CMM 23-24-01 PDF
CMM 23-24-01 PDF
TO: HOLDERS OF MAINTENANCE MANUAL 23-24-01 FOR RESCU 406AF EMERGENCY LOCATOR
TRANSMITTER
HIGHLIGHTS
Due to the requirements of Specification ATA-100 and the extent of this revision, this publication has been
reprinted in its entirety. Discard previous issues of Maintenance Manual 23-24-01 and replace with this issue
dated May 12/06.
Honeywell template changes have been applied to this manual and the document reissued to present a
standardized format.
Chapter/Section
Description of Change Effectivity
and Page No.
23-24-01 T-1 Added Revision No. 6. All
23-24-01 RR-1/RR-2 Added Revision No. 6. All
23-24-01 SB-1/SB-2 Added Service Bulletins 1153006-23-02, 1153008-23-03, All
1152684-23-04 and 1153236-23-05.
23-24-01 LEP-1 and LEP-2 Changed to reflect Revision No. 6. All
23-24-01 INTRO-1/INTRO-2 Added ‘System‘ to part name. All
23-24-01 1 to 9, 11 to 12 Updated to reflect latest configuration and document All
references.
23-24-01 15 Added note after Paragraph 9.A. All
23-24-01 16 Renamed Figure 6. All
23-24-01 17 Updated to reflect latest configuration. All
23-24-01 101 thru 152 This section has been reissued in its entirety. All
Page 1 of 2
23-24-01 HIGHLIGHTS
© Honeywell International Inc. Do not copy without express permission of Honeywell.
May 12/06
MAINTENANCE MANUAL
1092310
Chapter/Section
Description of Change Effectivity
and Page No.
23-24-01 101 and 102 Added info to Table 101. All
Changed Figure reference.
23-24-01 102 and 103 Changed note after Paragraphs 2.A. B. C. D. All
23-24-01 104 Added Paragraph 3.A. regarding two methods of return All
to service testing.
23-24-01 109 through 152 Added Paragraph 3.D., Method 2 – BT100S Beacon test All
Set and new Figure 101. Renumbered Figures 102 to
116 and the references accordingly.
23-24-01 114 Changed Figure 102 to reflect latest ATP setup. All
23-24-01 132 Changed Figure 108 to reflect latest ATP setup. All
23-24-01 140 Changed Figure 110 to reflect latest ATP setup. All
23-24-01 801 Changed Figure references. All
23-24-01 802 Changed Figure 801 to add dimensions for mounting All
slots.
23-24-01 803 Changed Figure 802 to add dimensions for mounting All
slots.
23-24-01 806 Changed Figure 805 to add dimensions for mounting All
holes.
23-24-01 901 through 902 Added info to Table 901. All
23-24-01 1006 Changed Alphanumeric Index to reflect DPL changes. All
23-24-01 1008 Changed IPL Figure 1 to reflect latest configuraton. All
23-24-01 1009/1010 Changed IPL to reflect latest configuration. All
23-24-01 B-3 to B-5 Added new MSDS Table B-2 for battery pack P/N All
1096801-1.
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May 12/06
© Honeywell International Inc. Do not copy without express permission of Honeywell.
Honeywell International Inc.
3333 Unity Drive
Mississauga, Ontario
Canada L5L 3S6
CAGE: 07217
Maintenance Manual
with Illustrated Parts List
1092310 07217
This document contains technical data and is subject to U.S. export regulations. These commodities,
technology, or software were exported from the United States in accordance with the export administration
regulations. Diversion contrary to U.S. law is prohibited.
Page T-1
Jan 08/01
23-24-01 Rev 6 May 12/06
© Honeywell International Inc. Do not copy without express permission of Honeywell.
MAINTENANCE MANUAL
1092310
Honeywell – Confidential
THIS COPYRIGHTED WORK AND ALL INFORMATION ARE THE PROPERTY OF HONEYWELL
INTERNATIONAL INC., CONTAIN TRADE SECRETS AND MAY NOT, IN WHOLE OR IN PART, BE USED,
DUPLICATED, OR DISCLOSED FOR ANY PURPOSE WITHOUT PRIOR WRITTEN PERMISSION OF
HONEYWELL INTERNATIONAL INC. ALL RIGHTS RESERVED.
6. Term – This License Agreement is effective until terminated as set forth herein. This License Agreement
will terminate immediately, without notice from Honeywell, if you fail to comply with any provision of this
License Agreement or will terminate simultaneously with the termination or expiration of your applicable
product support agreement, authorized repair facility agreement, or your formal designation as a third party
service provider. Upon termination of this License Agreement, you will return these Materials to Honeywell
without retaining any copies and will have one of your authorized officers certify that all Materials have been
returned with no copies retained.
7. Remedies – Honeywell reserves the right to pursue all available remedies and damages resulting from a
breach of this License Agreement.
8. Limitation of Liability – IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY INCIDENTAL
DAMAGES, CONSEQUENTIAL DAMAGES, SPECIAL DAMAGES, INDIRECT DAMAGES, LOSS OF
PROFITS, LOSS OF REVENUES, OR LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF
SUCH DAMAGES. TO THE EXTENT PERMITTED BY APPLICABLE LAW, THESE LIMITATIONS AND
EXCLUSIONS WILL APPLY REGARDLESS OF WHETHER LIABILITY ARISES FROM BREACH OF
CONTRACT, WARRANTY, TORT (INCLUDING BUT NOT LIMITED TO NEGLIGENCE), BY OPERATION OF
LAW, OR OTHERWISE.
9. Controlling Law – This License shall be governed and construed in accordance with the laws of the State
of New York without regard to the conflicts of laws provisions thereof. This license sets forth the entire
agreement between you and Honeywell and may only be modified by a writing duly executed by the duly
authorized representatives of the parties.
