Pegasus L, L100 Series Disassembly & Assembly Instruction Manual
Pegasus L, L100 Series Disassembly & Assembly Instruction Manual
Pegasus L, L100 Series Disassembly & Assembly Instruction Manual
From the library of: Superior Sewing Machine & Supply LLC
DISASSEMBLY & ASSEMBLY
INSTRUCTION
FOR L L100 SERIES
From the library of: Superior Sewing Machine & Supply LLC
Contents
Disassembly
No. L Series Page No. LI 00 Series Page
1 Oil 9 1 Oil 9
2 Top Cover 2 Top Cover
3 Bed Cover Plate (right) 3 Bed Cover Plate (right)
4 Bed Cover Plate (rear) 4 Bed Cover Plate (rear)
5 Cloth Plate 11 5 Cloth Plate 11
6 Presser Foot Arm (Complete) 6 Presser Foot Arm (Complete)
7 Side Cover/Diff. Feed Screw 7 Side Cover/Diff. Feed Screw
8 Diff. Feed Reg. Guide 8 Diff. Feed Reg. Guide
9 Chainstitch Looper Thread Takeup 9 Chainstitch Looper Thread Takeup
12 13
10 Arm (B)/Fabric Guard 10 Arm (B)/Fabric Guard
11 Needle Plate 11 Needle Plate
12 Needle 12 Needle
2 2 ❖
3 // 3
4 & 4 ❖
5 // 5
7 7 &
8 ❖ 8 ❖
9 ❖ 9 A'
14 14 ❖
16 ❖
16
17 17
❖ 18 ❖
18
20 20
21 21 ❖
22 22 Balance Weight 42
24 24 ❖
❖ 25 ❖
25
26 26
28 28
29 29 ❖
30 30 ❖
32 // 32
34 34
37 37 &
38 & 38
39 ❖
39 ❖
40 40
41 Feed Bar Guide (Right)/Oil Seal 41 Feed Bar Guide (Right)/Oil Seal
Guide . 48 Guide 48
42 ❖ 42 '/
From the library of: Superior Sewing Machine & Supply LLC
- 4 -
No. L Series P age No. LI 00 Series Page
43 Oil Distributors 43 Oil Distributors
44 44
48 48
49 ❖ 49 ❖
56 ❖ 56 Ar
57 ❖ 57 ❖
58 ❖ 58 Af
59 ❖ 59 Ar
67 ❖ 67
68 ❖
68 At
76 A^ 76
77 ❖ 77
78 Af 78
79 Af 79 &
82 82 ❖
83 83
101 Double Chainstitch Needle Guard 101 Double Chainstitch Needle Guard
(Front, Rear) 65 (Front, Rear) 65
102 102
103 103
106 Lower Knife Holder (Overlook) . . 66 106 Lower Knife Holder (Overlook) . . 66
107 // 107
108 Lower Knife Holder (Safety Stitch) 108 Lower Knife Holder (Safety Stitch)
109 109 '/
113 113
114 Setting Upper Knife Height 114 Setting Upper Knife Height
115 Setting Seam Width Trim Margin 115 Setting Seam Width Trim Margin
116 116 ❖
117 Bed Cover Plate (Right) 68 117 Bed Cover Plate (Right) 68
118 Feed Eccentric Cover 118 Feed Eccentric Cover
119 Bed Cover Plate (Left) 119 Bed Cover Plate (Left)
120 Foot Lift Lever Shaft 120 Foot Lift Lever Shaft
121 Feed Adjustment Cover Plate 121 Feed Adjustment Cover Plate
122 Double Chainstitch Looper Thread 122 Double Chainstitch Looper Thread
Takeup Bracket 69 Takeup Bracket 70
123 123
126 & ❖
126
133 ❖
133
134 134
135 Arm (B)/Fabric Guard 72 135 Arm (B)/Fabric Guard 72
136 Foot Lift Lever 136 Foot Lift Lever
137 137
138 138
139 Adjusting Foot Lift Lever 73 139 Adjusting Foot Lift Lever 73
140 140
141 141
142 ❖
142
143 143
144 144
145 Cloth Plate/Side Cover / Front Cover 145 Cloth Plate/Side Cover / Front Cover
74 74
146 Cloth Plate/Side Cover/Front Cover 146 Cloth Plate/Side Cover/Front Cover
147 147
148 148
149 Oil Pump 75 149 Oil Pump 75
150 Oil Splash Guards 150 Oil Splash Guards
151 Oil Pan 151 Oil Pan
152 Top Cover 152 Top Cover
153 Threading Diagram 1-Needle 153 Threading Diagram 1-Needle
2-Thread Overlook 76 2-Thread Overlock 76
154 Threading Diagram 1-Needle 154 Threading Diagram 1-Needle
3-Thread Overlook 3-Thread Overlock
155 155
165 Setting Double Chainstitch Looper 165 Setting Double Chainstitch Looper
Thread Guide Thread Guide
166 166
167 Setting Feed Dog Tilt 82 167 Setting Feed Dog Tilt 82
168 Chainstitch Looper Avoiding Motion 168 Chainstitch Looper Avoiding Motion
Adjustment Adjustment
169 Diff. Feed Ratio Adjustment . . . . 83 169 Diff. Feed Ratio Adjustment . . . . 83
170 170 «
171 Feed Bar Guide Resetting Method 171 Feed Bar Guide Resetting Method
85 85
172 172 «
173 173
(??
