UMIOD

User Manual
Data Acquisition Modules/

Distributed IO Modules
UMIOD
Rev 4.0, 8/2009
COPYRIGHT NOTICE
This manual is a publication of Brainchild Electronics Co.. Ltd. and is provided for use
by its customers only. The contents of the manual are copyrighted by Brainchild
Electronics; reproduction in whole or in part, for use other than in support of
Brainchild Electronics equipment, is prohibited without the specific written permission
from Brainchild Electronics
SERVICE
If service is required then pack the unit in its original packaging container or, if
unavailable, any suitable rigid container. If a substitute container is used, surround the
unit with shock absorbing material; damage in shipment is not covered by the warranty.
Include a letter with the unit describing the difficulty of usage and request Brainchild
for RMA procedure.
Send the equipment to the following address:
Brainchild Electronic. Co. Ltd

6F, 209, Chung yong Road, Nan Kang Dist, Taipei, Taiwan, R.O.C
Tel: +886-2-27861299
Fax: +886-2-27861395
Email: [email protected]
All returns will be tested to verify customer claims of noncompliance with the product
warranty. Improper return packaging, which makes verification impossible, will void the
warranty. If noncompliance is verified and is not due to customer abuse or the other
exceptions described with product warranty, Brainchild Electronics will, at its option,
repair or replace the Product returned to it, freight prepaid, which fail to comply with
the foregoing warranty, provided Brainchild is notified of such noncompliance within
the one-year warranty period.
ASSISTANCE
This manual is designed to provide the necessary information for trouble-free
installation and operation of your new IO Series. However, if you need assistance,
please call Brainchild Electronic Co. Ltd. at +886-2-27861299 Ext 613
or visit our web site at www. Brainchild.com.tw
MANUAL REVISION
If you contact us in reference to this manual, please include the following document
number
Name: User Manual for IO modules
Document: UMIOB, 08, 2007
Revision: 2.0
Warranty Certificate
For New product: This product is warranted against defects in materials and
workmanship for a period of 12 months from the date of shipment to Buyer. For
Rectified Products: Any product that will be replaced will have Warranty for 6 months
or up to Original Product Warranty period whichever is greater. The warranty is limited
to repair or replacement of the defective unit at the option of the manufacturer. This
warranty is void if the product has been altered, misused, dismantled, or otherwise
abused.
2
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
MAINTENANCE & SERVICE

There are no parts that can be serviced by the user. Service should be performed on a
unit substitution basis only. Do not attempt to remove, replace or service any printed
circuit board, components or any hardware/software related with display product. If
problem within the display product occurs, contact the factory for service information
or repair.
Any Mechanical or Electrical Modification to this Unit will void

all Warranties
DISCLAIMER
Information contained herein are subject to change without notice. Every precaution
has been taken in the preparation of this manual. Nevertheless, Brainchild Electronics
assumes no responsibility, express or implied, for errors or omissions or any damages
resulting from the use of the information contained in this publication.
All trademarks belong to their respective owners
3
TABLE OF CONTENTS
1. AN OVERVIEW OF THE IO SYSTEM ....................................................6

1.1 INTRODUCTION .............................................................................................................. 6
1.2 APPLICATION CONFIGURATIONS ..................................................................................... 6
1.2.1 I/O Expansion....................................................................................................... 6
1.2.2 Data Acquisition.................................................................................................... 7
1.3 MODULE SELECTION TABLE ........................................................................................... 7
2. IO GENERAL INFORMATION ................................................................8
2.1 PHYSICAL DIMENSIONS .................................................................................................. 8
2.2 GROUNDING/SHIELDING ................................................................................................. 8
2.3 NETWORK TERMINATION ................................................................................................ 8
2.4 RS485 NETWORKING .................................................................................................... 9
2.5 SETTING THE MODBUS NODE ID................................................................................... 12
2.5.1 Node ID Table .................................................................................................... 12
2.5.2 DIP Switch Status Register. ............................................................................... 14
2.6 COMMUNICATIONS SETTINGS ....................................................................................... 15
2.6.1 Communications Settings with DIP Switch 10 OFF (Default) ............................ 15
2.6.2 Communications Settings with DIP Switch 10 ON (Programmed Baud Rate)... 15
2.6.3 Communications Settings Registers .................................................................. 15
2.6.4 Modbus Register Types ..................................................................................... 16
3. IO MODULES .......................................................................................16
3.1 IO-16DI - DIGITAL INPUTS WITH COUNTERS........................................................ 16
3.1.1 Description ......................................................................................................... 16
3.1.2 Technical Specification of IO-16DI ..................................................................... 17
3.1.3 Status Indicators................................................................................................. 17
3.1.4 Wiring ................................................................................................................. 18
3.1.5 Switch Settings ................................................................................................... 19
3.1.6 IO-16DI Data Registers (MODULE TYPE = 100)............................................... 19
3.2 IO-16DO - DIGITAL OUTPUTS ................................................................................. 23
3.2.1 Description ......................................................................................................... 23
3.2.2 Technical Specification of IO-16DO ................................................................... 23
3.2.4 Wiring ................................................................................................................. 24
3.2.5 Switch Setting..................................................................................................... 24
3.2.6 IO-16DO Data Registers (MODULE TYPE = 101)............................................. 25
3.3 IO-4RO - RELAY OUTPUTS...................................................................................... 26
3.3.1 Description ......................................................................................................... 26
3.3.2 Technical Specification of IO-4RO ..................................................................... 26
3.3.4 Wiring ................................................................................................................. 27
3.3.5 Switch Setting..................................................................................................... 27
3.3.6 IO-4RO Data Registers (MODULE TYPE = 113)............................................... 28
3.4 IO-8DIO - DIGITAL INPUTS / OUTPUTS .................................................................. 29
3.4.1 Description ......................................................................................................... 29
3.4.2 Technical Specification of IO-DIO ...................................................................... 29
3.4.4 Wiring ................................................................................................................. 30
3.4.5 Switch Settings ................................................................................................... 31
3.4.6 Jumper Settings ................................................................................................. 31
3.4.7 IO-8DIO Data Registers (MODULE TYPE = 102).......................................... 32
3.5 IO-8AII AND IO-8AIV - ANALOG INPUTS................................................................... 34
3.5.1 Description ......................................................................................................... 34
3.5.2 Technical Specification of IO-8AI ....................................................................... 34
3.5.4 Wiring ................................................................................................................. 35
4
3.5.5 Switch Settings ................................................................................................... 36
3.5.6 IO-8AI Data Registers (IO8AII TYPE = 103 / IO-8AIV TYPE = 104).................. 37
3.6 IO-8AIIS AND IO-8AIVS - ISOLATED ANALOG INPUTS ........................................... 38
3.6.1 Description ......................................................................................................... 38
3.6.2 Technical Specification of IO-8AIIS and IO-8AIVS............................................. 39
3.6.4 Wiring ................................................................................................................. 40
3.6.5 Switch Settings ................................................................................................... 41
3.6.6 IO-8AIIS Data Registers (8AII TYPE = 107/8AIV TYPE = 108) ......................... 41
3.7 IO-8TC - THERMOCOUPLE INPUTS ....................................................................... 43
3.7.1 Description ......................................................................................................... 43
3.7.2 Technical Specification of IO-8TC...................................................................... 43
3.7.4 Wiring ................................................................................................................. 44
3.7.5 Switch Settings ................................................................................................... 45
3.7.6 IO-8TC Data Registers (MODULE TYPE = 105) ............................................... 45
3.8 IO-8TCS - ISOLATED THERMOCOUPLE INPUTS .................................................. 46
3.8.1 Description ......................................................................................................... 46
3.8.2 Technical Specification of IO-8TCS ................................................................... 46
3.8.4 Wiring ................................................................................................................. 48
3.8.5 Switch Settings ................................................................................................... 48
3.8.6 IO-8TCS Data Registers (MODULE TYPE = 106) ............................................. 49
3.9 IO-6RTD - RTD INPUTS............................................................................................ 49
3.9.1 Description ......................................................................................................... 49
3.9.2 Technical Specification of IO-6RTD ................................................................... 50
3.9.4 Wiring ................................................................................................................. 51
3.9.5 Switch Settings ................................................................................................... 51
3.9.6 IO-6RTD Data Registers (MODULE TYPE = 109)............................................. 52
3.10 IO-DAIO – DIGITAL + ANALOG INPUTS AND OUTPUTS .................................... 53
3.10.1 Description ......................................................................................................... 53
3.10.2 Technical Specification of IO-DAIO.................................................................... 54
3.10.4 Wiring ................................................................................................................. 56
3.10.5 Switch Settings ................................................................................................... 57
3.10.6 Jumper Settings ................................................................................................. 57
3.10.7 IO-DAIO Data Registers (MODULE TYPE = 112) ............................................. 58
3.11 IO-8AOI - ANALOG OUTPUTS.............................................................................. 59
3.11.1 Description ......................................................................................................... 59
3.11.2 Technical Specification of IO-8AOI .................................................................... 60
3.11.4 Wiring ................................................................................................................. 61
3.11.5 Switch Settings ................................................................................................... 61
3.11.6 IO-8AOI Data Registers (MODULE TYPE = 110) .............................................. 62
3.12 IO-8AOV - ANALOG OUTPUTS ............................................................................ 62
3.12.1 Description ......................................................................................................... 62
3.12.2 Technical Specification of IO-8AOV ................................................................... 63
3.12.4 Wiring ................................................................................................................. 64
3.12.5 Switch Settings ................................................................................................... 64
3.12.6 IO-8AOV Data Registers (MODULE TYPE = 111)............................................. 65
4. IO STUDIO............................................................................................66
5. SPECIFICATIONS ................................................................................76
5.1 ENVIRONMENTAL.................................................................................................... 76
5.2 EMC INSTALLATION INSTRUCTIONS .................................................................... 76
5.3 CONFORMITY CERTIFICATE .................................................................................. 77
5.4 EMC TEST RESULTS ................................................................................................... 78
5
1. AN OVERVIEW OF THE IO SYSTEM
1.1 Introduction
Modular IO system from Brainchild is innovative which provides a simple low cost solution for
distributed I/O requirements.
The IO system consists of stand-alone Digital and Analog - Input/Output modules which are
connected together on a RS485 two wire multi-drop network.
The modules communicate using the MODBUS RTU protocol. A 32bit ARM CPU is used in
the modules to provide high speed data processing and fast communications turn around
times. Multiple baud rates are selectable from 2400 to 115200 baud.
All IO modules plug directly onto an industry standard DIN rail. All modules have a minimum
isolation of 1000VAC rms between the field and logic.
The modules have been equipped with status led’s which are used to indicate the status of the
Inputs or outputs. This visual indication assists with fault finding and diagnostics.
1.2 Application Configurations
There are a number of different configurations in which the IO modules may be used in a
system. Some are listed as follows:
1.2.1 I/O Expansion.
There are a number of devices such as PLC’s (Programmable Logic Controllers) and HMI
(Human machine interface) which have a MODBUS Communications facility available. Many
PLC and HMI manufacturers provide Modbus Master and Modbus slave drivers to
communicate directly with third party devices using Modbus protocol using different kind of
hardware connection. PLC/HMI can be configured as a MODBUS Master. IO modules are
attached to the RS485 network and configured as RTU slaves. The address setting is via dip
switches on the IO module itself. The PLC/HMI system use IO modules as remote I/O
reducing cabling costs and increasing the I/O capability of the control system.
6
1.2.2 Data Acquisition
Another use of the IO Modules is for Data Acquisition where a PC (Personal Computer) is
connected to the Network. Many SCADA software packages support the MODBUS Master
Protocol and can hence retrieve data from Input Modules or send data to Output Modules.
The serial port of the PC is connected to an RS232/RS485 Converter which in turn is
connected to the Network.
1.3 Module Selection Table
MODEL MODULE TYPE
I/O MODULES
IO-16DI 16 DIGITAL INPUT MODULE INCLUDING COUNTERS
IO-16DO 16 DIGITAL OUTPUT MODULE
IO-4RO 4 RELAY OUTPUT MODULE
IO-8DIO 8 DIGITAL INPUT / 8 DIGITAL OUTPUT MODULE
IO-8AII 8 ANALOG INPUT 0 - 20mA / 4 - 20mA
IO-8AIV 8 ANALOG INPUT 0 - 5V / 1 - 5V / 0 - 10V / 2 - 10V
IO-8AIIS 8 ANALOG INPUT 0 - 20mA / 4 - 20mA / ±20mA FULLY ISOLATED
IO-8AIVS 8 ANALOG INPUT 0 - 1V / 0 - 10V / ±1V / ±10V FULLY ISOLATED
IO-8TC 8 THERMOCOUPLE INPUT MODULE INCL. 0 - 50mV & ±100mV I/P
IO-8TCS 8 TC INPUT MODULE INCL. 0 - 50mV & ±100mV I/P FULLY ISOLATED
IO-6RTD 6 RTD INPUT MODULE - PT100, Ni120, PT1000, Ni1000, Ni1000LG & Ohms
IO-DAIO 2 RTD I/P, 2 ANALOG INPUT 0(4) - 20mA / 0(2) - 10V, 1 ANALOG OUTPUT
0(4) - 20mA / 0(2) - 10V, 4 DIGITAL INPUTS, 2 DIGITAL OUTPUTS
IO-8AOI 8 ANALOG OUTPUT MODULE 0(4) – 20mA
IO-8AOV 8 ANALOG OUTPUT MODULE 0(2) – 10V
7
2. IO GENERAL INFORMATION
2.1 Physical Dimensions
The IO enclosure is shown below. The module clips directly onto an industry standard DIN rail.
Field wiring is on the front of the module via a separate plug in connector. The module power
and RS485 communications wiring is on a separate plug in connector on the bottom side of
the housing.
Allow at least 25mm on front and below the module to accommodate the wiring. Ensure that
enough space is available above and below the module for good ventilation.
97.5
22.6 86.5
109.0
97.0
2.2 Grounding/Shielding
In most cases, IO modules will be installed in an enclosure along with other devices which
generate electromagnetic radiation. Examples of these devices are relays and contactors,
transformers, motor controllers etc. This electromagnetic radiation can induce electrical noise
into both power and signal lines, as well as direct radiation into the module causing negative
effects on the system. Appropriate grounding, shielding and other protective steps should be
taken at the installation stage to prevent these effects. These protective steps include control
cabinet grounding, module grounding, cable shield grounding, protective elements for
electromagnetic switching devices, correct wiring as well as consideration of cable types and
their cross sections.
2.3 Network Termination
Transmission line effects often present a problem on data communication networks. These
problems include reflections and signal attenuation.
To eliminate the presence of reflections from the end of the cable, the cable must be
terminated at both ends with a resistor across the line equal to its characteristic impedance.
Both ends must be terminated since the direction of propagation is bi-directional. In the case
of an RS485 twisted pair cable this termination is typically 120 ohms.
8
2.4 RS485 Networking
RS485 is designed to be used with a single twisted pair cable. One of the restrictions of this
system is that the common mode voltages of the nodes on the network should not exceed -7V
or +10V. In order to ensure that this condition is met, it is recommended that the 0V
connections on the modules be connected together. For modules that are far apart, a second
twisted pair should be used
In certain applications where there are strong possibilities of an earth loop being caused by
the 0V link, the link should be tied to the 0V terminal on each module through a 100 ohm
resistor to limit the earth loop current
Where earth loop problems exist, it may be necessary to isolate the RS485 network either
using optical fiber or isolated RS485 repeater
RS485 Cabling Methodology
Method-1, Single Twisted pair, No shield
In this case, “Earth” is ground and it is inexpensive, easy to install. This kind of cabling is
suitable if conduits are used for communication cables, power supply cables are not available
and environment is free from electrical noise. This method is not recommended for industrial
applications
Method-2, Shielded single twisted pair + Earth wire
One pair is used for RS-485 communications and extra wire used specifically for a ground
wire.
Method-3, Shielded single twisted pair cable
One pair is used for RS-485 communications and shield is used for return
Method-4, Shielded twisted pair, 2 pairs
One pair is used for the RS-485 communications and another pair is used for ground
Method 2 to 4 would reduce noise induced through ground potential differences. This is the
preferred option in areas where there is a potential for high electrical noise or if cabling lacks
the cleanliness of conduit or wire trays. The drawback of the three conductor option is
elevated cable pricing and is slightly more difficult to install. Care must also be taking using
this option not to create a ground loop.
9
Note: Ground on IO module is Pin1 at 4 pin connector which is 0V or “-“V, Power
supply
Good installation practice for RS485 systems:
1. Use isolated power supplies to ensure that the IO modules are not earthed. Only one
module on the network should be earthed. (Module1).
2. Use RS485 shielded twisted cable to prevent electrical noise pickup.
3. Use a ground wire to connect all of the 0V terminals on the modules together. This will
ensure that all of the modules are at the same potential. The ground wire must be earthed
at Module1 only.
4. Use a screened cable to prevent electrical noise pickup. This screen must be earthed at
one end only, Module1. If a ground wire is not available then the screen can be used
instead. To get the best performance this is not recommended.
5. The RS485 and power supply is wired correctly
6. Do not carry RS485 and 24V DC power supply in same cables
7. Use Separate isolated 24V DC for RS485 devices power supply and field inputs
8. The 0V of the power supply must be earthed.
9. The screen of the RS485 cable must be earthed.
10. The RS485 devices must be at the same earth potential.
11. Use optical isolators in RS485 line to provide protection from low frequency interference
from ground loops
12. Do proper termination and/or shielding to provide isolation from high frequency
interference, RFI, and transients
13. The power supply must have good filters and protection on the 220V/110V side.
10
14. The RS485 line should have external over voltage protection to protect from high voltage
electrical noise being induced into the RS485 cable.
15. Make sure there is dedicated Instrumentation ground system to be used with RS485
devices
Note: Ground on IO module is Pin1 at 4 pin connector which is 0V or “-“V, Power

