Baldor 715-605
Baldor 715-605
Baldor 715-605
Inverter Control
6/05 MN715
Table of Contents
Section 1
Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Section 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Section 3
Receiving & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Line Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Line Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Load Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
AC Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Wire Size and Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
AC Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Reduced Input Voltage Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
380-400VAC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3 Phase Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Single Phase Input Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Single Phase Control Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Size A and B Single Phase Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Size C2 Single Phase Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Size D Single Phase Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Size E Single Phase Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Size F Single Phase Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Motor Brake Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
M-Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Optional Dynamic Brake Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Selection of Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Analog Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Serial Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Keypad Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Standard Run 3 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
15 Speed 2-Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Fan Pump 2 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Fan Pump 3 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3 Speed Analog 2 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3 Speed Analog 3 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Electronic Pot 2 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Electronic Pot 3 Wire Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Process Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
External Trip Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Opto-Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Power Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Overview If you are an experienced user of Baldor controls, you are probably already familiar with
the keypad programming and keypad operation methods. If so, this quick start guide has
been prepared for you. This procedure will help get your system up and running in the
keypad mode quickly and will allow motor and control operation to be verified. This
procedure assumes that the Control, Motor and Dynamic Brake hardware are correctly
installed (see Section 3 for procedures) and that you have an understanding of the
keypad programming & operation procedures. It is not necessary to wire the terminal
strip to operate in the Keypad mode (Section 3 describes terminal strip wiring
procedures). The quick start procedure is as follows:
1. Read the Safety Notice and Precautions in section 2 of this manual.
2. Mount the control. Refer to Section 3, “Physical Location” procedure.
3. Connect AC power. Refer to Section 3 “AC Line Connections”.
4. Connect the motor. Refer to Section 3, “Motor Connections”.
5. Install Dynamic brake hardware, if required. Refer to Section 3,
“Optional Dynamic Brake Hardware”.
6. Plug in the keypad. Refer to Section 3, “Keypad Installation” procedure.
Quick Start Checklist Check of electrical items.
1. Verify AC line voltage at source matches control rating.
2. Inspect all power connections for accuracy, workmanship and tightness as well
as compliance to codes.
3. Verify control and motor are grounded to each other and the control is
connected to earth ground.
4. Check all signal wiring for accuracy.
5. Be certain all brake coils, contactors and relay coils have noise suppression.
This should be an R-C filter for AC coils and reverse polarity diodes for DC
coils. MOV type transient suppression is not adequate.
Check of Motors and Couplings
1. Verify freedom of motion of motor shaft.
2. Verify that the motor coupling is tight without backlash.
3. Verify the holding brakes if any, are properly adjusted to fully release and set to
the desired torque value.
Quick Start Procedure The following procedure will help get your system up and running in the keypad mode
quickly, and will allow you to prove the motor and control operation. This procedure
assumes that the Control, Motor and Dynamic Brake hardware are correctly installed (see
Section 3 for procedures) and that you have an understanding of the keypad
programming & operation procedures.
Initial Conditions
Be sure the Control (Physical Installation & AC Line Connections), Motor and Dynamic
Brake hardware are wired according to the procedures in Section 3 of this manual.
Become familiar with the keypad programming and keypad operation of the control as
described in Section 4 of this manual.
WARNING: Make sure that unexpected operation of the motor shaft during start
up will not cause injury to personnel or damage to equipment.
1. Verify that any enable inputs to J4-8 are open.
2. Turn power on. Be sure no faults are displayed on the keypad display.
3. Set the Level 1 Input block, Operating Mode to “Keypad”.
4. Be sure the Level 2 Protection block, Local Enable INP parameter is OFF and
the Level 2 Protection block, External Trip parameter is OFF.
5. Set the Level 2 Output Limits block, “Operating Zone” parameter as desired
(STD CONST TQ, STD VAR TQ, QUIET CONST TQ or QUIET VAR TQ).
6. Set the Level 2 Output Limits block, “MIN Output FREQ” parameter.
7. Set the Level 2 Output Limits block, “MAX Output FREQ” parameter.
Note: JP1 is in position 2−3 as shipped from the factory (<120Hz operation).
For operation with MAX Output FREQ >120Hz, change the position of
JP1 to pins 1−2. Refer to Section 3 for jumper location.
8. If the desired peak current limit setting is different than is automatically set by
the Operating Zone, set the Level 2 Output Limits block, “PK Current Limit”
parameter as desired.
9. Enter the following motor data in the Level 2 Motor Data block parameters:
Motor Voltage (input)
Motor Rated Amps (FLA)
Motor Rated Speed (base speed)
Motor Rated Frequency
Motor Mag Amps (no load current)
10. If External Dynamic Brake hardware is used, set the Level 2 Brake Adjust
block, “Resistor Ohms” and “Resistor Watts” parameters.
11. Set the Level 1 V/HZ Boost block, “V/HZ Profile” parameter for the correct V/Hz
ratio for your application.
12. If the load is a high initial starting torque type, the torque boost and Accel time
may need to be increased. Set the Level 1 V/HZ Boost block, “Torque Boost”
and the Level 1 Accel/Decel Rate block, “ACCEL TIME #1” as required.
13. Select and program additional parameters to suit your application.
The control is now ready for use in keypad mode or the terminal strip may be wired and
the programming changed for another operating mode.
Overview The Baldor Series 15H control is a PWM inverter motor control. The control converts AC
line power to fixed DC power. The DC power is then pulse width modulated into
synthesized three-phase AC line voltage for the motor. In this way, the control converts
the fixed input frequency to variable output frequency to cause the motor to have variable
speed operation.
The rated horsepower of the control is based on a NEMA design B four pole motor and
60Hz operation at nominal rated input voltage. If any other type of motor is used, or input
voltage other than 230, 460 or 575 VAC is applied to the input terminals, the control
should be sized to the motor using the rated current of the motor.
The Baldor Series 15H control may be used in many different applications. It may be
programmed by the user to operate in four different operating zones; standard constant
torque, standard variable torque, quiet constant torque or quiet variable torque. It can
also be configured to function in a number of operating modes for custom operation.
It is the responsibility of the user to determine the optimum operating zone and operating
mode for the application. These choices are programmed using the keypad as explained
in the programming section of this manual.
CE Compliance A custom unit may be required, contact Baldor. Compliance to Directive 89/336/EEC is
the responsibility of the system integrator. A control, motor and all system components
must have proper shielding grounding and filtering as described in MN1383. Please refer
to MN1383 for installation techniques for CE compliance.
For a period of two (2) years from the date of original purchase, BALDOR will
repair or replace without charge controls and accessories which our
examination proves to be defective in material or workmanship. This
warranty is valid if the unit has not been tampered with by unauthorized
persons, misused, abused, or improperly installed and has been used in
accordance with the instructions and/or ratings supplied. This warranty is in
lieu of any other warranty or guarantee expressed or implied. BALDOR
shall not be held responsible for any expense (including installation and
removal), inconvenience, or consequential damage, including injury to any
person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply.) In any event, BALDOR’s
total liability, under all circumstances, shall not exceed the full purchase
price of the control. Claims for purchase price refunds, repairs, or
replacements must be referred to BALDOR with all pertinent data as to the
defect, the date purchased, the task performed by the control, and the
problem encountered. No liability is assumed for expendable items such as
fuses.
