Commander SK - Control Techniques
Commander SK - Control Techniques
Commander SK - Control Techniques
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
.Commander
. . . . . .SK. . . . .
.AC .Variable
. .speed
. drive
. .for . . . . .
.30.25kW
phase induction motors.
. .to 4kW,
. . . . . . . . .
.0.33hp
. .to 5hp. . . . . . . . .
. . . . . . . . . . . .
.Product
. . . Data . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .
.Issue:. 1 . . . . . . . . . .
. . . . . . . . . . . .
General Information Drive software version
The manufacturer accepts no liability for any consequences This product is supplied with the latest version of user-
resulting from inappropriate, negligent or incorrect interface and machine control software. If this product is to
installation or adjustment of the optional parameters of the be used in a new or existing system with other drives, there
equipment or from mismatching the variable speed drive may be some differences between their software and the
with the motor. software in this product. These differences may cause the
The contents of this guide are believed to be correct at the product to function differently. This may also apply to drives
time of printing. In the interests of commitment to a policy returned from the Control Techniques Service Centre.
of continuous development and improvement, the If there is any doubt, please contact your local Control
manufacturer reserves the right to change the specification of Techniques Drive Centre or Distributor.
the product or its performance, or the content of the guide
without notice.
All rights reserved. No parts of this guide may be
reproduced or transmitted in any form or by any means,
electrical or mechanical including, photocopying, recording
or by an information storage or retrieval system, without
permission in writing from the publisher.
Contents
1. Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9. General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12. Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SM-PROFIBUS DP
SM-DeviceNet
Fieldbuses SM-CANopen
SM-INTERBUS
Extra I/O As per SM-I/O Lite but with the addition of a Real Time Clock for
SM-I/O Timer
scheduling drive running
SK A 1 2 XXXXX
Drive kilowatt
Drive voltage
Cables
SKA12 SKBD2 SKCD2
MODEL 00110 00150 00220
00025 00037 00055 00075
1ph 3ph 1ph 3ph 1ph 3ph
Recommended input
6 10 16 20 16 25 16 32 20
supply fuse (A)
Control cable (mm2) ≥0.5 ≥ 0.5
(AWG) 20 20
Recommended input
1.0 1.5 2.5 1.5 2.5 1.5 4.0 2.5
cable (mm2)
(AWG) 16 14 12 14 12 14 10 12
Recommended motor
1.0 1.0 1.5
cable (mm2)
(AWG) 16 16 14
Recommended brake
1.0 1.0 1.5
resistor cable (mm2)
(AWG) 16 16 14
Braking Resistor
SKA12 SKBD2 SKCD2
MODEL
00025 00037 00055 00075 00110 00150 00220
Minimum braking resistor value (Ω) 68 28 28
Recommended braking resistor value (Ω) 200 150 100 50
Resistor peak power rating (kW) 0.9 1.1 1.7 3.4
Maximum braking current (A) 6.1 14.8 14.8
Cooling Fan
SKA12 SKBD2 SKCD2
MODEL
00025 00037 00055 00075 00110 00150 00220
Cooling fan fitted No Yes No
Air flow (feet3/minute)
TBA
(m3/minute)
Cables
SKB34 SKC34
MODEL
00037 00055 00075 00110 00150 00220 00300 00400
Recommended input supply fuse (A) 10 16 20
Control cable (mm ) 2
≥0.5 ≥0.5
(AWG) 20 20
Recommended input cable (mm ) 2
1.0 1.5 2.5
(AWG) TBA TBA 16 14 12
Recommended motor cable (mm ) 2
1.0 1.0 1.5
(AWG) 16 16 14
Recommended brake resistor cable (mm ) 2
1.5 1.5
(AWG) 14 14
Braking Resistor
SKB34 SKC34
MODEL
00037 00055 00075 00110 00150 00220 00300 00400
Minimum braking resistor value (Ω)** 100 100 55
Recommended braking resistor value (Ω) 200 200 150 100
Resistor peak power rating (kW)* 3.4 3.4 4.6 6.9
Maximum braking current (A) 8.3 8.3 15.1
Cooling Fan
SKB34 SKC34
MODEL
00037 00055 00075 00110 00150 00220 00300 00400
Cooling fan fitted No Yes Yes
3
Air flow (feet /minute)
TBA
(m3/minute)
A B C Ca Cb
Drive Size
mm in mm in mm in mm in mm in
A 140 5.51 154 6.06 53 2.09 26.5 1.04 26.5 1.04
D E F G*
Drive Size
mm in mm in mm in mm in
A 75 2.95 145 5.71 143 5.63 86.3 3.40
On size A, the mounting feet are equal distance from the centre line of the drive.
A B C Ca Cb
Drive Size
mm in mm in mm in mm in mm in
B 190 7.48 205 8.07 55 2.17 23.5 0.93 31.5 1.24
D E F G*
Drive Size
mm in mm in mm in mm in
B 85 3.35 156 6.14 194 7.64 155.5 6.12
On size B and C, the mounting feet are not an equal distance from the centre line of the drive,
hence the Ca and Cb dimensions.
A B C Ca Cb
Drive Size
mm in mm in mm in mm in mm in
C 240 9.45 258 10.16 70.5 2.78 31 1.22 39.5 1.56
D E F G*
Drive Size
mm in mm in mm in mm in
C 100 3.94 173 6.81 244 9.61
On size B and C, the mounting feet are not an equal distance from the centre line of the drive,
hence the Ca and Cb dimensions.