Copyright – Notice
Copyright 2001, 2006 Honeywell International Inc. All rights reserved.
RECORD OF REVISIONS
Title Page T-1 May 12/06 Testing and 106 May 12/06
T-2 May 12/06 Fault Isolation 107 May 12/06
T-3/T-4 May 12/06 108 May 12/06
109 May 12/06
Record of RR-1/RR-2 May 12/06 110 May 12/06
Revisions 111 May 12/06
112 May 12/06
Record of TR-1/TR-2 May 12/06
113 May 12/06
Temporary
114 May 12/06
Revisions
115 May 12/06
Service Bulletin SB-1/SB-2 May 12/06 116 May 12/06
List 117 May 12/06
118 May 12/06
List of Effective LEP-1 May 12/06 119 May 12/06
Pages LEP-2 May 12/06 120 May 12/06
121 May 12/06
Table of TC-1/TC-2 May 12/06
122 May 12/06
Contents
123 May 12/06
Introduction INTRO-1/ May 12/06 124 May 12/06
INTRO-2 125 May 12/06
126 May 12/06
Description and
0 1 May 12/06 127 May 12/06
Operation 2 May 12/06 128 May 12/06
3 May 12/06 129 May 12/06
4 May 12/06 130 May 12/06
5 May 12/06 131 May 12/06
6 May 12/06 132 May 12/06
7 May 12/06 133 May 12/06
8 May 12/06 134 May 12/06
9 May 12/06 135 May 12/06
10 May 12/06 136 May 12/06
11 May 12/06 137 May 12/06
12 May 12/06 138 May 12/06
13 May 12/06 139 May 12/06
14 May 12/06 140 May 12/06
15 May 12/06 141 May 12/06
16 May 12/06 142 May 12/06
17 May 12/06 143 May 12/06
18 May 12/06 144 May 12/06
145 May 12/06
Testing and
100 101 May 12/06
146 May 12/06
Fault Isolation 102 May 12/06
147 May 12/06
103 May 12/06
148 May 12/06
104 May 12/06
149 May 12/06
105 May 12/06
Testing and 150 May 12/06 Illustrated Parts 1001 May 12/06
Fault Isolation 151 May 12/06 List 1000 1002 May 12/06
(Cont’d) 152 May 12/06 1003 May 12/06
1004 May 12/06
Disassembly 300 301/302 May 12/06 1005 May 12/06
Cleaning 400 401/402 May 12/06 1006 May 12/06
1007 (Blank) May 12/06
Check 500 501 May 12/06 1008 May 12/06
502 May 12/06 1009/1010 May 12/06
503/504 May 12/06
Appendix A 0 A-1 May 12/06
Repair 600 601 May 12/06 A-2 May 12/06
602 May 12/06 A-3/A-4 May 12/06
603/604 May 12/06
Appendix B 0 B-1 May 12/06
Assembly 701/702 May 12/06 B-2 May 12/06
(Including B-3 May 12/06
Storage) 700 B-4 May 12/06
B-5/B-6 May 12/06
Fits and 801 May 12/06
Clearances 800 802 May 12/06 Appendix C 0 C-1 May 12/06
803 May 12/06 C-2 May 12/06
804 May 12/06
805 May 12/06 Appendix D 0 D-1 May 12/06
806 May 12/06 D-2 May 12/06
D-3 May 12/06
Special Tools, 901 May 12/06 D-4 May 12/06
Fixtures and 902 May 12/06 D-5/D-6 May 12/06
Equipment 900
TABLE OF CONTENTS
Section Page
INTRODUCTION
This publication provides maintenance instructions with illustrated parts breakdown for the RESCU 406AF
Emergency Locator Transmitter (ELT) System, P/N 1092310 manufactured by Honeywell International Inc.,
3333 Unity Drive, Mississauga, Ontario, Canada (Federal Supply Code number 07217).
Refer to the Table of Contents for the page locations of applicable sections.
An explanation of the use of the Illustrated Parts List is provided in the introduction to that section.
All weights and measures quoted in this publication are expressed in metric units, unless otherwise stated
(imperial units are provided in parentheses).
1. General
A. This publication provides maintenance instructions with illustrated parts breakdown for the RESCU
406AF Emergency Locator Transmitter (ELT) System, P/N 1092310, manufactured by Honeywell
International Inc., 3333 Unity Drive, Mississauga, Ontario, Canada.
B. Major components of the RESCU 406AF Emergency Locator Transmitter (ELT) System are shown
in Figure 1.
2. Registration Procedures
It is the responsibility of the airline operator to ensure that each 406 MHz ELT is registered
with the appropriate national COSPAS-SARSAT data registry office. This registration ensures
that COSPAS-SARSAT can match a unique 406 MHz identification code to a particular aircraft.
A. Registration of the RESCU 406AF by the airline operator must be completed at the following times:
(1) On delivery of new aircraft from the OEM, with a RESCU 406AF installed.
ON
EL
T
ON
AR
TE ME
ST D
/R
ES
ET
232401_1
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B. Re-registration is required if the unique 406 MHz identification code is changed for a particular
aircraft. This may occur if:
(1) The transmitter unit on an existing/registered RESCU 406AF is being replaced and no
AIM is attached.
(2) The transmitter unit on an existing/registered RESCU 406AF is being replaced and the
AIM is attached but un-coded.
NOTE 1: If an AIM is attached and coded (with/without a Boeing 24-bit switch module),
no re-registration is necessary as the 406 MHz code is not affected by the
replacement of the transmitter unit.
