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Installation and operating instructions
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83055602 - 1/2002
EMC 89/336/EU
LVD 73/23/EU
EED 92/42/EU
MD 98/37/EU
Schwendi 09.04.2002
ppa. ppa.
Dr. Lück Denkinger
2
Contents
1 General instructions 4
2 Safety instructions 5
3 Technical description 6
3.1 Permissible application 6
3.2 Basic function 7
4 Installation 9
4.1 Safety notes on installation 9
4.2 Delivery, transport and storage 9
4.3 Preparation for installation 9
4.4 Oil supply 9
4.5 Burner installation 11
4.6 Electrical connection 12
4.7 Nozzle selection 12
7 Servicing 24
7.1 Safety notes on servicing 24
7.2 Servicing plan 24
7.3 Removing and refitting nozzle 25
7.4 Setting the ignition electrodes 25
7.5 Setting the mixing head 26
7.6 Removing and refitting nozzle assembly 27
7.7 Removing and refitting housing 27
7.8 Service position 28
7.9 Removing and refitting oil pump, fan motor,
and fan wheel 28
7.10 Cleaning air housing and air damper 29
7.11 Removing and refitting air damper angle drive 29
7.12 Removing and refitting oil pump filter 30
7.12 Replacing internal fuse (W-FM10) 30
8 Technical data 31
8.1 Burner equipment 31
8.2 Capacity graphs 31
8.3 Permissible fuels 31
8.4 Electrical data 31
8.5 Permissible ambient conditions 31
8.6 Dimensions 32
8.7 Weights 32
Appendix
Combustion analysis 33
Notes 34
3
1 General information
These installation and operating instructions Hand-over and operating instructions
• are an integral part of the equipment and must be kept The contractor is responsible for passing the operating
permanently on site. instructions to the plant operator prior to hand-over. He
should also inform the plant operator that these
• are to be used by qualified personnel only. instructions should be kept with the heating appliance. The
address and telephone number of the nearest service
• contain the relevant information for the safe assembly, centre should be entered on the reverse of the operating
commissioning and servicing of the equipment instructions. The plant operator must note that an agent of
the contractor or other suitably qualified person must
• are for the attention of all personnel working with the inspect the plant at least once a year. To ensure regular
equipment. inspections, -weishaupt- recommends a service contract.
Explanation of notes and symbols The contractor should instruct the plant operator in the use
This symbol is used to mark instructions, of the equipment prior to hand-over and inform him as and
which, if not followed, could result in death or when necessary of any further inspections that are
serious injury. required before the plant can be used.
Abbreviations
Tab. Table
Ch. Chapter
4
2 Safety information
Dangers when using the equipment Electrical safety
Weishaupt products are manufactured in accordance with • Work on the electrical supply should be carried out by
the relevant existing standards and guidelines and the a qualified electrician.
recognised safety laws. However, improper use of the • Electrical components should be checked during
equipment could endanger life of the user or a third party, servicing. Loose connections and heat damaged
or result in damage to the plant. cables should be dealt with immediately.
• Should it be necessary to carry out work on live parts, a
To avoid unnecessary danger, the equipment is only to be second person should be present to switch off the
used: mains supply in an emergency.
• for its intended purpose
• under ideal safety conditions Maintenance and fault rectification
• with reference to all the information in the installation • Necessary installation, service and inspection work
and operating instructions should be carried out at the specified time.
• in accordance with inspection and service work • Inform the operator before beginning any service work.
• For all service, inspection and repair work, electrically
Faults, which could affect the safe operation of the burner, isolate the equipment and ensure the mains switch
should be rectified immediately. cannot be accidentally switched back on. Cut off the
fuel supply.
