Alfa Laval Mab 103

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8.

1 Technical data

Units according to ISO Standard.


The manufacturer reserves the right to change
specifications without notice.

Product number 881145-09-01

Separator type MAB 103B-24

Purpose Continuous purification of heavy fuel oil or lubricating oil from solid
particles and water.
or
Continuous clarification of heavy fuel oil or lubricating oil from solid
particles.
The flash point of the oil to be separated must be minimum 60 °C.

Hydraulic capacity Maximum 1,4 m3/h

Process capacity Maximum oil flow at the maximum permissible oil density 991 kg/m3
at 15 °C.
The density is preferably measured at 50 °C according to ASTM
method D 1298-80 and corrected to 15 °C according to ASTM tables
D 1250-80.

Distillate: Maximum oil flow


viscosity
1,5-5,5 cSt/40 °C 1,15 m3/h

Marine Diesel Oil: Maximum oil flow


viscosity 13 cSt/40 °C 0,9 m3/h

R & O type: Maximum oil flow


Crosshead diesel 0,4 - 0,5 m3/h

Detergent: Maximum oil flow


Crosshead diesel 0,3 - 0,4 m3/h
Trunk piston diesel 0,2 - 0,3 m3/h

Steam turbine: Maximum oil flow


0,8 m3/h

Max. density of sediment 5000 kg/m3

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Max. density of feed 991 kg/m3, (mechanical safety max. 1100 kg/m 3)

Feed temperature Minimum 0 °C


Maximum +100 °C

Ambient temperature Minimum+5°C


Maximum +55 °C

Motor 4-pole 0,75 kW standard motor, 50 or 60 Hz, 3-phase.


Direct on-line start.
If Y/D-start is used maximum 5 seconds in Y position.

Power consumption
idling 0,4 kW
running (at max. capacity) 0,6 kW
max. power consumption 0,6 kW (at starting-up)

Speed The prescribed speed of the bowl spindle which must not be
exceeded, is stamped on the name plate of the machine.
.

Gear ratio 40 : 7 43 : 9

Motor shaft speed


1500 1800
Revolution counter
speed 71 - 75 85 - 90
Bowl speed 8570 8600

Starting time 3 minutes

Stopping time Running down with brake applied min. 2 minutes


max. 2,5 minutes
without brake 6 minutes (average)

Maximum running time empty bowl 480 minutes


without flow
filled bowl 480 minutes

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Inlet pump, built-on Capacity 50 Hz 60 Hz
529209-82 1150 litres/h 1380 litres/h
529209-83 (option) 580 litres/h 700 litres/h
Suction lift Max. 4 m wg (manometric)
Delivery head Max. 15 m wg (manometric)

Outlet pump, built-on Capacity 50 Hz 60 Hz


529209-82 1270 litres/h 1520 litres/h
529209-83 (option) 640 litres/h 770 litres/h
Delivery head 15 - 25 m wg
(depending on flow and viscosity)

Sludge and water space


volume 0,56 litres

Required water quality Fresh water

Lubrication see ‘‘8.7.1 Lubrication chart, general” on page 131.

Lubricating oil volume 0,8 litres

Weight Separator without motor Net weight approx. 75 kg.


Motor Approx. 13 kg.
Complete bowl Approx. 13 kg.

Shipping data According to “Basic equipment”


Weight 100 kg (Net 85 kg)
Volume 0,30 m3

Sound power level 7,6 bel(A) ISO 3744, 1,2 m3/h

Sound pressure level 64 dB(A) ISO 3744, 1,2 m3/h

Vibration level Max. for separator in use 9 mm/s (RMS)

Materials Bowl spindle, lock ring steel


Frame, lower and upper parts cast iron (“Centriblue” finish1)
Collecting cover silumin (grey finish1)
Bowl body and hood, disc stack,
gravity disc stainless steel
Other bowl parts brass
Other inlet and outlet parts stainless steel, brass, cast iron
1)An epoxy enamel

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G0599511

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8.1.1 Gravity disc nomogram

(kg/m³)

I
46
47,5
49

51

54

II 58

63

69

20 30 40 50 60 70 80 90 100 0,2 0,4 0,6 0,8 1 1,2 1,4 Q (m³/h)


T( C)

G0611911
60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 212
T( F)

3
3

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Selection of gravity disc
The best separating results are obtained by using
a gravity disc with as large a hole as possible,
one which will not cause a broken water seal in
the bowl or an emulsification in the water outlet.
The presence of salt water may demand the use
of gravity disc with bigger hole than indicated in
the nomogram (the nomogram is based on the
density properties of fresh water).

Example I in nomogram
Density of oil 980kg/m3 at 15 °C
Separating temp. 98 °C
Troughput 0,4 m3/h
Hole diameter 47,5 mm

Example II in nomogram
Density of oil 886kg/m3 at 15 °C
Separating temp. 90 °C
Troughput 1,2 m3/h
Hole diamete 63 mm

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8.2 Basic size drawing

G0591411

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8.2.1 Dimensions of connections

G0591511

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8.3 Connection list

Connection No. Description Requirements/limit

201 Inlet for process liquid, (to pump)


- Permitted temperatures max. 100 °C, min. 0 °C

206 Inlet for water seal Fresh water, approx


1litre (depending on
gravity disc)

220 Outlet for light phase (oil from pump)

221 Outlet for heavy phase (water) no counter pressure

460 Drain of frame

701 Motor for separator


- Max. deviation from nominal frequency ±5%

760 Cover interlocking switch (delivered as option)

Type: Double, two-way microswitch

Switch rating: Voltage Max. 500 V

Current Max. 3 A

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8.4 Basic size drawing,
for heater

G0591611

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8.4.1 Dimensions of connections

G0591711

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8.5 Connection list, for
heater

Machine with Pre-Heater.

Connection No. Description Requirements/limit

201.1 Inlet for process liquid, (to pump)

- Permitted temperatures max. 100 °C, min. 0 °C

201.2 Outlet for process liquid, (from pump to heater)

201.1 Inlet for process liquid, (from pump to separator)

206 Inlet for water seal Fresh water, approx.


1litre (depending on
gravity disc)

220 Outlet for light phase (oil from pump)

221 Outlet for heavy phase (water) no counter pressure

460 Drain of frame

701 Motor for separator

- Max. deviation from nominal frequency ±5%

760 Cover interlocking switch (delivered as option)

Type: Double, two-way microswitch

Switch rating: Voltage Max. 500 V

Current Max. 3 A

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