supply
Warning: Failure to follow improper installation practice of RS485 wiring and power
supply wiring may cause failure of IO modules, specifically communication failures
11
2.5 Setting the Modbus Node ID
2.5.1 Node ID Table
The following table assists with the setting up of DIP switches for the required NODE ID.
NODE ID DIP SWITCH SETTINGS
SW1 SW2 SW3 SW4 SW5 SW6 SW7
0 OFF OFF OFF OFF OFF OFF OFF

1 ON OFF OFF OFF OFF OFF OFF
2 OFF ON OFF OFF OFF OFF OFF
3 ON ON OFF OFF OFF OFF OFF
4 OFF OFF ON OFF OFF OFF OFF
5 ON OFF ON OFF OFF OFF OFF
6 OFF ON ON OFF OFF OFF OFF
7 ON ON ON OFF OFF OFF OFF
8 OFF OFF OFF ON OFF OFF OFF
9 ON OFF OFF ON OFF OFF OFF
10 OFF ON OFF ON OFF OFF OFF
11 ON ON OFF ON OFF OFF OFF
12 OFF OFF ON ON OFF OFF OFF
13 ON OFF ON ON OFF OFF OFF
14 OFF ON ON ON OFF OFF OFF
15 ON ON ON ON OFF OFF OFF
16 OFF OFF OFF OFF ON OFF OFF
17 ON OFF OFF OFF ON OFF OFF
18 OFF ON OFF OFF ON OFF OFF
19 ON ON OFF OFF ON OFF OFF
20 OFF OFF ON OFF ON OFF OFF
21 ON OFF ON OFF ON OFF OFF
22 OFF ON ON OFF ON OFF OFF
23 ON ON ON OFF ON OFF OFF
24 OFF OFF OFF ON ON OFF OFF
25 ON OFF OFF ON ON OFF OFF
26 OFF ON OFF ON ON OFF OFF
27 ON ON OFF ON ON OFF OFF
28 OFF OFF ON ON ON OFF OFF
29 ON OFF ON ON ON OFF OFF
30 OFF ON ON ON ON OFF OFF
31 ON ON ON ON ON OFF OFF
32 OFF OFF OFF OFF OFF ON OFF
33 ON OFF OFF OFF OFF ON OFF
34 OFF ON OFF OFF OFF ON OFF
35 ON ON OFF OFF OFF ON OFF
36 OFF OFF ON OFF OFF ON OFF
37 ON OFF ON OFF OFF ON OFF
38 OFF ON ON OFF OFF ON OFF
39 ON ON ON OFF OFF ON OFF
40 OFF OFF OFF ON OFF ON OFF
41 ON OFF OFF ON OFF ON OFF
42 OFF ON OFF ON OFF ON OFF
43 ON ON OFF ON OFF ON OFF
44 OFF OFF ON ON OFF ON OFF
12
45 ON OFF ON ON OFF ON OFF

46 OFF ON ON ON OFF ON OFF
47 ON ON ON ON OFF ON OFF
48 OFF OFF OFF OFF ON ON OFF
49 ON OFF OFF OFF ON ON OFF
50 OFF ON OFF OFF ON ON OFF
51 ON ON OFF OFF ON ON OFF
52 OFF OFF ON OFF ON ON OFF
53 ON OFF ON OFF ON ON OFF
54 OFF ON ON OFF ON ON OFF
55 ON ON ON OFF ON ON OFF
56 OFF OFF OFF ON ON ON OFF
57 ON OFF OFF ON ON ON OFF
58 OFF ON OFF ON ON ON OFF
59 ON ON OFF ON ON ON OFF
60 OFF OFF ON ON ON ON OFF
61 ON OFF ON ON ON ON OFF
62 OFF ON ON ON ON ON OFF
63 ON ON ON ON ON ON OFF
64 OFF OFF OFF OFF OFF OFF ON
65 ON OFF OFF OFF OFF OFF ON
66 OFF ON OFF OFF OFF OFF ON
67 ON ON OFF OFF OFF OFF ON
68 OFF OFF ON OFF OFF OFF ON
69 ON OFF ON OFF OFF OFF ON
70 OFF ON ON OFF OFF OFF ON
71 ON ON ON OFF OFF OFF ON
72 OFF OFF OFF ON OFF OFF ON
73 ON OFF OFF ON OFF OFF ON
74 OFF ON OFF ON OFF OFF ON
75 ON ON OFF ON OFF OFF ON
76 OFF OFF ON ON OFF OFF ON
77 ON OFF ON ON OFF OFF ON
78 OFF ON ON ON OFF OFF ON
79 ON ON ON ON OFF OFF ON
80 OFF OFF OFF OFF ON OFF ON
81 ON OFF OFF OFF ON OFF ON
82 OFF ON OFF OFF ON OFF ON
83 ON ON OFF OFF ON OFF ON
84 OFF OFF ON OFF ON OFF ON
85 ON OFF ON OFF ON OFF ON
86 OFF ON ON OFF ON OFF ON
87 ON ON ON OFF ON OFF ON
88 OFF OFF OFF ON ON OFF ON
89 ON OFF OFF ON ON OFF ON
90 OFF ON OFF ON ON OFF ON
91 ON ON OFF ON ON OFF ON
92 OFF OFF ON ON ON OFF ON
93 ON OFF ON ON ON OFF ON
94 OFF ON ON ON ON OFF ON
95 ON ON ON ON ON OFF ON
96 OFF OFF OFF OFF OFF ON ON
97 ON OFF OFF OFF OFF ON ON
13
98 OFF ON OFF OFF OFF ON ON