WARNING: Be sure that you are completely familiar with the safe operation of
this equipment. This equipment may be connected to other
machines that have rotating parts or parts that are controlled by
this equipment. Improper use can cause serious or fatal injury.
Only qualified personnel should attempt the start−up procedure or
troubleshoot this equipment.
WARNING: Do not use motor overload relays with an automatic reset feature.
These are dangerous since the process may injure someone if a
sudden or unexpected automatic restart occurs. If manual reset
relays are not available, disable the automatic restart feature using
external control wiring.
WARNING: This unit has an automatic restart feature that will start the motor
whenever input power is applied and a RUN (FWD or REV)
command is issued and maintained. If an automatic restart of the
motor could cause injury to personnel, the automatic restart feature
should be disabled by changing the “Restart Auto/Man” parameter
to MANUAL.
WARNING: Do not remove cover for at least five (5) minutes after AC power is
disconnected to allow capacitors to discharge. Electrical shock can
cause serious or fatal injury.
WARNING: Motor circuit may have high voltage present whenever AC power is
applied, even when motor is not rotating. Electrical shock can
cause serious or fatal injury.
Caution: Do not supply any power on the External Trip (motor thermostat)
leads at J4-16 or J4-17 as the control may be damaged. Use a dry
contact type that requires no external power to operate.
Caution: Disconnect motor leads (T1, T2 and T3) from control before you
perform a “Megger” test on the motor. Failure to disconnect motor
from the control will result in extensive damage to the control. The
control is tested at the factory for high voltage / leakage resistance
as part of Underwriter Laboratory requirements.
Caution: Do not connect AC power to the Motor terminals T1, T2 and T3.
Connecting AC power to these terminals may result in damage to
the control.
Receiving & Inspection When you receive your control, there are several things you should do immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your control.
2. Verify that the control you received is the one listed on your purchase order.
3. If the control is to be stored for several weeks before use, be sure that it is
stored in a location that conforms to published storage specifications.
(Refer to Section 6 of this manual).
Physical Installation The mounting location of the control is important. It should be installed in an area that is
protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic
particles, and vibration.
Several other factors should be carefully evaluated when selecting a location for
installation:
1. For effective cooling and maintenance, the control should be mounted on a
smooth, non-flammable vertical surface. Table 3-1 lists the Watts Loss ratings
for enclosure sizing.
2. At least two inches clearance must be provided on all sides for airflow.
3. Front access must be provided to allow the control cover to be opened or
removed for service and to allow viewing of the Keypad Display.
4. Altitude derating. Up to 3300 feet (1000 meters), no derating. Above 3300
feet, derate peak output current by 2% for each 1000 feet above 3300 feet.
5. Temperature derating. Up to 40°C, no derating required. Above 40°C, derate
peak output current by 2% per °C above 40°C. Maximum ambient is 55°C.
Table 3-1 Series 15H Watts Loss Ratings
Enclosure Size 230VAC 460VAC 575VAC
2.5kHz PWM 8.0kHz PWM 2.5kHz PWM 8.0kHz PWM 2.5kHz PWM 8.0kHz PWM
A and B 14 Watts/ 17 Watts/ 17 Watts/ 26 Watts/ 18 Watts/ 28 Watts/
Amp Amp Amp Amp Amp Amp
C2, D, E and F 12 Watts/ 15 Watts/ 15 Watts/ 23Watts/ 19Watts/ 29 Watts/
Amp Amp Amp Amp Amp Amp
G 15 Watts/ 19Watts/
Amp Amp
H 15 Watts/
Amp
Control Installation The control must be securely fastened to the mounting surface at the mounting holes.
Shock Mounting
If the control will be subjected to levels of shock greater than 1G or vibration greater than
0.5G at 10 to 60Hz, the control should be shock mounted.
Through the Wall Mounting
Control size C2 is designed for panel or through the wall installation. Refer to Section 6
of this manual for drawings and dimensions of the through the wall mounting kits.
Keypad Installation 1. Refer to the Remote Keypad Installation procedure and mount the keypad.
2. Connect the keypad cable to the keypad connector of the main control board.
Optional Remote Keypad Installation The keypad may be remotely mounted using optional Baldor keypad
extension cable. Keypad assembly (white - DC00005A-01; gray - DC00005A-02) comes
complete with the screws and gasket required to mount it to an enclosure. When the
keypad is properly mounted to a NEMA Type 4X enclosure, it retains the Type 4X rating.
Tools Required:
• Center punch, tap handle, screwdrivers (Phillips and straight) and crescent
wrench.
• 8-32 tap and #29 drill bit (for tapped mounting holes) or #19 drill (for clearance
mounting holes).
• 1-1/4″ standard knockout punch (1-11/16″ nominal diameter).
• RTV sealant.
• (4) 8-32 nuts and lock washers.
• Extended 8-32 screws (socket fillister) are required if the mounting surface is
thicker than 12 gauge and is not tapped (clearance mounting holes).
• Remote keypad mounting template. A tear out copy is provided at the end of
this manual for your convenience. (Photo copy or tear out.)
Mounting Instruction: For tapped mounting holes
1. Locate a flat 4″ wide x 5.5″ minimum high mounting surface. Material should
be sufficient thickness (14 gauge minimum).
2. Place the template on the mounting surface or mark the holes as shown.
3. Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
4. Drill four #29 mounting holes (A). Thread each hole using an 8-32 tap.
5. Locate the 1-1/4″ knockout center (B) and punch using the manufacturers
instructions.
6. Debur knockout and mounting holes making sure the panel stays clean and flat.
7. Apply RTV to the 4 holes marked (A).
8. Assemble the keypad to the panel. Use 8−32 screws, nuts and lock washers.
9. From the inside of the panel, apply RTV over each of the four mounting screws
and nuts. Cover a 3/4″ area around each screw while making sure to completely
encapsulate the nut and washer.
Mounting Instructions: For clearance mounting holes
1. Locate a flat 4″ wide x 5.5″ minimum high mounting surface. Material should
be sufficient thickness (14 gauge minimum).
2. Place the template on the mounting surface or mark the holes as shown on the
template.
3. Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
4. Drill four #19 clearance holes (A).
5. Locate the 1-1/4″ knockout center (B) and punch using the manufacturers
instructions.
6. Debur knockout and mounting holes making sure the panel stays clean and flat.
7. Apply RTV to the 4 holes marked (A).
8. Assemble the keypad to the panel. Use 8−32 screws, nuts and lock washers.
9. From the inside of the panel, apply RTV over each of the four mounting screws
and nuts. Cover a 3/4″ area around each screw while making sure to completely
encapsulate the nut and washer.
Electrical Installation To make electrical connections, use UL listed closed loop connectors that are of
appropriate size for wire gauge being used. Connectors are to be installed using crimp
tool specified by the manufacturer of the connector. Only Class 1 wiring should be used.
Baldor Series H controls feature UL approved adjustable motor overload protection
suitable for motors rated at no less than 50% of the output rating of the control. Other
governing agencies such as NEC may require separate over-current protection. The
installer of this equipment is responsible for complying with the National Electric Code
and any applicable local codes which govern such practices as wiring protection,
grounding, disconnects and other current protection.
