 8450 11345 13070
Breaking Strength (N) 4400 6160 10120 12760 21120 32120 43120 45760
Elongation at MTL (mm/m) 5 5 5 5 5 5 5 5
HPF Max Traction Load (N) – 2385 4240 5300 9010 14505 19525 31495
Breaking Strength (N) – 9540 16960 21200 36040 55120 74200 110240
Elongation at MTL (mm/m) 5 5 5 5 5 5 5 5
Stainless Max Traction Load (N) 805 1130 1855 2340 3875 – – –
Breaking Strength (N) 3230 4520 7425 9365 15500 – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 3,8 – – –
Average values
34
MEGALINEAR T10 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 12 20 60 12 60
Kevlar cords 15 20 60 15 60
High Power cords 15 20 100 15 100
High Flexibility cords 12 15 50 12 50
High Power Flexible cords 14 20 80 14 80
Stainless steel cords 15 20 70 15 70
Df
d
35
MEGALINEAR T10 WITHOUT GAP OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 16 25 32 50 75
Weight (gr/m) 74 115 148 230 345
TH
W ID
4,5
2,5
10
without GAP
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 51 49 48 47 46 45 41 39 37 36 33 31 28 25 22 20 18 14
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 16 25 32 50 75
Steel Max Traction Load (N) 1365 2310 2940 4830 7955
Breaking Strength (N) 5460 9240 11760 19320 30240
Elongation at MTL (mm/m) 4 4 4 4 4
Kevlar Max Traction Load (N) 1665 2820 3330 5640 8910
Breaking Strength (N) 6665 11285 13335 22570 33855
Elongation at MTL (mm/m) 8 8 8 8 8
Average values
36
MEGALINEAR T10 WITHOUT GAP OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 12 20 60 12 60
Kevlar cords 15 20 60 15 60
Df
d
37
MEGALINEAR T10 WIDE OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 200 250 300 400 450 500
Weight (gr/m) 410 510 615 820 920 1020
10
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000
Fp spec (N/cm) 36 34 34 33 32 31 29 27 26 25 23 22
TRACTION RESISTANCE
Belt width (mm) 200 250 300 400 450 500
Kevlar Max Traction Load (N) 8350 10255 12310 16560 18610 20810
Breaking Strength (N) 29240 35905 43090 57965 65150 72845
Elongation at MTL (mm/m) 8 8 8 8 8 8
Average values
38
MEGALINEAR T10 WIDE OPEN-END
FLEXION RESISTANCE
zmin Idler min dia (mm) zmin Idler min dia (mm)
Kevlar cords 20 60 15 60
Df
d
39
MEGALINEAR T20 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25 32 50 75 100 150
Weight (gr/m) 185 235 370 550 735 1095
Fishbone
Ribbed
Cleats 5
8
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 102 98 95 93 91 89 81 76 72 68 62 57 50 45 38 33 29
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25 32 50 75 100 150
Steel Max Traction Load (N) 3800 4750 8075 13000 17500 28225
Breaking Strength (N) 15200 19000 32300 49400 66500 98800
Elongation at MTL (mm/m) 4 4 4 4 4 4
Kevlar Max Traction Load (N) 4215 5620 9135 14800 19975 32940
Breaking Strength (N) 16870 22495 36555 56240 75920 115290
Elongation at MTL (mm/m) 8 8 8 8 8 8
HP Max Traction Load (N) 5190 6920 11245 18210 24580 40530
Breaking Strength (N) 20760 27680 44980 69200 93420 141860
Elongation at MTL (mm/m) 4 4 4 4 4 4
HF Max Traction Load (N) 4240 5300 9090 14505 – –
Breaking Strength (N) 16960 21200 36040 55120 – –
Elongation at MTL (mm/m) 5 5 5 5 – –
HPF Max Traction Load (N) 5775 7700 12510 20260 – –
Breaking Strength (N) 23100 30800 50050 77000 – –
Elongation at MTL (mm/m) 5 5 5 5 – –
Stainless Max Traction Load (N) 2865 3585 6095 – – –
Breaking Strength (N) 11475 14345 24385 – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 – – –
Average values
40
MEGALINEAR T20 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 15 25 120 15 120
Kevlar cords 15 25 120 15 120
High Power cords 20 25 150 20 150
High Flexibility cords 15 20 120 15 120
High Power Flexible cords 18 25 120 18 120
Stainless steel cords 20 25 130 20 130
Df
d
41
MEGALINEAR AT3 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 20 25 50
Weight (gr/m) 20 45 60 115
TH
WID
TOOTH PROFILE ACCORDING ISO 17396
1,9
1,1
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 24 24 24 23 23 23 22 21 21 20 19 18 16 15 14 13 12 10
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 20 25 50
Steel Max Traction Load (N) 410 820 1065 2170
Breaking Strength (N) 1640 3280 4260 8690
Elongation at MTL (mm/m) 4 4 4 4
Average values
42
MEGALINEAR AT3 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 20 25 30 20 30
Df
d
43
MEGALINEAR AT5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 6 10 16 25 32 50 75 100
Weight (gr/m) 20 35 50 80 105 165 245 340
APL
Cleats
2,7
Different back coating materials see page 118 1,2
5
TOOTH PROFILE ACCORDING ISO 17396
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 35 35 35 34 34 34 32 31 30 29 27 26 24 22 19 18 16 13
Minimum suggested number of teeth in clamp for linear movement: 7 - HP/HPF cords minimum suggested number of teeth in clamp 10
TRACTION RESISTANCE
Belt width (mm) 6 10 16 25 32 50 75 100
Steel Max Traction Load (N) 400 670 1070 1805 2275 3750 5145 6910
Breaking Strength (N) 1605 2680 4285 7235 9110 15005 19560 26260
Elongation at MTL (mm/m) 4 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 395 665 1060 1795 2260 3720 5110 6860
Breaking Strength (N) 1595 2660 4255 7180 9040 14895 19415 26065
Elongation at MTL (mm/m) 8 8 8 8 8 8 8 8
HP Max Traction Load (N) – 840 1470 2415 3045 5040 – –
Breaking Strength (N) – 3360 5880 9660 12180 20160 – –
Elongation at MTL (mm/m) – 4 4 4 4 4 – –
HF Max Traction Load (N) – 685 1100 1855 2335 3850 – –
Breaking Strength (N) – 2750 4400 7425 9350 15400 – –
Elongation at MTL (mm/m) – 5 5 5 5 5 – –
HPF Max Traction Load (N) – 880 1540 2530 3190 5280 – –
Breaking Strength (N) – 3520 6160 10120 12760 21120 – –
Elongation at MTL (mm/m) – 5 5 5 5 5 – –
Stainless Max Traction Load (N) 310 520 835 1410 – – – –
Breaking Strength (N) 1250 2090 3340 5640 – – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 – – – –
Average values
44
MEGALINEAR AT5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 15 15 60 15 25
Kevlar cords 15 25 60 15 25
High Power cords 25 25 60 25 40
High Flexibility cords 12 13 40 12 25
High Power Flexible cords 20 24 40 20 40
Stainless steel cords 15 18 65 15 60
Df
d
27 42,97 41,74
45
MEGALINEAR AT10 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 16 25 32 50 75 100 150
Weight (gr/m) 90 160 185 290 435 580 890
APL
Fishbone