99 ON ON OFF OFF OFF ON ON
100 OFF OFF ON OFF OFF ON ON
101 ON OFF ON OFF OFF ON ON
102 OFF ON ON OFF OFF ON ON
103 ON ON ON OFF OFF ON ON
104 OFF OFF OFF ON OFF ON ON
105 ON OFF OFF ON OFF ON ON
106 OFF ON OFF ON OFF ON ON
107 ON ON OFF ON OFF ON ON
108 OFF OFF ON ON OFF ON ON
109 ON OFF ON ON OFF ON ON
110 OFF ON ON ON OFF ON ON
111 ON ON ON ON OFF ON ON
112 OFF OFF OFF OFF ON ON ON
113 ON OFF OFF OFF ON ON ON
114 OFF ON OFF OFF ON ON ON
115 ON ON OFF OFF ON ON ON
116 OFF OFF ON OFF ON ON ON
117 ON OFF ON OFF ON ON ON
118 OFF ON ON OFF ON ON ON
119 ON ON ON OFF ON ON ON
120 OFF OFF OFF ON ON ON ON
121 ON OFF OFF ON ON ON ON
122 OFF ON OFF ON ON ON ON
123 ON ON OFF ON ON ON ON
124 OFF OFF ON ON ON ON ON
125 ON OFF ON ON ON ON ON
126 OFF ON ON ON ON ON ON
127 ON ON ON ON ON ON ON
All modules will respond to a default Node ID of 254.
2.5.2 DIP Switch Status Register.
Each module uses register 30100 to store the status of the DIP switches.
MSB DIP SWITCH REGISTER LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 30100
0 0 0 0 0 0
SW 1
SW 2
SW 3
SW 4
SW 5
SW 6
SW 7
SW 8
SW 9
SW 10
14
2.6 Communications Settings
The data in the modules is stored in 16 bit registers. These registers are accessed over the
network using the MODBUS RTU communication protocol.
2.6.1 Communications Settings with DIP Switch 10 OFF (Default)
BAUD RATE 9600

DATA BITS 8
PARITY NONE
STOP BITS 1
2.6.2 Communications Settings with DIP Switch 10 ON (Programmed

Baud Rate)
BAUD RATE 2400, 4800, 9600, 19200, 38400, 57600, 115200

DATA BITS 8
PARITY None, Even, Odd
STOP BITS 1, 2
Note: These settings are done from IO Studio PC software or Modbus Master device.
For ex: If you are planning to use HMI (Brainchild) as Master device, then it is possible to set
above parameters writing a small application program in HMI. During this mode, DIP switch10
should be OFF such that, Master device can communicate with IO module on default
communication settings.
2.6.3 Communications Settings Registers
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,11520
40122 Parity 0 2 R/W 0 = none, 1 = even, 2 = odd
40123 Stop Bits 1 2 R/W 1 = 1 stop bit, 2 = 2 stop bits
40124 Reply Delay 0 65535 R/W (x10ms)
2.6.3.1 Baud Rate Register (40121)

The baud rate value is programmed directly into the baud rate register. The only exception is
the 115200 baud rate where the value 11520 is used.
2.6.3.2 Parity Register (40122)

The parity can be set to none by writing a 0 to the parity register, set to even by writing a 1 to
the parity Register or set to odd by writing a 2 to the parity register.
2.6.3.3 Stop Bits Register (40123)

The number of stop bits can be set to 1 by writing a 1 to the stop bits register or set to 2 by
writing a 2 to the stop bits Register.
15
2.6.3.4 Reply Delay Register (40124)
The reply delay is a time delay between the Modbus message received to the reply being sent.
In some applications where a modem or radio is used in the RS485 network, it may be
necessary to add a reply delay due to turn around delays in the equipment.
Reply Delay
Rx Request
Tx Reply
Time (x10ms)
2.6.4 Modbus Register Types
There are 4 types of variables which can be accessed from the module. Each module has one
or more of these data variables.
Type Start Address Variable Access
1 00001 Digital Outputs Read & Write

2 10001 Digital Inputs Read Only
3 30001 Input registers (Analog) Read Only
4 40001 Output registers (Analog) Read & Write
(Holding type)
Note: The Modbus message length must be limited to 100 consecutive read or write registers.
If more registers are required then a new poll group must be added for the next xxx registers.
3. IO MODULES
3.1 IO-16DI - DIGITAL INPUTS WITH COUNTERS
3.1.1 Description
The IO-16DI module is a 16 channel digital input module. The inputs are isolated from the
logic by bi-directional opto-couplers. The inputs are divided into 2 isolated groups of 8 inputs
each. This allows for many configurations in which the input module may be used. One such
configuration could be where one group is connected as common positive and the second
group connected as common negative.z
The counters operate in three modes.
In mode 0: All the counters are disabled.
In mode 1: The counters are 32 bit counters allowing a count value from 0 to 4294967295.
The count value can be cleared by writing a zero to the associated registers or preset to any
other value using the same method.
16
In mode 2: The inputs are connected as up/down counters. Input 1 will increment counter 1
while input 2 decrements counter1. In the same way, inputs 3&4 operate counter 2, inputs 5&6
operate counter 3 and inputs 7&8 operate counter 4 etc..
* When the input filter is configured for > 10ms (Filter > 1, Ex: Value at 40102 register is
2 i.e., 2 X 10 msec. = 20 msec.), then the 16 counters are saved in non-volatile memory
and the count value will be saved when the power fails
The format of the registers allows the status of the inputs to be read as either single bits or all
at once as a single register on the Modbus network.
3.1.2 Technical Specification of IO-16DI
Power Supply Logic Supply Voltage 12 -24 Vdc

Logic Supply Current 30mA @ 12V / 17mA @ 24V
Digital Inputs Input Points 16
Input Voltage Range 12 - 24 Vdc
Input Current per input 5mA @ 12Vdc / 11mA @ 24Vdc
Isolation 1500Vrms between field and logic
Counters (Filter Inputs 1 to 16
disabled) Resolution 32 Bits
Frequency 1KHz (max)
Pulse Width 500us (min)
Counters (Filter > 1) * Inputs 1 to 16
Resolution 32 Bits
Frequency 25Hz (max)
Pulse Width 20ms (min)
Temperature Operating Temperature. -10°C to + 50°C
Storage Temperature -40°C to + 85°C
Connectors Logic Power and Comms. 4 Pin Connector on bottom side of unit
Inputs 18 Way screw connector on front
Note: Inputs 1 to 16 are used as both digital inputs and counter inputs.
* Version V09 onwards

3.1.3 Status Indicators
Power: Flashes to indicate the CPU is running.

RS485 Rx: Flashes to indicate the unit has received a valid Modbus message.
RS485 Tx: Flashes to indicate the unit has sent a Modbus message.
Input Status: “OFF” when the input is off.
“ON” when the input is on.
Power RS485 Rx
Input Status RS485 Tx

1 - 16
Switch 1 Switch 10
17
3.1.4 Wiring
The following diagram shows how the digital inputs are connected to potential free switches.
The common can be connected to positive or negative as indicated.
Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8
+12-24Vdc 0Vdc
Common 1 or
0Vdc +12-24Vdc
Input 9
Input 10
Input 11
Input 12
Input 13
Input 14
Input 15
Input 16
+12-24Vdc 0Vdc
Common 2 or
0Vdc +12-24Vdc
The following diagram shows how the digital inputs are connected a NPN transistor or a PNP
transistor.
Input 1
NPN
Transistor
0Vdc
Common 1
+12-24Vdc
Input 9
PNP
Transistor
Common 2 +12-24Vdc
0Vdc
18
The following diagram shows the wiring for the power and RS485 communications.
Pin Connection
1 - 12Vdc @ 30mA
2 + 24Vdc @ 17mA
3 + Comms
4 - RS485
Note: If power/communication connections are reversed, module may become faulty.
3.1.5 Switch Settings
SWITCH FUNCTION DESCRIPTION
1 NODE ID +1 Node ID’s from 0 to 127 are set up using switches 1 to 7

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 INVERT When switched ON the status of the inputs is inverted in the
Modbus status register (30002).
9 - Not Used.
10 BAUD RATE Selects 9600 (off) or Programmed Baud Rate (on)
3.1.6 IO-16DI Data Registers (MODULE TYPE = 100)
Modbus Register Name Low High Access Description