System Grounding Baldor Controls are designed to be powered from standard three phase lines that are
electrically symmetrical with respect to ground. System grounding is an important step in
the overall installation to prevent problems. The recommended grounding method is
shown in Figure 3-1.
FWD DISP
STOP RESET
Series H
L3
Earth
Safety
Ground Four Wire
“Wye”
Driven Earth
Ground Rod Route all 4 wires L1, L2, L3 and Earth
(Plant Ground) (Ground) together in conduit or cable.
Ground per NEC and
Route all 4 wires T1, T2, T3 and Motor
Local codes.
Ground together in conduit or cable.
Note: All wire sizes are based on 75°C copper wire. Higher temperature smaller gauge wire may be used per NEC
and local codes. Recommended fuses/breakers are based on 40°C ambient, maximum continuous control
output current and no harmonic current.
Note: All wire sizes are based on 75°C copper wire. Higher temperature smaller gauge wire may be used per NEC
and local codes. Recommended fuses/breakers are based on 40°C ambient, maximum continuous control
output current and no harmonic current.
Analog GND 1
Analog Input 1 2
Pot Reference 3
Analog Input +2 4
J3 Analog Input −2 5
Keypad
Connector Analog Out 1 6
3 Analog Out 2 7
2 JP1
1 Input 1 8
Input 2 9
Input 3 10
Input 4 11
Input 5 12 J4-39 & 40 Jumper as shown to power the opto
Input 6 13 inputs from the internal +24VDC supply.
JP2
1 2 3 Input 7 14
JP4 JP3 Note: J4-18 and 41 are connected
1 2 3 1 2 3 Input 8 15 together on the control circuit board.
44
Input 9 16
1 22 Opto In Common 17 39 +24VDC
Opto Out Common 18 40 Opto In Power
J4 Terminal Strip Opto Out #1 19 41 Opto Out #1 Return
Opto Out #2 20 42 Opto Out #2 Return
Relay Out #1 21 43 Relay Out #1 Return
See recommended Terminal Tightening Torques in Section 6. Relay Out #2 22 44 Relay Out #2 Return
3 Phase Installation
The AC power connections are shown in Figure 3-5.
Figure 3-5 3 Phase AC Power Connections
L1 L2 L3
Earth L1 L2 L3
Table 3-7 Single Phase Rating Wire Size and Protection Devices - 460 VAC Controls*
Control Rating Input Breaker Input Fuse (Amps) Wire Gauge
Amps HP (Amps) Fast Acting Time Delay AWG mm2
3.5 0.75 5 5 5 14 2.5
4.0 1 5 6 5.6 14 2.5
6.0 2 7.5 10 8 14 2.5
8.5 3 12.5 15 12 14 2.5
14 5 17.5 20 20 12 3.31
20 7.5 25 30 25 10 5.26
25 10 40 40 30 10 5.26
34 15 45 50 45 8 8.37
44 20 60 70 60 8 8.37
55 25 70 80 70 6 13.3
68 30 90 100 90 4 21.2
88 40 110 150 125 3 26.7
108 50 150 175 150 2 33.6
*Note: All wire sizes are based on 75°C copper wire. Higher temperature smaller gauge wire may be used per NEC
and local codes. Recommended fuses/breakers are based on 40°C ambient, maximum continuous control
output current and no harmonic current.
Single Phase Input Power Considerations Single phase operation of G and H size controls is not possible.
Single phase AC input power can be used to power the control instead of three phase for
control sizes A, B, C2, D, E and F. The specifications and control sizes are listed in
Section 6 of this manual. If single phase power is to be used, the rated Horsepower of
the control may have to be reduced (derated). In addition, power wiring and jumper
changes are required. Single phase 3 wire connections are standard in the USA.
However, single phase 2 wire connection is used in most of the world. Both connections
types are shown.
Single phase rating wire size and protection devices are listed in Tables 3-6 and 3-7.
Single Phase Control Derating: Single phase power derating requires that the continuous and peak current ratings
of the control be reduced by the following percentages:
1. 1-2 hp 230 and 460VAC controls:
No derating required.
2. 3-25 hp (Size B and C2) 230 and 460VAC controls:
Derate hp by 40% of the nameplate rating.
Size A and B Single Phase Power Installation (See Figure 3-6).
Jumper Configuration
Size A and B controls, no jumper changes required.
Figure 3-6 Size A & B Single Phase 230/460VAC Power Connections
Single phase 3 wire Connections Single phase 2 wire Connections
L1 L2
L1 L2
Earth L1 Neutral * Fuse
Connection
Note 1 * Circuit
Breaker * Circuit
Note 2 Breaker
Note 1 A1 B1
Note 3
A1 B1 A1
* Optional components
*Line not provided with control.
*Optional
Note 4 Reactor
Line
Reactor A2
A2 B2
Note 3 Notes:
L1 L2 L3
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1, L2 and L3.
Baldor 3. Metal conduit should be used. Connect conduits so the use of a
Series 15H Reactor or RC Device does not interrupt EMI/RFI shielding.
Control
4. See Line/Load Reactors described previously in this section.
Control Board
JP7
JP7 Pins 1 & 2 = Three Phase
Pins 2 & 3 = Single Phase
Interface Board
Bend plastic insulator upward
to access the Interface Board.
Note 3 Notes:
L1 L2 L3
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1, L2 and L3.
Baldor 3. Metal conduit should be used. Connect conduits so the use of a
Series 15H Reactor or RC Device does not interrupt EMI/RFI shielding.
Control
4. See Line/Load Reactors described previously in this section.
JP2 JP3
JP2
Note 3 Notes:
L1 L2 L3
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1, L2 and L3.
Baldor 3. Metal conduit should be used. Connect conduits so the use of a
Series 15H Reactor or RC Device does not interrupt EMI/RFI shielding.
Control
4. See Line/Load Reactors described previously in this section.
1
JP1
JP1
Pins 1 & 2 = Single Phase
Pins 2 & 3 = Three Phase
Note 3
Notes:
L1 L2 L3
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1, L2 and L3.
Baldor
Series 15H 3. Metal conduit should be used. Connect conduits so the use of a
Control Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
JP2
1
JP2
Pins 1 & 2 = Single Phase
Pins 2 & 3 = Three Phase
Note 3
Notes:
L1 L2 L3
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1, L2 and L3.
Baldor
Series 15H 3. Metal conduit should be used. Connect conduits so the use of a
Control Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
See Recommended Tightening Torques in Section 6.
Motor Brake Connections For motors with spring set brakes, connect the brake power leads and the motor power
leads separately. Because the inverter has variable voltage output to the motor, the
inverter may not supply enough power at low frequencies for proper brake operation. If
using a motor with an internally connected brake, the brake power leads must be
connected to a separate power source for proper brake operation.
T1 T2 T3
Note 1
A1 B1 C1
*Optional
Note 2 Load * Optional components not provided with control.
Reactor
A2 B2 C2
Note 1
Note 3
T2 T3
T1 G
See Recommended Tightening Torques in Section 6.
* AC Motor
M-Contactor If required by local codes or for safety reasons, an M-Contactor (motor circuit contactor)
may be installed. However, incorrect installation or failure of the M-contactor or wiring
may damage the control. If an M-Contactor is installed, the control must be disabled for
at least 20msec before the M-Contactor is opened or the control may be damaged.