Personnel training • If, during servicing or testing, control seal joints have to
Only competent personnel may work on the appliance. be opened, these have to be thoroughly cleaned to
Competent personnel according to this operating manual ensure tight sealing when re-assembling.
are persons who are familiar with the installation, Damaged seals must be replaced. Carry out a
mounting, setting and commissioning of the product and soundness test!
have the necessary qualifications such as:- • Flame monitoring devices, limit controls, correcting
• Training, instruction or authorisation to switch electrical elements and all other safety devices must be
circuits and electrical devices on and off, to earth them commissioned by, and may only be replaced by, the
and to mark them in accordance with the safety manufacturer or an authorised agent.
standards. • Screwed connections, which have been loosened,
must be re-tightened without cross-threading.
Organisational measures • Following service work, all safety devices should be
• Everyone working on the plant should wear the tested to ensure they are functioning correctly.
necessary protective clothing.
• All safety devices should be checked regularly. Alterations to the construction of the equipment
• No alterations to the equipment are to be made without
Informal safety measures the approval of the manufacturer.
• In addition to the installation and operating instructions, All conversions require written confirmation from Max
local codes of practice should also be adhered to. Weishaupt GmbH.
Special attention should be paid to the relevant • Any parts not in perfect working order should be
installation and safety guidelines given. replaced immediately.
• All safety and danger notices should be kept in a • No additional components may be fitted, which have
legible condition. not been tested for use with the equipment
• Use only -weishaupt- replacement and connection
Safety measures in normal operation parts. Parts from other manufacturers are not
• Only use the equipment when all the safety devices are guaranteed to be suitable to meet the necessary
fully functional. operational and safety requirements.
• At least once a year the equipment, including the safety
devices, should be checked for signs of visible damage Alterations to the combustion chamber
and to ensure that the safety devices are operating • No alterations are to be made to the combustion
correctly. chamber, which hinder constructive predetermined
• More frequent safety check may be required depending flame formation.
on plant conditions.
Cleaning of the equipment and waste disposal
• All materials used should be handled and disposed of
correctly, with due regard to the environment.
5
3 Technical description
3.1 Permissible applications
The Weishaupt oil burner WL10 is suitable for: Type designation:
• heat exchangers complying with EN303-2 or
DIN4702-1 Typ
• for warm water installations with intermittent or W L 10 /2 -C, vers. Z
continuous run (combustion manager switches off
once in 24hrs.) Two stage
• air heaters
Construction type
Any other use is only permissible with the written
agreement of Max Weishaupt GmbH. Ratings range
• The burner must only be operated with oil to DIN
51603-EL-1, fuel oil EL to ÖNORM-C1109 or stan- Size
dard fuel oil, Euro quality to SN 181 160-2 or prefer-
ably Öko fuel oil, CH quality to SN 181 1602 L = Fuel oil EL
• Permissible ambient conditions see Ch. 8.5
• The burner must not be used outside. It is only suited to Weishaupt burner type W
inside operation.
• The burner must not be used outside of its capacity
range (see capacity graphs, Ch. 8.2). Note: The burner in its delivered condition is not
• To ensure low emission combustion heat exchangers of factory pre-set, and requires to be
the three pass principle and combustion chamber commissioned.
dimensions to EN 267 are recommended.
6
3.2 Basic function
Burner type Function schematic
• Fully automatic oil atomising burner with fan
• Two stage operation
➀ ➃
Digital combustion manager
Main points: ➁
• Safety via internal fuse
• Control and monitoring of all burner functions ➂
• Safety via two microprocessors (reciprocal monitoring)
• Data bus connection (eBUS)
• Signal lamp to show operational status (see also
Ch. 6):
Green Burner operating
Flashing green Burner operating with weak
flame signal
Orange Burner start, internal test WL10/2-C, vers. Z:
Flashing orange Ignition phase ➀ Normally closed solenoid valve
Red Burner lockout ➁ Normally open solenoid valve (full load)
Flashing orange / red Low voltage or internal safety ➂ Oil pump with two integral solenoid valve
fault ➃ Nozzle assembly with one nozzle
Flashing green / red Extraneous light
2 x flashing red / Over-voltage
orange, short pause
Flickering red Optical data transfer
(not used)
Electric servomotor
Setting of the individual operating points is carried out by
the limit and auxiliary switches on the servomotor (Ch. 5.3)
Flame sensor
Monitors the flame signal at each operating phase. If the
flame signal does not concur with the sequence of
operation, a safety shutdown is initiated.