4,5
2,5
Ribbed
Cleats 10
TRACTION RESISTANCE
Belt width (mm) 16 25 32 50 75 100 150
Steel Max Traction Load (N) 2270 4000 5160 8590 13800 18600 30600
Breaking Strength (N) 9100 16100 20200 34300 52500 70700 105000
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 2105 4215 5620 9135 14800 19980 32940
Breaking Strength (N) 8435 16870 22495 36555 56240 75920 115290
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
HP Max Traction Load (N) 3460 5190 6920 11245 18210 24580 40530
Breaking Strength (N) 13840 20760 27680 44980 69200 93420 141860
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
HF Max Traction Load (N) 2385 4240 5300 9010 14505 19525 31495
Breaking Strength (N) 9540 16960 21200 36040 55120 74200 110240
Elongation at MTL (mm/m) 5 5 5 b 5 5 5 5
HPF Max Traction Load (N) 3850 5775 7700 12510 20260 27355 45100
Breaking Strength (N) 15400 23100 30800 50050 77000 103950 157850
Elongation at MTL (mm/m) 5 5 5 5 5 5 5
Stainless Max Traction Load (N) 1610 2865 3585 6095 – – –
Breaking Strength (N) 6455 11475 14345 24385 – – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 – – –
Average values
46
MEGALINEAR AT10 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 15 20 120 15 50
Kevlar cords 15 20 120 15 50
High Power cords 25 25 150 25 80
High Flexibility cords 15 20 80 15 50
High Power Flexible cords 16 20 100 16 60
Stainless steel cords 19 25 110 19 110
Df
d
47
MEGALINEAR AT10 WITHOUT GAP OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25 32 50 75 100
Weight (gr/m) 160 205 320 480 640
without GAP
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 74 72 71 71 70 69 65 62 60 58 53 50 44 40 35 30 27 20
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25 32 50 75 100
Steel Max Traction Load (N) 3560 4510 7835 12750 17250
Breaking Strength (N) 14250 18050 31350 48450 65550
Elongation at MTL (mm/m) 4 4 4 4 4
Average values
48
MEGALINEAR AT10 WITHOUT GAP OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 15 20 120 15 50
Df
d
49
MEGALINEAR AT20 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25 32 50 75 100 150 200
Weight (gr/m) 225 310 480 720 960 1425 1935
APL
Fishbone
8
Ribbed 5
Cleats 20
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 147 144 142 139 137 135 126 119 112 107 97 88 76 67 58 43 35
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25 32 50 75 100 150 200
Steel Max Traction Load (N) 5190 6920 11245 18210 24580 40530 53380
Breaking Strength (N) 20760 27680 44980 69200 93420 141860 186840
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 4215 5620 9135 14800 19980 32940 41775
Breaking Strength (N) 16870 22495 36555 56240 75920 115290 146220
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
HP Max Traction Load (N) - 10400 16000 25260 34525 56685 74970
Breaking Strength (N) - 41600 64000 96000 131200 198400 262400
Elongation at MTL (mm/m) - 4 4 4 4 4 4
HF Max Traction Load (N) 5775 7700 12510 20260 27355 45100 59400
Breaking Strength (N) 23100 30800 50050 77000 103950 157850 207900
Elongation at MTL (mm/m) 5 5 5 5 5 5 5
Average values
50
MEGALINEAR AT20 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 18 25 180 18 120
Kevlar cords 18 25 180 18 120
High Power cords 25 25 250 25 160
High Flexibility cords 18 25 150 18 120
Df
d
51
MEGALINEAR MTD3 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 20 25 50
Weight (gr/m) 20 45 60 115
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 23 23 22 22 22 22 21 20 20 19 18 17 16 15 13 12 11 9
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 20 25 50
Steel Max Traction Load (N) 410 820 1065 2170
Breaking Strength (N) 1640 3280 4260 8690
Elongation at MTL (mm/m) 4 4 4 4
Average values
52
MEGALINEAR MTD3 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 20 20 30 20 30
Df
d
53
MEGALINEAR MTD5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 15 25 50
Weight (gr/m) 35 50 80 165
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 34 34 33 33 33 32 31 30 29 28 26 25 23 21 19 17 16 13
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 15 25 50
Steel Max Traction Load (N) 670 1005 1805 3750
Breaking Strength (N) 2680 4020 7235 15005
Elongation at MTL (mm/m) 4 4 4 4
Kevlar Max Traction Load (N) 665 995 1795 3720
Breaking Strength (N) 2660 3990 7180 14895
Elongation at MTL (mm/m) 8 8 8 8
Stainless Max Traction Load (N) 520 780 1410 –
Breaking Strength (N) 2090 3135 5640 –
Elongation at MTL (mm/m) 3,8 3,8 3,8 –
Average values
54
MEGALINEAR MTD5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 16 16 50 16 25
Kevlar cords 16 16 50 16 25
Stainless steel cords 18 20 65 18 65
Df
d
55
MEGALINEAR MTD8 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 15 20 30 50 85 100
Weight (gr/m) 65 85 120 185 325 530 650
Fishbone
Ribbed
5,6
Cleats 3,4
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 67 66 65 64 63 63 59 57 54 52 48 45 40 37 31 28 24 18
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 15 20 30 50 85 100
HP = Standard Max Traction Load (N) 1425 2135 3085 4750 8075 14750 17500
Breaking Strength (N) 5700 8550 12350 19000 32300 56050 66500
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 765 1150 1535 2565 4360 7965 9450
Breaking Strength (N) 3075 4615 6155 10260 17440 30265 35910
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
HF Max Traction Load (N) 840 1365 1890 2940 5040 9170 10830
Breaking Strength (N) 3360 5460 7560 11760 20160 34860 41160
Elongation at MTL (mm/m) 5 5 5 5 5 5 5
Stainless Max Traction Load (N) 1075 1610 2330 3585 6095 – –
Breaking Strength (N) 4300 6455 9320 14345 24385 – –
Elongation at MTL (mm/m) 3,8 3,8 3,8 3,8 3,8 – –
Average values
56
MEGALINEAR MTD8 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
HP = Standard 20 22 100 20 50
Kevlar cords 20 22 100 20 50
High Flexibility cords 20 20 80 20 40
Stainless steel cords 24 28 110 24 80
Df
d
57
MEGALINEAR MTD14 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25 40 55 85 100 115
Weight (gr/m) 260 400 555 850 1000 1150
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 115 113 111 109 108 106 99 93 88 84 76 69 60 52 46 34 28
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25 40 55 85 100 115
Steel Max Traction Load (N) 5190 8650 12745 20485 24580 30150