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
19
Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 100
30002 Digital Inputs N/A N/A R Digital Inputs in 16 bits. 16 - 1.
40003 Counter 1 MSB 0 65535 R/W Counter MSB and LSB combine to give a 32 bit
40004 Counter 1 LSB 0 65535 R/W Counter with range 0 to 4294967295.
40005 Counter 2 MSB 0 65535 R/W "
40006 Counter 2 LSB 0 65535 R/W "
40007 Counter 3 MSB 0 65535 R/W "
40008 Counter 3 LSB 0 65535 R/W "
40009 Counter 4 MSB 0 65535 R/W "
40010 Counter 4 LSB 0 65535 R/W "
40011 Counter 5 MSB 0 65535 R/W "
40012 Counter 5 LSB 0 65535 R/W "
40013 Counter 6 MSB 0 65535 R/W "
40014 Counter 6 LSB 0 65535 R/W "
40015 Counter 7 MSB 0 65535 R/W "
40016 Counter 7 LSB 0 65535 R/W "
40017 Counter 8 MSB 0 65535 R/W "
40018 Counter 8 LSB 0 65535 R/W "
40019 Counter 9 MSB 0 65535 R/W "
40020 Counter 9 LSB 0 65535 R/W "
40021 Counter 10MSB 0 65535 R/W "
40022 Counter 10LSB 0 65535 R/W "
40023 Counter 11MSB 0 65535 R/W "
40024 Counter 11LSB 0 65535 R/W Counter MSB and LSB combine to give a 32 bit
40025 Counter 12MSB 0 65535 R/W Counter with range 0 to 4294967295.
40026 Counter 12LSB 0 65535 R/W "
40027 Counter 13MSB 0 65535 R/W "
40028 Counter 13LSB 0 65535 R/W "
40029 Counter 14MSB 0 65535 R/W "
40030 Counter 14LSB 0 65535 R/W "
40031 Counter 15MSB 0 65535 R/W "
40032 Counter 15LSB 0 65535 R/W "
40033 Counter 16MSB 0 65535 R/W "
40034 Counter 16LSB 0 65535 R/W "
40035 Counter Capture 0 65535 R/W Bit1 = 1 to Capture Counter1, Bit2 = 1 to
Capture Counter2, etc.
40036 CCounter 1 MSB 0 65535 R/W Capture Counter Registers. MSB and LSB
40037 CCounter 1 LSB 0 65535 R/W combine to give a 32 bit Value.
40038 CCounter 2 MSB 0 65535 R/W Counter with range 0 to 4294967295.
40039 CCounter 2 LSB 0 65535 R/W
40040 CCounter 3 MSB 0 65535 R/W "
40041 CCounter 3 LSB 0 65535 R/W "
40042 CCounter 4 MSB 0 65535 R/W "
40043 CCounter 4 LSB 0 65535 R/W "
20
Address Limit Limit
40044 CCounter 5 MSB 0 65535 R/W "
40045 CCounter 5 LSB 0 65535 R/W "
40046 CCounter 6 MSB 0 65535 R/W "
40047 CCounter 6 LSB 0 65535 R/W "
40048 CCounter 7 MSB 0 65535 R/W "
40049 CCounter 7 LSB 0 65535 R/W "
40050 CCounter 8 MSB 0 65535 R/W "
40051 CCounter 8 LSB 0 65535 R/W "
40052 CCounter 9 MSB 0 65535 R/W "
40053 CCounter 9 LSB 0 65535 R/W "
40054 CCounter 10MSB 0 65535 R/W "
40055 CCounter 10LSB 0 65535 R/W "
40056 CCounter 11MSB 0 65535 R/W "
40057 CCounter 11LSB 0 65535 R/W "
40058 CCounter 12MSB 0 65535 R/W "
40059 CCounter 12LSB 0 65535 R/W "
40060 CCounter 13MSB 0 65535 R/W "
40061 CCounter 13LSB 0 65535 R/W "
40062 CCounter 14MSB 0 65535 R/W "
40063 CCounter 14LSB 0 65535 R/W "
40064 CCounter 15MSB 0 65535 R/W "
40065 CCounter 15LSB 0 65535 R/W "
40066 CCounter 16MSB 0 65535 R/W "
40067 CCounter 16LSB 0 65535 R/W "
30100 DIP Switch 0 65535 R Status of DIP Switch on Front Panel
40101 Counter Mode 0 2 R/W 0=Disable, 1=Up Counting, 2=Up/Down Count
40102 Input Filter 0 65535 R/W 0 = Disable, >0 = Enable. (x10ms)
40103 Capture Zero 0 65535 R/W 0 = Disabled, bit1 = auto zero counter 1.
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
40124 Reply Delay 0 65535 R/W 0 = Disable, >0 = Enable. (x10ms)
3.1.6.1 Digital Input Register.
The digital inputs can be read in a single register as follows:
MSB IO-6DI DIGITAL INPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 30002
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Digital Input Number
21
3.1.6.2 Counter Registers.
The counters are stored a two 16 bit registers. The first register is the High Register and the
second register is the Low Register. To get the actual 32 bit count value the registers must be
combined as follows:
Counter High Value = Register 40003.

Counter Low Value = Register 40004.
Counter Value = (Counter High Value X 65535) + Counter Low Value.
3.1.6.3 Counter Capture.
To capture a counter a 1 must be written to the corresponding bit position in the Counter
Capture Register 40035. For example:
1. Writing 1 to Register 40035 results in Counter 1 value being captured to Counter

Capture 1.
Capture 2.
Capture 1 and Counter 2 value being captured to Counter Capture 2.
Once the module has captured the counters the Counter Capture Register 40035 is cleared to
zero. It is possible to read this register to get confirmation that the capture is complete before
reading the captured counter values.
3.1.6.4 Counter Auto Zero.
The counter being captured can be auto zeroed. The purpose of this function is to let the
module zero the counter so that no counts get lost due to delays from communication latency,
etc.
To ensure that a counter is auto zeroed, a 1 must be written to the corresponding bit position
in the Capture Zero Register 40103. For example:
Writing 1 to Register 40103 results in Counter 1 value being zeroed when the Counter
Capture bit is 1, the value in the Capture Zero Register 40103 is permanently stored in
memory and only has to be configured once.
22
3.2 IO-16DO - DIGITAL OUTPUTS
3.2.1 Description
This module has 16 open collector (NPN) digital outputs. The outputs may be used to drive
lamps or external relays when more drive capability is required. The outputs are isolated from
the logic and they share a common negative terminal. When switch 9 is off, the module is
configured as a slave module for the Modbus master device such as a PC / PLC / HMI.
When used as a slave module, the outputs are written to by the Modbus master device such
as a PC/PLC/HMI. Each output can be individually switched on or off, or all outputs can be set
up at the same time by writing a single number to the output register which represents the
status of all outputs.
An output watchdog timer can be configured to switch off all the outputs if there has been no
communications with the module for up to 255 seconds. A value of 0 seconds will disable this
timer and the outputs will remain in the last programmed state.
3.2.2 Technical Specification of IO-16DO

Field Supply Voltage 12 -24 Vdc
Field Supply Current 6mA @ 12V / 6mA @ 24V
Digital Outputs Output Points 16
Maximum Voltage 36 Vdc
Maximum Current 100 mA per output
Vceon 1.1V Max
Connectors Logic Power and Comms. 4 Pin Connector on underside of unit
Outputs 18 Way screw connector on front

Output Status: “OFF” when the output is off
“ON” when the output is on.
Power RS485 Rx
Output Status RS485 Tx

1 - 16
Switch 1 Switch 10
23
3.2.4 Wiring
The following diagram shows how the digital outputs are connected to the coil of a relay. The
coil is connected to positive and switched to negative.
Output 1
Output 2
Output 3
+12-24Vdc
Output 4
Output 5 +
Output 6 RELAY
Output 7 -
Output 8
Output 9
Output 10
Output 11
Output 12
Output 13
Output 14
Output 15
Output 16
+V
+12-24Vdc
0V
0Vdc
Pin Connection
1 - 12Vdc @ 23mA
2 + 24Vdc @ 14mA
3 + Comms
4 - RS485
3.2.5 Switch Setting

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not Used.
9 MODE Slave (Off)
24
3.2.6 IO-16DO Data Registers (MODULE TYPE = 101)
Modbus Register Name Low High Access Comments

Address Limit Limit
00001 Digital Output 1 0 1 R/W Status of Digital Outputs.
00002 Digital Output 2 0 1 R/W "
40002 Digital Outputs N/A N/A R/W Digital Outputs in bits. 16(msb) – 1(lsb).
40101 Watchdog Timer 0 255 R/W Timer in seconds. 0 = disabled. 1 - 255 = enabled.
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600,19200, 38400,57600,115200
3.2.6.1 Digital Output Register.
The digital outputs can be read /written in a single register as follows
MSB IO-16DO DIGITAL OUTPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 40002
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Digital Output
3.2.6.2 Output Watchdog Timer
The watchdog timer is used to switch off all of the outputs in the event of a communications
failure. When set to zero (register 40101) the watchdog timer is disabled.
25
3.3 IO-4RO - RELAY OUTPUTS
3.3.1 Description
The IO-4RO module has 4 normally open/ normally closed relay outputs. These modules may
be used when a higher drive capability is required, or when isolation between outputs are
required.
When switch 9 is off, the module is configured as a slave module for the Modbus master
device such as a PC / PLC / HMI. When used as a slave module, the outputs are written to by
the Modbus master device such as a PC/PLC/HMI. Each output can be individually switched
on or off, or all outputs can be set up at the same time by writing a single number to the output
register which represents the status of all outputs.
3.3.2 Technical Specification of IO-4RO
Power Supply Logic Supply Voltage 24 Vdc

Logic Supply Current 42 mA
Relay Outputs Output Points 4
Maximum Current 0.5A @ 220VAC / 1A @ 28VDC
1000Vrms between outputs

Power RS485 Rx

1-4
Switch 1 Switch 10
26
3.3.4 Wiring
The following diagram shows how the digital outputs are connected to the coil of a relay. The
coil is connected to positive and switched to negative.
Relay 1 Common
Relay 1 Normally Open
Relay 1 Normally Closed
Relay 2 Common
+24Vdc / 220Vac
Relay 2 Normally Closed +
RELAY
Relay 3 Common -
0Vdc / 220Vac
Relay 4 Common
Pin Connection
1 - 24Vdc
2 + @ 42mA
3 + Comms
4 - RS485
3.3.5 Switch Setting

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not Used.
9 MODE Slave (Off)
27
3.3.6 IO-4RO Data Registers (MODULE TYPE = 113)

Address Limit Limit
00001 Relay Output 1 0 1 R/W Status of Digital Outputs.
00002 Relay Output 2 0 1 R/W "

40002 Digital Outputs N/A N/A R/W Digital Outputs in bits. 4(msb) – 1(lsb).
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600,19200, 38400,57600,115200
3.3.6.1 Relay Output Register
The relay outputs can be read /written in a single register as follows
MSB IO-4RO DIGITAL OUTPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 40002
- - - - - - - - - - - - 4 3 2 1
Relay Output
28
3.4 IO-8DIO - DIGITAL INPUTS / OUTPUTS
3.4.1 Description
The IO-8DIO module is an 8 channel digital input and 8 channel digital output module.
The inputs are isolated from the logic by bi-directional opto-couplers. The common is
connected internally to either the -volts or +volts field power supply terminals using a jumper
link which is situated inside the housing.
The inputs have internal counters associated with them. These counters are 32 bit counters
allowing a count value from 0 to 4294967295. The count value can be cleared by writing a
zero to the associated registers or preset to any other value using the same method. The
counters can also be reset automatically when read. This is done by setting on DIP switch 9
on the front panel.
Note: The count values are not battery backed-up and will be lost if power is turned off.
The 8 digital outputs are open collector (NPN). The outputs may be used to drive lamps or
external relays when more drive capability is required. The outputs are isolated from the logic
and they share a common negative terminal.
The module may be configured as slave, where PC/ PLC/ HMI acting as master on the
Modbus network. Dip switch 9 should be switched off to make this module as slave. Each
output on the module can be individually switched on or off, or all outputs can be set up at the
same time by writing a single number to the output register which represents the status of all
outputs.
3.4.2 Technical Specification of IO-DIO

Input Voltage Range 12 -24 Vdc
Input Current per input 5mA@12Vdc / 11mA @24Vdc
Vceon 1.1V Max.
Counters Inputs 1 to 16
Resolution 32 Bits
Frequency 1KHz (max)
Pulse Width 500us (min)
29
Note: Inputs 1 to 8 are used as both digital inputs and counter inputs.

