Singer 2005A Service Manual
Singer 2005A Service Manual
Singer 2005A Service Manual
Model 2005A
HOUSEHOLD SEWING MACHINES
by SINGER*
Printed i n U.S.A.
TABLE OF CONTENTS
PAGE
.
. SECTION 1 GENERAL INPORMATION ........................................... 1
Scope of Manual * M e t e r s * Machine S e r i a l Number * C o n t r o l s Diagram
E l e c t r o n i c T e s t P o i n t s ................................................ 11
Sequence of E l e c t r o n i c and E l e c t r o / M e c h a n i c a l Checks and Adjustments .. 25
E l e c t r o n i c T r o u b l e s h o o t i n g P r o c e d u r e .................................. 35
METERS
RANGES
DC M i l l i v o l t s AC V o l t s
0-250 MV minimum 0-2 -5-..O-50-250
S e n s i t i v i t y : 20,000 ohms p e r v o l t minimum Sensitivity:
5000 ohms p e r v o l t
DC V o l t s DC Milliamperes
0-1-2.5-10-50 0-1 -10
Sensitivity: 20,000 ohms p e r v o l t minimum 0 -100
OHMS 0-500
m 0-2,000 DC Amperes
moo 0-200,000 0-1 0
RXl0,OOO 0-20 megohms
Accuracy
DC V o l t a g e AC Voltages
A l l ranges 2% o r l e s s o f f u l l s c a l e A l l ranges 3% o r l e s s
DC Amperes of f u l l scale
A l l ranges 2% o r l e s s
of f u l l s c a l e
C o n s r u c t i o n o f Machine
The machine c o n t a i n s t h e f o l l o w i n g m e c h a n i c a l s y s t e m s .
HEAD-END ASSEMBLY AND HOOK - I l l u s t r a t i o n A. The head-end a s s e m b l y
i n c l u d e s t h e n e e d l e b a r and n e e d l e b a r v i b r a t i n g b r a c k e t , b a s t i n g
s t i t c h l a t c h , p r e s s e r f o o t and p r e s s u r e r e g u l a t i n g d i a l and mechanism
and b u t t o n h o l e t r i p p i n g l e v e r . The c e n t a u r hook i n c l u d e s t h e f r o n t
d r o p - i n bobbin and bobbin winding mechanism.
O p e r a t o r s e l e c t s p a t t e r n by f i r s t moving mode s w i t c h . T h i s s e l e c t s a
p a r t i c u l a r s t i t c h o u t o f a g r o u p o f f o u r and p l a c e s t h e d e s i r e d s t i t c h
i n p o s i t i o n t o be c a l l e d o u t o f memory. C a l l up i s performed by p u s h i n g
b u t t o n under d e s i r e d p a t t e r n which is h i g h l i g h t e d i n y e l l o w o n t h e
S e l e c t i o n P a n e l . I l l u s t r a t i o n A.
From a p r e c i s i o n p o t e n t i o m e t e r ( v a r i a b l e r e s i s t a n c e ) coupled t o t h e
l i n e a r motor o u t p u t , a f e e d b a c k , o r error s i g n a l , i s g e n e r a t e d . T h i s
s i g n a l is r o u t e d back i n t o t h e l i n e a r c i r c u i t r y and a p p r o p r i a t e correc-
t i o n s a r e made s o t h a t t h e a c t u a l p o s i t i o n o f t h e s e r v o s c o r r e s p o n d s t o
t h e r e q u i r e d p o s i t i o n as programmed and s t o r e d i n t h e memory.
When sewing i s s t a r t e d by d e p r e s s i n g t h e f o o t c o n t r o l l e r , t h e p o s i t i o n
of t h e arm s h a f t i s fed t o t h e d i g i t a l c i r c u i t r y by means of a magnetic-
a l l y o p e r a t e d s e n s o r , I l l u s t r a t i o n G. A t t h e a p p r o p r i a t e time, when
t h e n e e d l e is o u t of t h e f a b r i c o r whep t h e f e e d dog i s down, b i g h t and
f e e d d a t a r e s p e c t i v e l y a r e e x t r a c t e d from t h e system.