Breaking Strength (N) 20760 34600 48440 77850 93420 105530
Elongation at MTL (mm/m) 4 4 4 4 4 4
Kevlar Max Traction Load (N) 4215 7030 10360 16650 19980 24500
Breaking Strength (N) 16870 28120 39365 63270 75920 85765
Elongation at MTL (mm/m) 8 8 8 8 8 8
Average values
58
MEGALINEAR MTD14 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 26 28 180 26 120
Kevlar cords 26 28 180 26 120
Df
d
59
MEGALINEAR RPP5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 15 25 30 50 75
Weight (gr/m) 40 60 100 120 195 292
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 37 36 36 36 35 35 33 32 30 30 27 26 24 23 21 19 18 15
Minimum suggested number of teeth in clamp for linear movement: 7 - HP cords minimum suggested number of teeth in clamp 10
TRACTION RESISTANCE
Average values
60
MEGALINEAR RPP5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 15 16 60 15 20
Kevlar cords 15 16 60 15 20
Stainless steel cords 18 18 65 18 65
High power cords 20 22 60 20 40
Df
d
61
MEGALINEAR RPP8 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 15 20 30 50 85 100
Weight (gr/m) 65 100 130 195 330 560 655
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 76 75 74 73 72 71 65 62 60 57 53 50 45 42 38 35 32 25
Minimum suggested number of teeth in clamp for linear movement: 7- HP cords minimum suggested number of teeth in clamp 10
TRACTION RESISTANCE
Average values
62
MEGALINEAR RPP8 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 18 20 100 18 45
Kevlar cords 18 20 100 18 45
High power cords 30 34 180 30 60
PULLEYS (HP belts can’t work on RPP or MTD standard pulleys, a special profile is required. Please contact
Megadyne staff for more information)
PE N° N°
S HA L Dp De Dp De
IAL ED Teeth Teeth
P EC QUIR B1 18 45,86 44,49 44 112,04 110,67
S RE
IS B2 22 56,02 54,65 48 122,23 120,86
24 61,12 59,74 54 137,51 136,14
26 66,21 64,84 64 162,97 161,60
28 71,30 69,93 72 183,35 181,97
30 76,39 75,02 80 203,72 202,35
32 81,49 80,12 90 229,18 227,81
34 86,58 85,21 112 285,20 283,83
36 91,67 90,30 144 366,69 365,32
Dm
Dp
De
Df
d
63
MEGALINEAR RPP14 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 40 55 85 115 150
Weight (gr/m) 505 610 1080 1465 1958
Cleats
Different back coating materials see page 118
10
6
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 140 137 135 133 131 128 118 111 105 101 91 84 75 62 52 40 30
Minimum suggested number of teeth in clamp for linear movement: 8
TRACTION RESISTANCE
Belt width (mm) 40 55 85 115 150
Steel Max Traction Load (N) 15200 22000 35000 51025 67310
Breaking Strength (N) 60800 83600 133000 178600 235600
Elongation at MTL (mm/m) 4 4 4 4 4
Average values
64
MEGALINEAR RPP14 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 32 34 250 32 145
Df
d
65
MEGALINEAR RPP14XHP OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 40 55 85 115 150
Weight (gr/m) 640 900 1380 1890 2485
TH
W ID
10,2
6
14
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 140 137 135 133 131 128 118 111 105 101 91 84 75 62 52 40 30
Minimum suggested number of teeth in clamp for linear movement: 12
TRACTION RESISTANCE
Belt width (mm) 40 55 85 115 150
Steel Max Traction Load (N) 19800 30316 47365 69940 92570
Breaking Strength (N) 79200 115200 180000 244800 324000
Elongation at MTL (mm/m) 4 4 4 4 4
Average values
66
MEGALINEAR RPP14XHP OPEN-END
FLEXION RESISTANCE
PULLEYS (XHP belts can’t work on RPP or HTD standard pulleys, a special profile is required. PLS contact Megadyne
staff for more information)
PE N° N°
S HA L Dp De Dp De
IAL IRED
Teeth Teeth
EC U
SP REQ B1 32 142,60 139,81 72 320,86 318,07
IS B2 34 151,52 148,73 80 356,51 353,72
36 160,43 157,64 90 401,07 398,28
38 169,34 166,55 112 499,11 496,32
40 178,25 175,46 144 641,71 638,92
44 196,08 193,29 168 748,66 745,87
48 213,90 211,11 192 855,61 852,82
56 249,55 246,76 216 962,57 959,78
64 285,20 282,41
Dm
Dp
De
Df
d
67
MEGALINEAR STD5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 15 25 50
Weight (gr/m) 35 50 80 165
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 34 34 33 32 31 30 29 27 25 24 22 20 17 15 12 10 8 3
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 15 25 50
Steel Max Traction Load (N) 670 1005 1805 3750
Breaking Strength (N) 2680 4020 7235 15005
Elongation at MTL (mm/m) 4 4 4 4
Average values
68
MEGALINEAR STD5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 12 13 60 12 20
Df
d
69
MEGALINEAR STD8 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 10 12 15 20 30 50 85
Weight (gr/m) 65 75 85 120 185 325 530
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 64 62 58 56 54 51 48 46 44 42 38 35 31 27 23 20 17
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 10 12 15 20 30 50 85
HP = Standard Max Traction Load (N) 1425 1660 2135 3085 4750 8075 14750
Breaking Strength (N) 5700 6650 8550 12350 19000 32300 56050
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 1110 1295 1665 2405 3705 6295 11505
Breaking Strength (N) 4445 5185 6665 9630 14820 25190 43715
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
HF Max Traction Load (N) 840 1050 1365 1890 2940 5040 9170
Breaking Strength (N) 3360 4200 5460 7560 11760 20160 34860
Elongation at MTL (mm/m) 5 5 5 5 5 5 5
Average values
70
MEGALINEAR STD8 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
HP = standard 20 24 100 20 50
Kevlar cords 20 24 100 20 50
High Flexibility cords 16 24 60 22 40
Df
d
71
MEGALINEAR HG OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (inch) 150 200 300 400 600
STANDARD WIDTHS (mm) 38,1 50,8 76,2 101,6 152,4
Weight (gr/m) 230 285 395 500 800
13
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 44 43 42 41 40 39 36 34 33 31 29 27 24 22 19 17 16 12
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (inch) 150 200 300 400 600
Steel Max Traction Load (N) 3675 5040 8065 11760 11520
Breaking Strength (N) 14700 20160 30660 41160 40320
Elongation at MTL (mm/m) 4 4 4 4 4
Kevlar Max Traction Load (N) 3205 4360 7015 10260 14360
Breaking Strength (N) 12825 17440 26675 35910 50270
Elongation at MTL (mm/m) 8 8 8 8 8
Average values
72
MEGALINEAR HG OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 20 22 160 20 80
Kevlar cords 20 22 160 20 80
N° N°
38° Dp De Dp De
Teeth Teeth