3. Description
A. The RESCU 406AF is an Automatic Fixed (AF) type ELT, which is permanently fixed to the aircraft
in a protected location and activates automatically upon impact. The beacon remains attached to
the aircraft after impact. Since the transmitter unit is usually located in the tail of the aircraft, a
remote panel is normally required, located at a position visible to the crew. The transmitter unit
status may be partially monitored and controlled with this remote panel.
B. Once activated, the beacon transmits emergency location signals: bursts of digitally encoded
406 MHz signals received by the COSPAS-SARSAT satellite network for alerting search and rescue
(SAR) teams, and continuous 121.5/243 MHz signals for closer proximity directional tracking.
C. In addition to the transmitter unit, an optional Aircraft Identification Module (AIM) is also available.
The function of this module is to automatically download specific aircraft identification information
to the transmitter unit. This preprogrammed module is co-located with the transmitter unit, but
attaches separately to the aircraft and, when connected to the transmitter unit, automatically
downloads the programmed 406 MHz message into the transmitter unit. Figure 2 shows a system
block diagram of the RESCU 406AF system.
D. In order to program the transmitter unit with a unique digital message, a programming tool referred
to as the Beacon Message Programmer (BMP) is used. This tool consists of a personal computer
(or laptop) with a CD ROM, a BMP programming box, programming cable(s) that interfaces to the
transmitter unit or the AIM, and a PC interface cable which interfaces the BMP programming box
to the PC. The BMP programming box is powered using an ac adapter which plugs directly into a
120 V ac outlet.
E. The BMP may be used to program the transmitter unit or the AIM (if the optional AIM is part of the
system). If there is no optional AIM as part of the system, the BMP is connected directly to the
connector on the back of the transmitter unit using the transmitter unit programming connector. If
the AIM is part of the system, the AIM is programmed by the BMP using the AIM programming
connector. The AIM then automatically programs the transmitter unit when the next self-test is
performed with the AIM attached to the transmitter unit. Figure 3 shows a system block diagram of
the BMP system.
F. For detailed instructions on programming either the transmitter unit or the AIM, refer to the BMP
Programming Manual (Honeywell document No. 6C-519).
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TRANSMITTER UNIT
USER SUPPLIED
COAX CABLE
ANTENNA
USER SUPPLIED
INTERCONNECT WIRING
REMOTE PANEL (OPTIONAL)
REMOTE AUDIBLE
ALARM (OPTIONAL)
J1 J2 J1
J2 J3
J1
NOTES:
P1
1. BASIC FUNCTIONALITY REQUIRES ONLY
TRANSMITTER UNIT, COAX AND ANTENNA
232401_2
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CD PROGRAM (OPTIONAL)
MESSAGE PROGRAMMER
(OPTIONAL)
BMP
BOX
232401_3
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(4) Remote Panel, P/N 1152684-2 or P/N 1153006-1 or P/N 1153008-1 or P/N 1153236-1
B. The locations of these components in the aircraft are shown in Figure 4. The basic system
requirements for the RESCU 406AF include the transmitter unit, antenna and the (user supplied)
coax cable that connects the two components. This basic system can be upgraded at any time to
include the Aircraft Identification Module (AIM), remote panel, remote audible alarm panel and
various other devices that will adapt the system to suit customer requirements.
C. Some of the sample configurations that can be installed are shown in Figure 5. In sample
configuration 3, an optional Boeing 24-bit switch panel has been included to allow for
programming by dip switches.
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232401_4
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J1
TRANSMITTER UNIT
USER SUPPLIED INTERCONNECT WIRING
ANTENNA
J3
MULTI-FUNCTION
DISPLAY
FLIGHT
WARNING
COMPUTER
AIM MODULE J1
J1 J2
TRANSMITTER UNIT
ANTENNA
J2 J3
USER SUPPLIED
INTERCONNECT WIRING
REMOTE PANEL
J1
232401_5-1
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AIM MODULE
TRANSMITTER UNIT
ANTENNA
USER SUPPLIED
INTERCONNECT WIRING
REMOTE PANEL
J1 J2
J3
J2
MULTI-FUNCTION
DISPLAY
J1
REMOTE
FLIGHT
SWITCH
WARNING
COMPUTER P1
P2
232401_5-2
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5. Leading Particulars
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• Transmitter Unit
• Antenna
• Remote Panel
• AIM.
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(1) The transmitter unit detects the occurrence of a crash using an internal G-switch and
automatically transmits three separate output signals at 121.5 MHz, 243 MHz and
406 MHz frequencies. The 121.5 MHz and 243 MHz signals are both amplitude
modulated signals whereas the 406 MHz signal is a 440 ms pulse (occurring once every
50 seconds) on which a coded message is superimposed by phase modulation.
(2) The AIM is an optional module which, when installed and programmed, provides
automated reprogramming of the 406 MHz message in the transmitter unit with any of the
various message protocols. The purpose of the AIM is to allow the replacement of the
transmitter unit without the need to reprogram with aircraft specific data, including aircraft
tail number. The AIM includes a storage device which is used to automatically program the
transmitter unit.
(3) The transmitter unit requires removal and regular maintenance. The AIM, due to its simple
circuitry and the RESCU 406AF self-test, does not need removal or regular maintenance;
aircraft specific programming data therefore remains uniquely with the designated aircraft.
(1) Upon crash, the transmitter unit is automatically activated by an internal G-switch.
(2) Transmits a unique 406 MHz digital message, programmable to any of the following five
approved protocols:
(3) Transmits two analog signals at frequencies of 121.5 and 243 MHz for close-in homing.
(5) Internal lithium battery pack independent of aircraft power of the transmitter unit, the AIM
(if connected) and the Boeing 24-bit switch panel (if connected).
(7) Battery replacement may be done without removing the transmitter unit from the aircraft.
(8) Self-test system which validates battery voltage and output power.
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(11) EEPROM 406 MHz message storage device programmed by AIM or by programming tool
at factory.