A s p a r t of t h e e l e c t r o n i c s package, t h e r e a r e m i s c e l l a n e o u s systems
which e i t h e r p r o v i d e i n p u t s , such a s t h e b u t t o n h o l e r s w i t c h , I l l u s t r a -
t i o n I, and t h e n e e d l e p l a t e s w i t c h , I l l u s t r a t i o n J, (which is p a r t of
t h e s t r a i g h t s t i t c h s a f e t y system) and t h o s e which a c c e p t o u t p u t s such
a s t h e n e e d l e b a r l o c k s o l e n o i d , I l l u s t r a t i o n K, and t h e s t r a i g h t
s t i t c h s o l e n o i d , I l l u s t r a t i o n L, ( a l s o p a r t of t h e s t r a i g h t s t i t c h
s a f e t y system).
memory .
p a t t e r n , end b u t t o n h o l e ) . A c t i v a t i o n is provided d i r e c t l y o u t of
CAUTION :
Although t h e r e a r e many o t h e r t e s t p o i n t l o c a t i o n s o n t h e p r i n t e d
c i r c u i t b o a r d , o n l y t h o s e l i s t e d i n t h e f o l l o w i n g c h a r t s a r e t o be
u s e d f o r s e r v i c e . Do n o t a t t e m p t , u n d e r any c a n d i t i o n s , t o t a k e
v o l t a g e r e a d i n g s from a n y o t h e r t e s t p o i n t s . These t e s t p o i n t s a r e
used o n l y w i t h h i g h l y s p e c i a l i z e d t e s t equipment i n t i g h t l y c o n t r o l l e d
l a b o r a t o r y e n v i r o n m e n t s . Any a t t e m p t t o p r o b e t h e s e p o i n t s w i t h f i e l d
m e t e r s may c a u s e damage t o t h e a s s o c i a t e d c i r c u i t r y . It is important
t o n o t e t h a t when a t t a c h i n g p r o b e s t o t h e s e r v i c e t e s t p o i n t s , t h e
power m u s t b e o f f and t h e c o n n e c t i o n v e r i f i e d . I f an accidental
touching of a t e s t p o i n t n o t d e s i g n a t e d f o r s e r v i c e o c c u r s w i t h t h e
power on, s e v e r e and costly damage may result.
P r i n t e d c i r c u i t b o a r d l a y o u t s have b e e n p r o v i d e d t o a s s i s t i n l o c a t i n g
t h e t e s t p o i n t s and h a r n e s s p l u g s .
Never a t t e m p t t o t a k e v o l t a g e r e a d i n g s w i t h a n y t h i n g o t h e r t h a n approved
m e t e r s , a s o u t l i n e d i n S e c t i o n 1, G e n e r a l I n f o r m a t i o n .
2005A -ELECTRONIC TEST POINTS -OVERRIDE BOARD
TP-3 ..
POSITIVE D C NONE -
FACTORY PRESET +7.5 VDC +7.45 VDC TO
CONTROL VOLTAGE AND SEALED. REQUIRES +7.55 VDC
REGULATED SUPPLY DIGITAL METER TO SET (DIGITAL METER)
TO REQUIRED ACCURACY. +7.3 VDC TO
WHEN USING ANALOG +7.7 VDC
METER, READING TO BE (ANALOG METER)
TAKEN FOR VERIFICATION FOR VERIFICATION
ONLY PURPOSES ONLY
C o m n o r Ground
J-24 J-l R*
I
/
\ o m am
S t i t c hVDC
+1.80
- Width i a l VDC
+1.90
TO B CW
I CCW = COUNTERCLOCKWISE
2 0 0 5 A -ELECTRON\C TEST PO\NTS -OVERRIDE BOARD
REVOLUTION.
ROTATE
ARM SHAFT THROUGH ONE OVERRIDE
OFF
+4.5 VDC
1 -7*7
+4.0 VDC TO
OVERRIDE +5.0VDC
ON
2005A -ELECTRONIC TEST POINTS -OVERRIDE BOARD
TEST EXPECTED
POINT DESCRIPTION I READING CONDITIONS
- -
I
41
I
/ \
I
0 . I
\
I
\ /
-
\
- 0
- Q10
- \
.*
/
I
ZERO A
T T
SCALE 49108
0000
1 Sensor off
-5.8 VDC TO -6.2 VDC
Sensor On
1
TEST EXPECTED ACCEPTABLE
POINT DESCRIPTION READING CONDITIONS OUTPUT RANGE
TP-12 SAFETY SOLENOID DEPRESS NEEDLE PLATE -15 VDC -15 VDC TO
CATHODE SWITCH WITH MACHINE I N SOLENOID -17 VDC
LEAD OF R I C RAC. ROTATE ARM OFF
DIODE SHAFT THROUGH SINGLE
CR-2 REVOLUTION.