13,5 20 80,85 79,48 34 137,45 136,08
22 88,94 87,57 36 145,53 144,16
24 97,02 95,65 38 153,62 152,25
26 105,11 103,74 40 161,70 160,33
28 113,19 111,82 44 177,87 176,50
7,5 30 121,28 119,91 48 194,04 192,67
32 129,36 127,99 60 242,55 241,18
Dp
Dp
De
De
73
MEGALINEAR TG5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25 32 50
Weight (gr/m) 70 85 120
38°
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 24 23 23 22 22 22 20 19 19 18 17 16 15 14 12 11 11 9
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25 32 50
Steel Max Traction Load (N) 840 1060 1750
Breaking Strength (N) 3375 4250 7000
Elongation at MTL (mm/m) 4 4 4
Kevlar Max Traction Load (N) 1795 2260 3720
Breaking Strength (N) 7180 9040 14895
Elongation at MTL (mm/m) 8 8 8
Average values
74
MEGALINEAR TG5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 25 28 80 25 60
Kevlar cords 25 28 80 25 60
5
Dp
De
75
MEGALINEAR TG10 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25TG10K13 32TG10K13 50TG10K13 75TG10K13 100TG10K13 50TG10K6
Weight (gr/m) 190 250 290 390 495 240
2
2 4,5 +/- 0,3
4,5 +/- 0,3
5,3 8,5
38°
38°
6
13
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 51 49 48 47 46 45 41 39 37 36 33 31 28 25 22 20 18 14
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25TG10K13 32TG10K13 50TG10K13 75TG10K13 100TG10K13 50TG10K6
Steel Max Traction Load (N) 2415 3045 5040 8065 10830 5040
Breaking Strength (N) 9660 12180 20160 30660 41160 20160
Elongation at MTL (mm/m) 4 4 4 4 4 4
Kevlar Max Traction Load (N) 2050 2565 4360 7020 9450 4360
Breaking Strength (N) 8205 10260 17440 26675 35910 17440
Elongation at MTL (mm/m) 8 8 8 8 8 8
Stainless Max Traction Load (N) 1855 2340 3875 – – 3875
Breaking Strength (N) 7425 9365 15500 – – 15500
Elongation at MTL (mm/m) 3,8 3,8 3,8 – – 3,8
Average values
76
MEGALINEAR TG10 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 25 28 80 25 80
Kevlar cords 25 28 80 25 80
Stainless steel cords 31 34 90 31 90
25 79,58 77,73
38° 38° 27 85,94 84,10
6,5 13,5 30 95,49 93,65
32 101,86 100,01
36 114,59 112,74
40 127,32 125,48
5 7,5 48 152,79 150,94
60 190,99 189,14
Dp
Dp
De
De
77
MEGALINEAR TG20 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 50 75 100
Weight (gr/m) 375 590 770
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 102 98 95 93 91 89 81 76 72 68 62 57 50 45 38 33 29
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 50 75 100
Steel Max Traction Load (N) 8075 13000 17500
Breaking Strength (N) 32300 49400 66500
Elongation at MTL (mm/m) 4 4 4
Kevlar Max Traction Load (N) 9135 14800 19975
Breaking Strength (N) 36555 56240 75920
Elongation at MTL (mm/m) 8 8 8
Average values
78
MEGALINEAR TG20 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 30 33 140 30 120
Kevlar cords 30 33 140 30 120
N° N°
Dp De Dp De
38° Teeth Teeth
13,5 30 190,99 188,13 40 254,65 251,80
32 203,72 200,86 48 305,58 302,73
36 229,18 226,33 60 381,97 379,12
7,5
Dp
Dp
De
De
79
MEGALINEAR ATG5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 25 32 50
Weight (gr/m) 95 120 180
38°
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 35 35 35 34 34 34 32 31 30 29 27 26 24 22 19 18 16 13
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 25 32 50
Steel Max Traction Load (N) 1805 2275 3750
Breaking Strength (N) 7235 9110 15005
Elongation at MTL (mm/m) 4 4 4
Average values
80
MEGALINEAR ATG5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 25 28 100 25 80
5
Dp
De
81
MEGALINEAR ATG10 OPEN-END
BELT CHARACTERISTICS
STANDARD
WIDTHS 25 ATG10K13 32 ATG10K13 50 ATG10K13 75 ATG10K13 100 ATG10K13 150 ATG10K13 50 ATG10K6
(mm)
Weight (gr/m) 180 230 330 465 620 930 290
6
width) is only on request.
K6 - Nylon fabric teeth including guide (fabric K6 on complete K13
width) is standard version.
2
Nylon fabric teeth excluding
4,5 +/- 0,3guide (2 fabric strips
2
5,3
4,5 +/- 0,3
8,5
on teeth only) is only on request. 38°
38°
6
TOOTH RESISTANCE 13
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000 8000
Fp spec (N/cm) 74 72 71 71 70 69 65 62 60 58 53 50 44 40 35 30 27 20
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
25 32 50 75 100 150 50
Belt width (mm)
ATG10K13 ATG10K13 ATG10K13 ATG10K13 ATG10K13 ATG10K13 ATG10K6
Steel Max Traction Load (N) 3800 4750 8075 13000 17500 28225 8075
Breaking Strength (N) 15200 19000 32300 49400 66500 98800 32300
Elongation at MTL (mm/m) 4 4 4 4 4 4 4
Kevlar Max Traction Load (N) 4215 5620 9135 14800 19980 32940 9135
Breaking Strength (N) 16870 22495 36555 56240 75920 115290 36555
Elongation at MTL (mm/m) 8 8 8 8 8 8 8
HP Max Traction Load (N) 5190 6920 11245 18210 24580 40530 -
Breaking Strength (N) 20760 27680 44980 69200 93420 141860 -
Elongation at MTL (mm/m) 4 4 4 4 4 4 -
Stain-
Max Traction Load (N) 2865 3585 6095 – – – 6095
less
Breaking Strength (N) 11475 14345 24385 – – – 24385
Elongation at MTL (mm/m) 3,8 3,8 3,8 – – – 3,8
Average values
82
MEGALINEAR ATG10 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 25 28 120 25 80
Kevlar cords 25 28 120 25 100
High Power cords 40 40 160 40 120
Stainless steel cords 32 34 130 32 130
25 79,58 77,73
38° 38° 27 85,94 84,10
6,5 13,5 30 95,49 93,65
32 101,86 100,01
36 114,59 112,74
40 127,32 125,48
5 7,5 48 152,79 150,94
60 190,99 189,14
Dp
Dp
De
De
83
MEGALINEAR ATG20 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 75 150
Weight (gr/m) 795 1500
38°
13
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750 1000 1500 2000 3000 4000 5000
Fp spec (N/cm) 147 144 142 139 137 135 126 119 112 107 97 88 76 67 58 43 35
Minimum suggested number of teeth in clamp for linear movement: 7
TRACTION RESISTANCE
Belt width (mm) 75 150
Steel Max Traction Load (N) 18210 40530
Breaking Strength (N) 69200 141860
Elongation at MTL (mm/m) 4 4
Average values
84
MEGALINEAR ATG20 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 30 34 180 30 160
N° N°
Dp De Dp De
38° Teeth Teeth
13,5 30 190,99 188,13 40 254,65 251,80
32 203,72 200,86 48 305,58 302,73
36 229,18 226,33 60 381,97 379,12
7,5
Dp
Dp
De
De
85
MEGALINEAR QST5 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 12 24
Weight (gr/m) 60 120
Different back coating materials see page 118
Please ask the feasibility to customer service or OEM team.