M-Contactor connections are shown in Figure 3-16.
Figure 3-16 M-Contactor Diagram
T1 T2 T3 * Optional
To Power Source * M-Contactor RC Device
(Rated Coil Voltage) Electrocube
RG1781-3
M M M
* J4
M Enable
T2 T3 7 Note: Close “Enable”
T1 G 8 after “M” contact closure.
9
M=Contacts of optional M-Contactor * Motor
See Recommended Tightening Torques in Section 6.
Figure 3-17 DB Terminal Identification Figure 3-18 Wiring for RGA Assembly
“E” or “W” suffix Control
Terminals
Note: Although not shown, metal (May be labeled GND or )
conduit should be used to shield all
GND DB Terminals
R2 B+/R1 B- power wires and motor leads. R2 R2 Optional
Dynamic Brake
B+/R1 R1 (RGA)
“EO” or “MO” suffix MOTOR
T3
T3
GND T2 T2
T1
B+ B- GND D1 D2 GND T1
L1
R2 B+/R1 B- GND
Optional Customer Supplied
Breaker or Fuse Protection - GND
Subject to Local Codes
Figure 3-19 Wiring for RBA Assembly Figure 3-20 Wiring for RTA Assembly
Control DB Assembly Control Shielded DB Assembly
Terminals Shielded Terminals Terminals
Twisted Pair Terminals
Twisted Pair
D1 D1 D1 D1
D2 D2 D2 D2
Optional Optional
Dynamic Brake Dynamic Brake
(RBA) (RTA)
MOTOR
MOTOR
T3 R1 R2
T3
T3 T3
T2 GND T2 T2
GND T2
T1 T1
T1 T1
Note: Although not shown, metal R1 R2
conduit should be used to shield all
power wires and motor leads. 50/60 Hz L3 Optional
50/60 Hz L3
3 Phase RGA
3 Phase L2 Assembly
L2 Power
Power
L1
L1 See recommended Terminal
Tightening Torques in Section 6. See recommended Terminal
Optional Customer Supplied
Optional Customer Supplied GND Tightening Torques in Section 6.
GND Breaker or Fuse Protection -
Breaker or Fuse Protection -
Subject to Local Codes
Subject to Local Codes
Table 3-8 Dynamic Brake Wire Size for RGA, RBA and RTA Assemblies
B+ / B- and R1 / R2 / D1 / D2 /
Control Terminals Terminals
Braking Option
Voltage Rating
Watts Rating
g Wire Size Wire Size
VAC
AWG mm2 Volt AWG mm2 Volt
230 <2,000 16 1.31 600 20-22 0.5 600
230 2,100 − 5,000 14 2.08 600 20-22 0.5 600
230 5,100 − 10,000 10 6 600 20-22 0.5 600
230 >10,000 8 10 600 20-22 0.5 600
460 <4,000 16 1.31 600 20-22 0.5 600
460 4,100 − 10,000 14 2.08 600 20-22 0.5 600
460 10,100 − 20,000 10 6 600 20-22 0.5 600
460 >20,000 8 10 600 20-22 0.5 600
575 <4,000 16 1.31 600 20-22 0.5 600
575 4,100 − 10,000 14 2.08 600 20-22 0.5 600
575 10,100 − 20,000 10 6 600 20-22 0.5 600
575 >20,000 8 10 600 20-22 0.5 600
Analog GND
1
Analog Input 1
2
Pot Reference
Refer to Analog Inputs 3
Analog Input +2
4
Analog Input -2
5
Analog Out 1
6
Refer to Analog Outputs Analog Out 2
7
Input #1
8
Input #2
9
Input #3
10
Input #4
11
Input #5
12
Refer to Opto Isolated Inputs Input #6 J4-39 & 40 Jumper as shown to power the opto
13
Input #7
14
inputs from the internal +24VDC supply.
Input #8
15 Note: J4-18 and J4-41 are connected together
Input #9 on the control circuit board.
16
Opto In Common
17 39 +24VDC
Opto Out #1 Return
18 40 Opto In Power
Opto Out #1 Opto Out #1 Return
19 41
Opto Out #2 Opto Out #2 Return
Refer to Digital Outputs 20 42
Relay Out #1 Relay Out #1 Return
21 43
Relay Out #2 Relay Out #2 Return
22 44
See recommended terminal tightening torques in Section 6.
Analog GND
1
Command Pot or Analog Input 1
0-10VDC
2 Analog Input 1
5KW Pot Reference
3
Analog Input +2
4
0-5VDC, 0-10VDC or 4-20 mA Input Analog Input -2 Analog Input 2
5
Analog Input #1 The single ended analog input #1 is used when the controller is set to Standard 3 Wire,
(Single Ended) Fan Pump 2 Wire, Fan Pump 3 Wire, Serial, Process Control, 3 SPD ANA 2Wire, 3 SPD
ANA 3Wire, EPOT-2 Wire or EPOT-3 Wire (not Keypad or 15 Speed).
The single ended analog input #1 can be used in one of three ways. Speed command
(Level 1 Input block, Command Select=Potentiometer). Process Feedback (Level 2
Process Control block, Process Feedback=Potentiometer). Setpoint Source (Level 2
Process Control block, Setpoint Source=Potentiometer).
When using Analog Input #1, the respective parameter must be set to
“POTENTIOMETER”.
Note: A potentiometer value of 5kW to 10kW, 0.5 watt may be used.
1. Connect the wires from the 5KW pot at the J4 terminal strip. One end of the pot
is connected to J4-1 (analog ground) and the other end is connected to J4-3
(reference voltage).
2. Connect the wiper of the pot to J4-2. The voltage across terminals J4-1 and
J4-2 is the speed command input.
Analog Input #2 Analog input #2 accepts a 0-5VDC, 0-10VDC or 4-20 mA command. The operating
(Differential) mode is defined in the Level 1 Input block OPERATING MODE parameter.
Note: Analog Input #2 is used with Standard Run 3-Wire, Fan Pump 2 Wire, Fan
Pump 3 Wire, Process Control, 3 SPD ANA 2Wire, 3 SPD ANA 3Wire,
EPOT-2 Wire or EPOT-3 Wire (not Keypad, 15 Speed or Serial modes).
Note: Analog Input #2 can be connected for single ended operation by grounding
either of the inputs, provided the common mode voltage range is not
exceeded. The common mode voltage can be measured with a voltmeter.
Apply the maximum command voltage to analog input 2 (J4-4, 5). Measure
the AC and DC voltage across J4-1 to J4-4. Add the AC and DC readings
together. Measure the AC and DC voltage from J4-1 to J4-5. Add the AC and
DC readings together.
If either of these measurement totals exceeds a total of ±15 volts, then the
common mode voltage range has been exceeded. If the common mode
voltage range has been exceeded, the solution is either to change the
command voltage source or isolate the command voltage with a commercially
available signal isolator.
Analog Outputs Two programmable analog outputs are provided on J4-6 and J4-7. These outputs are
scaled 0 - 5 VDC (1mA maximum output current) and can be used to provide real-time
status of various control conditions. The return for these outputs is J4-1 analog ground.
Each output function is programmed in the Level 1 Output block, Analog Out #1 or #2
parameter values. The scaling of each output is programmable in the Level 1 Output
block, Analog Scale #1 or #2.