Nozzle assembly
• The total oil throughput required is provided by a single
nozzle.
• The diffuser is set as required with the setting screw.
Sequence of operations
Demand for heat from the appliance’s controller:
• Fan start - pre-purge of the combustion chamber
• Ignition on
• Servomotor drives to partial load
• Solenoid valve stage 1 opens after prepurge - fuel
release
• Flame formation
• Depending on the heat required, the servomotor drives
to full load following a waiting time of approx. 5
seconds, opens the air damper and releases solenoid
valve 2.
• After 24 hrs. of continuous operation a controlled
shutdown is carried out.
7
Oil pump AT2 45C Oil Pump AT2 45C
• Pump for distillate oil EL
• Two ratings ranges
• Two integral pressure regulating valves
• One normally closed solenoid valve ➄ (stage 1); and
one normally open solenoid valve ➇ (stage 2)
• Bypass plug for conversion from two pipe to single ➇ ➄
pipe system
Bypass
plug
Closing plug
8
4 Installation
4.1 Safety notes on installation
Electrically isolate the plant
Prior to installation switch off the mains switch
and the safety switch.
Transport
For the burner weight see Ch. 8.7.
Note:
• Do not use cathode protection systems with steel • Max. flow pressure to the pump: < 2.0 bar
tanks • Max. suction vacuum at the pump: < 0.4 bar
• Select pipes of correct nominal bore
• Joints must be oil tight A suction vacuum > 0.4 bar can damage the
• Avoid sharp bends pump
• Influence of the length of the suction line
• Pressure loss at the filter
ATTENTION
• Difference in height (H) between lowest oil level in the
tank and the oil pump, max 3.5 m
• Avoid placing oil tanks outdoors and in areas subject to • The oil supply line must be fitted close to the burner so
frost. that the oil hoses can be connected tension free.
With oil temperatures < 0°C, the separation of paraffin • Install oil filter before the pump. (Recommended mesh
can cause oil lines, filters and nozzles to become size: 70 µm).
blocked with wax. • After the oil lines have been installed; carry out a
pressure test (see DIN 4755).
The burner must not be connected during the test!
9
Where the oil tank installation is at a higher elevation Basic diagram of oil supply (typical only)
than the burner, please note:
Some local Codes of Practise may stipulate a shut off ➁ ➁
m
valve to stop the gravity flow of oil into the supply line
4,6 m
4,6 m
max. 20 m
max. 20 m
max. 4·6
max. 4·6
during burner shut down.
3,5 m
3,5 m
max. 3·5
max. 3·5
–H
Ring main operation –H
When operating several burners, or with larger distances, -
weishaupt- recommends the oil is supplied via a pumped ➂ ➂
ring main. For installation and operational drawings see
technical worksheets.
One pipe system Two pipe system
Oil supply pump
If the permissible suction vacuum is exceeded, an oil ➀ Oil pump on burner
supply pump must be used. Note: ➁ Solenoid valve (slow closing)
• Maximum supply pressure of 2 bar to the oil pump on or shut off valve to stop siphonic flow
the burner. ➂ Oil tank
• Operation of the oil supply pump is generally in
conjunction with the heat demand of the burner.