1,91 3,60
WIDTH
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500 750
Fp spec (N/cm) 38 37 37 36 36 35 34 33 32 31 30
RPM (1/min) 1000 1250 1500 1750 2000 2500 3000 3500 4000 5000 8000
Fp spec (N/cm) 28 27 26 25 24 22 21 19 19 17 11
TRACTION RESISTANCE
Belt width (mm) 12 24
Steel Max Traction Load (N) 1135 2497
Breaking Strength (N) 4200 9240
Elongation at MTL (mm/m) 4 4
Average values
86
MEGALINEAR QST5 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 16 25 60 16 30
PULLEYS
N° N°
Dp De Dp De
Teeth Teeth
16 25,46 24,32 30 47,75 46,60
18 28,65 27,50 32 50,93 49,79
20 31,83 30,69 36 57,30 56,15
21 33,42 32,28 40 63,66 62,52
22 35,01 33,87 44 70,03 68,89
24 38,20 37,05 48 76,39 75,25
26 41,38 40,24 60 95,49 94,35
28 44,56 43,42 72 114,59 113,45
87
MEGALINEAR QST8 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 16 25 32 50
Weight (gr/m) 85 145 180 300
Steel cords HP
RPM (1/min) 1000 1250 1500 1750 2000 2500 3000 3500 4000 5000 8000
Fp spec (N/cm) 57 54 51 48 46 43 40 37 35 31 23
Minimum suggested number of teeth in clamp for linear movement: 7-HP cords minimum suggested number of teeth in clamp 10
TRACTION RESISTANCE
Belt width (mm) 16 25 32** 50**
Steel Max Traction Load (N) 2610 4275 5460 8785
Breaking Strength (N) 10450 17100 21850 35150
Elongation at MTL (mm/m) 4 4 4 4
HP Max Traction Load (N) 3740 6545 8415 14025
Breaking Strength (N) 13840 24220 31140 51900
Elongation at MTL (mm/m) 4 4 4 4
Average values
88
MEGALINEAR QST8 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 20 30 120 20 50
High Power cords 30 32 150 30 80
PULLEYS
N° N°
Dp De Dp De
Teeth Teeth
18 45,84 44,47 36 91,68 90,30
22 56,02 54,65 38 96,77 95,40
24 61,12 59,75 40 101,86 100,49
26 66,21 64,84 44 112,05 110,68
28 71,30 69,93 48 122,23 120,86
30 76,40 75,03 52 132,42 131,05
32 81,49 80,12 60 152,79 151,42
34 86,58 85,21
89
MEGALINEAR QST14 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 35 52,5 70 105
Weight (gr/m) 400 600 800 1200
14 14
WIDTH
RPM (1/min) 1000 1250 1500 1750 2000 2500 3000 3500 4000
Fp spec (N/cm) 96 89 83 77 72 64 57 50 47
Minimum suggested number of teeth in clamp for linear movement: 7- XHP cords minimum suggested number of teeth in clamp 10
TRACTION RESISTANCE
Belt width (mm) 35 52,5 70** 105**
Steel Max Traction Load (N) 11200 17680 23575 36210
Breaking Strength (N) 44800 67200 89600 137600
Elongation at MTL (mm/m) 4 4 4 4
XHP Max Traction Load (N) 15155 26525 34105 53050
Breaking Strength (N) 57600 100800 129600 201600
Elongation at MTL (mm/m) 4 4 4 4
Average values
90
MEGALINEAR QST14 OPEN-END
FLEXION RESISTANCE
zmin zmin Idler min dia (mm) zmin Idler min dia (mm)
Standard steel cords 32 32 200 32 140
Extra high power cords 32 32 200 32 140
PULLEYS
N°
Dp De
Teeth
32 142,61 139,81
34 151,52 148,73
36 160,43 157,64
38 169,35 166,55
40 178,26 175,46
48 213,91 211,12
91
MEGALINEAR GW14 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 50 100 150 200
Weight (gr/m) 740 1500 2250 3000
Different back coating materials see page 118
TH
WID
10
6
14
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500
Fp spec (N/cm) 155 152 149 147 145 142 131 123 116 112
TRACTION RESISTANCE
Belt width (mm) 50 100 150 200
Steel Max Traction Load (N) 28400 60600 92800 123100
Breaking Strength (N) 108000 230400 352800 468000
Elongation at MTL (mm/m) 5,5 5,5 5,5 5,5
Average values
92
MEGALINEAR GW14 OPEN-END
FLEXION RESISTANCE
PULLEYS Suggestions: material steel.- Use only pulley with gw profile. – Flanges 3,5mm fixed with screws.
B2= belt’s width+16 mm.
N°
L Dp De
Teeth
B1 32 142,60 139,80
B2 34 151,52 148,72
36 160,43 157,63
38 169,34 166,54
40 178,25 175,45
44 196,08 193,28
48 213,90 211,10
56 249,56 246,76
64 285,21 282,41
Dm
Dp
De
Df
d
72 320,86 318,06
80 356,51 353,71
90 401,07 398,27
93
MEGALINEAR GW20 OPEN-END
BELT CHARACTERISTICS
STANDARD WIDTHS (mm) 50 100 150 200
Weight (gr/m) 1050 2030 3040 4060
TH
WID
14,30
8,57
20
TOOTH RESISTANCE
RPM (1/min) 0 20 40 60 80 100 200 300 400 500
Fp spec (N/cm) 210 207 198 192 187 182 168 158 150 144
TRACTION RESISTANCE
Belt width (mm) 50 100 150 200
Steel Max Traction Load (N) 37900 78900 120000 161000
Breaking Strength (N) 144000 300000 456000 612000
Elongation at MTL (mm/m) 5,5 5,5 5,5 5,5
Average values
94
MEGALINEAR GW20 OPEN-END
FLEXION RESISTANCE
PULLEYS Suggestions: material steel.- Use only pulley with gw profile. – Flanges 3,5mm fixed with screws.
B2= belt’s width+16 mm.