*Size C is not DIN rail mountable.
Size B and C
If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV)
(e.g. to personal computer), an additional isolating barrier must be included in order to maintain the SELV
classification. The optional connecting cable (CT Comms Cable) provides this additional level of isolation
WARNING (see options pages)
T1 0V common
T5
Status relay - Drive healthy (Normally open)
T6
Voltage rating 240VAC/30DC
Current rating 2A/6A (resistive)
Contact isolation 1.5kVAC (over voltage category II)
Update time 1.5ms
OPEN
- AC supply removed from drive
- AC supply applied to drive with drive in tripped condition
Operation of contact
CLOSED
- AC supply applied to drive with drive in a 'ready to run' or
running' condition (not tripped)
B2 +24V output
Maximum output current 100mA
Protection Tolerates continuous short circuit to 0V
Accuracy ± 15%
NOTE The total available current from the digital output plus the +24V output is 100mA
NOTE If the drives enable terminal is opened, the drives output will be disabled and the motor will coast to a stop.
The drive cannot be re-enabled for a period of time following the opening of the enable terminal.
This period of time is drive size dependant.
STANDARD DESCRIPTION
EN61000-6-2* Electromagnetic compatibility - generic immunity standard: industrial environment
EN61800-3 Adjustable speed electrical power drive systems - EMC product standard including specific test methods
IEEE C62.45 Guide on surge testing for equipment connected to low voltage ac power circuits
* The surge test at the control ports will be met provided the 0V is not connected to earth.
6.1.2 Emissions
There are two types of emissions, conducted emissions where the emission levels are measured on the cables connected to
the drive with respect to earth, and radiated emissions where the emissions are measured with an antenna.
The drives will meet the Industrial radiated emissions level defined by EN61000-6-4 (previously EN50081-2) & IEC61800-3
providing the drives are mounted correctly in an industrial enclosure following the wiring guidelines that will be provided with
the drive. Where practical the single-phase drives will also meet the residential standard EN61000-6-3 (previously EN50081-1).
The levels of conducted emissions achieved depends on motor cable lengths and the filters fitted and are defined in the
table below:
COMPLIANCE
6.2 Ground Leakage When the internal EMC filter is fitted, the
The ground leakage current level depends upon if the internal leakage current is high. In this case, a
EMC filter is fitted or not. The drive is supplied with the filter permanent fixed ground connection must be
fitted. Instructions for removal of the internal EMC filter are WARNING provided using two independent conductors
given in section 6.1.4 Removing the internal EMC filter. each with a cross-section equal to or exceeding that of
the supply conductors. The drive is provided with two
With internal EMC filter fitted ground terminals to facilitate this. The purpose is to
30µA DC (10MΩ internal bleed resistor, relevant where prevent a safety hazard occurring if a connection is lost.
DC leakage current is being measured)
Size A 6.2.1 Use of earth (ground) leakage circuit
10mA AC at 230V, 50Hz (proportional to supply voltage breakers (ELCB) / residual current device (RCD)
and frequency) There are three common types of ELCB/RCD:
Size B and C Type AC - detects AC fault currents
1 phase 200V drives Type A - detects AC and pulsating DC fault currents
20mA AC at 230V, 50Hz (proportional to supply voltage (provided the DC current reaches zero at
and frequency) least once every half cycle)
3 phase 400V drives ● Type A can only be used with single phase drives
8.2mA AC at 415V, 50Hz (proportional to supply voltage ● Type B must be used with three phase drives
and frequency)
NOTE The above leakage currents are just the leakage
currents of the drive with the internal
EMC filter connected and do not take into account any
leakage currents of the motor or motor cable.
Input and output connections are on the bottom of the filter units for easy connection to the drives power terminals.
The enclosure for the filter is to IP20.
7.1 Line Reactors Severe disturbances may be caused by the following factors:
Input line reactors reduce the risk of damage to the drive ● Power factor correction equipment connected close to
resulting from poor phase balance or severe disturbances on the drive
the supply network. ● Large DC drives having no or inadequate line reactors
Where line reactors are to be used, reactance values of connected to the supply
approximately 2% are recommended. Higher values may be ● Direct-on-line started motor(s) connected to the supply
used if necessary, but may result in a loss of drive output such that when any of these motors are started, the
voltage because of voltage drop. This may reduce torque at voltage dip exceeds 20%.
high speed. ● Supply capacity exceeds 200kVA
For all drive ratings, 2% line reactors permit drives to ● Fault current exceeds 5kA
be used with a supply imbalance of up to 3.5% negative
Such disturbances may cause excessive peak currents to flow
phase sequence (equivalent to 5% voltage imbalance
in the input power circuit of the drive. This may cause
between phases).
nuisance tripping and in extreme cases, failure of the drive.
A line reactor should be connected in each phase of the
Low power drives may also be susceptible to disturbance
supply. Each drive should have its own line reactor. Three
when connected to supplies with high rated capacity.
individual reactors or a single three phase reactor can be
used. Single phase drives only require one single phase NOTE RFI filters (for EMC purposes) do not give adequate
line reactor. protection against these conditions.