(13) Transmitter unit front panel switch is a locking type that ensures there is no inadvertent
activation during transportation or storage.
C. AIM Features
(2) Functionality and operating status validated through transmitter unit self-test.
(3) During self-test, downloads aircraft identification code into the transmitter unit and verifies
that the data was transferred properly.
(6) Can be programmed with Null Message that will not reprogram the transmitter unit when
AIM is attached to transmitter unit (optional feature).
The remote panel provides remote control and visual indication to the flight crew. It also allows
resetting and self-testing of the transmitter unit. The outline of the remote panel is shown in
Figure 804. In addition to interfacing with the transmitter unit and various aircraft systems, it
provides an alternate connection to a remote buzzer.
(1) Switch manually activates the transmitter unit or resets the activated transmitter unit to the
ARMED mode.
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(4) The required functionality (FAA) from the transmitter unit to remote panel can be provided
by four 24 AWG interconnect wires.
The system uses a fin antenna approved by Boeing and Airbus (refer to Figure 805). The antenna
is installed on the exterior (top) of the aircraft at the rear, in front of the vertical stabilizer. It provides
efficient radiation at 121.5, 243 and 406 MHz.
G. Antenna Features
The remote audible alarm panel (buzzer) generates an audible tone of intensity greater than 75 dB
when the transmitter unit has been activated and is in the TRANSMIT mode.
7. Operational/Maintenance Modes
The transmitter unit may operate in any one of four modes: OFF, ARMED, SELF TEST and
TRANSMIT. The ARMED and TRANSMIT modes are the operational modes while the OFF and
SELF TEST modes are the maintenance modes.
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A. Operational Modes
In this mode some of the transmitter unit circuits are powered up so that it can detect an
activation signal from either the G-Switch (automatic activation), the remote panel, or the
transmitter unit panel (activation switch and LED). Upon receiving an activation signal in
the ARMED mode, the transmitter unit will switch to the TRANSMIT mode and begin to
transmit 121.5/243 and 406 MHz signals.
(a) In this mode the transmitter unit has been activated and is transmitting 121.5/243
and 406 MHz signals to the antenna.
(b) The first 406 MHz pulse will be transmitted approximately 50 seconds after
activation and then subsequently at 50-second intervals. Each pulse will have the
normal protocol data.
B. Maintenance Modes
The power from the battery pack to the transmitter unit is completely cut off and none of
the circuits in the transmitter unit are powered up. The transmitter unit is incapable of
sensing a crash or transmitting.
(a) A momentary 5-second state. After completing the self-test, the unit will
automatically return to the ARMED mode.
(b) In SELF TEST mode, only a single 406 MHz pulse will be transmitted
approximately 3 seconds after activation. This pulse will be coded for the 406
MHz test protocol.
8. Operating Instructions
NOTE: The default setting for the ELT system is for the system to be placed in the ARMED mode. The
system must be placed in this mode at all times with the exception of maintenance checks.
A. To place the system in the ARMED mode, set the switch on the transmitter unit to ARM and the
switch on the remote panel to ARMED.
B. To place the transmitter unit in the OFF mode, set the switch on the transmitter unit to OFF. The
transmitter unit can be placed in this mode only from this panel; that is, it is not possible to perform
this function from the remote panel.
C. The transmitter unit may be manually placed in the TRANSMIT mode by one of two methods.
(1) If the optional remote panel is installed, the first way is to set the switch on the remote
panel to ON, with the switch on the transmitter unit panel in the ARM position.
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(2) The second method is to set the switch on the transmitter unit to Tx. (The position of the
remote panel switch is irrelevant.)
D. The transmitter unit is automatically placed in the TRANSMIT mode by a signal from the G-Switch
when the transmitter unit is in the ARMED mode.
E. There are two ways to deactivate the transmitter after G-switch activation and return the system to
the ARMED mode. They are:
(1) Toggle the switch on the Transmitter from ARM to OFF and back to ARM.
(2) Toggle the switch on the remote panel from ARMED to TEST/RESET, then back to
ARMED.
(1) Momentarily toggle (for less than 2 seconds) the remote panel switch from ARMED to
TEST/RESET and back to ARMED.
A. When a self-test has been initiated, the following checks are performed:
NOTE: Consult with the responsible ATC/CAA/SAR for permission prior to performing the self-test.
(3) RF tests are performed (121.5/243 MHz signals are transmitted and can be manually
verified, 406 MHz signal power is automatically verified).
(a) If a 24-bit switch block is attached to the AIM, the AIM tests are aborted and the
message in the switch block is verified. If the message is valid then it is
downloaded into the transmitter unit.
(b) If no switch block is attached, the AIM message is verified. Again, if it is a valid
message, the message is downloaded into the transmitter unit.
(1) The country code inside the message is a valid country code.
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Power Up
TU Memory Check
121.5/243 Transmission
232401_6
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(2) If verifying an AIM message, the transmitter recalculates the BCH error correcting code
based on the content of the message. The calculated BCH code must be the same as the
BCH code already contained in the AIM. (Note: this check is only for AIM messages, not
for 24-bit switch block messages.)
C. If no AIM is attached to the transmitter unit then one blink of the front-panel LED indicates a
successful self-test. If an un-programmed AIM is attached (encoded in the NULL protocol) then
one blink of the front-panel LED indicates a successful self-test. If a programmed AIM (but no
24-bit switch block) is attached then two blinks indicate a successful self-test. If both an AIM and a
24-bit switch block are attached to the transmitter unit then three blinks indicate a successful
self-test.
NOTE: If an AIM encoded in the NULL protocol is installed, the LED will blink only one time.