Serial Operating Mode The Serial operating mode requires one of the optional Serial Interface expansion boards
(RS232, RS422 or RS485). Installation and operation information for these serial
expansion boards is provided in Serial Communications expansion board manual
MN1310. This manual is shipped with the serial expansion boards.
Switched inputs at J4-11 through J4-14 allow selection of 15 preset speeds and provide
Fault Reset as defined in Table 3-9.
Table 3-9 Switch Truth Table for 15 Speed, 2 Wire Control Mode
Function J4-11 J4-12 J4-13 J4-14
Preset 1 Open Open Open Open
Preset 2 Closed Open Open Open
Preset 3 Open Closed Open Open
Preset 4 Closed Closed Open Open
Preset 5 Open Open Closed Open
Preset 6 Closed Open Closed Open
Preset 7 Open Closed Closed Open
Preset 8 Closed Closed Closed Open
Preset 9 Open Open Open Closed
Preset 10 Closed Open Open Closed
Preset 11 Open Closed Open Closed
Preset 12 Closed Closed Open Closed
Preset 13 Open Open Closed Closed
Preset 14 Closed Open Closed Closed
Preset 15 Open Closed Closed Closed
Fault Reset Closed Closed Closed Closed
Process Operating Mode The process control mode provides an auxiliary closed loop general purpose PID set
point control. The process control loop may be configured in various ways and detailed
descriptions of the process mode are given in MN707 “Introduction to Process Control”.
The opto inputs can be switches as shown in Figure 3-32 or logic signals from another
device.
Figure 3-32 Process Mode Connection Diagram
J4
J4-8 CLOSED allows normal control operation. Analog GND
OPEN disables the control & motor coasts to a stop. 1
Command Pot or Analog Input 1
J4-9 CLOSED operates the motor in the Forward direction (with J4-10 open). 0-10VDC 2
OPEN motor decels to stop (depending on Decel Time). 5KW Pot Reference
3
Analog Input +2
J4-10 CLOSED operates the motor in the Reverse direction (with J4-9 open). 4
OPEN motor decels to stop (depending on Decel Time). Analog Input -2
5
J4-11 CLOSED, selects Accel/Decel group 2 parameters. Analog Out 1
6
OPEN, selects Accel/Decel group 1 parameters. Analog Out 2
7
J4-12 CLOSED causes the control to JOG in the reverse direction. Enable
8
J4-13 CLOSED to enable the Process Mode. Forward Enable
9
J4-14 CLOSED causes the control to JOG in the forward direction. Reverse Enable
10
J4-15 CLOSED to reset a fault condition. Ramp Select
11
OPEN to run. Jog Reverse
12
J4-16 If J4-16 is connected, you must set Level 2 Protection block, External Trip to Process Mode Enable
“ON” to activate the opto input. 13
Jog Forward
CLOSED allows normal control operation. 14
OPEN causes an external trip fault. The control will disable and the motor Fault Reset
15
coasts to a stop. An external trip fault is displayed (also logged in the fault log). External Trip
16
Opto In Common
17
Refer to Figure 3-33.
See recommended terminal tightening torques in Section 6.
ËËËËË
ËËËËË
ËËËËËËËËË
10V EXB
4-20mA EXB
3-15 PSI EXB
ËËËËË ËËËËËËËËË
ËËËËË
DC Tach EXB
EXB PULSE FOL
ËËËËË
ËËËËË
ËËËË
ËËËËËË
ËËËËË
ËËËËË
ËËËËËË
ËËËËË
ËËËËË
ËËËËËËËËË
Serial
Requires expansion board EXB007A01 (High Resolution Analog I/O EXB).
Requires expansion board EXB004A01 (4 Output Relays/3-15 PSI Pneumatic Interface EXB).
Requires expansion board EXB006A01 (DC Tachometer Interface EXB).
Requires expansion board EXB005A01 (Master Pulse Reference/Isolated Pulse Follower EXB).
Used for Feedforward only. Must not be used for Setpoint Source or Feedback.
Requires expansion board EXB001A01 (RS232 Serial Communication EXB). or
Requires expansion board EXB002A01 (RS422/RS485 High Speed Serial Communication EXB).
Conflicting inputs. Do not use same input signal multiple times.
Opto-Isolated Inputs The equivalent circuit of the nine opto inputs is shown in Figure 3-34. The function of
each input depends on the operating mode selected and are described previously in this
section. This Figure also shows the connections using the internal opto input Supply.
+24VDC @ 200mA 39 6.8K 6.8K 6.8K 6.8K 6.8K 6.8K 6.8K 6.8K 6.8K
(supply terminal 39).
40
Jumper terminals 39 to 40
(Factory Installed)
See recommended terminal tightening torques in Section 6.
10 - 30VDC
PC865 PC865
Opto Outputs
50mA max 50mA max Opto Out 1 Return
41
Opto Out 2 Return
42
See recommended terminal tightening torques in Section 6.
Relay Outputs Two programmable relay outputs are available at terminals J4-21 and J4-22. See Figure
3-38. Each output can be individually configured as normally open (N.O.) or normally
closed (N.C.) contacts. Jumpers JP3 and JP4 select the N.O. or N.C. contacts. These
outputs may be wired as shown in Figure 3-38.
Each output may be programmed to represent one output condition. The output
conditions are defined in Section 4 of this manual.
Figure 3-38 Relay Output Connections
J4
Note: These outputs are programmed in the Level 1,
Relay1 Output Output block, parameters Digital Out #3 and #4.
21
Relay2 Output
22
RE MOV RE MOV
5 Amperes Maximum
10 - 30VDC or
Relay1 JP3 Relay2 JP4
230VAC
Relay1 Out Return
43
Relay2 Out Return
44
Overview The keypad is used to program the control parameters, to operate the motor and to
monitor the status and outputs of the control by accessing the display options, diagnostic
menus and the fault log.
Figure 4-1 Keypad
JOG - (Green) lights when Jog is active.
FWD - (Green) lights when FWD direction is commanded.
REV - (Green) lights when REV direction is commanded.
STOP - (Red) lights when motor STOP is commanded.
Indicator Lights
- (UP Arrow).
JOG - Press JOG to select the Press to change the value of the
preprogrammed jog speed. After the jog parameter being displayed. Pressing
key has been pressed, use the FWD or increments the value to the next greater
REV keys to run the motor in the value. Also, when the fault log or
direction that is needed. The JOG key is parameter list is displayed, the key will
only active in the local mode. DISP - Press DISP to return to display scroll upward through the list. In the
mode from programming mode. Provides local mode pressing the key will
operational status and advances to the increase motor speed to the next greater
FWD - Press FWD to initiate forward next display menu item. value.
rotation of the motor. (Active in Local
and Jog modes). ENTER - Press ENTER to save
SHIFT - Press SHIFT in the program
mode to control cursor movement. parameter value changes and move
REV - Press REV to initiate reverse Pressing the SHIFT key once moves the back to the previous level in the
rotation of the motor. (Active in Local blinking cursor one character position to programming menu. In the display mode
and Jog modes). the right. While in program mode, a the ENTER key is used to directly set the
parameter value may be reset to the local speed reference. It is also used to
STOP - Press STOP to initiate a stop factory preset value by pressing the select other operations when prompted
sequence. Depending on the setup of the SHIFT key until the arrow symbols at the by the keypad display.
control, the motor will either regen or far left of the keypad display are flashing,
coast to a stop. This key is operational then press an arrow key. In the display
- (Down Arrow)
in all modes of operation unless it has mode the SHIFT key is used to adjust Press
to change the value of the
been disabled by the Keypad Stop key the keypad contrast. parameter being displayed. Pressing
parameter in the Keypad (programming) decrements the value to the next lesser
Setup Block. value. Also, when the fault log or
RESET - Press RESET to clear all fault parameter list is displayed, the
key will
messages (in local mode). Can also be scroll downward through the list. In the
LOCAL - Press LOCAL to change used to return to the top of the block local mode pressing the
key will
between the local (keypad) and remote programming menu without saving any decrease motor speed to the next lesser
operation. parameter value changes. value.