Up to 2·5 4 93 90 87 83 77 72 66 60 55 49 43 38 32 26 21 14
6 100 100 100 100 100 100 100 100 100 100 100 100 100 100 94 85
8 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
2·5 to 6·3 4 44 41 39 36 34 31 29 26 24 21 19 16 13 11 8 6
6 100 100 100 100 100 100 100 100 100 100 93 84 71 59 33 20
8 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
AT2 45 C 6 26 24 23 22 20 19 18 16 15 13 11 9 7 5 3 –
8 88 77 73 68 64 60 55 51 47 42 38 32 27 21 15 9
10 100 100 100 100 100 100 100 100 100 100 93 82 67 53 38 24
10
4.5 Burner installation
Installation steps ➀ to ➅
Note when installing the nozzle and diffuser: Danger of getting burned
• Nozzle selection, see Ch. 4.7 Some burner parts (e.g. flame tube, burner
• Distance between nozzle and diffuser, see Ch. 7.5 flange, etc.) become hot during burner
• Setting the ignition electrodes, see Ch. 7.4 operation and should be allowed to cool
DANGER prior to service work being carried out.
Note Change the nozzle as described in Ch. 7.3.
Installation of burner rotated through 180°
The burner can also be mounted turned through 180°. In
Connecting the oil hoses doing so the oil line must be changed (oil line available as
If the oil hoses are connected incorrectly, the an accessory).
oil pump can run dry and thus become ☞ Turn the oil pump through 180° and fit new oil line
damaged. (accessory)
ATTENTION Note the directional supply and return arrow ☞ Turn the nozzle head and diffuser so that the ignition
indications on the oil pump and filter when electrodes are uppermost.
connecting the hoses.
Ensure the hoses are not kinked and are
tension free.
11
4.6 Electrical connection
☞ Check polarity of the connection plugs. Electrical connection
Wiring diagram see Ch. 5.5.
Full load
Nozzle Characteristic Firing rate 18 bar 20 bar 22 bar 24 bar
make kW kg/h kW kg/h kW kg/h kW kg/h
Fluidics, 45° S, 45°H 35 - 70 kW 0·65 – – 41·7 3·5 44·0 3·7 46·4 3·9
0·75 45·2 3·8 47·6 4·0 50·0 4·2 52·4 4·4
0·85 51·2 4·3 54·7 4·6 57·1 4·8 59·5 5·0
Danfoss, Steinen 60° S, 60°H 35 - 70 kW 1·00 60·7 5·1 64·3 5·4 66·6 5·6 69·0 5·8
1·10 66·6 5·6 70·2 5·9 – – – –
Conversion of the firing rate in [kW] to the oil The table is based on information supplied by the nozzle
throughput in [kg/h]: manufacturers.
Oil throughput [kg/h] = firing rate [kW] / 11·9 *referenced to 7 bar
Full load: 57 kW
Partial load (65%): 57 kW x 0·65 = 37 kW
12
5 Commissioning and operation
5.1 Safety notes on initial commissioning
The initial commissioning must only be carried out by the Furthermore the correct fusing of the circuits and the
supplier, manufacturer or their appointed agent. At this measures for contact protection of electrical equipment
time, all the control and safety equipment must be and of all wiring must be checked.
checked to ensure correct operation and, if it can be
adjusted, it should be checked that it has been set
correctly.
Connect ➀ manometer
For measuring the fan pressure into the mixing head whilst
the burner is being adjusted.
Connect ammeter ➁
To measure sensor current during setting (use test adaptor
No. 13; order No. 240 050 12 04/2).
Response limit for extraneous light: _____________ <15µA ➀
Response limit for operation: __________________ >30µA
Recommended sensor current range: _______ 40 - 100µA ➁
Max. achievable sensor current: _____________ ca. 120µA
13
5.3 Commissioning and setting
Initial setting values for diffuser and air damper Generally, CO2 values between 12.0% and 13.0% are
The burner can be preset for first commissioning using the achievable at the presetting stage. Presetting does not
scale values for setting the diffuser and the air damper. replace the necessary flue gas measurements and
The setting values are based on maximum combustion combustion optimisation.
chamber resistances in accordance with EN 303. The
settings need to be adjusted to suit the actual combustion Note Combustion heat rating is dependent on
chamber resistance in order to optimise combustion. nozzles used (see Ch. 4.7)!
kg/h 3 3·5
3,5 4 4·5
4,5 5 5·5
5,5 6
Combustion heat rating
14
Full load (ST2) pre-setting: Set air damper
Determine air damper setting using the full load curve in
the diagram and set full load limit switch (ST2) accordingly.
