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    ITP-Composite Insulator - Sample Test

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    Prabhakar Sv
    This document is an inspection and test plan (ITP) for insulators. It outlines 6 tests to be conducted on insulator samples, including tests to check dimensions, thickness, end fittings, tightness of interfaces, ability to withstand mechanical loads, and galvanization. For each test it specifies the applicable standards, sample type, acceptance criteria, and whether the test will be witnessed or involve review of certificates. The ITP must be signed by the manufacturer's authorized personnel and approved by the Standards & Specifications department.

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    ITP-Composite Insulator - Sample Test

    Uploaded by

    Prabhakar Sv
    29 views3 pages
    This document is an inspection and test plan (ITP) for insulators. It outlines 6 tests to be conducted on insulator samples, including tests to check dimensions, thickness, end fittings, tightness of interfaces, ability to withstand mechanical loads, and galvanization. For each test it specifies the applicable standards, sample type, acceptance criteria, and whether the test will be witnessed or involve review of certificates. The ITP must be signed by the manufacturer's authorized personnel and approved by the Standards & Specifications department.

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    ITP-Composite Insulator- Sample Test

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    This document is an inspection and test plan (ITP) for insulators. It outlines 6 tests to be conducted on insulator samples, including tests to check dimensions, thickness, end fittings, tightness of interfaces, ability to withstand mechanical loads, and galvanization. For each test it specifies the applicable standards, sample type, acceptance criteria, and whether the test will be witnessed or involve review of certificates. The ITP must be signed by the manufacturer's authorized personnel and approved by the Standards & Specifications department.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views3 pages

    ITP-Composite Insulator - Sample Test

    Uploaded by

    Prabhakar Sv
    This document is an inspection and test plan (ITP) for insulators. It outlines 6 tests to be conducted on insulator samples, including tests to check dimensions, thickness, end fittings, tightness of interfaces, ability to withstand mechanical loads, and galvanization. For each test it specifies the applicable standards, sample type, acceptance criteria, and whether the test will be witnessed or involve review of certificates. The ITP must be signed by the manufacturer's authorized personnel and approved by the Standards & Specifications department.

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    © All Rights Reserved
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    Download as pdf or txt
    of 3

    License=Al Sharif Group & KEC Co.

    Ltd/SA-881-t Not For Resale ,1/23/2023 8:17:35 PM Saudi Time


    INSPECTION AND TEST PLAN (ITP) For INSULATORS

    Type Sample

    Manufacturer Name: Contract No. / Project Title:


    Plant Location: ITP No. : ITP-INSL-05
    Equipment/Material Description: Insulator Review Cycle No :
    Type of Equipment / Material Composite Date:
    No. of days:

    Equipment Technical data:


    Nominal system Voltage (kVrms) 110/115/132/230/380
    Rated Frequency (Hz) 60
    M&E strength (kN) 111/160/210
    SEC/National Grid SA Specification 15-TMSS-05, Rev.02

    Applicable Insp. Tests Tentative Manufacturer’s


    Item Test Description Unit Test Procedures Sample Acceptance Criteria Remarks
    standards Type Location Date Compliance
    Dimensions and tolerances
    shall be as per drawings,
    Dimensions (length, otherwise if not mentioned
    15-TMSS-05
    1 diameter, shed spacing, mm Clause 12 of IEC 61109 E1&E2 W/RC tolerances shall be as
    Clause 5.4
    creepage) ±(0.04d+1.5)mm, d≤300mm
    ±(0.025d+6)mm, d>300mm
    Spacing ±(0.03d+0.3)mm
    Thickness of Housing 15-TMSS-05 Clause 4.5.8 of
    2 mm W/RC ˃3
    (Sheath) Clause 4.5.8 15-TMSS-05
    The dimensions and
    gauges for end fittings shall
    Verification of end 15-TMSS-05 be as given in IEC 61466-1.
    3 N Clause 12.3 of IEC 61109 E2 W/RC If applicable, Locking
    fittings Clause 5.4
    system shall be as per
    Clause 22 of IEC 60383-1
    No cracks shall be
    verification of the
    indicated after the dye
    tightness of the
    15-TMSS-05 penetration method. The
    4 interface between kN Clause 12.4.a of IEC 61109 E2 W/RC
    Clause 5.4 investigation of the halves
    end fittings and
    shall show clearly that the
    insulator housing
    cracks have not reached
    ITP-INSL-05 Standards & Specifications Department PAGE 1 OF 2

    License=Al Sharif Group & KEC Co. Ltd/SA-881-t Not For Resale ,1/23/2023 8:17:35 PM Saudi Time
    INSPECTION AND TEST PLAN (ITP) For INSULATORS

    Applicable Insp. Tests Tentative Manufacturer’s


    Item Test Description Unit Test Procedures Sample Acceptance Criteria Remarks
    standards Type Location Date Compliance
    the core.
    No failure shall occur during
    the 1 min 70% withstand
    test.
    Verification f specified
    5 kN Clause 12.4.b of IEC 61109 E1 W/RC 111/160/210
    mechanical load (SML)
    15-TMSS-05
    6 Galvanization µm Clause 26 of IEC 60381-1 E2 W/RC 110
    Clause 5.4

    Legend:

    W = Witness [by SEC/National Grid SA Engineers. and/or SEC approved 3rd Party Independent Inspection Agency (IIA) Inspector]
    RC = Review of Certificates [by SEC/National Grid SA Engineers. and/or SEC approved 3rd Party Independent Inspection Agency (IIA) Inspector]

    General instructions:
    1- Manufacturer’s compliance shall be indicated in front of each test.
    2- Approved Data Schedule & final drawings for the equipment / Material shall be attached.
    3- Test Procedure & Day-to-day activity schedule shall be attached for approval.
    4- The ITP must be duly signed and stamped by manufacturer's authorized personnel.
    5- This document is valid for testing after S&SD approval.

    Prepared by (Mfr's authorized QC test inspector) Approved by: (Mfr's authorized QA/QC personnel)

    Date: Date:
    Manufacturer Stamp

    S&SD Approval

    ITP-INSL-05 Standards & Specifications Department PAGE 2 OF 2

    License=Al Sharif Group & KEC Co. Ltd/SA-881-t Not For Resale ,1/23/2023 8:17:35 PM Saudi Time

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