Display Mode The control is in the display mode at all times except when in the programming mode.
The keypad displays the status of the control as in the following example:
Press or
Key Adjusts display intensity
Display Screens
Note: The order of display is as shown (scroll through order). However, the first
display after “Baldor Motors & Drives” will be the last display you viewed
before power down.
Program Mode Use the Program Mode to customize the control for a variety of applications by
programming the operating parameters. In the Display Mode, press the PROG key to
access the Program Mode. To return to the Display Mode, press the DISP key. Note that
when a parameter is selected alternately pressing the Disp and Prog keys will change
between the Display Mode and the selected parameter. When a parameter is selected
for programming, the keypad display gives you the following information:
Parameter
Parameter Status Value and Units
Parameter Status All programmable parameters are displayed with a P: in the lower left hand corner of the
keypad display. If a parameter is displayed with a V:, the setting may be viewed but not
changed while the motor is operating. If the parameter is displayed with an L:, the setting
is locked and the security access code must be entered before any changes can be
made.
Parameter Blocks Access for Programming
Use the following procedure to access parameter blocks to program the control.
Press or
key Scroll to the ACCEL/DECEL Press ENTER to access Accel
block. and Decel rate parameters.
Press or
key Scroll to the Level 2 Block. Press ENTER to access Level 2
Blocks.
Press or
key Scroll to Programming Exit menu. Press ENTER to return to display
mode.
Press or
key Scroll to Level 1 Input Block. Press ENTER to access INPUT
block parameter.
Press ENTER key Access Input Block. Keypad mode shown is the
factory setting.
Press ENTER key Access Operating Mode. Keypad mode shown is the
factory setting.
Press key Scroll to make your selection. At the flashing cursor, select
mode desired. Standard run is
shown.
Press ENTER Save selection to memory. Press ENTER to save selection.
Press or
key Scroll to Level 2 Blocks.
Press or
key Scroll to the Miscellaneous block.
Press ENTER key Restores factory settings. “Loading Presets” is first message
“Operation Done” is next
“No” is displayed last.
Press key Scroll to menu exit.
Press DISP key Return to display mode. Display mode. Stop LED on.
Press or
key Scroll to Level 2 Blocks.
Press or
key Scroll to the Miscellaneous block.
Press ENTER key Restores factory settings. “Loading Presets” is first message
“Operation Done” is next
“No” is displayed last.
Press key Scroll to menu exit.
Press ENTER key Return to display mode. Display mode. Stop LED on.
Press DISP key Scroll to diagnostic info block. If you wish to verify the software
version, enter diagnostic info.
Operation Examples
Operating the Control from the Keypad
If the control is configured for remote or serial control, the LOCAL Mode must be
activated before the control may be operated from the keypad. To activate the LOCAL
Mode, first the motor must be stopped using the keypad STOP key (if enabled), remote
commands or serial commands.
Note: Pressing the keypad STOP key (if enabled) will automatically issue a motor
stop command and change to LOCAL mode.
When the motor has stopped, the LOCAL Mode is activated by pressing the “LOCAL”
key. Selection of the LOCAL Mode overrides any remote or serial control inputs except
for the External Trip input, Local Enable Input or STOP input.
The control can operate the motor in three (3) different ways from the keypad.
1. JOG Command.
2. Speed adjustment with Keypad entered values.
3. Speed adjustment using the Keypad arrow keys.
Note: If the control has been configured for Keypad in the operating mode
parameter (level 1, input block), then no other means of operation is permitted
other than from the keypad.
Accessing the Keypad JOG Command
Press JOG key Access programmed JOG speed. JOG key LED on.
Press and hold FWD or Move control forward or reverse Control runs while FWD or REV
REV key at JOG speed. key is pressed. JOG & FWD (or
REV) LED’s on.
Press JOG key Disables JOG mode. JOG LED off.
Stop key LED on.
Press FWD or REV key Motor runs FWD or REV at FWD (REV) LED on.
commanded speed.
Press STOP key Motor stop command issued. Display mode. Stop LED on.
Press FWD or REV key Motor runs FWD or REV at FWD key LED on.
selected speed.
Press
key Decrease motor speed. Display mode.
Press STOP key Motor stop command issued. Display mode. Stop LED on.
Press FWD or REV key Motor runs FWD or REV at Motor runs at previously set
commanded speed. speed.
Press STOP key Motor stop command issued. Display mode. Stop LED on.
Press or
key Scroll to Level 2 Blocks.
Press or
key Scroll to the Security Control
block.
Press ENTER key Access Security State parameter. represents blinking cursor.
Press key Select Local Security.
Note: Please record your access code and store it in a safe place. If you cannot
gain entry into parameter values to change a protected parameter, please
contact Baldor. Be prepared to give the 5 digit code located on the lower right
side of the Keypad Display at the Enter Code parameter prompt.
Press or
key Scroll to Input block.
Press
key Enter the Access Code .
Example: 8999.
represents blinking cursor.
Press ENTER key
Press or
key Scroll to make your selection.
Note: Please record your access code and store it in a safe place. If you cannot
gain entry into parameter values to change a protected parameter, please
contact Baldor. Be prepared to give the 5 digit code located on the lower right
side of the Keypad Display at the Enter Code prompt.
Press or
key Scroll to Level 2 Blocks.
Press or
key Scroll to the Security Control
block.
Press ENTER key Save Access Code parameter Security code entered is correct.
All parameters may be changed.
Press SHIFT key. Move cursor right one digit. Access Timeout can be any value
between 0 and 600 seconds.
Note: Please record your access code and store it in a safe place. If you cannot
gain entry into parameter values to change a protected parameter, please
contact Baldor. Be prepared to give the 5 digit code located on the lower right
side of the Keypad Display at the Enter Code prompt.
JOG SETTINGS Jog Speed Jog Speed is the commanded frequency used during jog. Jog speed can be initiated
from the keypad or terminal strip. At the keypad, press JOG key and the FWD or
REV key. At the terminal strip, the JOG input (J4-12) and Forward (J4-9) or Reverse
(J4-10) must be closed and maintained.