ZL-Gas
MV2-Oel
Set the switch point to approx. 1/3 of the setting
movement between ST1 and ST2.
Set servomotor
30 0°
0 30
60 30 33°
0 30
60 30 18° ST0 Limit switch closed
ST2 Limit switch full load
0 30 ST1 Auxiliary switch partial load
MV2 Auxiliary switch full load solenoid valve
60 30 23°
0 30
Example air damper setting WL10/2-C, vers. Z Basic setting values air damper
50
Firing rate (QF)
Full load pump pressure (22 bar): 57·1 kW 45
Partial load pump pressure (10bar): 38·1 kW
Air damper setting [°]
d
40
ll loa
This results in an air damper setting 35
Fu
for full load (ST2) of: 33°
for partial load (ST1) of: 18° 30
15
Guide values for fan pressure into the mixing head Pressure guide values into the mixing head
For the first commissioning the burner is set as per the
setting values given in the diagrams, the given guide 5·5
5,5
values for the fan pressure into the mixing head will result, Full load
depending on the combustion chamber resistance of the 5·0
5,0
appliance.
Pressure [mbar]
4·5
4,5
4,0
4·0
Danger of explosion!
CO build-up due to incorrect setting of the 3·5
3,5
Partial load
burner. Check CO levels and carry out a
3·0
3,0
smoke number test.
DANGER When there is a CO increase or smoke, 2·5
2,5
optimise combustion. CO should not exceed kW 30 35 40 45 50 55 60 65 70 75
50 ppm. Smoke number < 1.
kg/h 3 3,5
3·5 4 4,5
4·5 5 5,5
5·5 6
16
5.5 Sequence of operations and wiring diagrams
Sequence of operations diagram
Boiler control
TN
Burner motor
TVZ TNZ
Ignition unit
TS
Flame signal
Partial load
valve
Full load valve
TW
Anti siphon
valve
Ratings
controller
TVK TVK
Servomotor ST2
MV2
ST1
ST0
Switch times
Start waiting time (test) TW 3·5 secs.
Pre-ignition time TVZ 10 secs.
Post ignition time TNZ 4 secs.
Safety time TS 5 secs.
Waiting time partial load TVK 5 secs.
Post purge time TN 2·5 secs.
17
18
W-FM10
K1
K3 K2
K3 K4 K5
A1
F7
Wiring diagram WL10/2-C, vers. Z
L PE N T1 T2 S3 B4 B5 T6 T7 T8
X4:1
X3:11
X3:3
X3:4
X3:13
X3:12
X3:5
X3:1
X3:6
X5:1
X6 X7
X9
ϑ
M1 M
P M ~
Air
S2
F4
ϑ
P
ϑ
P
Y20 C1 T1 B1 Y11 Y12 Y14
H2
F2
F3
Bus
Do not open!
h h DANGER DANGER
S1 H1 P1 H3 P2
F1
F7
max.
16A A1 W-FM10 combustion manager with plug P2 Hours run meter full load (optional) X6 + X7
connectors S1 Main switch
L PE N
B1 Flame sensor S2 Remote reset (optional)
230V 1/N/PE 50/60Hz
C1 Motor capacitor T1 Ignition unit
Earthing and neutral to 5
F1 External fusing (max. 16A slow) X3 Plug console
local regulations. F7 Internal fuse (max. 6·3A slow) X4 Printed circuit boards - direct plug 1
F2 Temperature / pressure limit controller (stepping motor) 4
F3 Temperature / pressure control X5 Printed circuit boards - direct plug 6
F4 Temperature / pressure control full load (Bus/S2) 11
H1 Fault lamp X6, X7 Burner connection plug 3
H2 Operation lamp Y11 Solenoid valve partial load 12
H3 Operating lamp full load Y12 Solenoid valve full load 13
W-FM10
Function
The illuminated push button integrated into the W-FM 10 Accidental operation of the push button for less than 1
has the following functions: second:
• Resetting at burner lockout. Code stops flashing, combustion manager remains in the
• Supplying an optical diagnostic code (see Ch. 6) off position.