Input Status: “OFF” when the input is off
“ON” when the input is on.
Power RS485 Rx

1-8
Output Status
1-8
Switch 10
Switch 1
3.4.4 Wiring
The following diagram shows how the digital inputs and outputs are connected.
Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
( Set internal jumper )
Input 8
+12-24Vdc or 0Vdc
Output 1
Output 2
Output 3 +12-24Vdc
Output 4 +
Output 5 RELAY
Output 6 -
Output 7
Output 8
+V
+12-24Vdc
0V
0Vdc
30
Pin Connection
1 - 12Vdc @ 33mA
2 + 24Vdc @ 19mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 INVERT When switched ON the status of the inputs is inverted in the
Modbus status register (30002).
9 MODE Off (Slave)
3.4.6 Jumper Settings
The Digital inputs can be configured as NPN inputs. This means that the inputs can be
operated by switching to 0V. Open the IO Module. Change the link LK1 to the NPN position as
shown below.
LK1
31
The Digital inputs can be configured as PNP inputs. This means that the inputs can be
operated by switching to +12V to +24V. Open the IO Module. Change the link LK1 to the PNP
position as shown below.
3.4.7 IO-8DIO Data Registers (MODULE TYPE = 102)

Address Limit Limit

30002 Digital Inputs N/A N/A R Digital Inputs in lower 8 bits. 8 - 1.
40003 Digital Outputs N/A N/A R/W Digital Outputs in lower 8 bits. 8 - 1.
40006 Counter 2 MSB 0 65535 R/W "
40007 Counter 2 LSB 0 65535 R/W "
40008 Counter 3 MSB 0 65535 R/W "
40009 Counter 3 LSB 0 65535 R/W "
40010 Counter 4 LSB 0 65535 R/W "
32
40011 Counter 4 LSB 0 65535 R/W "
40012 Counter 5 MSB 0 65535 R/W "
40013 Counter 5 LSB 0 65535 R/W "
40014 Counter 6 MSB 0 65535 R/W "
40015 Counter 6 LSB 0 65535 R/W "
40016 Counter 7 MSB 0 65535 R/W "
40017 Counter 7 LSB 0 65535 R/W "
40018 Counter 8 MSB 0 65535 R/W "
40019 Counter 8 LSB 0 65535 R/W "
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
3.4.7.1 Digital Input Register.
The digital inputs can be read in a single register as follows:
MSB IO-8DIO DIGITAL INPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 30002
0 0 0 0 0 0 0 0 8 7 6 5 4 3 2 1
Digital Input Number
3.4.7.2 Digital Output Register
The digital outputs can be read /written in a single register as follows:
MSB IO-8DIO DIGITAL OUTPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 40003
0 0 0 0 0 0 0 0 8 7 6 5 4 3 2 1
Digital Output Number
3.4.7.3 Counter Registers.
The counters are stored a two 16 bit registers. The first register is the High Register and the
second register is the Low Register. To get the actual 32 bit count value the registers must be
combined as follows:
Counter High Value = Register 40003.

Counter Low Value = Register 40004.
Counter Value = (Counter High Value X 65535) + Counter Low Value.
33
3.5 IO-8AII and IO-8AIV - ANALOG INPUTS
3.5.1 Description
The Analog Input modules are supplied as either a current input module (IO8AII) or a voltage
input module (IO-AIV). The inputs are isolated from the logic and share a common negative
terminal.
The standard setting for the IO-8AII module is 0 - 20mA input current which represents an
output value of 0 - 4095 (12 bits) in the corresponding Modbus register. To obtain an output
value of 0 to 4095 for an input signal of 4 to 20mA the offset switch is switched on.
The same applies to the IO-8AIV module. An input voltage of 0 - 10Volts represents an output
of 0 - 4095 and 2 volts would give a reading of 819 ± 1LSB. To obtain an output value of 0 to
4095 for an input signal of 2 to 10V the offset switch is switched on. An input range of 0(1) to
5Vdc is available by removing the jumper link located on the analogue board inside the
enclosure.
3.5.2 Technical Specification of IO-8AI

Voltage Inputs – IO-8AIV Input Points 8
Input Voltage 0(2) - 10 Vdc or 0(1) - 5 Vdc
Input Resistance 20kohms
Resolution 12 bits
Drift 50ppm/°C
Accuracy 0.2% of span
Current Inputs – IO-8AII Input Points 8
Input Current 0(4) - 20 mA
Input Resistance 250ohms
Resolution 12 bits
Drift 50ppm/°C

34
Input Status: “ON” when the input is zero.
“OFF” when the input is greater than zero and less than 4095.
“Flashing” when the input is over range, greater or equal to 4095
Power RS485 Rx

1-8
Switch 1 Switch 10
3.5.4 Wiring
The following diagram shows how the analog inputs are connected to a 0(4)-20mA source. All
of the common terminals are connected together, and are connected to 0V internally.
+24Vdc
+
Two Wire Transmitter

0(4)-20mA
Input 1 -
Common
Input 2
Common
Input 3 Current Source
0(4)-20mA
Common
Input 4 +
Common Sensor
Input 5 -
Common
Input 6
Common
+24Vdc
Input 7
Common
Input 8
Common
+V
+12-24Vdc
0V/Common
0Vdc
35
The following diagram shows how the analog inputs are connected to a 0(2)-10Vdc source. All
of the common terminals are connected together, and are connected to 0V internally.
Input 1
Common
Input 2
Common
Input 3 Voltage Source
0(2)-10Vdc
Common
Input 4 +
Common Sensor
Input 5 -
Common
Input 6
Common
+24Vdc
Input 7
Common
Input 8
Common
+V
+12-24Vdc
0V/Common
0Vdc
Pin Connection
1 - 12Vdc @ 27mA
2 + 24Vdc @ 16mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not used.
9 OFFSET When switched ON the inputs scaled to accept a 2V or 4mA
offset
36
3.5.6 IO-8AI Data Registers (IO8AII TYPE = 103 / IO-8AIV TYPE = 104)

Address Limit Limit
Module Type Low Byte = 103(IO-8AII) or 104(IO-8AIV)
30002 Analog Input 1 0 4095 R Analog Input lower 12 Bits
30003 Analog Input 2 0 4095 R "
30004 Analog Input 3 0 4095 R "
30005 Analog Input 4 0 4095 R "
30006 Analog Input 5 0 4095 R "
30007 Analog Input 6 0 4095 R "
30008 Analog Input 7 0 4095 R "
30009 Analog Input 8 0 4095 R "
30010 Input Status 0 65535 R bit2 = 0(open circuit or < 2), bit2 = 1(over range)
bit1 = 0(OK),bit1 = 1(error)
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
3.5.6.1 Analog Input Registers.
The analog inputs are read as a 12 bit value in the registers as follows:
MSB IO-8AI ANALOG INPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 300XX
0 0 0 0 x x x x x x x x x x x x
Analog Input: 12 Bit Value (0 - 4095)
3.5.6.2 Analog Input Status
There are two status bits associated with each analog input. These bits are used to indicate if
the input is zero or open circuit, in the working range 0-4095, or over range. If the input is
open circuit or over range, then the error bit will be set. When the error bit is set, the range bit
is zero if the input is open circuit and set if the input is over range, ie.,
Bit 1- Error Bit 2-Range Condition Status LED

0 don’t care Input working OK (LED OFF)
1 0 Input Open circuit or zero (LED ON)
1 1 Input Over range (LED FLASH)
37
The analog input status can be read in a single register as follows:
MSB IO-8AI ANALOG INPUT STATUS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 30010
IP1 Error
IP1 Range
IP2 Error
IP2 Range
IP3 Error
IP3 Range
IP4 Error
IP4 Range
IP5 Error
IP5 Range
IP6 Error
IP6 Range
IP7 Error
IP7 Range
IP8 Error
IP8 Range
3.6 IO-8AIIS and IO-8AIVS - ISOLATED ANALOG INPUTS
3.6.1 Description
The Analog Input modules are supplied as either a current input module (IO-8AIIS) or a
voltage input module (IO-8AIVS). The inputs are fully isolated from input to logic and between
inputs. This module is ideal for monitoring existing 4-20mA current loops which are isolated
from each other and cannot be connected to a common point of reference.
The standard setting for the IO-8AIIS module is 0 - 20mA input current which represents an
output value of 0 - 4095 (12 bits) in the corresponding Modbus register. To obtain an output
value of 0 to 4095 for an input signal of 4 to 20mA the offset switch is switched on. This
module can also be configured for a 0 – 20.000mA input range or +/- 20.000mA input.
The same applies to the IO-8AIV module. An input voltage of 0 - 10Volts represents an output
of 0 - 4095 and 2 volts would give a reading of 819 ± 1LSB. To obtain an output value of 0 to
4095 for an input signal of 2 to 10V the offset switch is switched on. This module can also be
configured for a 0 – 10.000V input range or +/- 10.000V input.
38
3.6.2 Technical Specification of IO-8AIIS and IO-8AIVS

Voltage Inputs – IO-8AIVS Input Points 8
Input Voltage 0(2) - 10 Vdc
InputType Range Resolution
1 0 – 4095 12 bits
2 0 – 10.000 V 1Mv
3 +/- 10.000 V 1mV
4 0 – 1.0000 V 0.1mV
5 +/- 1.0000 V 0.1mV
Drift 100ppm/°C
350Vpeak between each input
Current Inputs – IO-8AIIS Input Points 8
Input Current 0(4) - 20 mA
InputType Range Resolution
1 0 – 4095 12 bits
2 0–20.000mA 1uA
3 +/-20.000mA 1uA
Drift 100ppm/°C
350Vpeak between each input

Input Status: “ON” when the input is zero.
“OFF” when the input is greater than zero and less than 4095.
“Flashing” when the input is over range, greater or equal to 4095
Power RS485 Rx

1-8
Switch 1 Switch 10
39
3.6.4 Wiring
The following diagram shows how the analog inputs are connected to a 0(4)-20mA source. All
of the common terminals are isolated from each other.
+24Vdc
+
Two Wire Transmitter

0(4)-20mA
Input 1 -
Common 1
0Vdc
Input 2
Common 2
Input 3 Current Source
0(4)-20mA
Common 3
Input 4 +
Common 4 Sensor
Input 5 -
Common 5
Input 6
Common 6
+24Vdc
Input 7
Common 7
Input 8
Common 8
The following diagram shows how the analog inputs are connected to a 0(2)-10Vdc source. All
of the common terminals are isolated from each other.
Input 1
Common 1
Input 2
Common 2
Input 3 Voltage Source
0(2)-10Vdc
Common 3
Input 4 +
Common 4 Sensor
Input 5 -
Common 5
Input 6
Common 6
+24Vdc
Input 7
Common 7
Input 8
Common 8
40
Pin Connection
1 - 12Vdc @ 58mA
2 + 24Vdc @ 31mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 OFF SET When switched ON the inputs scaled to accept a 2V or
4mA offset
9 OUT OF RANGE An out of range is given when the input is too negative or
too positive. When switched off the analog value will be
loaded with -32767 when out of range. When switched on
the analog value will be loaded with 32768 when out of
range
3.6.6 IO-8AIIS Data Registers (8AII TYPE = 107/8AIV TYPE = 108)