Output Frequency
Output Frequency
Output Frequency
0% 20 0%
Curve % 20 Curve
20 %
% 20
%
C−curve
0 Accel Time Max 0 Decel Time Max 0 Accel Time Max 0 Decel Time Max
Accel S-Curves Decel S-Curves Accel C-Curve Decel C-Curve
Linear V/Hz Curve 3 Point V/Hz Curve Square Law V/Hz Curve
Max Output Max Output Max Output
Output Volts
Output Volts
Output Volts
* Note: Serial Commands. When using the serial command option, the “Value AT Speed”, “Value DEC Places”, and “Value Speed
REF” parameters must be set. The Value AT Speed parameter sets the desired output rate per increment of motor speed.
The Value DEC Places sets the desired number of decimal places of the Value AT Speed number. The Value Speed REF
sets the increment of motor speed for the desired output rate.
The Units of Measure parameter sets the two left-most characters of the custom units display while the Units of MEAS 2
parameter sets the two right most characters. For example, if “ABCD” is the custom units, “AB” is set in the Level 2 Custom
Units block, Units of Measure parameter and “CD” is set in the Level 2 Custom Units block, Units of MEAS 2 parameter.
Note: Custom Display Units. The output rate display is only available if the Value AT Speed parameter has been changed from a
value of 0 (zero). To access the Output Rate display, use the DISP key to scroll to the Output Rate display.
The Baldor Series 15H Control requires very little maintenance, if any, and should provide
years of trouble free operation when installed and applied correctly. Occasional visual
inspection and cleaning should be considered to ensure tight wiring connections and to
remove dust, dirt, or foreign debris which can reduce heat dissipation.
Operational failures called “Faults” will be displayed on the keypad display as they occur.
A comprehensive list of these faults, their meaning and how to access the fault log and
diagnostic information is provided later in this section. Troubleshooting information is
provided in table format with corrective actions later in this section.
Before attempting to service this equipment, all input power must be removed from the
control to avoid the possibility of electrical shock. The servicing of this equipment should
be handled by a qualified electrical service technician experienced in the area of high
power electronics.
It is important to familiarize yourself with the following information before attempting any
troubleshooting or service of the control. Most troubleshooting can be performed using
only a digital voltmeter having at least 1 meg Ohm input impedance. In some cases, an
oscilloscope with 5 MHZ minimum bandwidth may be useful. Before contacting Baldor,
check that all power and control wiring is correct and installed according to the
recommendations in this manual.
No Keypad Display - Display Contrast Adjustment
When AC power is applied to the control the keypad should display the status of the
control. If there is no display visible, use the following procedure to adjust the display.
(Contrast may be adjusted in the display mode when motor is stopped or running).
Press or
key Adjusts display contrast
(intensity).
Press DISP key Display mode showing control Displays operating temperature in
temperature. 25.0 degrees C.
Press DISP key Display mode showing real time Opto Inputs (Left: J4−8 to16);
opto inputs & outputs states. Opto Outputs (Right: 1−4).
(0=Open, 1=Closed)
Press DISP key Display mode showing actual HR.MIN.SEC format.
drive running time since the Fault
log was cleared.
Press DISP key Display operating zone with rated
hp and input voltage (for the
operating zone) and control type.
Press DISP key Display mode showing continuous
amps; PK amps rating; amps/volt
scale of feedback, power base ID.
Press DISP key Display mode showing which
Group1 or 2 expansion boards
are installed.
Press DISP key Display mode showing software
version and revision installed in
the control.
Press DISP key Displays exit choice. Press Press ENTER to exit diagnostic
ENTER to exit. information.
Press ENTER key Display first fault type and time Typical display.
fault occurred.
Press key Scroll through fault messages. If no messages, the fault log exit
choice is displayed.
Press RESET key Return to display mode. Display mode stop key LED is on.
How to Clear the Fault Log Use the following procedure to clear the fault log.
Press or
key Scroll Fault Log Exit.
Power Base ID
Table 5-2 Power Base ID - Series 15H
230VAC Power 460VAC Power 575VAC Power
Catalog No. Base ID Catalog No. Base ID Catalog No. Base ID
201-E 823 401-E A3B 501-E E1A
201-W 823 401-W A3B 501-W E1A
202-E 824 402-E A3C 502-E EIB
202-W 824 402-W A3C 502-W EIB
203-E 825 403-E A3D 503-E E1C
203-W 825 403-W A3D 503-W E1C
205-E 826 405-E A41 505-E E1D
205-W 82A 405-W A41 505-W E1D
207-E 82D 407-E A3E 507-E E1E
207-W 82D 407-W A3E 507-W E1E
207L-E 801 407L-E A01 510-E E29
210-E 82E 410-E A4A 510-W E29
210-W 82E 410-W A4A 515-E E2A
210L-E 82B 410L-E A3F 515-W E2A
215-E 82F 415-E A4B 515L E0A
215-W 82F 415-W A4B 520-E E2B
210L-ER 80C 410L-ER A08 520L EOB
215V 808 415V A0E 525-E E2C
215L 80D 415L A0F 525L E0C
220-E 830 420-E A4C 530 E13
220L 80E 420L A20 530L E0D
225 81D 425-E A4D 540 E14
225V 809 425V A0B 540L E0E
225L 80F 425L A21 550 E15
230 813 82C 430 A13 550L E0F
230V 816 430V A0C 560 E16
230L 817 430L A22 575 E17
240 814 440 A14 A48 5100 E18
240L 818 440L A23 5150 E1A
250 815 450 A15 5150V E19
250V 80A 450L A1C 5200 E2A
250L 81C 460 A16 5250 E3A
275 460V A0A 5300 EA4
460L A24 5350 EA5
475 A17 5400 EA6
475L A1D
4100 A18
4100L A2F
4125L A30
4150 A9A
4150V A19
4200 A9B
4250 AA5
4300 AAE
4350 AA6
4400 AA7
4450 AA9
4500 AC4
4600 AC5
4700 AC6
4800 AC7
RC snubber +
0.47 mf
AC Coil DC Coil Diode
33 W
Specifications:
Horsepower 1-50 HP @ 230VAC
1-800 HP @ 460VAC
1-600 HP @ 575VAC
Input Frequency 50/60Hz ± 5%
Output Voltage 0 to Maximum Input VAC
Output Current See Ratings Table
Output Frequency 0 to 120Hz or 0 to 400Hz (jumper selectable)−
Service Factor 1.0
Duty Continuous
Overload Capacity Constant Torque Mode: 170-200% for 3 secs
150% for 60 secs
Variable Torque Mode: 115% for 60 secs
Frequency Setting Keypad, 0-5VDC, 0-10VDC, 4-20mA
Frequency Setting Potentiometer 5kW or 10kW, 1/2 Watt
Rated Storage Temperature: − 30°C to +65°C
Power Loss Ridethrough 15ms minimum at full load, 200 ms at idle
Power Factor (Displacement) 0.95% minimum
Efficiency 95% minimum at full load and speed
Operating Conditions:
Voltage Range: 230 VAC Models 180-264 VAC 3f 60Hz/180-230 VAC 3f 50Hz
460 VAC Models 342-528 VAC 3f 60Hz/340-457 VAC 3f 50Hz
575 VAC Models 495-660 VAC 3f 60Hz
Input Line Impedance: 3% Minimum Required (A, B, D, E Sizes)
1% (C2, F, G, G2, G+, H Sizes)
Ambient Operating Temperature: 0 to +40°C
Derate Output 2% per °C
over 40°C to 55°C (130°F) Maximum
Enclosure: NEMA 1: E, EO and ER (suffix) Models
NEMA 4X: W (suffix) Models
Protected Chassis MO and MR (suffix) Models
Humidity: NEMA 1 & protected: To 90% RH non-condensing
NEMA 4X: To 100% RH condensing
Altitude: Sea level to 3300 feet (1000 meters)
Derate 2% per 1000 feet (303 meters) above 3300 feet
Shock: 1G
Vibration: 0.5G at 10Hz to 60Hz
Keypad Display:
Display Backlit LCD Alphanumeric
2 Lines x 16 Characters
Keys Membrane keypad with tactile response
Functions Output status monitoring
Digital speed control
Parameter setting and display
Fault log display
Motor run and jog
Local/Remote
LED Indicators Forward run command
Reverse run command
Stop command
Jog active
Remote Mount 100 feet Maximum from control
Digital Outputs:
(2 Opto Isolated Outputs)
Rated Voltage 5 to 30VDC
Maximum Current 60 mA Maximum
ON Voltage Drop 2 VDC Maximum
OFF Leakage Current 0.1 mA Maximum
Output Conditions 10 Conditions (see parameter table)
(2 Relay Outputs)
Rated Voltage 5 to 30VDC or 230VAC
Maximum Current 5A Maximum non−inductive
Output Conditions 10 Conditions (see parameter table)
Diagnostic Indications:
Invalid Base ID Low INIT Bus V
NV Memory Fail Overcurrent
Param Checksum EXB Selection
New Base ID Torque Proving
HW Desaturation μP Reset
HW Surge Current
HW Ground Fault FLT Log MEM Fail
HW Power Supply Current SENS FLT
Hardware Protect Bus Current SENS
1 Min Overload
3 Sec Overload
Bus Overvoltage
Bus Undervoltage
Heat Sink Temp
External Trip
REGEN Res Power
Air
7.120 Outlet
7.20
0.25 (180.8mm)
(182.9mm)
(6.4mm)
FWD DISP
12.00
STOP RESET
11.50
(292.1mm) (304.8mm)
.25
(6.4mm) 7.20
(182.9mm)
