Scribd Logo
Upload

Welcome to Scribd!

  • 35 views

    Special Tools For PG Governors: Product Manual 36405 (Revision A)

    Uploaded by

    Mussard

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Special Tools For PG Governors: Product Manual 36405 (Revision A)

    Uploaded by

    Mussard
    35 views8 pages

    Original Title

    36405

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    35 views8 pages

    Special Tools For PG Governors: Product Manual 36405 (Revision A)

    Uploaded by

    Mussard

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Product Manual 36405

    (Revision A)
    Original Instructions

    Special Tools for PG Governors

    Reference Manual
    Read this entire manual and all other publications pertaining to the work to be
    performed before installing, operating, or servicing this equipment.
    Practice all plant and safety instructions and precautions.
    General
    Precautions Failure to follow instructions can cause personal injury and/or property damage.

    This publication may have been revised or updated since this copy was produced.
    To verify that you have the latest revision, check manual 26311 , Revision Status &
    Distribution Restrictions of Woodward Technical Publications, on the publications
    Revisions page of the Woodward website:
    www.woodward.com/publications

    The latest version of most publications is available on the publications page. If


    your publication is not there, please contact your customer service representative
    to get the latest copy.

    Any unauthorized modifications to or use of this equipment outside its specified


    mechanical, electrical, or other operating limits may cause personal injury and/or
    property damage, including damage to the equipment. Any such unauthorized
    Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
    the product warranty thereby excluding warranty coverage for any resulting
    damage, and (ii) invalidate product certifications or listings.

    If the cover of this publication states "Translation of the Original Instructions"


    please note:
    The original source of this publication may have been updated since this
    Translated translation was made. Be sure to check manual 26311 , Revision Status &
    Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
    this translation is up to date. Out-of-date translations are marked with . Always
    compare with the original for technical specifications and for proper and safe
    installation and operation procedures.

    Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
    believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
    undertaken.
    Copyright © Woodward 1975
    All Rights Reserved
    Manual 36405 Special Tools for PG Governors

    Warnings and Notices


    Important Definitions
    This is the safety alert symbol. It is used to alert you to potential
    personal injury hazards. Obey all safety messages that follow this
    symbol to avoid possible injury or death.
     DANGER—Indicates a hazardous situation which, if not avoided, will result
    in death or serious injury.
     WARNING—Indicates a hazardous situation which, if not avoided, could
    result in death or serious injury.
     CAUTION—Indicates a hazardous situation which, if not avoided, could
    result in minor or moderate injury.
     NOTICE—Indicates a hazard that could result in property damage only
    (including damage to the control).
     IMPORTANT—Designates an operating tip or maintenance suggestion.

    The engine, turbine, or other type of prime mover should be


    equipped with an overspeed shutdown device to protect against
    runaway or damage to the prime mover with possible personal injury,
    Overspeed / loss of life, or property damage.
    Overtemperature / The overspeed shutdown device must be totally independent of the
    Overpressure prime mover control system. An overtemperature or overpressure
    shutdown device may also be needed for safety, as appropriate.

    The products described in this publication may present risks that


    could lead to personal injury, loss of life, or property damage. Always
    wear the appropriate personal protective equipment (PPE) for the job
    Personal Protective at hand. Equipment that should be considered includes but is not
    limited to:
    Equipment
     Eye Protection
     Hearing Protection
     Hard Hat
     Gloves
     Safety Boots
     Respirator
    Always read the proper Material Safety Data Sheet (MSDS) for any
    working fluid(s) and comply with recommended safety equipment.

    Be prepared to make an emergency shutdown when starting the


    engine, turbine, or other type of prime mover, to protect against
    runaway or overspeed with possible personal injury, loss of life, or
    Start-up property damage.

    On- and off-highway Mobile Applications: Unless Woodward's control


    functions as the supervisory control, customer should install a
    system totally independent of the prime mover control system that
    Automotive monitors for supervisory control of engine (and takes appropriate
    action if supervisory control is lost) to protect against loss of engine
    Applications
    control with possible personal injury, loss of life, or property damage.

    Woodward 1
    Special Tools for PG Governors Manual 36405

    To prevent damage to a control system that uses an alternator or


    battery-charging device, make sure the charging device is turned off
    before disconnecting the battery from the system.
    Battery Charging
    Device

    Electrostatic Discharge Awareness


    Electronic controls contain static-sensitive parts. Observe the
    following precautions to prevent damage to these parts:
     Discharge body static before handling the control (with power to
    the control turned off, contact a grounded surface and maintain
    Electrostatic contact while handling the control).
    Precautions  Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
    around printed circuit boards.
     Do not touch the components or conductors on a printed circuit
    board with your hands or with conductive devices.
    To prevent damage to electronic components caused by improper
    handling, read and observe the precautions in Woodward manual
    82715, Guide for Handling and Protection of Electronic Controls,
    Printed Circuit Boards, and Modules.

    Follow these precautions when working with or near the control.


    1. Avoid the build-up of static electricity on your body by not wearing clothing
    made of synthetic materials. Wear cotton or cotton-blend materials as much
    as possible because these do not store static electric charges as much as
    synthetics.
    2. Do not remove the printed circuit board (PCB) from the control cabinet
    unless absolutely necessary. If you must remove the PCB from the control
    cabinet, follow these precautions:
     Do not touch any part of the PCB except the edges.
     Do not touch the electrical conductors, the connectors, or the
    components with conductive devices or with your hands.
     When replacing a PCB, keep the new PCB in the plastic antistatic
    protective bag it comes in until you are ready to install it. Immediately
    after removing the old PCB from the control cabinet, place it in the
    antistatic protective bag.