Drives used Reactor part Input Inductance Continuous Peak Weight Dimensions
with number phases rms Current Current
mH A A Kg L D H
SKA1200025 4402-0224 1 2.25 6.5 13 13 72 65 90
SKA1200037 4402-0224 1 2.25 6.5 13 13 72 65 90
SKA1200055 4402-0225 1 1.0 15.1 30.2 30.2 82 75 100
SKA1200075 4402-0225 1 1.0 15.1 30.2 30.2 82 75 100
Size B&C TBA
NEMA 1 with optional NEMA 1 kit Standard: In accordance with IEC68-2-64 and IEC68-2-36:
Test Fh
9.1.3 NEMA Type 1 enclosure rating
Severity: 1.0 m2/s3 (0.01g2/Hz) ASD from 5 to 20Hz, -
Enclosures are intended for indoor use, primarily to provide 3dB/octave from 20 to 200Hz
a degree of protection against contact with the enclosed
equipment or locations where unusual service conditions Duration: 30 minutes in each of 3 mutually
do not exist. perpendicular axes
9.9.2 Sinusiodal
9.2 Input phase imbalance Standard: IEC68-2-6: Test Fc
3% between phases or 2% negative phase sequence. Frequency
range: 2 to 500Hz
9.3 Ambient temperature
Severity: 3.5mm peak displacement from 2 to 9Hz
Rated ambient temperature is 40°C (104°F) at 3kHz 10m/s2 peak displacement from 9 to 200Hz
switching frequency. 15/s2 peak displacement from 200 to 500Hz
Operation up to 55°C (131°F) with de-rating. Sweep
(see de-rating curves for further information) rate: 1 octave/minute
Drive frame size Maximum AC line starts per Displacement factor better than 0.98. Displacement factor is
hour evenly spaced in time defined as the phase difference between the fundamental
components of voltage and current (cos ∅).
A, B & C 20
All odd harmonics will be present in the input current with
the amplitude of each diminishing as the frequency gets
9.12 Start-up time higher. The actual level of the harmonic currents depends
on the source impedance of the supply connected to the
The soft-start circuit will charge the dc bus and SMPS
drive, and whether the drive has a DC link choke fitted.
outputs and stabilise to allow the control processor to start
The level of harmonic content is given by the Distortion
operation in the following times:-
factor, which is defined as:
Drive frame size Maximum time taken to Distortion factor = r.m.s. value of fundamental current
charge DC bus and SMPS r.m.s. value of total current
outputs to stabilise
For single-phase drives without a DC link choke the
A, B & C <1s Distortion factor will be typically 0.5, for three phase drives
without a choke it will be 0.6, while for drives with a DC
link choke it will be typically between 0.7 to 0.9.
Power factor is defined as:
Power factor = Displacement factor * Distortion factor
Since Displacement factor is approaching unity, the input
power factor to the drives will be approximately equal to
the Distortion factor.
ISOLATION DEVICE
The AC supply must be disconnected from
the drive using an approved isolation device
WARNING before any cover is removed from the drive
or before any servicing work is performed.
STOP FUNCTION
The STOP function does not remove
dangerous voltages from the drive, the motor
WARNING or any external option units.
The keypad and display are used for the following: NOTE This procedure is written from the first power up of
the drive and assumes no terminals have been connected, no
● Displaying the operating status of the drive parameters have been changed and no security has been set.
● Displaying a fault or trip code
● Reading and changing parameter values
● Stopping, starting and resetting the drive
Keypad and display
The START key is used to start the drive in Pressing and releasing the MODE key again will change
keypad mode. the display from parameter view mode to parameter edit
mode. In parameter edit mode, the right hand display
The STOP/RESET key is used to stop and reset the drive
flashes the value in the parameter being shown in the left
in keypad mode. It can also be used to reset the drive in
hand display.
terminal mode.
Pressing the MODE key in parameter edit mode will
return the drive to the parameter view mode. If the
MODE key is pressed again then the drive will return to
status mode, but if either of the up or down keys are
pressed to change the parameter being viewed before the
MODE key is pressed, pressing the MODE key will
change the display to the parameter edit mode again. This
allows the user to very easily change between parameter
view and edit modes whilst commissioning the drive.
Speed indications
Display Explanation
Mnemonic
Load Indications
Display Explanation
Mnemonic
Load current as a % of motor rated
load current
11.3 Parameters Level 1 and 2 NOTE The output speed of the drive can exceed the value
set in Pr 02 due to slip compensation and current limits.
Parameters are grouped together into appropriate subsets
as follows: No Function Range Defaults Type
Level 1 03 Acceleration rate 0 to 3200.0 5.0
RW
Pr 01 to Pr 10: Basic drive set-up parameters 04 Deceleration rate s/100Hz 10.0
Level 2
Pr 11 to Pr 12: Drive operation set-up parameters Sets the acceleration and deceleration rate of the motor in
both directions in seconds/100Hz.
