Proposal-01
Proposal-01
Proposal-01
DWL/RP/01
3 Leakages Pending
4 Flow Pending
7 Pallets Pending
9 Openings/Holes Pending
Bacterial Growth: Outsource Microbial testing required once in a month for the
determination of microbial growth in water,
Outsource CIP (Cleaning-In-Process) required for the elimination of Microorganisms to sale
our water in market.
Leakages: It is recommended to fix all the leakages which was observed at Primary RO
the valves were found leak and the floor found wet.
Flow: It is recommended to install flow gauges on sand filter, carbon filter, and other
respected areas, further more due to low flow energy consumption is high and shelf life of
membrane is been reduces that is loss to us.
Pallets: It is recommended to Place Finished product on pallets as per food safety and ISO
requirements.
PVC Air Curtains: It is recommended to install PVC air curtains on the entrance door to
eliminate/Avoid temperature fluctuation and pest control.
Filter Change Record: Observed that there is no any filter change record and frequency
found engineering team is requested to ensure filter change record and frequency.
Focus Light: it is recommended to replace focus light which is used to inspect on last
stage however that lights intensity is too high it’s hard to focus frequently for inspection.
Production Plan: Production plan should be shared prior on the RO group which was
asked by QC many times, Production plan is the key plan to manage Operations smoothly.
Recommendations:
Replacement of RO membranes on immediate basis as old membranes are oxidized due to heavy
chocking high salt passage.
Installation of pressure gauges on cartridge filter (in/out) and multimedia filter (in/out).
Make SDI point after cartridge filter on line.
Install its desired HP pump which was under maintenance.
CIP (Cleaning In-process) recommended to increase the product flow but it will increase product TDS
as well.
High performance Anti-scalant should be used that with protect membrane from silt and scaling.
Mem Care 1000.
Flushing from Biocide recommended and should be performed regularly to increase membrane life.
Bio Care RO-20i.
Required Feed water analysis from any reputable laboratory.
Note: There was 2 vendors was aligned for visit and two of them tell us
that the flow issue which is the major issue and the primary source of high
energy consumption which is loss to us.