    2 Woodward
    Manual 36405 Special Tools for PG Governors

    Special Tools for PG Governors

    General Information
    The special tools illustrated and described in this manual are not all essential for
    the occasional repair job. The number of governors to be repaired should
    influence the selection of tools to be ordered.

    In addition to the tools listed, the standard bench tools are necessary. For
    instance, “T” handle and 90° Allen wrenches, Phillips screwdriver, plastic mallets,
    scriber, long nose pliers, and retaining ring pliers. An arbor press may also be
    required.

    Ordering Tools
    When ordering tools or requesting information concerning their use, include the
    following information with the request or order:
     Tool number
     Manual number (this is manual 36405)
     Serial number of governor

    Woodward 3
    Special Tools for PG Governors Manual 36405

    Tool List
    Ref. Tool Tool Used
    Number Description Number Application On
    36405-1 Fixture Tool for Rotary Servo 8995-097 To install bearings in rotary servo. all PG
    36405-2 Rod End Puller (large) 012281 To pull rod end from piston rod. all PG
    36405-3 Rod End Puller (small) 8995-098 To pull rod end from piston rod. all PG
    36405-4 Seal Installing Tool (small) 8995-099 To install seals on small diameter terminal shaft. all PG
    36405-5 Seal Installing Tool (large) 8995-100 To install seals on large diameter terminal shaft. all PG
    36405-6 Seal Installing Tool 8995-105 To install oil seal/dust wiper on 12 ft-lb spring
    loaded and 29 ft-lb differential power
    cylinder. all PG
    36405-7 Hand Vise 360687 To install the diaphragm plunger in the low lube
    oil shutdown or the low water shutdown
    device. all PG
    36405-8 Pin Removal Block 011971 To remove pins. all PG
    36405-9 Seal Protector, Small To install oil seals on terminal shaft. all PG
    (used with 8995-099) 360066
    36405-10 Idler Gear Stud Tool 8995-103 To install idler gear stud in power case. all PG
    36405-11 Hand Vise 8995-104 To fasten lift nut to piston rod. all PG
    36405-12 Seal Protector, Large To install oil seals on terminal shaft. all PG
    (used with 8995-100) 361029A
    36405-13 Accumulator Springs Tool 030955 To install accumulator springs with an arbor
    press. all PG
    36405-14 Shutdown Nut Adjusting Tool 360912 To adjust shutdown nut. all PG
    36405-15 Vane Servo Rotor Adjusting Tool 360747 To adjust electric vane servo rotor. PGE
    36405-16 Check Valve Installing Tool 011966 To install check valve in speed setting servo. all PG
    36405-17 Plug Installing Tool 8995-106 To install oil flow plugs in power case. all PG
    36405-18 Check Valve Installing Tool 360690 To install gravity type check valve in power
    case. all PG
    36405-19 Spring Loaded Check Valve To install spring loaded check valve in power
    Installing Tool 360689 case. all PG
    36405-20 Seal Installing Tool 8995-107 To press seal into retainer for drive shaft. all PG
    36405-21 Truarc #03 Pliers, bent 90° 8995-001 To replace retaining ring on accumulator spring. all PG
    36405-22 Truarc #01 Pliers, Internal 190497 To replace retaining rings on governor. all PG
    36405-23 Truarc #02 Pliers, External 190862 To replace retaining ring on drive shaft and
    power case. all PG
    36405-24 Time Delay Sleeve Installing Tool 8995-111 To seat time delay sleeve in the column. all PG
    36405-25 Spacer Installing Tool 8995-110 To install spacer in automatic reset low water
    shutdown. Also, to install stop ring. PGA,PGE
    36405-26 Swaging Tool 8995-112 To swage linkage pins. all PG
    36405-27 Load Control Adjusting Tool 360692 To adjust load control spring collar. all PG
    36405-28 Pneumatic Receiver Pin
    Installing Tool 8995-113 To install spring pin in pneumatic receiver. all PG
    36405-29 Pneumatic Receiver Roll Pin
    Installing Tool 8995-114 To install roll pin in adjusting screw in
    36405-30 Truarc Pliers, Internal, Similar to pneumatic receiver. all PG
    No. 190497, only larger 189791 To install snap ring on the buffer plug. all PG

    4 Woodward
    Manual 36405 Special Tools for PG Governors

    Figure 1. PG Tools

    Woodward 5
    We appreciate your comments about the content of our publications.
    Send comments to: [email protected]

    Please reference publication 36405A.

    PO Box 1519, Fort Collins CO 80522-1519, USA


    1000 East Drake Road, Fort Collins CO 80525, USA
    Phone +1 (970) 482-5811  Fax +1 (970) 498-3058

    Email and Website—www.woodward.com

    Woodward has company-owned plants, subsidiaries, and branches,


    as well as authorized distributors and other authorized service and sales facilities throughout the world.
    Complete address / phone / fax / email information for all locations is available on our website.

    2012/11/Colorado

    You might also like