Air Inlet
0.88 Dia.
(22.35 mm)
7.70
KP5000 (195.6mm)
FWD DISP
STOP RESET
14.65
(372.1mm) 15.40
(391.2mm)
.28 TYP
(7.1mm) 9.25
(235.0mm)
Air Inlet
10.00
KP5002 (254.0mm)
0.916
8.675
Air Outlet
16.568
16.075
15.665
0.280 Dia.
2 Places
FWD DISP
STOP RESET
16.98
(431.3)
0.250 Dia.
0.903 2 Places
0.493
0.00
0.000
0.260
0.916
8.675
9.340
Air Inlet
10.50
(266.7)
0.875 Dia.
(22.23 mm)
4.95
(125.7)
2.207 Dia.
(56.06 mm) 9.66
(245.4)
1.734 Dia.
(44.04 mm)
4.71
(119.6) Through Wall
Mtg. Flange
OM0012A00D1
Wall Mount
EH0073A00D1 Mtg. Flange
8.76 (222,5)
9.76 (247,9)
1.00 (25,4)
Control
1/4-20 or M6 self sealing Assembly
0.00
0.00
0.33 (8,4)
B A A B
7.01 (178.0)
8.76 (222,5)
1.00 (25,4)
2.75 (69,8)
0.00
25.00
FWD DISP
(635.0mm)
REV SHIFT ENTER
STOP RESET
24.25
(616.0mm)
23.12
(587.0mm)
.31
(8.0mm)
0.50 Dia. CUSTOMER
(12.70 mm) AIR INLET
2.469 Dia. POWER
(62.71 mm) CONNECTIONS
10.00
(254.0mm)
10.20
0.875 Dia.
(22.23 mm)
0.875 Dia. (259.0mm)
(22.23 mm)
V8526
EH0001A38
Air
Outlet
Thru−wall Surface
Mounting
Mounting Flange Flange
.38
(9.5mm)
2 Places
30.00
(762mm)
5.75 6.25
.38 (9.5mm) 2 Places
(146mm) (159mm)
17.70
(450mm)
Air Inlet
2.469 Dia.
(62.71 mm) 0.50 Dia.
(12.70 mm)
0.875 Dia.
0.875 Dia. (22.23 mm)
(22.23 mm)
3 places
V8316
EH0001A43
45.00
(1143mm)
44.00
(1117.6mm)
11.38 11.38
(28.9mm) (28.9mm)
Air Inlet
27.00
(686mm) 6.76 6.24
(172mm) (158mm)
0.88 Dia.
(22.35 mm)
0.50 Dia.
(12.70 mm)
4.06 Dia.
(103.12 mm)
4.06 Dia.
(103.12 mm)
OM0031A00D1
8.63 (219)
2.66
(67,6)
31.50
(800) 23.63
(600)
Air
Outlet
90.55
(2300)
Air 93.00
Inlet (2362)
Grills (4)
47.25
(1200)
4.00
(101,6)
V1373
7.025
(179)
69.136
(1756)
65.98
(1676)
31.42 21.81
3.94 31.60 (798) (554)
23.49
(100) (803) (597)
OM0001A04
12.41 8.63
[315] [219]
2.66
[67.6]
63.00
[1600] 23.63
[600]
Air
Outlet
Grills
(2)
LINE REGEN
93.00
[2362] Air
Inlet
90.55 Grills (8)
[2300]
4.00
[101.6]
OM0001A00
OM0010A00D1
8.63
[219]
12.41 8.63
[315] [219]
93.00
[2362] Air
Inlet
90.75 Grills
[2305.1] (13)
4.00
[101.6]
OM0024A00
RBA Assemblies An RBA Assembly includes a dynamic brake transistor and resistors completely
assembled and mounted in a NEMA 1 enclosure. They are designed for EO and MO
controls. Select the RBA based on the voltage rating of the control and the dynamic
brake watt capacity required. Use Table A-3 to select the RBA assembly. If more than
4,000 watts of brake capacity is required, use a combination of RTA (DB transistor) and
RGA (DB resistor) assemblies. Refer to Section 3 “Optional Dynamic Brake Hardware”
for wiring diagram.
Table A-3 Dynamic Braking Assemblies (RBA)
240
OLTAG
380 150% 150% 120% 90% 72% 60% 48% 36% 28% 600 RBA4-620
t
to
NPUT
150% 150% 120% 90% 72% 60% 48% 36% 28% 1800 RBA4-1820
INP
480
150% 150% 150% 150% 150% 120% 96% 72% 56% 48% 36% 29% 4000 RBA4-4010
550 150% 150% 120% 90% 72% 60% 48% 36% 28% 600 RBA5-624
t
to 150% 150% 120% 90% 72% 60% 48% 36% 28% 1800 RBA5-1824
600
150% 150% 150% 150% 150% 120% 96% 72% 56% 4000 RBA5-4014
4.00
2.500
(A) (A)
Four Places
Tapped mounting holes, use #29 drill and 8-32 tap
(Clearance mounting holes, use #19 or 0.166″ drill)
4.810
5.500
Use 1.25″ conduit knockout
(B)
1.340
(A) (A)
CH D UK F
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