Address Limit Limit
Module Type Low Byte = 107(IO8AII) or 108(IO8AIV)
30003 Analog Input 2 0 4095 R "
30004 Analog Input 3 0 4095 R "
30005 Analog Input 4 0 4095 R "
30006 Analog Input 5 0 4095 R "
30007 Analog Input 6 0 4095 R "
30008 Analog Input 7 0 4095 R "
30009 Analog Input 8 0 4095 R "
30010 Input Status 0 65535 R bit2 = 0(open circuit or < 2), bit2 = 1(over range)
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
41
3.6.6.1 Analog Input Registers.
The analog inputs are read as a 12 bit value in the registers as follows:
MSB IO-8AI ANALOG INPUTS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 300XX
0 0 0 0 x x x x x x x x x x x x
Analog Input: 12 Bit Value (0 - 4095)
3.6.6.2 Analog Input Status
There are two status bits associated with each analog input. These bits are used to indicate if
the input is zero or open circuit, in the working range 0-4095, or over range. If the input is
open circuit or over range, then the error bit will be set. When the error bit is set, the range bit
is zero if the input is open circuit and set if the input is over range, ie:
Bit 1- Error Bit 2-Range Condition Status LED

0 don’t care Input working OK (LED OFF)
1 0 Input Open circuit or zero (LED ON)
1 1 Input Over range (LED FLASH)
The analog input status can be read in a single register as follows:
MSB IO-8AI ANALOG INPUT STATUS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 30010
IP1 Error
IP1 Range
IP2 Error
IP2 Range
IP3 Error
IP3 Range
IP4 Error
IP4 Range
IP5 Error
IP5 Range
IP6 Error
IP6 Range
IP7 Error
IP7 Range
IP8 Error
IP8 Range
42
3.7 IO-8TC - THERMOCOUPLE INPUTS
3.7.1 Description
The IO-8TC module is a 8 thermocouple input module. The module uses differential inputs to
reduce effects of electrical noise and mains pickup. The thermocouple inputs are isolated
from the logic. If inter channel isolation is required then the IO-8TCS should be used.
The thermocouple voltage is read by the module circuitry, linearised and converted to degrees
Centigrade. No ranging is required as the module covers the full range as indicated in the
table of TC types. The value that is read from the Modbus register is the actual temperature in
degrees centigrade to 0.1°C resolution. ie: a value of 3451 corresponds to a temperature of
345.1°C.
The thermocouple type is setup by writing a value to the TC Type register. The value is
obtained from the table below. For example to select type K thermocouples, the value "2"
must be written to the TC Type register. All 8 thermocouple inputs adopt the same TC type.
The DIP switch 9 is used to select upscale or downscale burnout. A value of 32768 is used to
indicate upscale burnout and a value of -32767 is used to indicate downscale burnout.
The module has built in Cold Junction Compensation. Use must be made of the correct
thermocouple extension wire to avoid reading errors.
The thermocouple module can also be configured for a 0 - 50mV input range. The TC Type
register must be set to 9 for this option. The value in the register which is read back over the
network is 0 - 50,000.
Note: As there is no inter-channel isolation, isolated thermocouples must be used in order to

prevent ground loops and reading errors.
3.7.2 Technical Specification of IO-8TC

TC Inputs Input Points 8
Resolution 0.1°C
Drift 100ppm/°C Typ.
TC Type Number Type Range Accuracy
1 J -150 to 760 °C ± 0.2°C
2 K -200 to 1370 °C ± 0.3°C
3 E 0 to 600 °C ± 0.1°C
4 T -200 to 400 °C ± 0.3°C
5 N 0 to 1300 °C ± 0.3°C
6 B 400 to 1820 °C ± 0.5°C
7 S -50 to 1767 °C ± 0.6°C
8 R -50 to 1767 °C ± 0.7°C
9 mV 0 to 50mV ± 0.1%
10 C 0 to 2315.5 °C ± 0.7°C
11 D 0 to 2315.5 °C ± 0.7°C
12 G 0 to 2315.5 °C ± 0.9°C
13 mV +/- 100mV ± 0.1%
43
Cold Junction CJC Error ±0.5°C Typ. After 30 Minutes warm
up time.

Input Status: “ON” when the thermocouple is open circuit.
“OFF” when the thermocouple is connected.
Power RS485 Rx

1-8
Switch 1 Switch 10
3.7.4 Wiring
The following diagram shows how the inputs are connected to a thermocouple.
Input 1 + +
Input 1 -
Input 2 + -
Input 2 - Thermocouple
Input 3 +
Input 3 -
Input 4 +
Input 4 -
Input 5 +
Input 5 -
Input 6 +
Input 6 -
Input 7 +
Input 7 -
Input 8 +
Input 8 -
44
Pin Connection
1 - 12Vdc @ 62mA
2 + 24Vdc @ 33mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not used.
9 BREAK TC break. When switched off the TC value will be loaded
with -32767 when the TC is faulty. When switched on the
TC value will be loaded with 32768.
3.7.6 IO-8TC Data Registers (MODULE TYPE = 105)

Address Limit Limit
30002 TC Input 1 -xxx.x yyyy.y R Thermocouple Inputs. See table for range.
30003 TC Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30004 TC Input 3 -xxx.x yyyy.y R "
30010 CJC Temp. -xxx.x yyyy.y R CJC Temperature in 0.1°C resolution.
30011 Input Status 0 65535 R bit1 = 0(OK),bit1 = 1(error or open circuit)
40101 TC Type 1 13 R/W See TC Tables.
40102 Line Frequency 50 60 R/W Line Frequency
40103 CJC Offset 1 199 R/W 100 = zero offset (0.0)
40104 Units Type 1 2 R/W 1=°C, 2=°F
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
45
3.8 IO-8TCS - ISOLATED THERMOCOUPLE INPUTS
3.8.1 Description
The IO-8TCS module is a 8 isolated thermocouple input module. The module uses differential
inputs to reduce effects of electrical noise and mains pickup. The thermocouple inputs are
isolated from the logic and from each other. This module is operated in an identical way to the
IO-8TC module and is fully interchangeable.
The thermocouple voltage is read by the module circuitry, linearised and converted to degrees
Centigrade. No ranging is required as the module covers the full range as indicated in the TC
table. The value that is read from the Modbus register is the actual temperature in degrees
centigrade to 0.1°C resolution. ie: a value of 3451 corresponds to a temperature of 345.1°C.
The thermocouple type is setup by writing a value to the TC Type register. The value is
obtained from the table below. For example to select type K thermocouples, the value "2"
must be written to the TC Type register. All 8 thermocouple inputs adopt the same TC type.
The DIP switch 9 is used to select upscale or downscale burnout. A value of 32768 is used to
indicate upscale burnout and a value of -32767 is used to indicate downscale burnout.
The module has built in Cold Junction Compensation. Use must be made of the correct
thermocouple extension wire to avoid reading errors.
The thermocouple module can also be configured for a 0 - 50mV input range. The TC Type
register must be set to 9 for this option. The value in the register which is read back over the
network is 0 - 50,000.
3.8.2 Technical Specification of IO-8TCS

TC Inputs Input Points 8
Resolution 0.1°C
350Vpeak between each TC input
TC Type Number Type Range Accuracy
1 J -150 to 760 °C ± 0.2°C
2 K -200 to 1370 °C ± 0.3°C
3 E 0 to 600 °C ± 0.1°C
4 T -200 to 400 °C ± 0.3°C
5 N 0 to 1300 °C ± 0.3°C
6 B 400 to 1820 °C ± 0.5°C
7 S -50 to 1767 °C ± 0.6°C
8 R -50 to 1767 °C ± 0.7°C
9 mV 0 to 50mV ± 0.1%
10 C 0 to 2315.5 °C ± 0.7°C
11 D 0 to 2315.5 °C ± 0.7°C
12 G 0 to 2315.5 °C ± 0.9°C
13 mV +/- 100mV ± 0.1%
46
Cold Junction CJC Error ±0.5°C Typ. After 30 Minutes warm
up time.
Logic Power and Comms. 4 Pin Connector on underside of unit
Connectors Inputs 18 Way screw connector on front

Input Status: “ON” when the thermocouple is open circuit.
“OFF” when the thermocouple is connected.
Power RS485 Rx

1-8
Switch 1 Switch 10
47
3.8.4 Wiring
The following diagram shows how the inputs are connected to a thermocouple.
Input 1 + +
Input 1 -
Input 2 + -
Input 2 - Thermocouple
Input 3 +
Input 3 -
Input 4 +
Input 4 -
Input 5 +
Input 5 -
Input 6 +
Input 6 -
Input 7 +
Input 7 -
Input 8 +
Input 8 -
Pin Connection
1 - 12Vdc @ 58mA
2 + 24Vdc @ 31mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not used.
9 BREAK TC break. When switched off the TC value will be loaded
with -32767 when the TC is faulty. When switched on the
TC value will be loaded with 32768.
48
3.8.6 IO-8TCS Data Registers (MODULE TYPE = 106)

Address Limit Limit
30002 TC Input 1 -xxx.x yyyy.y R Thermocouple Inputs. See table for range.
30003 TC Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30010 CJC Temp. -xxx.x yyyy.y R CJC Temperature in 0.1°C resolution.
40101 TC Type 1 13 R/W See TC Tables.
40103 CJC Offset 1 199 R/W 100 = zero offset (0.0)
40104 Units Type 1 2 R/W 1=°C, 2=°F
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
3.9 IO-6RTD - RTD INPUTS
3.9.1 Description
The IO-6RTD module is a 6 RTD input module. The module can accommodate either 2 or 3
wire RTD sensors. The RTD inputs are isolated from the logic.
The RTD resistance is read by the module circuitry, linearised and converted to degrees
Centigrade. No ranging is required as the module covers the full range of the RTD as
indicated in the RTD table. The value that is read from the Modbus register is the actual
temperature in degrees centigrade to 0.1°C resolution. ie: a value of 3451 corresponds to a
temperature of 345.1°C.
The RTD type is setup by writing a value to the RTD Type register. The value is obtained from
the table below. For example to select a PT100 RTD, the value "1" must be written to the RTD
Type register. All 6 RTD inputs adopt the same RTD type.
The DIP switch 9 is used to select upscale or downscale burnout for break detection. A value
of 32768 is used to indicate upscale burnout and a value of -32767 is used to indicate
downscale burnout.
Note: As there is no inter-channel isolation, isolated RTD's must be used in order to prevent
ground loops and reading errors.
49
3.9.2 Technical Specification of IO-6RTD

RTD Inputs Input Points 6
RTD Configuration 2 or 3 Wire
Resolution 0.1°C
Line resistance effect < 0.1°C balanced
Max. line resistance 100ohms
RTD Type Number Type Range Accuracy
1 PT100 -200 to 850°C ± 0.3°C,IEC
751:1983
2 Ni120 -80 to 320°C ± 0.3°C
3 PT1000 -200 to 850°C ± 0.3°C
4 Ni1000-DIN -200 to 850°C ± 0.3°C
5 Ni1000- -200 to 850°C ± 0.3°C
Landys&Gyr
6 Ohms 10 - 400 ohms ± 0.05%
7 Ohms 100-4000ohms ± 0.05%

Input Status: “ON” when the RTD is open circuit.
“OFF” when the RTD is connected.
Power RS485 Rx

1-6
Switch 1 Switch 10
50
3.9.4 Wiring
The following diagram shows how the inputs are connected to a 2 and 3 wire RTD.
Input 1a
Input 1b
Input 1c RTD
3 Wire
Input 2a
Input 2b
Input 2c
Input 3a
Input 3b
Input 3c
Input 4a
Input 4b
Input 4c RTD
2 Wire
Input 5a
Input 5b
Input 5c
Input 6a
Input 6b
Input 6c
Pin Connection
1 - 12Vdc @ 87mA
2 + 24Vdc @ 45mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not used.
9 BREAK RTD break. When switched off the RTD value will loaded
with -32767 when the RTD is faulty. When switched on the
RTD value will be loaded with 32768.
51
3.9.6 IO-6RTD Data Registers (MODULE TYPE = 109)