• Optical data transfer (not used).
Depending on the existing conditions (burner operating or Press illuminated push button only lightly until
burner lockout) the illuminated push button has to be the switch point can be felt. Pressing the push
pressed 1 or 5 seconds to start the required function. button too hard can damage the combustion
manager.
ATTENTION
~ 1 sec. ~ 1 sec.
On On Off On
~ 5 sec. ~ 1 sec.
Off Off On
19
6 Fault conditions and procedures for rectification
The burner is found either out of operation, in lockout To avoid damage to the plant, do not reset the
(signal lamp shows red) or burner operation is hindered burner more than twice. If the burner locks out
(signal lamp flashes orange/red or green/red). for a third time call for a service engineer.
If faults occur, check first that the basic requirements for ATTENTION
operation are met.
Fault conditions should be rectified only by
❏ Is there a supply of electricity? qualified and experienced personnel.
❏ Is there any fuel oil in the tank?
❏ Are all controllers for room and boiler temperature,
water level interlocks, limit switches etc. set correctly? DANGER
If it has been established that the lockout is not due to any Reset: with diagnostic code output (see Ch. 5.6):
of the above, all the burner functions must be checked. From onset of lockout wait for error analysis
time of approx. 5 seconds, then press reset
button until the signal lamp switches to orange
(approx. 5 seconds), determine flashing code,
then press reset-button for a further second to
reset.
Red Lockout
Diagnostic codes to limit probable
causes: (press reset-button
approx. 5 seconds)
2 x flashes no flame at end of safety time
3 x flashes bridging plug X3:12 missing
4 x flashes flame simulation/ extraneous light
6 x flashes servomotor error
Flashing green Burner operation with low flame signal Check burner setting or flame sensor
soiled
Limit values:
Short circuit recognition in sensor circuit: <2 kΩ corresponds to >110µA
Response limit for extraneous light: <15µA
Response limit for operation: >30µA
Recommended monitoring current range: 40 bis 100µA
Max. attainable sensor current: approx. 120µA
Flashing red Optical data transfer activated (not used) Press reset button > 5 secs.
combustion manager changes to
diagnostic code or operating mode
20
Condition Cause Rectification
Flame sensor
Does not respond to flame Flame sensor defective Replace flame sensor
Motor
Does not run Capacitor defective Replace capacitor
Signal lamp flashes orange / red Internal fuse F7 has tripped (Ch. 7.13) Replace internal fuse (6·3A slow)
Check burner components
Replace damaged parts as
necessary
Ignition
No ignition Ignition electrodes short Adjust ignition electrodes
circuited or gap too large
Oil pump
Does not supply oil Shut off valve closed Open shut off valve
Anti siphon valve does not open Check valve, if necessary replace
Vacuum in oil line is too high Clean filter. Fully open shut off valve
in front of the burner (linked ball
valve)
Oil leaks out as burner motor starts Oil pump solenoid valve is not tight Replace oil pump
Nozzle
Irregular atomisation Aperture partially blocked Replace nozzle
21
Condition Cause Rectification
Combustion head
Heavy soot deposits Defective nozzle Replace nozzle
Diffuser
heavily soiled Burner incorrectly set Correct settings of mixing head
(CH. 7.5) and check burner setting
Pump pressure too high Select next larger nozzle size and
adjust pump pressure
Voltage supply
Signal lamp flashes orange / red Voltage supply low voltage < 170 V Check external supply voltage
Signal lamp flashes 3 x red/orange Voltage supply has excess Check external voltage supply
then short pause voltage > 260 V
Solenoid valve
Solenoid valve does not open Coil defective Replace coil
Signal lamp flashes red/green Extraneous light Find source of light and eliminate
Solenoid valve does not close Foreign particles on valve seat Replace oil pump
tightly or in the protective filter
Servomotor
Servomotor does not run Plug connection incorrect Check plug connection
Servomotor starts briefly, Setting of limit switches incorrect Correct setting of limit switches,
then goes to lockout closed, partial load and switch point
(ST0/ST1/MV2) must not be set
above full load (ST2).