TP-13 NEEDLE BAR RELEASE PLACE MACHINE I N +15 VDC +15 VDC TO
ANODE SOLENOID STRAIGHT STITCH. SOLENOID +17 VDC
LEAD OF OFF
DIODE
CR- 1 PUSH SINGLE PATTERN. 0 VDC
ROTATE ARM SHAFT SOLENOID
THROUGH SINGLE
REVOLUTION
-15 VDC TO -17 vDc OFF
Safety Solenoid
S E R V O BOARD A S V I E W E D F R O M C O M P O N E N T SIDE
2005A -ELECTRONIC TEST POINTS -SERVO BOARD
SEQUENCE OF ELECTRONIC
AND ELECTRO/MECHANICAL
ADJUSTMENTS
S i n c e n e e d l e , f e e d and v a r i o u s o t h e r f u n c t i o n s a r e c o n t r o l l e d by t h e
e l e c t r o n i c s , i t is i m p o s s i b l e t o d e t e r m i n e whether many o f t h e mechanical
a d j u s t m e n t s a r e c o r r e c t w i t h o u t first v e r i f y i n g t h e e l e c t r o n i c c o n t r o l
systems. T h e r e f o r e , any machine r e c e i v e d f o r s e r v i c e , must have t h e e l e c -
t r o n i c systems v e r i f i e d a s o u t l i n e d i n t h e "Sequence of E l e c t r o n i c and
Electro/Mechanical Checks and Adjustmentsw, b e f o r e a t t e m p t i n g any f u r t h e r
adjustments.
S E Q U E N C E OF E L E C T R O N I C A N D ELECTRO/MECHANICAL CHECKS A N D ADJUSTMENTS
1. GROUND OR COMMON
2. POSITIVE J
X REGULATED VOLTAGE
2.1 METER ON D.C.V. 10 VOLT RANGE.
4. B I G H T OUTPUT
4.3 S E L E C T S T R A I G H T S T I T C H AND S I N G L E P A T T E R N *
5. F E E D OUTPUT
8.3 MAKING SURE THAT THE FEED DOG I S BELOW THE THROAT PLATE AND
THE BUTTONHOLE FOOT I S COMPLETELY FORWARD AGAINST THE STOP,
TURN SCREW B IN (CLOCKWISE) UNTIL THE SCREW TOUCHES THE OUTER
CONTACT A .
T h e r e f o r e , i t would s e r v e t h e s e r v i c e p e r s o n w e l l t o memorize c e r t a i n
b a s i c t e s t procedures, such a s t h e "Power Supply V e r i f i c a t i o n " procedure
which must b e checked r e g a r d l e s s of which systems may have f a i l e d .
When t r o u b l e s h o o t i n g a n e l e c t r o n i c f a i l u r e , i t i s e s s e n t i a l t h a t t h e
s e q u e n t i a l o r d e r of t r o u b l e s h o o t i n g be followed. F a i l u r e t o do s o may
r e s u l t i n t h e replacement of a n i n c o r r e c t e l e c t r o n i c assembly and
produce f u r t h e r c o s t 1y f a i l u r e s .
3. I f t h e c i r c u i t b r e a k e r h a s t r i p p e d o r f a i l e d , check f o r s h o r t s i n
motor c o n n e c t o r h a r n e s s and t r a n s f o r m e r p r i m a r y and s e c o n d a r y
h a r n e s s o r winding. I n s p e c t o v e r r i d e b o a r d f o r any f o r e i g n m a t e r i a l
which may b e i n c o n t a c t w i t h component l e a d s o r c o n n e c t i o n s . Inspect
a l l h a r n e s s e s t o b e s u r e none a r e pinched and grounded t o t h e c a s t i n g .
,-
L
SEWING LIGHT
TEST
LOCATION TEST PO INTS CORRECTION
t
READ NOMINAL AC L I N E
VOLTAGE AT MOTOR SIDE OF
MATE-N-LOCKCONNECTOR
- IF QK. REPLACE
LIGHT HARNESS.
I F NOT O.K.,
*
;
.. :
.,*.: -
.&
., .-:.'. : u;
II ..
1 1..{j;,
.:.
.
. .-.-, ,?'*
,.
,i..
.
?
. '3
. ..
.
.....&, 'Ck
PINS FOR
PLUG J-6
1 2 3 4 5 6 7 8 10
TEST
LOCAT ION TEST POINTS CORRECTION
NOTE: FOR THE FOLLOWING TESTS USE RESISTOR L E A D @ ON T H E SERVO BOARD FOR GROUND OR
COMMON.
SERVO
BOARD
* CONNECTOR
READ AT P L U G J - 6
PINS
---------)c I F O.K., NO F U T H E R
CHECK REQUIRED
P I N 8 / 1 0 t 1 5 V DC TO t 1 7 V DC I F NOT O.K.,
P I N 4 / 5 -15V OC TO -17VOC
NOTE : FOR THE FOLLOWING TESTS, USE T P - I ON T H E OVERRIDE BOARD FOR GROUND OR
COMMON.
