Pressure Drop Calculation For Evaporator

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Pressure Drop Calculation for Evaporator

Design Parameters
Evaporator Length ( Lt ) = 13.495 m
Refrigerant Flowrate (m or G) = 0.026683 kg/s
Inside Diameter (Di) = 8.763 mm
Mean Velocity (um ) = 0.33744562 m/s
Refrigerant Viscosity ( μ) = 289.15 μPa−s=0.28915 mPa−s
Density (ρ) = 1311.11 kg/m^3
Absolute Roughness Coefficient – Drawn Copper (e) = 0.002 mm
Radius of Curvature of Bends (r c ) = 19.05 mm
Downstream pipe length (L) = 401.9 mm
Design Proper
Methodology:
Sourced from Fundamentals of Heat Exchanger Design – Shah
Pressure Drop Formula for Bends
2
ρ um
∆ pb =K b , t
2 gc

Total Bend Coefficient


4 fL
K b , t=K b + K f =K b +
Dh

Bend Pressure Loss Coefficient


K b =K ¿b C ℜ Cdev Croug h

Reynolds Number
kg m
(1311.11 )(0.3374 )(0.008763 m)
ρV Di m 3
s
ℜ= = =13408.264
μ (0.00028915 Pa−s)
Re > 10,000
Therefore, flow is TURBULENT
Pipe Flow Area
π 2 π 2 2
Ao = D i = ( 0.008763m ) =0.0006882m
4 4
kg
0.026683
m
Mass Velocity G= = s kg
=3.877 2
Ao 0.0006882 m 2
m s
Swamee-Jain Equation for Darcy-Weisbach Friction Factor
The Swamee-Jain equation can be used to calculate the Darcy-Weisbach friction factor for a full-
flowing pipe, and it is accurate to 1%.
Darcy-Weisbach Friction Factor
0.25
f D=

[ ]
2
e 5.74
log ⁡( + )
3.7 Di R e0.9

0.25
f Drough = =0.02908

[ ]
2
0.002mm 5.74 f Drough =0.02908
log ⁡( + )
3.7 ( 8.763 mm ) ( 13408.264 )0.9
0.25
f Dsmooth = =0.02862

[ ]
2
5.74
log ⁡( 0.9
)
(13408.264 )
f Dsmoot h=0.02862

Fanning Friction Factor Formula


1
ff= f D
4

1 1
ff = f D =0.25 ( 0.02908 )=0.00727f fsmoot h = f D =0.25 ( 0.02862 )=0.007155
roug h
4 roug h
4 smoot h

Correction Factor for Pipe Surface Roughness


f roug h 0.00727
C roug h= = =1.0161
f smoot h 0.007155

Bend Pressure loss Coefficient at ℜ=106


From Fig. 6.6 – Fundamentals of Heat Exchanger Design – Shah

r c 19.05 mm ¿
= =2.1739K b ≈ 0.20
d i 8.763 mm

Reynolds Number Correction Factor


Figure 6.7 – Fundamentals of Heat Exchanger Design – Shah
C ℜ ≈ 1.41

Outlet Pipe Length Correction Factor


Figure 6.8 – Fundamentals of Heat Exchanger Design – Shah

L 401.9 mm
= =45.9
d i 8.763mm

C dev =1.0
Bend Pressure Loss Coefficient
¿
K b =K b C ℜ Cdev Croug h

K b =( 0.20 ) (1.41 )( 1.0 ) ( 1.0161 )=0.2865

Total Bend Pressure Loss Coefficient


4 fL 4 (0.02908)(401.9 mm)
K b , t=K b + =0.2865+ =5.621
Dh 8.763 mm

Pressure drop for Each Bend

( )
2
2 kg m
ρ um 1311.11 3 0.337 Number of Bends = 30
∆ p=K b ,t m s
2 gc ∆ p=5.621 =418.4 9 Pa
2(1)

Total Pressure Drop = 30(418.49 Pa) = 12554.63 Pa = 12.554 kPa

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