N°
L Dp De
Teeth
B1 38 241,92 237,60
B2 40 254,65 250,33
44 280,11 275,79
48 305,58 301,26
56 356,51 352,19
64 407,44 403,12
72 458,37 454,05
80 509,30 504,98
Dm
Dp
De
Df
d
95
MEGALINEAR FLAT OPEN-END
BELT CHARACTERISTICS
10 P1 20 P1 25 P2 50 P2 75 P2 100 P2
Weight (gr/m) 20 40 135 245 370 490
Polyurethane 92 ShA blue blue white white white white
Width tolerance(mm) 10 +/-0,5 20 +/-0,5 25 +/-0,5 50 +/-0,5 75 +/-0,5 100 +/-0,5
Thickness (mm) 1+/-0,1 1+/-0,1 2+/-0,2 2+/-0,2 2+/-0,2 2+/-0,2
Gap Straight Straight Straight Straight Straight Straight
WIDTH
P1
P2 P3
H
IDT
H DT
W WI
P4
THICKNESS
THICKNESS
TRACTION RESISTANCE
Belt width (mm) 10 P1 20 P1 25 P2 50 P2 75 P2 100 P2
Steel Max Traction Load (N) 490 980 3800 8075 13000 17500
Breaking Strength (N) 1965 3935 15200 32300 49400 66500
Elongation at MTL (mm/m) 4 4 4 4 4 4
HP Max Traction Load (N) – – 5190 11245 18210 24580
Breaking Strength (N) – – 20760 44980 69200 93420
Elongation at MTL (mm/m) – – 4 4 4 4
96
MEGALINEAR FLAT OPEN-END
FLEXION RESISTANCE
FIXING PLATES
DIMENSION OF THE FIXING PLATES
Clamping plates dimensions Suggested clamping plate width W (mm)
L1 C D T Rmin W
Belt
10 20 25 30 50 60 75 100 120
type (mm) (mm) (mm) (mm) (mm)
T
P1 20 25 16 3 10 20 20 30 - - - - - - in
P2 25 30 20 3 10 - - 50 - 75 - 100 - - Rm
P2 HP 25 30 20 3 10 - - 50 - 75 - 100 - -
P3 30 75 50 5 25 - - - 60 - 90 - 132 160 L1
P4 30 120 80 7 40 - - - - 75 - - 125 -
PULLEYS
Suggested material: Alluminium or Zinked steel
Maximum superficial roughness: 1.6 Ra
97
MEGALINEAR FC T5
T5
STANDAR WIDTHS (mm) 25 32 50 75 100 150
Width tolerance(mm) +/- 0,25 +/- 0,25 +/- 0,5 +/- 0,5 +/- 0,75 +/- 0,75
SMOOTH SURFACE
Standard compound: dark blue Polyurethane
thermoplastic 85 ShA
Total Thickness : 2,8 +/- 0,3 mm
Height of the profile: 0 mm
Standard cords: S and Z torsion Kevlar
Standard roll length: 50 m
2,8
1,2
5
without GAP
98
MEGALINEAR FC T10
T 10
STANDAR WIDTHS (mm) 25 32 50 75 100 150
Width tolerance(mm) +/- 0,25 +/- 0,25 +/- 0,5 +/- 0,5 +/- 0,75 +/- 0,75
SMOOTH SURFACE
Standard compound: dark blue Polyurethane
thermoplastic 85 ShA
Total Thickness : 4,8 +/- 0,3 mm
Height of the profile: 0 mm
Standard cords: S and Z torsion Kevlar
Standard roll length: 50 m
4,8
2,5
10
without GAP
99
FIXING PLATES
The fixing plates are used to fix the tail of the open belts.
On the customer’s request, the plates can be delivered with or without fixing holes.
As the belt can’t be stretched with the fixing plates we suggest to use other tension system.
The plates are delivered in aluminium alloy.
The Megadyne Technical Staff is ready to study special or particular applications.
Order code example: AT10 pitch clamping plate for 25 mm width belt.
Pitch F d B A S 025 037 050 075 100 150 200 300 400
C
• XL 6 5,5 3,5 42,5 8 25,5 28,5 32 38 45 – – – –
•L 8 9 5 76,5 15 – – 39 45 51,5 64 77 – –
•H 10 11 9 106,9 22 – – 45 51 57,5 70 83 108 134
C
• T5
6 5,5 3,25 41,65 8 25 29 35 39 44 51 69 – –
• AT5
• T10
8 9 5 80 15 – 35 41 – 50 57 75 100 125
• AT10
• T20
10 11 10 160 20 – – – – 56 63 81 106 132
• AT20
100
FIXING PLATES QST
s
x y x
BELT’S WIDTH
Pitch F d A S x y z C
(mm)
• QST 5 12 6 5,5 50 8 7,5 35 3 43
24 6 5,5 50 8 7,5 35 3 43
BELT’S WIDTH
Aluminium
Pitch F d A S x y z C
(mm)
• QST 8 16 7,5 9 74 14,5 13 48 3 40
25 8 9 74 14,5 13 48 3 50
32 8 9 74 14,5 13 48 3 57
50 8 9 74 14,5 13 48 3 75
BELT’S WIDTH
Aluminium
Pitch F d A S x y z C
(mm)
• QST 14 35 9,5 11 130 22 23 84 3 65
52,5 9,5 11 130 22 23 84 3 82,5
70 9,5 11 130 22 23 84 3 100
105 10 11 130 22 23 84 3 136
101
FIXING PLATES GW
d
A
BELT’S WIDTH A (mm) C (mm) S (mm) F (mm) d (mm) Screws UNI-EN 14399-8.8 N° of screws
(mm)
Steel
BELT’S WIDTH A (mm) C (mm) S (mm) F (mm) d (mm) Screws UNI-EN 14399-8.8 N° of svrews
(mm)
Steel
102
POSITIONING AND
POSITIONING AND TRANSMISSION
TRANSMISSION PRECISION
Backlash between belt and pulley teeth is very important for positioning and transmission synchronism.
Backlash between belt and pulley teeth is very important for positioning and transmission synchronism.
Standard engagement
To
To imporve
imporve transmission
transmissionprecision,
precision,ititisispossible
possibletotouse
usezero oror
zero reduced backlash
reduced pulleys.
backlash Please
pulleys. note
Please thatthat
note these pulleys
these pulleys
don’t reduce the elasticity of belt teeth or cords.
don’t reduce the elasticity of belt teeth or cords.
Maximum
Maximum recommend
recommend pulley
pulley teeth
teeth is:
is:
RPP
RPP belts
belts and
andpulleys
pulleysoffer
offergreat
greatsolution
solutionforforpositioning
positioningsystem because
system their
because parabolic
their profile
parabolic reduces
profile backlash
reduces andand
backlash
improves
improves meshing
meshing quality.
quality.
XL L H
10389
CLEATS
CLEATS
Megadyne timing belts can be customised with profiles vulcanised on the backside. All the cleats are made using the
same thermoplastic
Megadyne timing beltspolyurethane as the MEGALINEAR
can be customised with profilesbody (white PU
vulcanised 92 ShA).
on the backside. All the cleats are made using the
The profiles
same are attached
thermoplastic with theas
polyurethane best
thetechnology
MEGALINEAR now body
available,
(whitethe
PUHigh Vibration System.