BOARD
TP-2 t l 5 V DC TO + l 7 V DC
TP-5 -15V DC TO -17V DC
- I F O.K., R E P L A C E
POWER' H A R N E S S
I F NOT O.K.,
R E A D AT TRANSFORMER
CONNECTORS
J - 2 12V AC N O M I N A L
J-3 I Z V A C N O M I N A L
- I F O.K., R E P L A C E
OVERRIDE BOARD.
I F NOT O.K.,
CHECK FOR A TRIPPED
OR FAILED CIRCUIT
BREAKER, OPENS I N
MOTOR CONNECTOR AND
TRANSFORMER HARNESS
OR FAILED TRANSFORMER.
~ UNREGULATED POWER SUPPLY VERIFICATION
2 1 5 DC
LOGIC B O A R D
1 7
TEST
LOCATION T E S T POINTS CORRECTION
N O T E : FOR THE FOLLOWING TESTS USE T P - I ON THE OVERRIDE BOARD FOR GROUND OR COMMON.
LOGIC
BOARD
@CAPACITOR C s - I 5 V DC T O -17V DC
@ CAPACITOR C 6 C15V DC TO + l 7 V DC
-
IF O.K., NO FUTWER CHECK
REQUIRED.
I F NOT O.K.,
T P - 2 +15V DC TO +17V DC
T P-5 -15V DC TO -17V DC
- I F O.K., R E P L A C E POWER
HARNESS.
I F NOT O.K.,
-
@ R
CONNECTORS
E A D AT TRANSFORMER
J-2 12VAC N O M I N A L
J-3 12VAC N O M I N A L
IF
O V O.K.,
E R R I DREE P
I F NOT O.K.,
3OARD.
BREAKER, OPENS I N
MOTOR CONNECTOR AND
TRANSFORMER HARNESS
OR F A I L E D TRANSFORMER.
ZERO
CI 6
SCALE
ICALE
TP-4
0TP-3 TP-I
SERVO BOARD
TEST
LOCATION TEST POINTS CORRECTION
NOTE: FOR THE FOLLOWING TESTS USE RESISTOR L E A D @) ON THE SERVO BOARD FOR GROUND
OR COMMON.
I
READ AT PLUG J-6
CONNECTOR PINS
P I N 2 + 7 . 5 0 ~ 0 C ? . 0 5DC
P I N 3 -7.50V 0 C ? . 0 5 ~OC
~
- IF O.K., NO FURTHER
CHECK IS REQUIRED
I F NOT O.K.,
ADJUST TRIM
POTENTIOMETER U-I ON
THE OVERRIDE BOARD TO
NOTE: THE NEGATIVE REGULATED DC BRING POSITIVE DC
VOLTAGE SHOULD BE WITHIN 0.150V DC CONTROL VOLTAGE WITHIN
OF THE POSITIVE REGULATED VOLTAGE, SPECIFIED RANGE. ADJUST
WHEN THE POSITIVE REGULATED ONLY I F DIGITAL METER IS
VOLTAGE IS WITHIN SPECIFIED RANGE. A V A I L A B L E . IF DIGITAL
METER I S NOT AVAILABLE,
OR I F U N A B L E TO ADJUST
WITHIN SPECIFIED
TOLERANCE, REPLACE
OVERRIDE BOARD.
I F VOLTAGE IS NOT PRESENT
-
OR COMMON.
T P - 3 + 7 . 5 0 V DC i . 0 5 ~DC I F O.K.,
T P - 4 -7.50V DC 2 . 0 5 V DC REPLACE POWER HARNESS
ADJUST AS DESCRIBED
ABOVE.
I F NOT O.K., REPLACE
OVERRIDE BOARD.
DC REGULATED CONTROL VOLTAGE VERIFICATION AND ADJUSTMENT
LOGIC BOARD
TEST
LOCAT l ON TEST POINTS CORRECTION
NOTE: FOR THE FOLLOWING TESTS USE TP-I O N T H E O V E R R I D E B O A R D FOR GROUND OR COMMON.
LOG l C
BOARD
VERIFY ?15V DC UNREGULATED POWER
SUPPLY ON T H E LOGIC BOARD.
@CAPACITOR c5 - 1 5 v DC TO - 1 7 v DC
-I F NOT O.K., R E F E R TO
t 15V DC UNREGULATED
POWER SUPPLYLOGIC
VERIFICATION
BOARD.