Pr 15 to Pr 21: Reference parameters
Pr 22 to Pr 29: Display / keypad configuration NOTE If one of the standard ramp modes is selected
Pr 30 to Pr 33: System configuration (see Pr 30), the deceleration rate could be extended
automatically by the drive to prevent over voltage (OU)
Pr 34 to Pr 36: Drive user I/O configuration
trips if the load inertia is too high for the programmed
Pr 37 to Pr 42: Motor configuration (non-standard
deceleration rate.
set-up)
Pr 43 to Pr 44: Serial communications configuration No Function Range Defaults Type
Pr 45: Drive software version AI.AV, AV.Pr, AI.Pr,
Drive
Pr 46 to Pr 51: Mechanical brake configuration 05 Pr, PAd, E.Pot, AI.AV RW
configuration
Pr 52 to Pr 54: Fieldbus configuration tor, Pid, HUAC
Pr 55 to Pr 58: Drive trip log
The setting of Pr 05 automatically sets up the drives
Pr 61 to Pr 70: User definable parameter area configuration.
Level 3 NOTE A change to Pr 05 is set by pressing the MODE
Pr 71 to Pr 80: User definable parameter set-up key on exit from parameter edit mode. The drive must be
Pr 81 to Pr 95: Drive diagnostics parameters disabled, stopped or tripped for a change to take place.
These parameters can be used to optimise the set-up of the If Pr 05 is changed while the drive is running, when the
drive for the application. MODE key is pressed on exit from parameter edit mode,
11.3.1 Parameter descriptions - Level 1 Pr 05 will change back to its previous value.
In all of the settings below, the status relay is set up as a
No Function Range Defaults Type
drive healthy relay:
01 Minimum set speed 0 to Pr 02 Hz 0.0 RW
Pr 05 = AI.AV Pr 05 = PAd
T4 B7 Reference selected
0 0 A1
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
Pr 05 = Pr Pr 05 = E.Pot
Pr 05 = Pid
configuration
NOTE A change to Pr 12 is set by pressing the MODE 20-4: Current input 20 to 4mA with current loop loss (cL)
key on exit from parameter edit mode. The drive must be trip (4mA full scale)
disabled, stopped or tripped for a change to take place. If Pr 4-.20: Current input 4 to 20mA with no current loop loss
12 is changed while the drive is running, when the (cL) trip (20mA full scale)
MODE key is pressed on exit from parameter edit mode, 20-.4: Current input 20 to 4mA with no current loop loss
Pr 12 will change back to its previous value. (cL) trip (4mA full scale)
See Pr 46 to Pr 51. VoLt: 0 to 10V input
No Function Range Defaults Type Parameter cloning is initiated by pressing the MODE key
on exit from parameter edit mode after Pr 28 has been set
23 Speed display units Fr, SP, Cd Fr RW to rEAd, Prog or boot.
Fr: Drive output frequency in Hz NOTE If parameter cloning is enabled when no SmartStick
SP: Motor speed in rpm is fitted to the drive, the drive’s display will flash FAIL twice
Cd: Machine speed in customer defined units (See Pr 24) before changing back to nO.
NOTE This parameter is automatically changed by the NOTE The motor must be at a standstill before a
setting of Pr 12. When Pr 12 automatically controls the non-rotating autotune is initiated.
setting of this parameter, this parameter cannot be changed. NOTE The motor must be at a standstill and unloaded
NOTE See the Commander SK Advanced User Guide. before a rotating autotune is initiated.
A change to this parameter is only implemented if the drive
No Function Range Defaults Type
is disabled, stopped or tripped and the STOP/RESET key
is pressed for 1s. Motor rated 0.0 to EUR: 50.0,
39 RW
frequency 1500.0 Hz USA: 60.0
See the Commander SK Advanced User Guide.
Enter the motor rated frequency (taken from the motor
No Function Range Defaults Type name plate).
Analog output Fr, Ld, A, Fr RW Defines the voltage to frequency ratio applied to the motor.
36
function (terminal B1) Por, USEr
No Function Range Defaults Type
Fr: Voltage proportional to motor speed Number Auto, 2P, 4P,
Ld: Voltage proportional to motor load 40 Auto RW
of poles 6P, 8P
A: Voltage proportional to output current
Auto: Automatically calculates the number of motor poles
Por: Voltage proportional to output power
from the settings of Pr 07 and Pr 39
USEr: User programmable
2P: Set for a 2 pole motor
See the Commander SK Advanced User Guide. 4P: Set for a 4 pole motor
NOTE A change to this parameter is only implemented 6P: Set for a 6 pole motor
if the drive is disabled, stopped or tripped and the 8P: Set for an 8 pole motor
STOP/RESET key is pressed for 1s.
No Function Range Defaults Type
No Function Range Defaults Type
41 Voltage mode selector 0 to 5 Ur 1 RW
Maximum switching 3, 6,
37 3 RW Ur S: Stator resistance is measured at each time the drive
frequency 12, 18 kHz
is started
3: 3kHz Ur: No measurement is taken
6: 6kHz Fd: Fixed boost
12: 12kHz Ur A: Stator resistance is measured at first drive enable
18: 18kHz Ur I: Stator resistance measured at each power up
SrE: Square law characteristic
No Function Range Defaults Type
In all Ur modes, the drive operates in open loop
38 Autotune 0 to 2 0 RW vector mode.
0: No autotune
No Function Range Defaults Type
1: Non-rotating static autotune
2: Rotating autotune Low frequency 0.0 to
42 3.0 RW
voltage boost 50.0 %
When a rotating autotune is selected, the Determines the boost level when Pr 41 is set to Fd or SrE.
drive will accelerate the motor up to 2/3
maximum speed in Pr 02.