D. If the LED on the transmitter unit does not blink the expected number of times, fault isolation can
be carried out to a certain degree based on how many blinks did occur. The first blink indicates
that the transmitter unit tests passed, the second blink indicates the AIM tests passed, and the
third blink indicates that the 24-bit switch block tests passed. If any test fails then the self-test is
aborted. So, for example:
(1) If two blinks are expected but none is displayed, the transmitter unit likely is
malfunctioning.
(2) If three blinks are expected and only one blink is displayed, the AIM is likely faulty.
F. By initiating the test from the Remote Panel, confirming transmission of the 121.5 MHz signal
through reception by the VHF transceiver, and observing the number of blinks on the LED, the
following pieces of equipment are tested:
• Remote panel
• Remote buzzer
• Transmitter unit
• Antenna
G. In effect, the entire RESCU 406AF system can be easily tested within ten seconds by using the
self-test feature.
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The transmitter unit is the major component of the ELT system. The unit senses a crash and
automatically generates the 121.5/243 and 406.025 MHz signals. The transmitter unit consists of the
following major components:
• Battery pack
The 406 card generates the 406.025 MHz phase modulated signal. It contains an EEPROM which
stores the data to be used in the transmitted message.
The 121.5/243.0 card generates both the 121.5 MHz and the 243.0 MHz amplitude-modulated,
swept-frequency signals.
The ACU card combines the three RF output signals from the 406 and 121.5/243 cards and
matches the impedance of each RF output signal to the input impedance of the antenna and
coaxial cable.
The Interface card provides several key functions both internal and external to the transmitter unit
(TU).
(1) Externally, the card provides an interface between the AIM and the TU, between the
remote panel and TU and between the Aircraft and TU.
(2) Internally the interface card provides the control and data lines to the EEPROM on the 406
card and provides the +5 V power to the 406 card. The Interface card also provides an
interface to the power card which uses the Interface card to distribute the required power
to all other cards in the transmitter unit.
The power card receives battery power directly from the battery pack and regulates this power to
8.5 V before feeding the 406 card and the Interface card directly. The power card also regulates
the battery power to +5 V and feeds this to the Interface card. The two G-switches and the
associated circuitry for selecting one of the G-switches are also located on the power card.
F. Battery Pack
The battery pack consists of five lithium-manganese-dioxide batteries connected in series to
provide an approximate voltage of 13 – 14 V at the beginning of the battery lifetime.
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1. General
A. This section supplies functional test, calibration and troubleshooting procedures for RESCU
406AF Emergency Locator Transmitter ELT System.
B. Refer to REPAIR (page 601) for repair procedures. Data for special tools and test equipment are
included in Table 101 and in SPECIAL TOOLS, FIXTURES AND EQUIPMENT (page 901). An
illustrated parts list is included in the ILLUSTRATED PARTS LIST (page 1001).
The installed system tests are used to do tests of the basic functions of the ELT system. These tests
do not give specified levels of performance for one or more of the functions of the ELT but they do
show that the system operates satisfactorily. If the results are unsatisfactory for a unit during one of
these tests, refer to the fault isolation flowcharts (Figures 114 to 116) to isolate the problem.
NOTE: Consult with the responsible ATC/CAA/SAR for permission prior to performing the self-test.
(1) If the optional remote panel is installed, set the switch on the remote panel to ARMED.
(2) Put the switch on the transmitter unit to OFF. Then set this switch to ARM.
(3) The LED on the transmitter unit will blink one time if no AIM is installed, two times if a
transmitter unit and an AIM are installed, or three times if a transmitter unit, an AIM and a
24 bit switch panel are installed. The blink or blinks show that the self-test was successful.
(There must be an interval of approximately 3 – 4 seconds between the time when the
switch is set to ARMED and the LED on the control panel blinks).
NOTE: If an AIM encoded in the NULL protocol is installed, the LED will blink only one time.
(4) Set the switch on the transmitter unit to ARM after the test is completed.
NOTE: Consult with the responsible ATC/CAA/SAR for permission prior to performing the self-test.
(1) If the optional remote panel is installed, set the switch on the remote panel to ARMED.
(2) Set the switch on the transmitter unit control panel to OFF and make sure that the LED is off.
(3) Set the switch on the transmitter unit to Tx for 5 to 10 seconds and monitor the continuous
pattern of blinks of the LED on the transmitter unit to make sure that the unit sends a
signal.
(4) Set the switch on the transmitter unit to ARM after the test is completed.
NOTE: Consult with the responsible ATC/CAA/SAR for permission prior to performing the self-test.
(1) Set the switch on the transmitter unit control panel to ARM.
(2) Set the switch on the remote panel to ARMED. Then toggle the switch on the remote
panel from ARMED to TEST/RESET and back to ARMED in less than two seconds to start
a self-test.
(3) Make sure that the self-test was successful. To do this, see that the LED on the remote
panel blinks only one time if no AIM is installed, two times if a transmitter unit and an AIM
are installed, or three times if a transmitter unit, an AIM and a 24 bit switch panel are
installed.
NOTE: If an AIM encoded in the NULL protocol is installed, the LED will blink only one
time.
(4) Set the switch on the remote panel to ARMED after test is completed.
NOTE: Consult with the responsible ATC/CAA/SAR for permission prior to performing the
self-test.
(1) Set the switch on the transmitter unit control panel to ARM.
(2) Set the switch on the remote panel control panel to ARMED and make sure that the LED
is off.
(3) Set the switch on the remote panel to ON for 5 to 10 seconds and make sure that the LED
on the remote panel is continuously on or blinks continuously. This shows that the
transmitter unit is sending a signal.
(4) Set the switch on the remote panel to ARMED after test is completed.