@ C A P A C I T O R C 6 C15V DC TO C17Y DC I F O.K.,
@ LOG lC
BOARD
- @CAPACITOR
@CAPACITOR
c I +7.50v
c
I - 7 . 5 0 V DC ?.O5V DC
DC i . 0 5 ~DC -IF ox., NO FUTHER CHECK
IS REQUIRED
IF NOT o.K., A D J U S T T R I M
P O T E N T I O M E T E R U-l ON
T H E O V E R R I D E B O A R D TO
NOTE: T H E NEGATIVE R E G U L A T E D DC BRING P O S I T I V E DC
VOLTAGE SHOULD B E W I T H I N 0 . 1 5 0 V DC CONTROL VOLTAGE WITHIN
OF T H E P O S I T I V E R E G U L A T E D VOLTAGE, SPECIFIED RANGE. ADJUST
W H E N THE P O S I T I V E R E G U L A T E D ONLY I F D I G I T A L M E T E R
VOLTAGE IS W I T H I N S P E C I F I E D RANGE. IS A V A I L A B L E . I F D I G I T A L
M E T E R I S NOT A V A I L A B L E ,
OR I F U N A B L E TO A D J U S T
WITHIN SPECIFIED
TOLERANCE. REPLACE
OVERRIDE BOARD.
I F VOLTAGE IS NOT PRESENT.
@ OVERRIDE
BOARD
- T P - 3 + 7 . 5 0 V DC 2 . 0 5 ~DC
T P - 4 - 7 . 5 0 V DC 2 . 0 5 ~DC
- I F O.K., R E P L A C E POWER
H A R N E S S A N D A D J U S T AS
DESCRIBED A B O V E . ,
I F NOT O.K., R E P L A C E
OVERRIDE BOARD.
LOGIC BOARD A S V I E W E D F R O M COMPONENT SlDE
CI
SCALE
1 2 3 4 5 6.7 8 9 10111213
P l N S FOR
PLUG J-ll
TEST
LOCATlON TEST POINTS CORRECTION
NOTE: FOR THE FOLLOWING TESTS USE TP-l ON THE OVERRIDE BOARD FOR GROUND OR COMMON.
BUTTON
CARRIER
VERIFY FUNCTION OF ALL L.E.D.'S - IF ANY ONE OR MORE BUT
NOT A L L OF THE L.E.D.'~
DO NOT LIGHT AND MACHINE
FUNCTION I S CORRECT,
REPLACE L.E.D. BOARD.
IF NONE OF THE L.E.D.'S
LIGHT.
--.
@/kgib: VERIFY DC REGULATED CONTROL
VOLTAGE
IF NOT O.K., REFER TO DC
REGULATED CONTROL
VOLTAGE VERIFICATION
1 ~ f. O O ~ VDC
CAPACITOR C I t 7 . 5 0 DC AND ADJUSTMENT LOGIC
BOARD.
@ CAPACITOR Cl-7.50V DC +.OOSV DC I F O.K.,
READ AT PLUG J - l l
CONNECTOR PINS
P I N 7 -7.50V DC k . 0 5 ~DC
P I N 10-7.50V DC C . 0 5 ~DC
- I F O.K., REPLACE L.E.D.
BOARD.
I F NOT O.K., REPLACE
LOGIC BOARD
-
SAFETY SOLENOID
TEST
LOCATION TEST POINTS CORRECT ION
NOTE: FOR THE FOLLOWING TESTS USE T P I ON THE OVERRIDE BOARD FOR GROUND OR COMMON.
El-- LOGIC
BOARD
C-5 -15V DC TO
C - 6 +15V DC TO
- IF NOT O.K., REFER TO
2 1 5 V DC UNREGULATED
POWER SUPPLY
VERIFICATION LOGIC
BOARD.
I F O.K.,
6 LOGIC
BOARD
- TP-I2
NEEDLE P L A T E SAFETY SWITCH
DEPRESSED (SOLENOID OFF).
-15V DC TO -17V OC
- I F THERE IS NO CHANGE
I N VOLTAGE
NEEDLE P L A T E S A F E T Y SWITCH
R E L E A S E D (SOLENOID ON).
OV DC TO +1.2V DC
@
SAFETY
SOLENOID
HARNESS
-PLUG J-13, RESISTANCE READING
B E T W E E N HOLES ;
I AND 2
R=100 OHMS +20°/0
- I F R = O O H M S C O OHMS
R E P L A C E SOLENOID AND
RECHECK VOLTAGE
READING AT TP-12.
I F SOLENOID I S O.K., OR
VOLTAGE S T I L L DOES NOT
CHANGE A F T E R
REPLACEMENT.
