Tomato Sauce Manufacturing Unt Small Category
Tomato Sauce Manufacturing Unt Small Category
Tomato Sauce Manufacturing Unt Small Category
The tomato based value added product such as puree, paste sauce and
ketchup has become an integral part in the daily consumption pattern both
in rural and urban India. Due to the increasing standards of living in the
cities as well as the rapid urbanization of the rural areas, consumption of
tomato based products is expected to go up steadily.
Ketchup is a sweet and tangy sauce now typically made from tomatoes,
sugar and vinegar, with assorted seasonings and spices. The specific spices
and flavours vary, but commonly include onions, allspice, coriander, cloves,
cumin, garlic, mustard and sometimes include celery, cinnamon, or ginger.
.
I. Profile of the Entrepreneur
Name Mr. AA
Spouse Name
Age 40 Years
Education Graduate
Aadhaar Card No 86XXXX111111
Address
Phone No 9111111111
Mobile No -
Email ID -
Number of years of experience in 5 Years in the line of activity
business
Trainings attended (no. and hours) 3 days EDP training through
RUDCET
Spouse’s occupation -
If Special category SC / ST / Differently abled /
Widow / Separated woman –
General category.
II. Enterprise Profile
Type of Manufacturing
Enterprise
Product to be
produced: Tomato Sauce i.e. Ketchup
1. Retail Sales
2. Direct to consumers for Hotels, restaurants etc in
Service to be bulk.
offered: 3. Wholesale Supply
V. TECHNICAL FEASIBILITY:
Location / Infrastructure:
1. Location The unit is located in a central place in
Brief on Location – Whether well the village, well connected to markets
connected to market by road etc., through the Main Highway, AH45 Main
road and is easily approachable to the
consumers as well as suppliers of raw
materials.
2. Land The business is proposed to be run in
Extent of Land, sq.ft. own premises. The required land space
Panchayat approval, of around 10000 sq.ft is available.
own/leased Panchayat approval for the proposed
activity is to be obtained.
3. Building There is a shed which was earlier
rented as a godown. This shed is to be
utilized for housing the machines
Approved plan from local body, proposed to be purchased. The minor
sq,ft, whether sufficient for modifications/repairs will be done by
the proposed activity the applicant at his own cost..
Approval/License from Village
Panchayat is to be obtained. The cost
of land and building is not included in
the Project cost.
4. Power The required power for running the unit
Whether required power will be around 100 units per day and
connection is available 2500 units per month at Rs.6/- per
unit. The required three phase
connection is to be obtained.
5. Water Around 1000 liters of water is required
Whether adequate water is every day. Adequate water resource is
available. available at the site to be drawn
through bore well.
6. Approval The applicant has applied for GST
Pollution control Registration, FSSAI and Pollution
Board/GST/FSSAI approvals Control Board approvals. Follow up is
or any other approval is being made by the applicant.
required. Present Status
The applicant is yet to register under
UDYAM. The same is under process.
Equipment:
The promoter requires a set of
machines for different processes
involved such as washing, blanching,
pulping, mixing, heating, pasteurizing
etc. The required machineries are
detailed in Annexure A. The
machineries are to be procured
indigenously from a supplier from
Chennai.
Technology:
The applicant has necessary
experience in the line of activity.
Further he underwent training in
RUDSET, Madurai. The required
technological support will be provided
by the supplier itself.
8.Cost of capital assets: (Rs in lakhs)
Details of 1.Machineries & other
equipment/machinery with Fixed Assets 23.00
cost of individual item required (As per Annexure A)
along with quotations.
2. Working capital
(As per annexure B) 9.00
25% of projected annual sales The assessment has been done as per
turnover if necessary. holding levels detailed in annexure B.
(The projected annual sales
should be reasonable and
acceptable)
10.Skills Requirements: skilled The promoter is experienced in the line
labour available / Not available of activity for five years and has the
required skills to run the unit. The unit
If not available: whether people requires 7 persons i.e. One Manager,
can be trained? If so, training Two skilled workers, two semi skilled
period and training facility? workers, one helper and one salesman.