92 ShA).
Theprofiles
The production
are process
attachedforwith
these
theprofiles is very flexible;
best technology nowMegadyne
available, can
the design any profile
High Vibration to meet the specific requirement
System.
of the
The customer,process
production in orderfor
to these
checkprofiles
and develop
is veryallflexible;
the needed specialcan
Megadyne profiles.
design any profile to meet the specific require-
ment of the customer, in order to check and develop all the needed special profiles.
STANDARD PARALLELEPIPED PROFILES
STANDARD PARALLELEPIPED PROFILES
Megadyne can produce, as standard cleats, the parallelepiped profiles, starting from a thermoplastic polyurethane strip
roll and cutting
Megadyne until the requested
can produce, as standard profile dimension.
cleats, the parallelepiped profiles, starting from a thermoplastic polyurethane strip
The t value (thickness) is available from 2 until 13 mm, the h value (height) can be from 3 until 120 mm and the width
roll and cutting until the requested profile dimension.
cantbe
The 150(thickness)
value mm maximum. is available from 2 until 13 mm, the h value (height) can be from 3 until 120 mm and the width can
be 150 mm maximum. that the profile spacing were multiple of the belt pitch; in any case, for special inquiries and
Megadyne recommend
small quantities,
Megadyne it is possible
recommend that thetoprofile
weld spacing
the profiles also
were in others
multiple positions;
of the theinfeasible
belt pitch; dimensions,
any case, for specialwith the standard
inquiries and small
process tolerances, are introduced in the following sketch.
quantities, it is possible to weld the profiles also in others positions; the feasible dimensions, with the standard process
tolerances, are introduced in the following sketch.
h +/– 0.5
Thetolerances
The toleranceson
onthe
theposition
positionareare+/–
+/–0.5
0.5mm.
mm.
The cumulative
The cumulative tolerance
tolerance on
on the
thespacing
spacingof
ofthe
theprofiles
profilesisisthe
thesame
sameofofthe
thelength
lengthtolerance
tolerancefor
forour
our
standard belts (+/– 0.8 mm/m) (tighter tolerances are available on request).
standard belts (+/– 0.8 mm/m) (tighter tolerances are available on request).
Due to
Due to the
the welding
welding process,
process,aabead
beadof
ofmaterial
materialdevelops
developsatatthe themeeting
meetingpoint
pointofofprofile
profileand
andbelt.
belt.
Inany
In anycase,
case,Megadyne
Megadynealways
alwaysremove
removethis thiswelding
weldingbead.
bead.
w
R
90
104
CLEATS
CLEATS
CLEATS CLEATS
CLEATS 4 5 6 8 10 12 CLEATS 4 5 6 8 10 12
THICKNESS 4 5 6 8 10 12 THICKNESS 4 5 6 8 10 12
THICKNESS THICKNESS
XL 18 18 25 40 50 100 XL 45 45 50 60 100 –
XL L 18 12 1812 2518 4030 5040 10060 XLL 45
40 45
40 50
45 60
55 100
60 –
80
L H 12 14 1214 1814 3018 4025 6045 LH 40
25 40
25 45
30 55
45 60
50 80
65
H XH 14 18 1418 1418 1828 2518 4520 HXH 25
20 25
20 30
30 45
40 50
45 65
54
XH T5 / AT5 18 18 1818 1825 2840 1850 20100 XHT5 / AT5 20
45 20
45 30
50 40
60 45
100 54
–
T5 /T10
AT5/ AT10 18 14 1814 2514 4018 5025 10045 T5T10
/ AT5
/ AT10 45
30 45
30 50
40 60
45 100
50 –
65
T10T20
/ AT10
/ AT20 14 18 1418 1418 1818 2518 4520 T10 / AT10
T20 / AT20 30
20 30
20 40
30 45
40 50
45 65
54
T20RPP5
/ AT20 18 18 1818 1825 1840 1850 20100 T20
RPP5/ AT20 20
45 20
45 30
50 40
60 45
100 54
–
RPP5RPP8 18 14 1814 2514 4018 5025 100
45 RPP5
RPP8 45
30 45
30 50
40 60
45 100
50 –
65
RPP8RPP14 14 18 1418 1418 1818 2518 4520 RPP8
RPP14 30
20 30
20 40
30 45
40 50
45 65
54
RPP14 18 18 18 18 18 20 RPP14 20 20 30 40 45 54
h +/– 0.5
h +/– 0.5 d +/– 0.5
d +/– 0.5
91
105
91
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
106
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
107
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
108
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
109
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
110
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
111
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
112
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
113
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
114
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
115
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
116
CLEATS
If the needed cleat wouldn’t yet present in the following tables, please contact MEGADYNE staff.
117
COVER PROPERTIES
Megalinear belt can be coated with several materials. Those coatings are able to suit Megalinear belts to all applications.
Main advantages for using coated belts are: reducing noise and modifing friction in conveying materials. Choice of correct
coating depends on application field.
Megadyne is able to supply extruded coated belt, in this case coating method is same as belt production method and
coehesion between belt and cover is guaranteed by welding without using glue.
Properties of extruded coating are followings:
Cover type
Foamed
NFB nylon NFT nylon AVAFC 60 AVAFC 70 AVAFC 85 polyure- APL Fishbone Ribbed
fabric back fabric teeth thane
Hardness (ShA) – – 60 70 85 50 55 70 70
Colour green green transparent transparent transparent yellow/grey red transparent transparent
Coating and
belt cohesion by extrusion by extrusion by extrusion by extrusion by extrusion by spray by extrusion by extrusion by extrusion
method
Thickness range – – 2/3/4 2/3/4 2/3/4 0,5 till 8 3,5 4,3 2,7
(mm)
Tolerance on
coating thick- – – + /– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,5 +/– 0,5
ness
Working tem-
perature range –20 +80 –20 +80 –20 +80 –20 +80 –20 +80 –20 +60 –20 +60 –20 +80 –20 +80
(°C)
Friction 0,25 0,25 0,65 0,65 0,6 0,4 0,7 0,6 0,6
coefficient (1)
Water resist- good good very good very good very good good good very good very good
ance
Abrasion resist- intermediate intermediate very good very good very good very good good very good very good
ance
Oil resistance intermediate intermediate good good good very good good very good very good
FDA approved no no no no no no no no no
118
COVER PROPERTIES
Megalinear belt can be supplied also with vulcanised or glued cover. Their technical properties are listed in following table:
Cover type
Gummy Cor-
PVC Tenax White Rubber for
Porol mousse Linatex Tenax 40 Neoprene rex ambra NBR Hypalon Honeycomb
Supergrip Standard food industry parablond
55 10 42 40 45 70 70 48 70 60 50
light/
green black red red red white gray/black white white red
brown
by by by
by extru- by by by by
by gluing by gluing vulcaniza- vulcaniza- vulcaniza- by gluing
sion vulcanization vulcanization vulcanization vulcanization
tion tion tion
4,5 2 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 0,8 till 15 4,5 till 15
+/– 0,5 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,3 +/– 0,5
– 20 +60 –10 +60 –20 +50 –20 +60 –20 +60 0 +120 –10 +100 –20 +60 0 +120 0 +160 –20 +60
0,6 0,7 0,75 0,75 0,7 0,65 0,6 0,6 0,6 0,6 0,6
good intermediate low low low good good low good good low
no no no no no no no no no no no
x 30 x 25 x 30 x 30 x 30 x 35 x 35 x 30 x 35 x 35 x 30
119
SPECIAL EXECUTION FEASIBILITY
Megadyne can make special extrusion on customer request to improve belt properties and to suit better to special
applications.