@
NEEDLE
PLATE
SAFETY
SWITCH
HARNESS
-
2
A
LOGIC BOARD AS VIEWED FROM CDMPONENT SIDE
ZERO A A
C5 C6
SCALE
I
T n
T P-13
L
1
TEST
LOCAT ION TEST POINTS CORRECT ION
N O T E : FOR THE FOLLOWING TESTS USE T P - l ON T H E OVERRIDE BOARD FOR GROUND OR COMMON.
0 LOGIC
BOARD
- TP-I3
STRAIGHT S T I T C H (SOLENOID O F F )
+ .+
15V DC TO 17V DC
S I N G L E P A T T E R N (SOLENOID ON)
OV DC TO +l.2V DC
I F T H E R E I S NO CHANGE
I N VOLTAGE.
@ RELEASE
SOLENOID
HARNESS
-
NEEDLE BAR '
PLUG J-12
RESISTANCE R E A D I N G B E T W E E N
HOLES I AND 2
R = 5 0 OHMS 220°/0
- IF R = O OHMS O R O O OHMS,
R E P L A C E S O L E N O I D AND
RECHECK VOLTAGE AT
TP-13.
I F SOLENOID IS O.K.,OR
VOLTAGE S T I L L DOES NOT
CHANGE A F T E R
REPLACEMENT, REPLACE
LOGIC BOARD.
A
M A G N E T ~ CSENSOR
TEST
LOCAT l ON TEST POINTS CORRECTION
NOTE: FOR THE FOLLOWING TESTS USE TP-I ON THE OVERRIDE B O A R 0 FOR GROUND OR COMMON.
@ F ~- o
BOARD
A1 CAPACITOR
@$ 3 3
CI + 7 . 5 0 V DC
C I - 7 . M V OC
DC
I F NOT
CONTROL
O.K., REFER
VOLTAGE
VERIFICATION AND
ADJUSTMENT LOGIC
TO
BOARD.
I F O.K.,
1
0@
I
ZERO A 1
T T
CI
SCALE
SCALE
CI
TP-2
0
L O G I C BOARD AS V I E W E D FROM C O M P O N E N T S I D E
PINS FOR
1 2 3 4 5 6 7 8 10
LINEAR
0
ZERO I
T
C-l
#CALI
0 0
0
--
b
BIGHT AND F E E D LINEAR MOTORS
TEST
LOCATION TEST POINTS CORRECTION
NOTE: FOR THE FOLLONING TESTS USE TP-I ON THE OVERRIDE BOARD FOR GROUND OR COMMON.
@ *
LINEAR
MOTOR
- RESISTANCE READINGS, L I N E A R
MOTOR HARNESS PLUGS J-I7 AND J-i6
HOLES I AND 2
R = I O OHMS klOO/o
HOLES 4 AND 5
--
IF NOT O.K., REPLACE
APPROPRIATE L I N E A R
MOTOR.
IF O.K.,
R = 10,000 OHMS 2 2 0 ~ / 0
SET CENTER BUMP ON PLASTIC
BOBBIN OF LINEAR MOTOR E V E N WITH
FRONT OF L I N E A R MOTOR HOUSING.
HOLES 3 AND 4
R = 5 P 0 0 OHMS +20°/0
HOLES 3 A N D 5
R = 5 , 0 0 0 OHMS i 2 0 ° / 0
.
CONTINUED
NEXT PAGE
BlGHT AND FEED LINEAR MOTORS (CONT.)
TEST
LOCATION T E S T POINTS CORRECTION
I S T I T C H LENGTH O V E R R I D E
CAPACITOR C f
O V E R R I D E O F F i 1 . 2 V DC TO t 1 . 9 ~DC
OVERRIDE ON
D l A L F U L L CW 2 1 . 2 ~DC TO i 1 . 9 DC ~
D l A L F U L L CCW O.OV D C T O k 0 . 1DC ~
CONTINUED
NEXT PAGE
PINS FOR
0000 O0 O I 0 PLUG J-6
TP-I
\
3. C l o s e i n s p e c t i o n o f r e t a i n i n g r i n g B w i l l show t h e i n s i d e
edge on o n e s i d e o f t h e r i n g t o have a s l i g h t r a d i u s ( c u r v e ) .
Reassemble w i t h t h e r a d i u s s i d e a g a i n s t t h e r e l e a s i n g l e v e r C.
4. Replace s p r i n g A .
Lubrication: 1. L u b r i c a t e t h e a r e a s i n d i c a t e d "L", w i t h " L u b r i p l a t e 107" o n l y .
S u f f i c i e n t amounts must b e a p p l i e d t o p r o v i d e l u b r i c a t i o n t o
a l l i n t e r n a l p o i n t s , p i v o t s , etc.