f?-
u
/'
1?y
(as,
ri
<55"
Presser Foot Arm (Complete) (6) Turn the handwheel until the
needle is at its highest position
and then loosen screw (2).
A ♦'v
Lift (A) and swing out presser
arm (B).
Remove pin (C) and presser
arm.
Side Cover and Differential Feed Screw (7) Slightly loosen nut (D) and
remove screw (3) together
n/ with washer.
Remove (3) screws (4) and
side cover.
O) 0-
CD
Machine Arm (B) Cloth Plate Fabric Guard (10) Remove (2) screws (4).
Remove (3) screws (5).
Caution: Remove TK, KH,
KS. device If fitted.
©ij) (£)
\
From the library of: Superior- Sewing
12 -
Machine & Supply LLC
L100 Series
\
From the library of: Superior- Sewing
13 -
Machine & Supply LLC
L, L100 Series
Bedplate (Left) (13) Remove (8) screws.
Face Plate. Thread Takeup. Thread Guide (16) Remove screw (4).
Remove (3) screws (5).
1
•-<® @
©
Upper Knife. Clamp. (18) Remove screw (4).
7mm Spanner.
Remove screws (5).
' W-Sa—@
. €?•
. -(D ©- "2^
From the library of: Superior- Sewing
17 -
Machine & Supply LLC
L Series
I)
Chainstitch Looper Avoiding Motion Crank (32) Loosen screw (8) and push
crank (B) to the right.
Chainstitch Looper Avoiding Motion Crank (LI32) (32) Loosen screw 7 and push
crank (B) to the right.
LI 32
LI 52
DO
Feed Bar Guide (Right) (38) Remove (2) screws and feed
"NOT
bar guide (Right).
REMOVE
Caution: Do not remove feed
bar guide (Left).
L52 L32.
O—
0—®
<s
<s>
— 0-ring
Chainstitch Looper Avoiding Shaft (LI32) (49) Loosen (2) screws (7).
Loosen (2) screws (8).
Loosen (2) screws (9).
Loosen screw (10).
1/8" Allen Key.
3/16" Allen Key.
Foot Lift Lever (51) Hold down the foot lift lever
(A) and remove screw (3).
Turn foot lift lever (A) anti
clockwise and remove.
,,^ \ i
From the library of: Superior - Sewing
27 -
Machine & Supply LLC
L100 Series
Foot Lift Shaft (50) Loosen screw (1) which is
located in the rear of the bed.
Loosen screw (2).
7mrn Spanner.
Foot Lift Lever (51) Hold down the foot lift Lever
(A) and remove screw (3).
Turn foot lift lever (A) anti
clockwise and remove.
pin
Spot Screw
(3) Push the thrust collar (E)
lightly to the right, hold
Spot Screw thrust collar (F) so that there
is no free play in the shaft
and tighten the (2) screws
(2). Tighten the spot screw
Spot Screw
\ first.
rom the library of: Superior Sewing Machine & Supply LLC
- 33 -
L100 Series
Double Chainstitch Looper (1) Insert the looper avoiding
Avoiding Shaft shaft (A) into the bed through
hole (B). Replace looper
avoiding crank (C), looper
avoiding link (D), thrust collar
(E) (polished surface to the
right) and thrust collar (F)
(polished surface to the left)
in sequence onto the shaft.