Switch point (MV2) must not be set
below partial load (ST1).
Air damper or angle drive seized Check air damper and angle drive
and replace if necessary
22
General operation problems
Start up problems, burner does Incorrect setting of the ignition Correct setting (see Ch. 7.4)
not start, no flame formation electrodes
despite ignition and fuel supply
Diffuser too close to front Check setting
edge of flame tube If necessary adjust dimension
S1(see Ch. 7.5)
Signal lamp flashes green Sensor current too low (limit values see Check burner setting for instability
combustion manager W-FM10 - and pulsing flame
Interpreting light signals)
Burner / combustion pulsating Mixing head incorrectly set Check setting of mixing head,
strongly or booming diffuser too close to front increase dimension S1 as
edge of flame tube necessary (see Ch. 7.5)
23
7 Servicing
7.1 Safety notes on servicing
Failure to carry out maintenance and service Qualified personnel
work properly can have severe consequences, Only qualified and experienced personnel must carry out
including the loss of life. Pay close attention to maintenance and service work.
the following safety notes.
DANGER Prior to all maintenance and service work:
1. Electrically isolate the equipment
2. Close all fuel carrying shut off devices
Danger of getting burned! 3. Remove the 7-pole connection plug from the boiler
Some burner parts (e.g. flame tube, burner controller
flange, etc.) become hot during burner
operation and should be allowed to cool prior After all maintenance and service work:
DANGER to service work being carried out. 1. Function test.
2. Check flue gas losses as well as CO2 / O2 / CO
values, smoke No.
3. Complete a test sheet
24
7.3 Removing and refitting nozzle
Removal Changing the nozzle WL10/2-C
3. Remove screw
5. Remove nozzle
When changing the nozzle support the nozzle
assembly. Spanner size nozzle / nozzle assembly :
SW16 / SW 19
Refit
Refitting is carried out in reverse order.
Please note:
• The correct nozzle must be selected and fitted
correctly.
• The distance between nozzle and diffuser (see Ch. 7.5)
• The ignition electrode setting (see Ch. 7.4)
☞ Remove nozzle assembly (see Ch. 4.5) Ignition electrode setting WL10/2-C
Burner Dims in mm
type a b c
25
7.5 Mixing head setting
If the combustion head and the diffuser have heavy soot Setting the mixing head
deposits, or are very oily internally, the combustion head
settings must be checked. Dimension S1 (distance from
the diffuser to the front edge of the flame tube) can only be
checked when the burner is mounted onto a hinged boiler
door. Otherwise, the nozzle assembly must be removed
(see Ch. 7.6) and dimension L checked instead.
ATTENTION
Basic setting
1. Adjust the indicating bolt ➅ by turning the setting
screw ➆ to scale setting 0 (dimension X = 0). The
indicating bolt ➅ must be level with the back plate.
2. Dimension S1 or L must be checked.
If dimensions differ:
1. Set dimension S1 or L by turning the setting screw ➆.
2. Remove the cap from the end of the indicating bolt ➅. a S1
3. With SW3 Allen key return the indicating bolt to the
zero position.