A. Two alternate methods are given for doing Test # 1,2,4 and 5. The first method uses an HP 8590
spectrum analyzer with a 30 dBm attenuator and the transmitter internal battery. The second
method uses the BT100AVS or AVtriple Beacon Test Set with an external HP E3632A power
supply.
B. This testing consists of a series of tests that are to be performed on the Transmitter Unit only. The
Transmitter Unit must be removed from the aircraft and taken to a laboratory where the tests will
be performed using the test equipment described in the procedures below.
NOTE: AIM functionality is confirmed by the programming tool and/or installed self-tests.
For Test # 1 through and including Test # 7, the Transmitter Unit shall be powered by its internal
battery. Transmitter activation time for these series of tests shall be limited to less than 30
minutes, to preserve battery power.
2 30 dBm attenuator.
1 Connect the Transmitter Unit BNC output port to the spectrum analyzer using
a co-axial cable (preferably low-loss) of known db loss and place the 30 dBm
attenuator in between so that the power rating of the spectrum analyzer is not
exceeded, resulting in damage to the equipment.
3 Activate the transmitter unit by moving the switch on the transmitter unit from
the OFF position to the TX position.
4 Capture the 121.5 MHz Signal on the analyzer, use the PEAK SEARCH to
locate the spectral peak and read the displayed amplitude on the analyzer
screen. Determine the actual 121.5 MHz signal power output by adding the
following together:
Record this value as the 121.5 MHz output power, which shall be greater than
+20.0 dBm.
5 Repeat this procedure for the 243 MHz signal, changing only the Centre
Frequency setting on the spectrum analyzer to 243 MHz. Make sure the
Spectrum Analyzer Correction Factor for 243 MHz is used. All other settings
remain the same. Record the value for the 243 MHz output power, which shall
be greater than +20.0 dBm.
6 Place the switch on the transmitter unit back to the OFF position.
2 30 dBm attenuator.
1 Connect the Transmitter Unit to the spectrum analyzer using a co-axial cable
(preferably low-loss) of known db loss and place the 30 dBm attenuator in
between so that the power rating of the spectrum analyzer is not exceeded,
resulting in damage to the equipment.
3 Activate the transmitter unit by moving the switch on the transmitter unit from
the OFF position to the TX position.
4 Capture the 121.5 MHz Signal on the analyzer and use the PEAK SEARCH to
locate the carrier. Record the frequency value indicated by the analyzer as the
121.5 MHz carrier frequency, which shall be 121.500 MHz ±6 kHz.
5 Repeat this procedure for the 243 MHz signal changing only the Center
Frequency setting on the spectrum analyzer to 243 MHz. All other settings
remain the same. Record the value for the 243 MHz carrier frequency, which
shall be 243.000 MHz ±12 kHz.
6 Place the switch on the transmitter unit back to the OFF position.
2 30 dBm attenuator.
1 Activate the transmitter unit by moving the switch on the transmitter unit from
the OFF position to the TX position.
2 With the test setup of Test # 1, set the spectrum analyzer center frequency for
121.5 MHz and the frequency span to 0 MHz; the required audio tone shall be
audible from the speaker on the spectrum analyzer. If no speaker is included
within the spectrum analyzer, connect an external speaker to the spectrum
analyzer video output port.
3 Place the switch on the transmitter unit back to the OFF position.
2 30 dBm attenuator.
1 Connect the Transmitter Unit to the spectrum analyzer using a co-axial cable
(preferably low-loss) of known db loss and place the 30 dBm attenuator in
between so that the power rating of the spectrum analyzer is not exceeded,
resulting in damage to the equipment.
3 Activate the transmitter unit by moving the switch on the transmitter unit from
the OFF position to the TX position.
4 Capture the 406.025 MHz Signal on the analyzer, use the PEAK SEARCH to
locate the spectral peak and read the displayed amplitude on the analyzer screen.
Determine the actual 406.025 MHz signal power output by adding the following
together:
Record this value as the 406.025 MHz output power, which shall be greater
than +34.0 dBm.
5 Place the switch on the transmitter unit back to the OFF position.
2 30 dBm attenuator.
1 Connect the Transmitter Unit to the spectrum analyzer using a co-axial cable
(preferably low-loss) of known db loss and place the 30 dBm attenuator in
between so that the power rating of the spectrum analyzer is not exceeded,
resulting in damage to the equipment.
3 Activate the transmitter unit by moving the switch on the transmitter unit from
the OFF position to the TX position.
5 Place the switch on the transmitter unit back to the OFF position.
None.
1 Set the switch on the control panel of the Transmitter Unit to “ARM”.
NOTE: If the transmitter G-switch activation is tested without the use of test
setup shown in Figure 101, the applicable G-switch must be selected
using an external wiring link. To select European G-switch (JAA
G-switch), insert a shorting link between pin J1-14 and pin J1-16. To
select North American G-switch (FAA G-switch), insert a shorting link
between pin J1-15 and pin J1-16 (refer to Table 102).
2 Activate the ELT by using a quick throwing motion in the direction of the
arrow, followed by a quick motion in the reverse direction. Verify the unit has
activated by observing that the LED on the control panel is blinking (signifying
activation).
3 After verifying operation, set the switch on the control panel of the Transmitter
Unit to “OFF”.
1 Connect the RF output of the Transmitter Unit to the RF input of the Digital
Message Decoder via a co-axial cable.
2 Set the switch on the Transmitter Unit to “Tx” and wait for a 406 MHz pulse to
occur.
3 After the pulse has occurred read the digital message on the screen of the
Digital Message Encoder and verify that it is the same as the Hex ID on the
Transmitter Unit label.
4 Place the switch on the transmitter unit back to the OFF position.
NOTE: It is expected that the personnel doing these tests are familiar with the operation of the
BT100AVS or AVtriple Beacon Test Set. For more information on doing beacon testing,
refer to the BT100AVS or AVtriple Operator’s Manual.