WARNING
2.4: 2400 baud Defines the time between the frequency and load condition
4.8: 4800 baud being released. The ramp is held during this time.
9.6: 9600 baud
19.2: 19200 baud No Function Range Defaults Type
38.4: 38400 baud Post brake 0.0 to
51 1.0 RW
release delay 25.0 s
No Function Range Defaults Type
Defines the time between the brake being released and the
44 Serial address 0 to 247 1 RW ramp hold being released.
* The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key.
** These trips cannot be reset for 10 seconds after they occur.
Brake sequence
DC bus voltages
Drive voltage rating UV Trip UV Reset Braking level OV trip
200V 175 215 * 390 415
400V 330 425 * 780 830
Alarm warnings
PROFIBUS-DP option
Purple SM-PROFIBUS-DP PROFIBUS-DP adapter for Yes
communication with Commander SK
DeviceNet option
Medium
SM-DeviceNet DeviceNet adapter for communication Yes
Grey
with Commander SK
INTERBUS option
Dark
Fieldbus* SM-INTERBUS INTERBUS adapter for communication Yes
Grey
with Commander SK
CANopen option
Light
SM-CANopen CANopen adapter for communication Yes
Grey
with Commander SK
Ethernet option
Beige SM-Ethernet Ethernet adapter for communication Yes
with Commander SK
I/O Lite
Increases the I/O capability by adding the
following to the existing I/O in the drive:
Dark
SM-I/O Lite
• ±10V bi-polar / 4-20mA Analogue input Yes
Yellow • 1.0-10V / 4-20mA Analogue output
• Digital inputs x 3
• Encoder Speed Reference input (A, /A, B, /B)
Extended IO* • Relay x 1
Timer I/O
Dark
SM-I/O Timer Same features is I/O Lite, but with the addition Yes
Red
of a Battery backed-up Real Time Clock.
PELV
Turquoise SM-PELV Isolated digital I/O to NUMUR NE37 Yes
(for chemical industry).
SmartStick Option
Black SmartStick No
Cloning Parameters
Automation
LogicStick Option
White LogicStick PLC functionality using SyPT Lite No
programming PC software
Minimum Unidrive
Type Order Code Description Software SP
version Compatable
12.2 Profibus DP
SM-PROFIBUS-DP Termination
9 6 7 6
RxD/TxD-N (Red)
+5V ISO (for termination only)
Illustrated connector is
Erbic Part No. 103658L
12.3.3 SM-PROFIBUS-DP cable shield connections Failure to terminate a network correctly can seriously affect
The electrical noise immunity of the PROFIBUS-DP the operation of the network. If the correct termination
network can be increased if the shields of the PROFIBUS- resistors are not fitted, the noise immunity of the network is
DP cables are grounded at every drive, on their external greatly reduced.
surfaces before they enter the connector. This precaution is If too many termination resistor networks are fitted on a
recommended unless there are specific reasons for PROFIBUS-DP network, the network will be over-loaded,
avoiding grounding. resulting in reduced signal levels. This may cause nodes to
miss some bits of information, resulting in transmission
12.2.4 PROFIBUS-DP network termination errors being reported. If network overload is excessive, the
signal levels may be so low that nodes cannot detect any
It is very important in high-speed communications networks
network activity at all.
that the network communications cable is fitted with the
specified termination resistor network at each end of the 12.2.5 Maximum network length
cable. This prevents signals from being reflected back down The maximum number of nodes that can be connected to a
the cable and causing interference. single PROFIBUS-DP network segment is 32. The
Erbic termination connectors are available from ERNI. maximum lengths of cable for a segment depend on the
These terminals (illustrated in the Figure below) have the data rate, and are shown in the table below.
termination resistor network built in, and only a single pair Repeaters can be used to extend the network to allow
of terminals for the data wires. Some brands of connectors more than 32 nodes to be connected, and/or to extend the
have a built-in switch that allows the termination resistor maximum length of the PROFIBUS-DP network.
network to be enabled or disabled as required. For full details on designing and installing a PROFIBUS-DP
network, refer to “Installation Guidelines for Profibus-DP/
PROFIBUS-DP network termination FMS”. This document is available from the Profibus web site
at www.profibus.com.,
PROFIBUS-DP maximum network lengths
Data rate Maximum Data rate Maximum
(bit/s) trunk (bit/s) trunk
length (m) length (m)
12M 100 187.5k 1000
6.0M 100 93.75k 1000
3.0M 100 45.45k 1000
1.5M 200 19.2k 1000
500k 400 9.6K 1000
Illustrated connector is
Erbic Part No. 103659L
12.3 DeviceNet
SM-DeviceNet Termination
Shell
1 2 3 4 5
Grey SM-DeviceNet 6 7 8 9
1 2 3 4 5
5-Way D-type
Terminal Terminal Function Description
1 6 0V 0V DeviceNet external supply
2 2 CAN-L Negative data line
3 3,5 shell Screen Cable braided screen connection
4 7 CAN-H Positive data line
5 9 +24V +24V DeviceNet external supply
See also the SM-DeviceNet Advanced User Guide (www.controltechniques.com)
SM-DeviceNet terminal descriptions
The SM-DeviceNet has a standard DeviceNet 5-way screw
terminal block connector for the DeviceNet network. The
9-way male D-type also allows access to the SM-DeviceNet.