Spot Screw
(3) Push the thrust collar (E)
lightly to the right, hold
thrust collar (F) so that
Spot Screw there is no free play in the
shaft and tighten the 2.
screws (2). Tighten the spot
Spot Screw screw first.
fr) ^
(5) Remove the looper drive shaft
(J).
Center Bushing
Locating hole _
©
From the library of: Superior- Sewing
35 -
Machine & Supply LLC
L Series
rom the library of: Superior Sewing Machine & Supply LLC
- 37 -
L Series
Adjusting Screw
LI 32
rom the library of: Superior Sewing Machine & Supply LLC
- 41 -
L100 Series
LI 52
€5^
rom the library of: Superior Sewing Machine & Supply LLC
-42-
L, L100 Series
Lower Looper Drive Connection 123) Fit the lower looper drive con
nection (A) or (B) (complete)
onto the crankshaft from the
bottom of the machine. Align
the aligning marks and fit the
cap from the top of the bed
and tighten the 2 screws (1)
securely. Check that the con
nection can move smoothly.
rom the library of: Superior Sewing Machine & Supply LLC
- 43 -
L Series
Double Chainstitch Looper Drive Shaft (27) Fit looper avoiding connection
(B) onto the looper avoiding
crank lA).
rom the library of: Superior Sewing Machine & Supply LLC
- 44 -
L100 Series
Double Chainstitch Looper Drive Shaft (27) Fit looper avoiding connection
(B) onto the looper avoiding
crank (A).
i
(28) Insert the looper drive shaft
(C) through the drivecrank
(D), washer (E) and block (F)
from the front of the machine
bed. Lightly tighten screw (2)
with the narrow part of the
shaft protruding slightly from
the rear bushing (J).
rom the library of: Superior Sewing Machine & Supply LLC
- 45 -
L, L100 Series
upper Knife Lever (31) Fit the top knife drive connec
tion (A) (complete) onto the
crankshaft (B) from the top of
the bed. Align the aligning
marks and fit the connection
cap from the bottom of the
bed and tighten the 2 screws
(1) securely. Check that the
connection moves smoothly.
rom the library of: Superior Sewing Machine & Supply LLC
- 47 -
L, L100 Series
Feed Bar Guide (Right)/Oil Seal Guide (41) Replace the right hand feed
bar guide (A). Push the guide
(A) lightly to the left and
tighten the 2 screws (1)
carefully so that the feed
bars (B) can move smoothly
with no free play.
N.B. After tightening push the
feed bars (B) left and right to
check that there's no free play.
T fFib) -Arm
•0
Setting Lower Looper (L52 1-Needle L32) (54) Remove the needle plate.
s
Michin* model
Utt (B) Led (B Left (0)
Machine model
leoper I looper Macnoa model toooof
L132-24 L52-24 4 6 J2-2S0 W' L132-05 L 32-05 3.9
U132-l6$jTL32-l6sj 4.6
L1JM7SI I i2-l7si L132-07 L32-07 3 9
Li52-12"TL52-I7 4 6
L152-II0 * 32-110 L132-30 L32-30 3.9
LI52-2; , LS2-27 3.9
rom the library of: Superior Sewing Machine & Supply LLC
- 52 -
L,L100 Series
Movable Needle Guard (Rear) (60) Fit needle guard (A) and
washer (B) onto the lower
looper lever and tighten screw
(1).
Needle Guard
rom the library of: Superior Sewing Machine & Supply LLC
- 53 -
L, L100 Series
Setting Upper Looper (64) Insert the upper looper (A)
into the looper holder and
set it as shown in the diagram
on the left. Lightly tighten
screws (1) (2).
2-Needle 2-Thread (Stitch Type 514) (67) Because the upper looper
measurement varies according
4.0mm (Needle Center 2mm, 2.5mm)
to the needle gauge on twin
needle machines refer to the
4.5mm (Needle Center 3mm)
table on Page 47 for the
correct setting.