Address Limit Limit
30002 RTD Input 1 -xxx.x yyyy.y R RTD Inputs. See table for range.
30003 RTD Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30004 RTD Input 3 -xxx.x yyyy.y R "
40101 RTD Type 1 7 R/W See RTD Tables.
40103 Units Type 1 2 R/W 1=°C, 2=°F
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
3.9.6.1 RTD Input Status.
There is one status bits associated with each RTD input. These bits are used to indicate if the
input is open circuit or over range. If the input is open circuit or over range, then the error bit
will be set.
Bit 1- Error Bit 2-Not Used Condition Status LED

0 0 Input working OK (LED OFF)
1 0 Open circuit / Over range (LED ON)
The analog input status can be read in a single register as follows
MSB IO-6RTD ANALOG INPUT STATUS LSB

ADDRESS
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
32768 16384 8192 4096 2048 1024 512 256 128 64 32 16 8 4 2 1 30008
IP1 Error
IP2 Error
IP3 Error
IP4 Error
IP5 Error
IP6 Error
52
3.10 IO-DAIO – DIGITAL + ANALOG INPUTS AND OUTPUTS
3.10.1 Description
The IO-DAIO module is a multipurpose combination of inputs and outputs. The module can
accommodate either 2 or 3 wire RTD sensors, current (0-20mA) and voltage (0-10V) inputs,
current (0-20mA) or voltage (0-10V) output, and digital inputs and outputs.
RTD INPUTS:
There are 2 RTD inputs on the module. The RTD resistance is read by the module circuitry,
linearised and converted to degrees Centigrade. No ranging is required as the module covers
the full range of the RTD as indicated in the RTD table. The value that is read from the
Modbus register is the actual temperature in degrees centigrade to 0.1°C resolution. ie: a
value of 3451 corresponds to a temperature of 345.1°C.
The RTD type is setup by writing a value to the RTD Type register. The value is obtained from
the table below. For example to select a PT100 RTD, the value "1" must be written to the RTD
Type register.
A value of -32767 is used to indicate downscale burnout.
Note: As there is no inter-channel isolation, isolated RTD's must be used in order to prevent
ground loops and reading errors.
ANALOG INPUTS:
The Analog Inputs (2) can be configured by internal jumpers as either a current input (0-20mA)
or a voltage input (0-10V).
An input of 0 - 20mA input current or 0 – 10V input voltage represents an output value of 0 -
4095 (12 bits) in the corresponding Modbus register.
ANALOG OUTPUT:
There is a single analog output which can be configured with internal jumpers for a current
output (0-20mA) or voltage output (0-10V).
The resolution is 12 bits, so writing a value to the Modbus register for each output of 0 - 4095
would give an output current of 0 - 20mA. A value of 819 ± 1LSB will give a current output of
4mA.
DIGITAL INPUTS:
There are 4 digital inputs on the module. The inputs share a common terminal and can be
configured for common positive or common negative.
The inputs have got counters associated with them. The counters operate in three modes.
In mode 0 all the counters are disabled.
53
In mode 1 all counters are 32 bit counters allowing a count value from 0 to 4294967295. The
count value can be cleared by writing a zero to the associated registers or preset to any other
value using the same method.
In mode 2 the inputs are connected as up/down counters. Input 1 will increment counter 1
while input 2 decrements counter1.
Note: The count values are not battery backed-up and will be lost if power is turned off.
DIGITAL OUTPUTS:
The module has 2 open collector (NPN) digital outputs. The outputs may be used to drive
lamps or external relays when more drive capability is required.
The outputs are written to by the Modbus master device such as a PC/ PLC/ HMI. Each output
can be individually switched on or off, or all outputs can be set up at the same time by writing
a single number to the output register which represents the status of all outputs.
3.10.2 Technical Specification of IO-DAIO

Field Supply Voltage 24 Vdc
Field Supply Current 25mA
RTD Inputs Input Points 2
RTD Configuration 2 or 3 Wire
Resolution 0.1°C
Line resistance effect < 0.1°C balanced
Max. line resistance 100ohms
RTD Type Number Type Range Accuracy
1 PT100 -200 to 850°C ± 0.3°CIEC
751:1983
2 Ni120 -80 to 320°C ± 0.3°C
3 PT1000 -200 to 850°C ± 0.3°C
4 Ni1000-DIN -200 to 850°C ± 0.3°C
5 Ni1000- -200 to 850°C ± 0.3°C
Landys&Gyr
6 Ohms 10 - 400 ohms ± 0.05%
7 Ohms 100-4000ohms ± 0.05%
Current Inputs Input Points 2
Input Current 0 - 20 mA
Input Resistance 250ohms
Input Type Range Resolution
1 0 – 4095 12 bits
2 0–20.000mA 1uA
54
3 +/-20.000mA 1uA
Drift 100ppm/°C
Voltage Inputs Input Points 2
Input Voltage 0 - 1 Vdc or 0 – 10 Vdc
Input Resistance 190kohms
Input Type Range Resolution
4 0 – 4095 12 bits
5 0 – 10.000 V 1mV
6 +/- 10.000 V 1mV
7 0 – 1.0000 V 0.1mV
8 +/- 1.0000 V 0.1mV
Drift 100ppm/°C
Current Output Output Points 1
Output Current 0 - 20 mA
Output Range Resolution
Type
1 0 – 4095 12 bits
Drift 100ppm/°C
Compliance 1000 ohms max. @ 24Vdc
500 ohms max. @ 12Vdc
Voltage Output Output Points 1
Output Voltage 0 - 10 V
Output Range Resolution
Type
2 0 – 4095 12 bits
Drift 100ppm/°C
Compliance 2000 ohms min. load
Input Voltage Range 10 - 26 Vdc
Input Current per input 4mA@12Vdc / 8mA @24Vdc
Counters Inputs 1 to 4
Resolution 32 Bits
Frequency 50 Hz (max)
Pulse Width 20 ms (min)
Vceon 1.1V Max.
Isolation Between field and logic 1500Vrms between field and logic
Connectors Logic Power and Comms. 4 Pin Connector on underside of
unit
55
Power: “ON” when module has power.

* Please note that LED status is not available for Digital and Analog IO’s in IO-DAIO
Module
Power RS485 Rx
RS485 Tx
Switch 1 Switch 10
3.10.4 Wiring
The following diagram shows how the inputs and outputs are connected to the DAIO module.
+24Vdc
RTD Input 1a +
RTD Input 1b
RTD Input 2a RTD
3 Wire Two Wire Transmitter
RTD Input 2c 0(4)-20mA
Common/0V
Analog Input 1 -
Analog Input 2
Analog Output 1
Common/0V
Digital Input 1
Digital Input 2 +24Vdc
Digital Input 3 +24Vdc 0Vdc + + Analog Load

or 0 - 20mA
Digital Input 4 0Vdc +24Vdc or
- - 0 - 10V
Digital Input Common RELAY
Digital Output 1
Digital Output 2
0Vdc
+V
+24Vdc
Common/0V
0Vdc
56
Pin Connection
1 - 12Vdc @ 115mA
2 + 24Vdc @ 58mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - Not used.
9 - Not used.
3.10.6 Jumper Settings
3.10.6.1 Current Input and Output
The Analog inputs can be configured as a current 0-20mA input by placing the jumper on
J7 for AI1 and J8 for AI2.
The Analog output can be configured as a current 0-20mA output by placing the jumpers
J9, J10 and J11 on the “I” position as shown below.
J7
J8
J9
J11 J10
57
3.10.6.2 Voltage Input and Output
The Analog inputs can be configured as a voltage 0-10V input by removing the jumper
from J7 for AI1 and J8 for AI2.
The Analog output can be configured as a voltage 0-10V output by placing the jumpers
J9, J10 and J11 on the “V” position as shown below
J7
J8
J9
J11 J10
3.10.7 IO-DAIO Data Registers (MODULE TYPE = 112)

Address Limit Limit

30002 Digital Inputs N/A N/A R Digital Inputs in lower 8 bits. 8 - 1.
40003 Digital Outputs N/A N/A R/W Digital Outputs in lower 8 bits. 8 - 1.
40004 RTD Input 1 -xxx.x yyyy.y R RTD Inputs. See table for range.
40005 RTD Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
40008 Analog Output 1 0 4095 R/W Analog Output lower 12 Bits
40011 Counter 2 MSB 0 65535 R/W “
40012 Counter 2 LSB 0 65535 R/W “
58
40013 Counter 3 MSB 0 65535 R/W “
40014 Counter 3 LSB 0 65535 R/W “
40015 Counter 4 MSB 0 65535 R/W “
40016 Counter 4 LSB 0 65535 R/W “
40104 RTD 1 Type 1 7 R/W See RTD Tables.
40105 RTD 2 Type 1 7 R/W See RTD Tables.
40106 AI 1 Type 1 8 R/W 1 = 0-4095 (mA input)
2 = 0-20 mA
3=+/- 20 mA
4 = 0-4095 (V input)
5=0-10.000 V
6=+/- 10.000 V
7=0 -1.0000 V
8=+/- 1.0000 V
40107 AI 2 Type 1 8 R/W "
40108 AO Type 1 2 R/W 1 = 0-20 mA, 2 = 0-10 V
40110 Units Type 1 2 R/W 1=°C, 2=°F
40121 Baud Rate 2400 11520 R/W 2400, 4800, 9600, 19200, 38400,57600,115200
3.11 IO-8AOI - ANALOG OUTPUTS
3.11.1 Description
The IO-8AOI is a 8 channel current output module. Each channel can be set to output a
current in the range 0 - 20mA. The outputs are isolated from the logic and share a common
negative terminal.
would give an output current of 0 - 20mA. A value of 819 ± 1LSB will give a current output of
4mA.
The module configured as slave, where PC/ PLC/ HMI act as Master in the Modbus network.
DIP switch 9 should be switched off to make this module as slave. The outputs are written to
by the Modbus master device such as a PC/ PLC/ HMI.
59
3.11.2 Technical Specification of IO-8AOI

Field Supply Current 175mA
Current Output Output Points 8
Output Current 0(4) - 20 mA
Resolution 12 bits
Drift 100ppm/°C
Compliance 1000 ohms max. @ 24Vdc
500 ohms max. @ 12Vdc

Output Status: “ON” when the output is zero
“OFF” when the output is between zero and full scale.
“Flashing” when the output is at full scale
Power RS485 Rx

1-8
Switch 1 Switch 10
60
3.11.4 Wiring
The following diagram shows how the analog outputs are connected to a load.
Output 1 +
Common Analog Load
0 - 20mA
Output 2 -
Common
Output 3
Common
Output 4
Common
Output 5
Common
Output 6
Common
Output 7
Common
Output 8
Common
+V
+24Vdc
0V/Common
0Vdc
Pin Connection
1 - 12Vdc @ 32mA
2 + 24Vdc @ 18mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - When switched ON the outputs are scaled to accept a 4mA
offset
9 MODE Slave (Off)
61
3.11.6 IO-8AOI Data Registers (MODULE TYPE = 110)