SM-PROFIBUS-DP - Front View
12.3.3 DeviceNet network termination The DeviceNet cable can be tie-wrapped to the Grounding
It is very important in high-speed communications networks Bar to provide strain relief, but the DeviceNet cable shield
that the network communications cable is fitted with the must kept isolated from ground at each node. The only
specified termination resistor network at each end of the exception to this is the DeviceNet ground point.
cable. This prevents signals from being reflected back down DeviceNet ground point
the cable and causing interference. The DeviceNet cable shield must be grounded AT ONE
120R 0.25W termination resistors should be fitted across POINT only, usually near the centre point of the cable run.
the CAN-H and CAN-L lines at the BOTH ends of the This is to prevent the cable shield from becoming live in the
trunk cable run, as shown in the diagram below. event of catastrophic failure of another device on the
DeviceNet network termination DeviceNet network.
If a Commander SK node is the desired ground point, the
shield of one of the DeviceNet cables can be exposed and
clamped to the Grounding Bar.
12.3.5 SM-DeviceNet power supply requirements
A comprehensive guide to wiring and sizing a power supply
for a DeviceNet network is available from the Allen Bradley
web site at www.ab.com. DN-6.7.2 “DeviceNet Cable
System: Planning and Installation Manual” provides all
necessary details and guidelines to specifying and installing a
suitable power supply for a DeviceNet network.
The SM-DeviceNet is powered by the drive, and only the
transceiver circuitry is powered by the DeviceNet network
power supply. Consequently, the DeviceNet will draw most
current when the drive is completely powered down.
For further details, refer to DN-6.7.2, “DeviceNet Cable
System: Planning and Installation Manual”, available from the The table below shows the typical current drawn from the
Allen Bradley web site at www.ab.com. DeviceNet network power supply when the drive is
completely powered down. A factor of 2 should be allowed
Failure to terminate a network correctly can seriously affect
for in-rush current if the DeviceNet is connected to the
the operation of the network. If the correct termination
DeviceNet network while the drive is powered down.
resistors are not fitted, the noise immunity of the network is
SM-DeviceNet external power supply
greatly reduced.If too many termination resistors are fitted
current consumption
on a DeviceNet network, the network will be over-loaded,
resulting in reduced signal levels. This may cause nodes to DeviceNet supply voltage Typical current
miss some bits of information, resulting in transmission
19.2V (24V -20%) 12mA
errors being reported. If network overload is excessive, the
signal levels may be so low that nodes cannot detect any 21.6V (24V -10%) 12mA
network activity at all. 24V nominal 13mA
12.3.4 SM-DeviceNet cable shield connections 26.4V (24V +10%) 14mA
The SM-DeviceNet should be wired with the cable shields 28.8V (24V+20%) 15mA
isolated from ground at each drive. The cable shields should
be linked together at the point where they emerge from the
cable, and formed into a short pigtail to be connected to pin
3 on the DeviceNet connector.
12.4 Interbus
SM-INTERBUS Termination
Option Module Colour Name Terminal Information
Cable screen (braided shield)
Cable screen (braided shield) DO2
0V_IN DI2
DI1 0V_OUT
DO1 +5V_OUT
Shell Shell
Dark Grey SM-INTERBUS 1 2 3 4 5 5 4 3 2 1
6 7 8 9 9 6 7 6
/DO1 RBST
/DI1 /DI2
/DO2 Spade Connector
The Ground Tab should be connected to the drives 12.4.2 SM-INTERBUS cable shield connections
Grounding Bar using a length of 2.5mm2 Ground cable with The Remote Bus IN and Remote Bus OUT cable shields
a female push-on crimp connector (6.3mm2 * 0.8mm2 tab MUST be connected to the shell of the D-type connector.
size) fitted at the option module end. (Blue crimp There is no requirement to connect the cable shields to the
connectors are suitable for use with 2.5mm2 Ground cable.) drives Grounding Bar, or directly to Ground at any other
This link should be kept as short as practicably possible, and point in the INTERBUS network.
should NOT be more than 200mm in length. 12.4.3 INTERBUS network termination
13.4.1 INTERBUS cable External termination resistors are not required on
INTERBUS cable has three twisted pairs plus overall INTERBUS networks, as each section of cable is
shielding. The colours normally used on INTERBUS automatically terminated on every INTERBUS node. Ensure
networks are shown below. It is recommended to follow that the Ground Tab on the SM-INTERBUS is connected
these wiring guidelines as this will make it easier to trace to the drives Grounding Bar.
possible wiring errors during system commissioning. 12.4.4 Maximum network length
The maximum length of cable is 400m between Remote
Bus nodes. Hence, the maximum total length of the
INTERBUS network depends entirely on the number of
nodes connected to the network.
12.5 CANopen
CANopen Termination
Shell
1 2 3 4 5
Light Grey SM-CANopen 6 7 8 9
1 2 3 4 5
CANopen networks run at high data rates, and require We can only guarantee correct and reliable operation of
cable specifically designed to carry high frequency signals. the SMCANopen if all other equipment installed on the
Low quality cable will attenuate the signals, and may render CANopen network (including the network cable) has been
the signal unreadable for the other nodes on the network. approved by CAN In Automation.