Manager, two skilled workers are
permanent staffs only. Others are
causal staffs
11.Production Process:
a.Production Plan/cycle
(operating cycle may be one- Fully ripe, red tomatoes are
day / week / month or one washed, sorted and trimmed.
year as per the activity After cutting and chopping, the
tomatoes are subjected to
selected):
blanching at 70 to 90 degrees C,
for three to five minutes to
soften.
Juice is extracted either
mechanically or through sieving.
Straining of Tomato pulp/Juice.
Cooking pulp with one-third
quantity of sugar.
Putting spice bag in pulp and
pressing occasionally.
Cooking to one-third of original
volume of pulp/juice
Removal of spice bag (after
squeezing in pulp)
Addition of remaining sugar and
salt.
Cooking
Judging of end-point
(Tomato solids by hand refract
meter volume by measuring
stick, (ie) one-third of its original
Addition of vinegar / acetic acid
and preservative
Filling hot into bottles at about 88
degrees Centigrade.
Crown Corking
Pasteurization (at 85 to 90 deg.
Centigrade for 30 minutes)
Cooling
Storage at ambient
temperature(in cool and dry
place)
Dust/air To ensure NA NA
Waste pollutants adequate
generation measures
and disposal for Proper
disposal of
dust and
waste fixing
exhaust
fans etc.
Whether the entrepreneur has the sufficient Yes. The applicant has
means to bring in the margin money and has deposit to the extent of
enough buffer to manage any cost escalations Rs.3.20 lakhs in the
Bank.
**Matching Grant is @30% of the total cost of the project (excluding pre-
operative expenses, land cost, lease). As Matching Grant will be kept in a
“Subsidy Reserve Fund” account of the bank as a back-ended grant, it is
not shown under the Means of the project. The matching grant to be
adjusted as below:
(Rs in Lakhs)
Loan initially disbursed by the Bank - 28.80
Less 30% matching grant - 9.60
YEAR 1
Particulars (6 M) YEAR 2 YEAR 3 YEAR 4 YEAR 5
Net profit
after tax 917240 2200520 2655959 3108995 3059948
Depreciation 115000 230000 230000 230000 230000
Interest 115200 195200 118401 41601 0
Grant 960000
Cash surplus
A 1147440 2625720 3004360 3380596 4249948
Principal
Repayment 0 639996 639996 640008 960000
Interest 115200 195200 118401 41601 0
Repayment
obligation
B 115200 835196 758397 681609 960000
Current ratio is above 1.25 in all the years. Hence the liquidity is
comfortable.
3. Debt/Equity ratio (DER)
The debt equity ratio is to find out the leverage of the owners capital.
DER: Total liabilities / Total equity (Projected Balance sheet as per
annexure E)
The Debt to equity ratio is comfortable and reducing every year due
to retention of profits. It is below the bench mark level of 3:1in all
the years.
X. Recommendation:
7 days (of
Raw material
Raw material
stock
cost) 42000 49000 56000
Other 7 days (of cost
ingrediants of ingredients) 8400 9800 11200
Work in 7 days of Cost
progress of Production 88590 216583 245583
7 days (of cost
Packing
of Packing
material
Materials) 12600 31500 36000
Finished goods’ 7 days (of cost
stock of sale) 106998 264145 295616
30 days (of
Receivables
sales value) 643500 750750 858000
Total current
assets 902088 1321777 1502399
Trade creditors 0 0 0 0
Working capital
requirement 902088 1321777 1502399
Rounded off 900000 1300000 1500000
Manpower Requirement
Particulars No. & Wage Total Monthly
Salary (Rs.)