4. Refit the cap to the end of the indicating bolt.
L
Note Always carry out ratings related settings of
the diffuser with the setting screw. Never turn
the indicating bolt! L
X
Basic setting
Burner Dims in mm
type L X S1 a
26
7.6 Removing and refitting nozzle assembly
2.
3.
1.
27
7.8 Service position
7.9 Removing and refitting oil pump, fan motor and fan wheel
28
7.10 Cleaning the air regulator housing and air damper
29
7.12 Removal and refitting oil pump filter
30
8 Technical data
8.1 Burner equipment
Burner Combustion Motor Servomotor Fan wheel Ignition unit Flame Oil pump
type manager sensor
WL10/2-C; W-FM10 ECK 03/F-2 STD 4.5 146x40 W-ZG01 QRB1B AT2 45C
vers. Z 230V, 50Hz BO. 36/6-4NL
2870 r.p.m. 24V; 3·5W
0·13 kW; 0·95 A
Cap. 4 µF
0·8
0,8
0·6
0,6
0,4
0·4
0·2
0,2
0
-0·2
-0,2
-0·4
-0,4
-0·6
-0,6
kW 30 35 40 45 50 55 60 65 70 75
kg/h 3 3,5
3·5 4 4,5
4·5 5 5,5
5·5 6
Combustion heat rating
* With the relevant suitable fuel oil and / or the relevant layout of oil hydraulics.
31
8.6 Dimensions
Burner Dims in mm
type l1 l2 l3 l4 l5 l6 b1 b2 h1 h2 h3 d1 d2 d3 d4
WL10/2-C, vers. Z 140 345 27 476 398 51 330 165 353 270 165 99 M8 150- 170 110
d3
d4
–weishaupt–
d1 h3
h1 d2
h2
Fixing dimensions
to EN 226
b1
l2 l1 l4
l5
b2
l3
l6
8.7 Weight
WL10/2-C, vers. Z
Burner ______________________________approx. 14.0 kg
32
Appendix
Content
• Combustion analysis
• Notes
Combustion analysis
For safe, economic and environmentally friendly operation Determination of flue gas losses
of the plant, flue gas measurements are essential when The oxygen content of the undiluted flue gas and the
commissioning. difference between the flue gas and the combustion air
temperature must be determined. The oxygen content and
Example of a simplified calculation for determining the the flue gas temperature must be measured at the same
CO2 setting value time at one point. Instead of oxygen content, the carbon
dioxide content of the flue gas can also be measured. The
Given: CO2 max. = 15·4 % combustion air temperature is measured in the proximity of
the burner air intake.
At smoke limit measured (smoke number ≈1):
The flue gas losses are calculated when measuring the
CO2 meas. = 14·9 % oxygen content according to the equation:
To provide for a safe amount of excess air, increase by: If the carbon dioxide content is measured instead of the
1·03 + 0·15 = 1·18 oxygen content, the calculation is carried out according to
the equation:
CO2 value to be set with excess air λ = 1·18 and
15·4 % CO2 max. : A1
qA = (tA - tL) • ( +B)
CO2 max. 15·4 CO2
CO2 ≈ = = 13·0 %
λ 1·18
whereby:
The CO content must not be more than 50 ppm. qA = flue gas losses in %
tA = flue gas temperature in °C
Be aware of the flue gas temperature tL = combustion air temperature in °C
Flue gas temperature for full load is the result of the burner CO2 = % carbon dioxide content in dry flue gas
setting to the maximum required combustion heat input to O2 = % oxygen content in dry flue gas
the heat exchanger.
The flue gas installation should also be set out to protect Fuel oil
against damage through condensation (excluding acid-
proof chimneys). A1 = 0·50
A2 = 0·68
B = 0·007
33
Notes
34
Notes
35
Weishaupt products Max Weishaupt GmbH, D-88475 Schwendi
Tel. (0 73 53) 8 30, Fax (0 73 53) 8 33 58
Print No 83055602, April 2002