Cable specifications and a list of approved manufacturers of
cable for use on CANopen networks is available on the
CAN In Automation (CiA) CANopen web site
at www.can-cia.de.
12.5.3 CANopen network termination The CANopen cable can be tie-wrapped to the Grounding
It is very important in high-speed communications networks Bar to provide strain relief, but the CANopen cable shield
that the network communications cable is fitted with the must kept isolated from ground at each node. The only
specified termination resistor network at each end of the exception to this is the CANopen ground point.
cable. This prevents signals from being reflected back down CANopen ground point
the cable and causing interference. The CANopen cable shield must be grounded AT ONE
120Ω 0.25W termination resistors should be fitted across POINT only, usually near the centre point of the cable run.
the CAN-H and CAN-L lines at the BOTH ends of the This is to prevent the cable shield from becoming live in the
trunk cable run, as shown in the diagram below. event of catastrophic failure of another device on the
CANopen network termination CANopen network.
If a drives node is the desired ground point, the shield of
one of the CANopen cables can be exposed and clamped
to the Grounding Bar.
12.5.6 Maximum network length
The maximum number of nodes that can be connected to a
single CANopen network segment is 32 nodes. The
maximum length of network cable for a CANopen network
is dependant on the data rate used.
CANopen maximum segment lengths
12.9 SmartStick
Parameter cloning module
The parameter cloning module SmartStick is easy to fit and
its operation is simple.
Inserting the SmartStick
nO: Do nothing
rEAd: program the drive with the current drive settings
Prog: program the SmartStick with the current drive
settings
boot: SmartStick becomes read only. The contents of the
SmartStick will be copied to the drive every time the
drive is powered up
Parameter cloning is initiated by pressing the MODE key
on exit from parameter edit mode after P 28 has been sent
to rEAD, Prog or boot.
NOTE If parameter cloning is enabled when no SmartStick
is fitted to the drive, the drive’s display will flash FAIL twice
before changing back to nO.
Display
The display consits of three lines of text displaying different
information depending on the display mode selected as
shown below.
Adjusting the contrast
Status Mode
The contrast of the display can be altered by pressing the
left or right arrow keys on the joypad when parameter help
text is being displayed.
NOTE If the contrast is adjusted whilst the drive is in
keypad control mode, the drive will trip on ‘PAd’.
Button Description
Joypad Navigates between menus and parameters, and changes
parameter values.
Help button Toggles parameter help on and off when in parameter view mode.
Parameter help provides a brief description of the function of the
parameter currently selected.
Run button (green) Runs the drive if keypad control mode is selected*.
Stop/Reset button (red) Stops the drive in keypad control mode or during autotune*.
Resets the drive from a trip.
Implementations special Pr x.00 functions once the correct
code has been entere.
Fwd/Rev button (blue) Changes direction in keypad control mode when enabled
(Pr 0.28 = On (1))*.
* Keypad control mode is selected by setting Pr 0.05 = Pad (4) The SM-Keypad Plus is connected to the drive by a straight-
Panel mounting the SM-Keypad Plus through shielded RJ45 to RJ45 cable, from the socket on the
rear of the keypad to the RJ45 serial communications
Fihure 4.1 shows the dimensions if the cut out required to
connections of the drive. For EMC compliance the cable
mount the SM-Keypad Plus on a panel or cubicle door.
shield should be clamped to the panel upon which the SM-
Panel cut-out Keypad Plus is mounted so that it makes a good electrical
connection. The maximum cable length allowed is 30m.
The serial communication parameters on the drive must be
at the default values as shown below.
• Unidrive SP
● SyPTLite is the entrance level programming tool which is The communications protocol used is Modbus RTU.
delivered free of charge with the Commander SK and Figure 9.2 Communications cable
can be used straight out of the box for programming in
quick ladder logic.
SyPTLite hardware platforms:
1. Commander SK with LogicStick
The Commander SK with the LogicStick option supports
a limited ladder programming capability of between 30 and
50 rungs.
The Commander SK provides a single background task in
whist to run a ladder diagram. The drive is prioritised
toperform its major functions first, e.g. motor control, and
will use any remaining processing time to execute the ladder
diagram as a background activity.
Environmental Statement
Control Techniques is committed to minimising the
environmental impacts of its manufacturing operations and
of its products throughout their life cycle. To this end, we
operate an Environmental Management System (EMS)
which is certified to the International Standard ISO 14001.
Further information on the EMS, our Environment Policy
and other relevant information is available on request, or
can be found at www.greendrives.com.
The electronic variable speed drives manufactured by
Control Techniques have the potential to save energy and
(through increased machine/process efficiency) reduce raw
material consumption and scrap throughout their long
working lifetime. In typical applications, these positive
environmental effects far outweigh the negative impacts of
product manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end
of their useful life, they can very easily be dismantled into
their major component parts for efficient recycling. Many
parts snap together and can be separated without the use of
tools, while other parts are secured with conventional
screws. Virtually all parts of the product are suitable for
recycling. Product packaging is of good quality and can be
re-used. Large products are packed in wooden crates, while
smaller products come in strong cardboard cartons which
themselves have a high-recycled fibre content. If not re-
used, these containers can be recycled. Polythene, used on
the protective film and bags from wrapping product, can be
recycled i the same way. Control Techniques' packaging
strategy favours easily recyclable materials of low
environmental impact, and regular reviews identify
opportunities for improvement.