2-Needle 1-Thread (Stitch Type 512) (68) Because the upper looper
measurement varies according
to the stitch formation refer
— — 1.0mm to the table on Page 47 for the
2mm, 2.5mm correct setting.
3mm
rom the library of: Superior Sewing Machine & Supply LLC
— —
L, L100 Series
Upper Looper Adjustment Method 39) With the upper looper in its
extreme left position move the
upper looper lever up and
down to set the distance
Raise <A).
Right When the 2 loopers cross
pull the upper looper out or
push it in to set the clearance
(B).
Left
i
RigM (0 Right(C) i ItehKC)
Machine model
loaoar
Machine model
looper Machme model |
LIS2-24 L52-24 3 3 _ 'L52-2HS04 3 3 L132-05 ; L32-05 1 3.3
LIS2-IISi L52-1i$t 3 3 LIS2-I7si L32-I7SI 3 3 L132-07 1 L32-07 ( 3.3
LI52-17 LS2-17 3 3
3 3 L132-30 1 L32-30 3.3
LIS2-ltO ILS2-1tO
L152-2; LJ2-27 3 3
LIS2-3»^; L52-3S0^ 3 3 L 132-36 1 L32-36 3.3
LI52-2I L32-2I 3 3
Lr52-35i;}j Li2-35l^ 4.0 L132-31 1 L32-31 3.3
Lli2-3I L32-3I 3 3
Lli2-S7^ 1LS2-57^ 3.3
L 132-38 ! L 32-36 3.3
LIS2-0I LS2-0I 3 3
5.0mm
r
.IW
rom the library of: Superior- Sewing
56 -
Machine & Supply LLC
L Series
Feed Crank (74) Insert pin (C) through feed
crank (B) and feed rod (A).
Tighten screw (1).
w—fie
rom the library of: Superior Sewing Machine & Supply LLC
- 60 -
L Series
©@ (§)©
rom the library of: Superior Sewing Machine & Supply LLC
- 61 -
L100 Series
Feed Dogs (86) Replace the main feed dog (D)
and lightly tighten screw (1).
Replace the differential feed
dog (E) and lightly tighten
screw 12).
(§)(§) (Q)®
Front Higher
Differential Feed Dog Height (92) Turn the handwheel until the
top surface of the main feed
dog is level with the top sur
face of the needle plate and
then stop. Set the differential
3 Surface Positions feed dog so that it's also level
Level
with the needle plate surface.
Tighten screw (2).
<0
Stationary Needle Guard (Rear) (L52) (94) Fit the needle guard bracket
to the left surface of the bed
and lightly tighten screws (3).
(Ref. to Page 53 (62))
When the tip of the looper is
behind the centerline of the
needle set the clearance bet
ween the needle guard (rear)
and the needle to 0mm (the
clearance between the looper
and the needle should also be
0mm). Tighten the screws (3)
securely.
0mm
Stationary Needle Guard (Rear) (L32) (96) Fit the needle guard (rear)
(C) to the needle guard
bracket (B) and lightly tighten
screw (2). Fit this assembly
to the bed and lightly tighten
screws (3).
Stationary Needle Guard (Front) (L32) (100) Move the needle to its lowest
0.1-0.2mm position. Set the clearance
between the needle guard
(front) and the needle to 0.1-
0.2mm. Tighten screws (4).
(107)(L52)
Insert the spring (D) and the
lower knife holder (C) into the
hole in the bed.
With the lower knife (A)
lightly touching the needle
plate tighten screw (2).
(108) (L32)
Insert the spring (D) and the
lower knife holder (F) into
the bed. Insert the lower knife
clamp pin (E) into the lower
knife holder (F). Fit the lower
knife (G) into the clamp pin
(E). With the lower knife (G)
lightly touching the needle
plate tighten screw (2).
(109)(L32)
Place washer (H) onto the
protruding end of clamp pin
(E) and tighten thumb nut
(3).
Lower Knife
Setting Seam Width Trim Margin (115) Loosen screw (2). Set the
trimming position of the
upper knife (D).