(1) Connect the test set as shown in Figure 101 and as follows:
(a) On the BT100AVS or AVtriple, set input to 5W and REF mode to internal
frequency.
(b) Remove the battery cover from the transmitter unit, disconnect and remove the
battery (refer to the REPAIR section).
(c) Set the power supply to 10.6 ±0.1 V dc and set the power switch to OFF.
(d) Connect the power supply to the power supply terminals on the transmitter unit.
NOTE: Make sure the polarity is correct (red +ve and black –ve).
(2) Start the BT100AVS or AVtriple program. If you need to keep a file for records, note the
pending file name and change it as necessary.
(4) After five to ten seconds, activate the receive function on the BT100AVS or AVtriple.
(5) You must hear a downward swept tone in seconds for two or three seconds. Let the
BT100AVS or AVtriple continue to monitor the signal until it receives a 406 transmission
burst.
(6) Set the switches on the transmitter unit and the power supply to OFF.
(7) Read the Decode to verify that it is the same as the HEX ID on the transmitter unit label.
(8) Read the Details fields on the BT100AVS or AVtriple to make sure that the 121.5/243 and
406.025 MHz output signals meet the conditions as follows:
Test Value
121.5 MHz Power Output > +20.0 dBm
243 MHz Power Output > +20.0 dBm
121.5 MHz Carrier Frequency 121.500 MHz ±6 kHz
243 MHz Carrier Frequency 243 MHz ±12 kHz
406.025 MHz Power Output > +35.0 dBm
406.025 MHz Carrier Frequency 406.025 MHz ±2 kHz
(9) Record the filename if the data is necessary for future use.
(10) Disconnect the 2249-C-24 coaxial cable and the short adaptor cable from the transmitter
unit connector J3.
(11) Disconnect the power supply from the power supply terminals on the transmitter unit.
(12) Install the battery pack in the transmitter and reinstall the cover (refer to REPAIR, page
601).
None.
1 Set the switch on the control panel of the Transmitter Unit to ARM.
NOTE: If the transmitter G-switch activation is tested without the use of test
setup shown in Figure 101, the applicable G-switch must be selected
using an external wiring link. To select European G-switch (JAA
G-switch), insert a shorting link between pin J1-14 and pin J1-16. To
select North American G-switch (FAA G-switch), insert a shorting link
between pin J1-15 and pin J1-16 (refer to Table 102).
RF IN REF
BEACON
TESTER
POWER SUPPLY
HIGH CURRENT
POWER SUPPLY
(3 AMPS @ 10.5V)
CURRENT VOLTAGE
POWER
- +
GND
10.6 V dc
(+/- 0.1V)
TRANSMITTER UNIT
ARM
O
F
J3 F J1
TX
232401_101
2 Activate the ELT by using a quick throwing motion in the direction of the
arrow, followed by a quick motion in the reverse direction. Verify the unit has
activated by observing that the LED on the control panel is blinking (signifying
activation).
3 After verifying operation, set the switch on the control panel of the Transmitter
Unit to OFF.
This is a series of tests that are to be done in a laboratory with the test equipment given in Table 101.
The equipment that follows must be removed from the aircraft for these tests:
• Transmitter Unit
• AIM
• Remote Panel
• Buzzer
(a) All test and measurement equipment used to do this test must be correctly
calibrated and controlled as specified in standard procedures.
(b) When you do tests on the remote panel that the RF Test System is not necessary
for, use the Test System to complete the RF output of the transmitter unit,
because this system has the necessary 50-ohm termination.
Let all test equipment warm up for a minimum of half an hour before you use it in a test
measurement setup.
(a) Unless specified differently, the nominal input power for the ELT at the battery
terminals is 10.6 V at 2.5 A during 406 MHz transmission and 10.6 V at 120 mA
during 121.5/243 MHz transmission.
(b) To make sure that a minimal amount of battery power is consumed from the
battery pack, disconnect the battery pack from the transmitter unit and use the RF
test system to supply power to the transmitter unit, unless specified differently.
Attach the probes from the test set to the battery connector on the power board
with clips.
functional, maintenance and service requirements during service life. The results
of all tests done must be in the ranges specified in the test data sheets included in
this section. If the unit does not meet these criteria, it did not meet the conditions
of the test that was done.
(b) Test limits usually do not include allowance for test equipment tolerances. When
you think test results are unsatisfactory for a unit because of a small deviation
outside the test limit, correct for test equipment tolerances to find a pass or fail
condition.
Unless specified differently, do all tests under the ambient conditions that follow:
Record test results on the applicable test data sheets (TDS) (Figures 107, 109, 111 and 113).
B. Transmitter Unit
Do this test to do a check of the message kept in the transmitter unit EEPROM
and make sure that it is a correct message.
Use the test setup shown in Figure 102 for this test but change it as follows:
3 Set the switch on the transmitter unit control panel to OFF. Settings on the
aircraft interface test panel have no effect.
4 Connect the power supply in the test set and set it to 10.6 ±0.1 V dc as given
in Figure 102. (For manual control of the power supply, disconnect the HP-lB
cable and operate the power output switch on the power supply OFF and then
ON.)