When preparing to recycle or dispose of any product or
packaging, please observe local legislation and best practice.
14.1 Standards
The drive conforms to the following standards.
Standard Level/Class
-40 - +30ºC,
Transport temperature cycle IEC68-2-14
5 cycles
Storage humidity IEC68-2-56 93%, 40ºC, 4 days
18g, 6ms,
Bump (shock) test IEC68-2-29 100 times/direction
for all 6 directions
0.01g2/Hz 5-20Hz
IEC68-2-64 & -3dB/octave
Random vibration
IEC68-2-36 20-200Hz
30 min per axis, 3 axes
14.2 Safety
The drive is designed to meet the following standards:
Standard Level/Class
Europe:
To comply with Low Voltage Directive 73/23/EEC by creating a technical File See note 1
following CT design procedure. –
US:
Basic safety UL508C –
Enclosure category NEMA 1 See note 2 –
International:
Ingress IEC60529 IP20
NOTE 1 The safety file procedure applies the EN61800-5-1 (IEC61800-5-1) standard (Electrical and thermal requirements,
electrical adjustable speed drive systems)
NOTE 2 The drives require an optional top cover kit to meet the NEMA 1 requirements.
Any operator-accessible parts will conform to EN61010-1 (Safety requirements for electrical equipment for measurement,
control, and laboratory use). European installers will apply EN60204-1 to their control panels, so the drive design will be
compatible with EN60204-1 (Safety of machinery - electrical equipment of machines).
• Distributors
POLAND
APATOR CONTROL Sp. z o.o
Distributors Tel: 48 56 6191 207
Email: [email protected]
SLOVENIA
PS Logatec
Tel: 386 1 750 8510
COLOMBIA PORTUGAL Email: [email protected]
ARGENTINA
Sistronic LTDA Harker Sumner S.A
Euro Techniques SA
Tel: 57 1 410 04 24 Tel: 351 22 947 8090 TUNISIA
Tel: 54 11 4331 7820 MEXICO
Email: [email protected] Email: [email protected] SIA Ben Djemaa & CIE
Email: MELCSA
[email protected] Tel: 52 5 561 1312 Tel: 216 1 332 923
CROATIA KENYA QATAR Email: [email protected]
Email: [email protected]
Koncar – MES d.d. ICELAND Kassam & Bros Co. Ltd AFI Sitna Technologies
BAHRAIN
Tel: 385 1 366 7273 Samey ehf Tel: 2540 2 556 418 SERVITECK, S.A de C.V Tel: 974 468 4442 URUGUAY
Iftikhar Electrical Est.
Email: [email protected] Tel: 354 510 5200 650268 557136 Tel: 52 5 398 3380 Email: [email protected] Secoin S.A
Tel: 973 271 116
Email: [email protected] Email: [email protected] Email: [email protected] Email: [email protected] Tel: 5982 2093815
CYPRUS ROMANIA Email: [email protected]
Acme Industrial Electronic INDONESIA KUWAIT MOROCCO Dor Drives International
BRAZIL
Services Ltd Pt Apikon Indonesia Saleh Jamal & Company WLL Leroy Somer Maroc Tel: 40 21 337 3465 VENEZUELA
ACIEL Comercio e Servicos LTDA
Tel: 3572 5 332181 Tel: 65 6468 8979 Tel: 965 483 2358 Tel: 212 22 354948 Email: [email protected] Vertix Instrumentos, S.A
Tel: 55 11 5565 5798
Email: [email protected] Email: Email: [email protected] Email: [email protected] Tel: 58 281 267 4115
Email: [email protected]
[email protected] SAUDI ARABIA
Positronic Sistemas Industrias Ltda. EGYPT LEBANON NEW ZEALAND A. Abunayyan Electric Corp. VIETNAM
Tel: 55 11 3832 2738 Samiram IRAN Black Box Automation & Control Electrade New Zealand Tel: (9661) 477 9111 N.Duc Thinh
Email: [email protected] Tel: 202 7603877/202 7605950 Atiro Tel: 961 1 443773 Tel: 64 9525 1753 Email: aec-salesmarketing@ Tel: 84 8 9490633
Email: [email protected] Tel: +98 21 855 4210 Email: [email protected] Email: [email protected] abunayyangroup.com Email: [email protected]
CHILE
Ingeniería Y Desarrollo HUNGARY ISRAEL MALTA PHILIPPINES SLOVAKIA YUGOSLAVIA
Techólogio S.A Control-VH Kft Dor Drives Systems Ltd Mekanika Limited Bussbarr Corp. EMERSON A.S Master Inzenjering d.o.o
Tel: 56 (2) 741 9624 Tel: 361 431 1160 Tel: 972 3900 7595 Tel: 35621 442 039 Tel: 632 776 0066 Tel: +421 32 7700 369 Tel: 381 24 551 605
Email: [email protected] Email: [email protected] Email: [email protected] Email: [email protected] Email: [email protected] Email: [email protected] Email: [email protected]
© Control Techniques 2004. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as
Control Techniques have an ongoing process of development and reserve the right to change the specification of their products without notice.