LE BAR RECOIL SPRING
Preparation: L. Remove f a c e p l a t e .
5. Check machine in b a s t i n g .
NEEDLE BAR RELEASING BRACKET
2. Rock r e l e a s i n g b r a c k e t A f r o n t - t o - b a c k .
3. Observe h o r i z o n t a l f r o n t - t o - b a c k movement a t t h e
t o p of t h e r e l e a s i n g b r a c k e t . There s h o u l d b e a
h o r i z o n t a l movement of .001" (0,025mm), minimum.
2. Check t h a t n e e d l e b a r l a t c h i s f u l l y engaged.
3. Loosen a d j u s t i n g b r a c k e t clamping s c r e w D.
5. T i g h t e n clamping s c r e w D and r e c h e c k .
Removal : Remove f a c e p l a t e and arm t o p c o v e r .
Remove p r e s s e r f o o t w i t h p r e s s e r f o o t shank.
S e t p r e s s e r b a r t o down p o s i t i o n .
Remove n e e d l e .
Remove s c r e w A w i t h w a s h e r , c o n n e c t i n g n e e d l e b a r
b a l l j o i n t and n e e d l e b a r d r i v i n g arm.
Remove l o w e r ( p o s i t i o n i n g ) s c r e w D and f l a t
washer and u p p e r p i v o t s c r e w 6 and f l a t w a s h e r .
Remove head-end a s s e m b l y by d r a w i n g s t r a i g h t o u t
from c a s t i n g .
Adjust needle l o c a t i o n .
Adjust b u t t o n h o l e s w i t c h .
lwauAuE
Removal : 1. Remove f a c e p l a t e , arm t o p c o v e r and head-end
assembly.
3. Loosen n e e d l e b a r c l a m p i n g screw E.
4. P u l l n e e d l e b a r F up and o u t o f head-end a s s e m b l y .
3. A d j u s t n e e d l e b a r l o c a t i o n and h e i g h t .
4. Check t h a t n e e d l e b a r l a t c h e n g a g e s p r o p e r l y .
5. Ad j u s t b u t t o n h o l e s w i t c h .
PRESSER BAR AND PRESSER BAR BUSHING
5. Repeat t h i s procedure t o u n t h r e a d t h e p r e s s e r b a r
s p r i n g o f f p r e s s e r b a r bushing E.
6. Remove p r e s s e r b a r bushing E.
2. Adjust n e e d l e l o c a t i o n .
3. Adjust p r e s s e r b a r h e i g h t .
4. Check b a s t i n g s t i t c h and a d j u s t i f n e c e s s a r y .
5. Adjust b u t t o n h o l e s w i t c h .
Removal : 1. Remove face p l a t e , arm t o p c o v e r and f r o n t c o v e r .
2. Turn hand wheel toward f r o n t o f machine t o b r i n g
take-up l e v e r A t o its l o w e s t p o i n t .
4. Remove s a f e t y s h i e l d G .
5. Remove arm t o p screw s t u d C and mounting screw D
6. Remove n e e d l e b a r release s o l e n o i d E and l a y i t t o
rear o f machine.
7. T i l t t o p o f t e n s i o n assembly B toward t h e l e f t and
down, and remove from machine.
4. Check n e e d l e l o c a t i o n and n e e d l e r e l e a s e g o l e n o i d
function.
J , I N E A R SERVO BOARD P . C . ASSEMRLY
Removal : 1. Remove t o p c o v e r .
3. C a r e f u l l y l i f t and t i l t up f r o n t edge o f s e r v o
board assembly.
3. Remove t r a n s f o r m e r and t r a n s f o r m e r h o u s i n g .
4. Remove c o n n e c t i n g l i n k r e t a i n i n g c l i p B and
s p r i n g A.
2. Remove c o n n e c t i n g l i n k r e t a i n i n g c l i p H and s p r i n g I.
Removal : 1. Remove n e e d l e , p r e s s e r f o o t , n e e d l e p l a t e ,
s l i d e p l a t e , p o s i t i o n p l a t e H, b o b b i n E , b o b b i n
c a s e F, and f e e d dog 0.
2. A d j u s t hook g e a r mesh.
4. Ad j u s t b o b b i n c a s e t h r e a d c l e a r a n c e .
5. A d j u s t b o b b i n . d r i v e r h e i g h t and a c t u a t i n g l e v e r r a d i a l
location.
6. Adjust a c t u a t i n g l e v e r height.
HOOK DRIVE SHAFT - HOOK DRIVE GEAR - FEED DRIVE GEAR
Removal : 1. Remove n e e d l e .