i.Manager (can be 1 @ Rs. 20000 20000
the owner )
ii. Skilled worker 2 @ Rs. 10000 20000
iii. Semi skilled 2 @ Rs. 7500 15000
iv. Helper 1 @ Rs. 5000 5000
v. Sales man 1 @ Rs. 7500 7500
Total 7 persons Rs. 67500/-
per month
Particulars Yr 1 Yr 2 Yr3 Yr 4 Yr 5
(Amount in Rupees)
A. Sales
Production
Capacity(150 Tons) 150 150 150 150 150
Capacity Utilisation 60% 70% 80% 90% 90%
Capacity
Utilisation(Tons) 90 105 120 135 135
Sales of Tomato
Ketchup @
Rs.110/Kg at 65%
Output ratio 6435000 7507500 8580000 9652500 9652500
B.Cost of Production
Raw Materials(Avg
Price at Rs.20/KG) 1800000 2100000 2400000 2700000 2700000
Other ingredients(At
40% of RM Cost) 360000 420000 480000 540000 540000
Packing Materials(at
30% - Bottle) 540000 630000 720000 810000 810000
Power & Utilities
(Rs.15000/- P.M at
100% capacity 108000 126000 144000 162000 162000
Wages &
Salary(67500 for 7
persons) 810000 850500 935550 1029105 1132016
Repair & Maintenance 50000 55000 60500 60500 60500
Other expenses
including insurance
@2% of Sales 128700 150150 171600 193050 193050
Cost of Production(B) 3796700 4331650 4911650 5494655 5597566
Gross Profit(A-B) 2638300 3175850 3668350 4157845 4054935
Depreciation @10%
on 23 Lakhs 230000 230000 230000 230000 230000
Interest 115200 195200 118401 41601 0
Tax @ 20% on profit 458620 550130 663990 777249 764987
Sub Total 803820 975330 1012391 1048850 994987
Cost of sales 4600520 5306980 5924041 6543505 6592552
Net Profit after tax 1834480 2200520 2655959 3108995 3059948
Cash Surplus 2064480 2430520 2885959 3338995 3289948
Annuexure E
Projected Balance Sheet for Ketchup Unit
Particulars Year 1 Year 2 Year 3 Year 4
LIABILITIES
Promoters Capital
Promoter Capital 3.20 3.20 3.20 3.20
Profit from P & L A/c 18.34 40.34 66.89 97.98
MGP Grant 9.60
Sub Total 21.54 43.54 70.09 110.78
Secured Loan
Term Loan 28.80 16.00 9.60 0.00
Sub Total 28.80 16.00 9.60 0.00
Unsecured Loan
Current Liabilities
Trade Creditors 0.00 0.00 0.00 0.00
TL Inst due in 1 Year 0.00 6.40 6.40 6.40
Sub Total 0.00 6.40 6.40 6.40
Total Liabilities 50.34 65.94 86.09 117.18
ASSETS
Gross Fixed Assets Block* 23.00 23.00 23.00 23.00
Sub Total (a) 23.00 23.00 23.00 23.00
Depreciation
Cumulative Depreciation 2.30 4.60 6.90 9.20
Sub Total (b) 2.30 4.60 6.90 9.20
Net Fixed Assets Block 20.70 18.40 16.10 13.80
Current Assets
Raw Materials & Packing
Materials 0.63 0.90 1.03 2.82
WIP 0.89 2.16 2.46 2.75
Finished Goods 1.07 2.65 2.96 3.27
Debtors 6.43 7.51 8.58 9.61
Sub Total 9.02 13.22 15.03 18.45
Other Current Assets
Deposits & Investments 15.00 30.00 50.00 70.00
Cash at Bank 5.62 4.32 4.96 14.93
Sub Total 20.62 34.32 54.96 84.93
Total Assets 50.34 65.94 86.09 117.18
Annexure F
Interest Calculation
Princip
Interest al
Per repaym
Date Particulars Debit Credit Balance Interest* annun ent P.A.
Prepared by
S.Gopal Ratnam
Consultant – BPF
TNRTP