SPECIAL POLYURETHANE
On customer request and with minimum quantity, Megalinear belt can be produced with different hardness:
• 85 ShA food quality polyurethane for contact with food and medical products
• 92 ShA higher resistance to temperature
• 92 ShA silicon free for painting system based on water
• 95 ShA glass reinforced
• 98 ShA extra hard polyurethane
COLOUR
On customer request and with a minimum quantity is possible to produce megalinear with several colours.
Different colour doesn’t influence belt technical properties so mechanical features are same as standard white belt.
Available colours are: • White • Black • Blue • Yellow • Transparent
SPECIAL EXTRUSION
On customer request, Megadyne R&D department can develop special extruded belts by designing special mould.
It is also possible to extrude standard belt with special cords position, ready for successive reworkings.
MECHANICAL REWORK
Megadyne have been producing specialized belting for many years. Our in-house facilities enable us to produce belt with
special holes for vacuum conveyors, belts with special backings / ground finishes for high tolerance applications. We can
remove individual teeth and perforate the timing belt as required.
BACK GRINDING
A belt back can be ground to achieve a precise belt thickness as an adjunct to precision drives. When belt back grinding
to a tolerance is required, the total thickness, including the tooth, must be specified. A grinding tolerance of +/– 0.2 mm is
achievable with a level finish (i.e. thickness will not vary greatly around the belt). Most widths and lengths are available.
LONGITUDINAL REWORK
Longitudinal rework along the belt back is possible on covered and uncovered belts. The profile can be machined precisely
for required function. The measurement is given as the depth on the belt back. Most widths and lenghts are available.
• 92 +- 4 ShA special grade polyurethane, sky blue colour (RAL 5012 reference)
• Stainless steel cord insert only
• NFT\NFB fabric and covers options NOT available
• Available profiles T5-T10-T20-AT5-AT10-AT20-H-STD8-ATG10
120
ANTISTATIC POLYURETHANE TIMING BELTS
(6 • 105) •L
Resistance = Ω =
W
TYPICAL APPLICATIONS
• Conveyance of PC boards or other electronic assemblies
• Semiconductor processing
• Conveying munitions of explosive detonators
• Paper conveying
• Power transmission applications in textile industries
• Chemical environment power transmission or convenying
• Clean room conveyors and power transmissions
121
SPECIAL EXECUTION PHOTOS
Glass Industry
Coating and special grinding on the back
allow Megadyne belt to be suitable
to all customer applications
Tobacco industry
Belt with special cleats
for tobacco industry
Nappy industry
Wide extruded belt
for nappy industry
Packaging industry
Special reworking
to install custom made elements
Automotive industry
Belt suitable to convey steel coils
and plates due to guides
on the back
Paper industry
Special extruded belt
for vacuum conveyor application
in paper industry
122
SPECIAL EXECUTION PHOTOS
Carton Industry
New extruded belt
for vacuum application
in carton conveyor industry
Conveyor application
Special coating for conveyor application
Automotive industry
Due to its antistatic properties,
belt suitable for steel plate conveyor
in car industry
Lift industry
Patented belt
designed on customer requirement
for an innovative lift system
Fish industry
High variety of cleats allow
Megalinear belts to work
in several fields
123
DATA SHEET
CUSTOMER DATA
Date ____/_____/_____
Company Name ______________________________________________________________________
Address ________________________________________________ Zip Code ____________________
City ______________________________ State ________________ Country _____________________
Customer Name/Surname _____________________________________________________________
Office_____________________________ Tel. __________________ Fax _________________________
e-mail _______________________________________________________________________________
DRIVE INFORMATION
TRANSMISSION LAYOUT
Conveyor
Linear motion (choose between the Other (If layout is different please sketch it
layout below) below)
124
DATA SHEET
NOTE:
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
125
DATA SHEET
CUSTOMER DATA
Date ____/_____/_____
Company Name ______________________________________________________________________
Address ________________________________________________ Zip Code ____________________
City ______________________________ State ________________ Country _____________________
Customer Name/Surname _____________________________________________________________
Office_____________________________ Tel. __________________ Fax _________________________
e-mail _______________________________________________________________________________
DRIVE INFORMATION
TRANSMISSION LAYOUT
Conveyor
Linear motion (choose between the Other (If layout is different please sketch it
layout below) below)
126
DATA SHEET
NOTE:
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
127
The data and information contained in the present catalogue are up-to-dated to the date of the cata-
logue’s printing. Megadyne Spa reserves the right to modify the specifications, performances and other
information relating to the belts described in the present catalogue, at any time at its own discretion,
without any prior notice. For updating refer to our web site www.megadynegroup.com.
Technical specifications, performances and other information provided in the present catalogue are
indicative and do not bound Megadyne unless such specifications, performances or other information
are expressly agreed in the agreement with the customer.
We also recommend to read carefully the following documents in our web site
www.megadynegroup.com:
- Megadyne General Conditions of Sale (comprising the warranty)
- Theoretical Belt Life
- Drive Components: Storage, Installation, Maintenance and Troubleshooting Handbook
- Belts standard use condition and temperature.
Copyright Notice: Megadyne Spa copyright. All rights reserved. Megadyne is and shall remain the owner
of all rights on drawings, technical specifications and any other information contained in the present
catalogue or otherwise communicated by Megadyne Spa to the customer. The customer shall not dis-
close such information to third parties or use such information for purposes different from the definition
of the order to Megadyne Spa, unless upon prior written authorization of Megadyne.
Megadyne S.p.A.
ItalY - MATHI
128
AUSTRALIA CZECH REPUBLIC MEXICO TURKEY
Melbourne Prague Mexico C.P. Izmir
Phone +61 (03) 9763 6701 Phone +420 2 8481 7181 Phone +52 55 5587 3680 Phone +90 232 877 07 00
[email protected] [email protected] [email protected] [email protected]
MEGALINEAR
Pescara*
Phone +39 085 9700547
Shanghai
[email protected]
Phone +86 21 5447 1473
[email protected]
Venice
Phone +39 041 929 367
Xi’an
[email protected]
Phone +86 29 86358108
[email protected]
COLOMBIA
Bogotà
Phone + 57 (1) 471 0503
Phone + 57 (1) 893 9890
[email protected]
Cartagena
Phone + 57 (5) 669 3604
Print Edition: February 2019 - Web Edition: October 2019
[email protected] HEADQUARTERS
ITALY Turin
Via S. Lucia, 114
10075 Mathi (Torino)
Phone +39 011 926 8052
[email protected]
www.megadynegroup.com
* Manufacturing locations