6. Loosen c o l l a r s e t screw I .
Replacement: 1. Thread d r i v e s h a f t t h r o u g h r i g h t s h a f t b u s h i n g , s p r i n g K
and c o l l a r J. B e s u r e t a i l of s p r i n g K i s i n t h e p r o p e r
direction as illustrated.
2. Continue t o t h r e a d s h a f t through g e a r H, l e f t s h a f t
b u s h i n g and hook d r i v e g e a r C.
3. Replace t i m i n g b e l t on p u l l e y L and t h r e a d p u l l e y on
s h a f t F.
4. A d j u s t hook g e a r mesh.
6. A d j u s t hook t i m i n g and f e e d t i m i n g .
FEED DRIVE SHAFT
Loosen s e t screw F i n f e e d g e a r E.
Loosen s e t screw H h o l d i n g r e a r f e e d d r i v e s h a f t
bushing G .
S l i d e b u s h i n g G t o r i g h t o u t of b o s s i n c a s t i n g .
Replacement: S l i d e b u s h i n g G on f e e d d r i v e s h a f t w i t h r e t a i n i n g
c l i p I.
S l i d e f e e d d r i v e s h a f t through b u s h i n g h o l e i n b o s s
of c a s t i n g.
S l i d e f e e d d r i v e s h a f t through feed g e a r E , f e e d
b a r c o n n e c t i n g assembly B and b u s h i n g A .
Align b u s h i n g G i n b o s s of c a s t i n g and t e m p o r a r i l y
s e c u r e s e t screw H.
With r e t a i n i n g c l i p I a g a i n s t b u s h i n g G, l o c a t e
feed gear E a g a i n s t bushing G with l i g h t f i n g e r
p r e s s u r e and t i g h t e n s e t screw F.
Re-time f e e d .
T i g h t e n s e t screw H.
Perform b i n d t e s t f o r f e e d mechanism.
FEED REGULATOR SIIAFT & FEED REGULATOR AND BLOCK
4. S l i d e feed r e g u l a t o r s h a f t E t o t h e r i g h t u n t i l
i t i s c l e a r of t h e machine.
6. Remove f e e d r e g u l a t o r C and s l i d e b l o c k B.
2. Check Alpha f e e d z e r o .
3. Perform b i n d t e s t f o r f e e d mechanism.
FEED BAR CONNECTING LINK
3. Remove r e t a i n i n g c l i p H.
4. S l i d e b a l l bushing G o f f e c c e n t r i c s t u d A.
5. L i f t d r i v e c o n n e c t i o n assembly I o u t of feed l i f t i n g
f o r k 6.
7. T i l t l o w e r end of d r i v e c o n n e c t i o n assembly t o
r i g h t t o remove i t from e c c e n t r i c s t u d .
8. L i f t d r i v e c o n n e c t i o n assembly I up and t o t h e l e f t
t o remove i t and f e e d b a r c o n n e c t i n g l i n k F from
machine. Be c a r e f u l n o t t o l o s e wave washer E.
Replacement: 1. If f e e d r e g u l a t o r K h a s b e e n removed, r e p l a c e i t
on f e e d r e g u l a t o r s h a f t . Do n o t t i g h t e n s e t screw
L a t t h i s time.
2. Be s u r e wave washer E i s i n p l a c e . I n s e r t d r i v e
c o n n e c t i o n assembly I a t a 45 d e g r e e a n g l e t o b r i n g
lower end of f e e d b a r c o n n e c t i n g l i n k F o v e r e c c e n t r i c
stud A.
3. I n s e r t s l i d e b l o c k J o n t o u p p e r end of d r i v e c o n n e c t i o n
assembly, and t h e n i n t o s l i d e of f e e d r e g u l a t o r K.
4. Replace b a l l b u s h i n g G and r e t a i n i n g c l i p H.
5. L o c a t e r e g u l a t o r s e t screw L on f l a t of feed r e g u l a t o r
shaft .
6. L o c a t e f e e d r e g u l a t o r K s o t h e r e i s no b i n d i n g o r
e x c e s s i v e p l a y between i t and s l i d e b l o c k J . T i g h t e n
f e e d r e g u l a t o r s e t screw L .
8. P o s i t i o n d r i v e c o n n e c t i o n assembly I i n t o f e e d l i f t i n g
f o r k B.
9. Replace hook d r i v e s h a f t .
10. R e p l a c e f e e d d r i v e s h a f t .
2. Remove motor.
3. Remove n e e d l e p l a t e s a f e t y s w i t c h .
5. Disconnect s p r i n g 6 from f e e d b a r .
7. Remove f e e d b a r assembly A.
4. Engage s p r i n g B o v e r t o p o f feed b a r A .
7. Replace motor.