0 — 1 .umm
.Omm Tighten screw (2).
f
(116) Turn the handwheel until the
inner part of the upper knife
(D) is 1mm above the top
Seam Width surface of the needle plate.
Loosen screw (3) and let the
lower knife (E) push against
Seam Width
the upper knife (D).
Tighten screw (3).
Feed Eccentric Cover (118) Fit to the top of the feed bar
guide (left) (F) and tighten the
2 screws.
Bed Cover Plate (Left) (119) Replace bed cover plate (left)
and tighten 8 screws.
Fit bolt head screw into hole
(2) and tighten securely.
7mm Spanner.
Foot Lift Lever Shaft (120) Place the foot lift intermea-
diate lever (A) into the hole
(B) in the bed. Insert the foot
lift lever shaft (C) into the
hole (D) in the bed and
through hole (E) of the
intermeadiate lever.
Tighten screw (3).
Double Chainstitch Looper Thread Takeup/Bracket (122) Place the looper thread takeup
(A) onto the crankshaft ex
tension. (Ref. Page 30 (2))
Double Chainstitch Looper Thread Takeup/Bracket (122) Place the looper thread takeup
(A) onto the crankshaft exten
sion (Ref. Page 42 (3)).
©
(127) Pass a piece of thread through
the eyelets (E). When the
looper is at its extreme right
position (the needle at its
highest point) set the surface
(Y) of the takeup (A) so that
it lightly touches the thread.
Tighten the 2 screws (5).
From the library of: Superior Sewing Machine & Supply LLC
- 70 -
L,L100 Series
Needle Thread Guide/Face Plate (128) Replace the face plate (A) and
pushing it to the right tighten
screw (1) (only the lower
screw).
N.B. Fit the silicon tank at the
same time.
Looper Thread Guides (131) Press the cap (E) into the
housing (D).
©—
From the library of: Superior Sewing Machine & Supply LLC
- 71 -
L, L100 Series
Arm (B)/Fabric Guard (135) Replace arm (B) (A) and
tighten the 3 screws (1)
securely.
Replace the fabric guard (B)
and tighten the 2 screws 12).
Foot Lift Lever (136) Place the foot lift lever spring
(C) onto the bushing (D).
Insert the part (Z) into the
hole (X) in the bed.
@—©
(146) After fitting the front cover
(A) it should move smoothly
to the right or left and there
shouldn't be any back and
forth free play, adjust by
screw (1) and tighten nut
(3).
Oil Splash Guards (150) Fit the oil splash guards to the
bottom surface of the bed and
tighten screws securely.
From the library of: Superior Sewing Machine & Supply LLC
- 76 -
L, L100 Series
2-Needle 4-Thread Overlook (156) Plain seaming.
Needle Threads
From the library of: Superior Sewing Machine & Supply LLC
L, L100 Series
2-Needle 5-Thread Safety Stitch (161)
Needle Threads
Double Chainstitch Looper Avoiding Motion Adjustment (168) When the looper passes behind
the needle or when the looper
passes in front of the needle
the clearance between the
looper and the needle at these
timer should be within 0-0.1
mm. Adjust If required.
Loosen the nut (5) of the
opposite diagram.
If the adjustment screw (6) is
turned clockwise then the looper
avoiding motion will decrease.
If the screw is turned anti
clockwise then the avoiding
motion will increase.
Or if the pin (B) is moved
upwards then the avoiding
motion will decrease, if the
pin is lowered then the avoid
ing motion will increase.
Tighten nut (5) securely.
Diff. Feed Eccentric Stopper Main Feed Regulating Feed Drive Crank
Feed Crank
Ratio
Highest position
Pitch 23.0mm
•3.74mm
1:2
Eccentric Movement
1.4mm
(Pitch 17.5mm)
Halfway position
Pitch 20.9mm
1:1.3
*5.00mm
(Jeans)
w
Lowest position
Pitch 12.2mm
M
1:3
(Shirring) •3.31mm
Highest position
Pitch 23.0mm
1:1.5 •6.03mm '
(Serging)
(Pitch 15.5mm)
Eccentric Movement
2.0mm'
From the library of: Superior Sewing Machine & Supply LLC
i
From the library of: Superior Sewing Machine & Supply LLC
Catalog No. 102281 Printed Sep. 1987 050K