Address Limit Limit
40002 Current Output 1 0 4095 R/W Current Outputs. 0 - 4095 = 0(4) - 20mA.
40003 Current Output 2 0 4095 R/W "
40010 Output Status 0 65535 R bit2 = 0(0), bit2 = 1(4095)
40101 Watchdog Timer 0 255 R/W Timer in seconds. 0 = disabled. 1 -255 = enabled.
40121 Baud Rate 2400 11520 R/W 2400,4800,9600,19200,38400,57600,115200
3.12 IO-8AOV - ANALOG OUTPUTS
3.12.1 Description
The IO-8AOV is a 8 channel voltage output module. Each channel can be set to output a
voltage in the range 0 – 10V. The outputs are isolated from the logic and share a common
negative terminal.
would give an output current of 0 – 10V. A value of 819 ± 1LSB will give a current output of 2V.
The module configured as slave, where PC/ PLC/ HMI act as Master in the Modbus network.
DIP switch 9 should be switched off to make this module as slave. The outputs are written to
by the Modbus master device such as a PC/ PLC/ HMI.
62
3.12.2 Technical Specification of IO-8AOV

Field Supply Current 85 mA max.
Voltage Output Output Points 8
Output Voltage 0(2) - 10 V
Resolution 12 bits
Drift 100ppm/°C
Compliance 2000 ohms min. load

Output Status: “ON” when the output is zero
“OFF” when the output is between zero and full scale.
“Flashing” when the output is at full scale
Power RS485 Rx

1-8
Switch 1 Switch 10
63
3.12.4 Wiring
The following diagram shows how the analog outputs are connected to a load.
Output 1 +
Analog Load
Common (Voltage)
Output 2 - 0 - 10Vdc
Common
Output 3
Common
Output 4
Common
Output 5
Common
Output 6
Common
Output 7
Common
Output 8
Common
+V
+24Vdc
0V/Common
0Vdc
Pin Connection
1 - 12Vdc @ 32mA
2 + 24Vdc @ 18mA
3 + Comms
4 - RS485

2 NODE ID +2 “
3 NODE ID +4 “
4 NODE ID +8 “
5 NODE ID +16 “
6 NODE ID +32 “
7 NODE ID +64 “
8 - When switched ON the outputs are scaled to accept a 2V
offset
9 MODE Off (Slave)
64
3.12.6 IO-8AOV Data Registers (MODULE TYPE = 111)

Address Limit Limit
40002 Voltage Output 1 0 4095 R/W Voltage Outputs. 0 - 4095 = 0 - 10V.
40003 Voltage Output 2 0 4095 R/W "
40010 Output Status 0 65535 R bit2 = 0(0), bit2 = 1(4095)
40101 Watchdog Timer 0 255 R/W Timer in seconds. 0 = disabled. 1 -255 = enabled.
40121 Baud Rate 2400 11520 R/W 2400,4800,9600,19200,38400,57600,115200
65
4. IO STUDIO
This is PC software used for setting communication parameters of the IO module, Read IO
status directly in PC, Force Outputs to test the module and used as tool for module diagnostic
purpose.
IO
RS232/RS485 Module
PC
Converter Ex: 16DI
Install IO Studio software in PC.
66
67
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IO Module: Set address say 1 for the IO Module using DIP switches on the Module itself.
Connect 24V DC Power supply and make sure that Dip switch10 is Off to allow
communication of IO Module with other devices on Default communication settings. If you are
using RS232/RS485 converter like SNA10A from Brainchild make sure that you have selected
all the communication settings properly as follows.
BAUD RATE 9600

DATA BITS 8
PARITY NONE
STOP BITS 1
In the PC, select above settings at the COM port.

Right click on Mycomputer –Properties - Hardware-Device Manager- COM ports
69
Start the IO Studio software as shown above.
If every thing is proper, IO Studio will read the IO Module and show the status of the IO
registers. If it shows RED indication as above, then please check the dip switch status on the
IO Module, RS232/RS485 converter settings and COM settings in the PC and also check the
cable that is used between PC and RS232/RS485 converter. Many times, you might have
more than one COM port on your PC, You should make sure that which COM port is using for
this purpose and select the correct COM port in the above shown setup.
70
71
72
73
74
75
Configuration:
For ex: If you want set baud rate, enter the required value in the register 40121, then press
enter in the PC keyboard. Set all the parameters once and then switch off the power supply to
the IO Module. Now switch on the Dip switch 10 on the module to make above settings
effective. After power on, the IO Module will have new Communication settings. Please note
that at this point of time, IO module may not communicate with PC because you may have
different settings at RS232/RS485 converter and also COM port settings in the PC.
Testing the IO Module:
For ex: If you want to test IO-16DO module. It contains total 16 digital outputs. You can
connect IO module with PC as explained above via RS232/RS485 converter. You can force
digital output from low to high and check its status at the IO module and also u can observe
LED status on the IO Module itself.
5. SPECIFICATIONS
5.1 ENVIRONMENTAL
Operating Temperature -10°C to +50°C

Storage Temperature -40°C to +85°C
Humidity Up to 95% non condensing
5.2 EMC INSTALLATION INSTRUCTIONS
1. Screened twisted pair RS485 cable must be used with the screen grounded at one point
only.
2. The RS485 cable must be terminated at both ends using a 120ohm resistor.
3. Use should be made of screened I/O, T/C, RTD cable with the screens grounded at one
point as close to the IO module as possible.
76
5.3 CONFORMITY CERTIFICATE
DECLARATION OF CONFORMITY
according to EN 45014
Manufacturer’s Name: Brainchild Electronic. Co. Ltd.,
Manufacturer’s Address: No. 209, Chung Yong Road

Nan Kang District
Taipei, Taiwan, R.O.C
declares that the following IO products
Model Number(s): IO-16DI, IO-16DO, IO-DIO, IO-4RO, IO-8AII, IO-8AIV,

IO-8AIIS, IO-8AIVS, IO-8AO, IO-8VO, IO-8TC,
IO-8TCS, IO-6RTD, IO-DAIO
complies with EMC Directive 89/336/EEC and Low Voltage Equipment Directive
73/23/EEC and conforms to the following Product specifications:
Safety: IEC 950
EMC: IEC 61000-4-2-A1 Level 2
IEC 61000-4-3-A1 Level 2
IEC 61000-4-4 Level 3
CISPR 11:1997-A1 / EN 55011:1998 Group 1 Class A
TAIPEI, TAIWAN April 2007 Mr. Peter Lio

Location Date Vice President
77
5.4 EMC Test Results
EMC Test Results
Test Standard Test Value Product Compliance (IO)

Immunity Test Results 16DI 16DO 4RO 8DIO 8AII 8AIIS 8AIV
EN 61326-1
Electrostatic IEC 61000-4-2 8KV Air A A A A A B A
Discharge 4KV A A A A A A A
Contact
Radiated IEC 61000-4-3 10V/m A A A A A A A
Field
Fast IEC 61000-4-4 Power 2KV A A A A A B A
Transients I/O 1KV A A A A A B A
Surge IEC 61000-4-5 Power A A A A A A A
1KV/2KV
RF IEC 61000-4-6 Power A A A A A A A
Conducted 3 Vrms
Voltage IEC 61000-4-11 0.5cycle A A A A A A A
Interrupt 100%
Emissions Test Results
EN 61326-1 Class A
Radiated CISPR 22 Class A
Emissions
Conducted CISPR 22 Class B
Emissions
Test Standard Test Value Product Compliance (IO)

Immunity Test Results 8AIVS 8TC 8TCS 6RTD DAIO 8AOI 8AOV
EN 61326-1
Electrostatic IEC 61000-4-2 8KV Air B A B A A A B
Discharge 4KV A A A A A A A
Contact
Radiated IEC 61000-4-3 10V/m A A A A A A A
Field
Fast IEC 61000-4-4 Power 2KV B A B A A A A
Transients I/O 1KV B A B A A A A
Surge IEC 61000-4-5 Power A A A A A A A
1KV/2KV
RF IEC 61000-4-6 Power A A A A A A A
Conducted 3 Vrms
Voltage IEC 61000-4-11 0.5cycle A A A A A A A
Interrupt 100%
Emissions Test Results
EN 61326-1 Class A
Radiated CISPR 22 Class A
Emissions
Conducted CISPR 22 Class B
Emissions
78

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User Manual

Data Acquisition Modules/

Send the equipment to the following address:

Brainchild Electronic. Co. Ltd

MAINTENANCE & SERVICE

Any Mechanical or Electrical Modification to this Unit will void

All trademarks belong to their respective owners

1. AN OVERVIEW OF THE IO SYSTEM ....................................................6

1.2 Application Configurations

1.2.1 I/O Expansion.

1.3 Module Selection Table

MODEL MODULE TYPE

2.1 Physical Dimensions

2.3 Network Termination

RS485 Cabling Methodology

Method-1, Single Twisted pair, No shield

Method-2, Shielded single twisted pair + Earth wire

Method-3, Shielded single twisted pair cable

Method-4, Shielded twisted pair, 2 pairs

Good installation practice for RS485 systems:

2. Use RS485 shielded twisted cable to prevent electrical noise pickup.

5. The RS485 and power supply is wired correctly

6. Do not carry RS485 and 24V DC power supply in same cables

8. The 0V of the power supply must be earthed.

9. The screen of the RS485 cable must be earthed.

10. The RS485 devices must be at the same earth potential.

Note: Ground on IO module is Pin1 at 4 pin connector which is 0V or “-“V, Power

2.5.1 Node ID Table

NODE ID DIP SWITCH SETTINGS

SW1 SW2 SW3 SW4 SW5 SW6 SW7

0 OFF OFF OFF OFF OFF OFF OFF

SW1 SW2 SW3 SW4 SW5 SW6 SW7

45 ON OFF ON ON OFF ON OFF

SW1 SW2 SW3 SW4 SW5 SW6 SW7

98 OFF ON OFF OFF OFF ON ON

All modules will respond to a default Node ID of 254.

2.5.2 DIP Switch Status Register.

MSB DIP SWITCH REGISTER LSB

2.6.1 Communications Settings with DIP Switch 10 OFF (Default)

BAUD RATE 9600

2.6.2 Communications Settings with DIP Switch 10 ON (Programmed

BAUD RATE 2400, 4800, 9600, 19200, 38400, 57600, 115200

2.6.3 Communications Settings Registers

2.6.3.1 Baud Rate Register (40121)

2.6.3.2 Parity Register (40122)

2.6.3.3 Stop Bits Register (40123)

2.6.4 Modbus Register Types

Type Start Address Variable Access

1 00001 Digital Outputs Read & Write

3.1 IO-16DI - DIGITAL INPUTS WITH COUNTERS

The counters operate in three modes.

In mode 0: All the counters are disabled.

3.1.2 Technical Specification of IO-16DI

Power Supply Logic Supply Voltage 12 -24 Vdc

* Version V09 onwards

Power: Flashes to indicate the CPU is running.

Input Status RS485 Tx

Note: If power/communication connections are reversed, module may become faulty.

3.1.5 Switch Settings

SWITCH FUNCTION DESCRIPTION