RF TEST SYSTEM
628494-1 REMOTE PANEL
OR 1152684-2
10.6 V dc FROM 628506-1
+ - OR
POWER SUPPLY 1153006-1
OR
DMM NO.1 1153008-1
OR
1153236-1
DMM NO.2 WITH PLUG-IN
10 dB J2
MICRO-AMMETER CABLE
0559-PN2250 ATTENUATION
P2
COAXIAL CABLE/
BNC CONNECTION REMOTE PANEL
P5 WIRING HARNESS
0559-PN2230
J16 J5
P1
J1
BEACON P2 J2 AIRCRAFT
MESSAGE INTERFACE
PROGRAMMER BMP TO AIM CABLE TEST PANEL
J1 P1 P4 J4 0559-PN2200
CT21708 CT29361
BUZZER
NOTES:
With the Beacon Message Programmer, read the current message in the
transmitter unit EEPROM (use the instructions in the Programming Manual) and
make sure that this is a correct message. Do as follows:
1 Start program.
3 If you used cable CT29360, it will say it is TRANSMITTER unit. Select OK.
The model number on the BMP screen must be the same as the model
number on the transmitter unit test data sheet (TDS) (refer to Figure 107).
4 Go to Help, About BMP. Make sure that it is the most recent BMP version.
Make a selection of OK.
6 Do a check of and record the 15-digit hex code message on the transmitter
unit TDS and make sure that it agrees with the unique message written on the
label on the external surface of the transmitter unit.
7 Record the protocol and unique fields (1 through 8) of the message decoded
by the Beacon Message Programmer on the transmitter unit TDS.
Do this test to make sure that the transmitter unit can get message data from an
attached AIM test panel.
Use the test setup shown in Figure 102 for this test but change it as follows:
3 Connect the AIM test panel to the transmitter unit. (AIM is not connected to
the aircraft interface test panel.)
Selectable Settings
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE – open
• G SW – FAA position
• 28 V dc – on
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
External Connections
• AIM – no
• Transmitter Unit – yes
• RP – yes
• BMP – no
6 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect HP-lB cable and operate the power output switch on the
power supply OFF and then ON.)
1 Put the transmitter unit in ARM mode with the manual switch. Wait for a
number of seconds while the LED blinks two times.
2 Put the transmitter unit in OFF mode. Disconnect the AIM test panel from the
transmitter unit and reconnect the BMP Cable CT29360 to the transmitter
unit.
3 Start program.
5 If you have used cable CT29360, it will say it is TRANSMITTER unit. Make a
selection of OK. The model number on the BMP screen must be the same as
the model number on the transmitter unit TDS.
6 Go to Help, About BMP. Make sure that it is the most recent BMP version.
Make a selection of OK.
8 Record the known message in the AIM test panel on the transmitter unit TDS
(read from label on the external surface of the beacon).
9 Record the message from the BMP printout on the transmitter unit TDS.
10 Compare the message from the BMP printout with the known message in the
EEPROM of the AIM test panel and make sure that they are the same.
Record the results on the transmitter unit TDS.
Do this test to do a check of the functions of the transmitter unit switch and LED in
the modes of operation and to make sure of the power consumption values while
these modes operate.
Use the test setup shown in Figure 102 for this test but change it as follows:
Selectable Settings
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE – open
• G SW – FAA position
• 28 V dc – on
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – transmitter unit
• RF Test – on
• MASTERLIGHT – off
• 5 V Supply – off
External Connections
• AIM – no
• Transmitter Unit – yes
• RP – yes
• BMP – yes
4 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect the HP-lB cable and operate the power output switch on
the power supply OFF and then ON.)
5 Set the microammeter switch to ON. Set DMM #2 to the mV dc range. Set
DMM #1 to the A dc range (used in ammeter mode).
a With the switch on the transmitter unit initially set to OFF, set it to ARM.
Make sure that the LED blinks two times (this shows that the transmitter
unit did a successful self-test and the download from the AIM to the
Transmitter EEPROM was successful). Record results on the transmitter
unit TDS.
b Measure the current in the ARM mode with the microammeter cable. (Put
microammeter switch off. From DMM #2, read millivolts as
microamperes.) Record results on the transmitter unit TDS.
c Set the switch on the transmitter unit back to OFF to put the transmitter
unit in OFF mode.
d Measure the current in OFF mode with the microammeter cable and
record it on the transmitter unit TDS.
e After you record the results, set the microammeter switch to ON.
a Set DMM #1 to 4.5 digits resolution and make a selection of the min/max
function (MATH will show on display). Set the RF TEST switch on the
aircraft interface test panel to OFF.
b With the manual switch on the transmitter unit initially in the OFF position,
set the switch to TX. To make sure that the transmitter unit operates,
monitor the continuous pattern of blinks on the LED and listen for the tone
of the buzzer. Record the results on the transmitter unit TDS.
c Set the buzzer to OFF. Wait 1 to 3 minutes for crystal warm-up. Monitor
the indication on the DMM #1 display. Make sure that the first 406 pulse
does not occur until a minimum of 47.5 seconds pass after you set the
switch to TX. Record the results on the transmitter unit TDS.
NOTE: A 406 pulse occurred when the indication on DMM #1 jumps from
approximately 0.130 A to approximately 2 A for a half second.
d Push the Shift and Recall buttons on the front of DMM #1. Then get
access to the max parameter and recall this value as the 406 pulse value.
Record this result on the transmitter unit TDS.
e Measure the current of a 121.5/243 MHz transmission with DMM #1, set
to AMPS, and record the results on the transmitter unit TDS.
f Set the manual switch back to OFF and measure the current with the
microammeter cable to make sure that the transmitter unit is in OFF
mode. Record the results on the transmitter unit TDS. (Set the
microammeter switch to OFF. See the indication and set the
microammeter switch to ON.)
Do this test to make sure that the transmitter unit interfaces correctly with the
remote panel.
Use the test setup shown in Figure 102 for this test but change it as follows:
Selectable Settings
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE –- open
• G SW – FAA position
• 28 V dc – on
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
External Connections
• AIM – no
• Transmitter Unit – yes
• RP – yes
• BMP – yes
4 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect the HP-lB cable and operate the power output switch on
the power supply OFF and then ON.)
1 Set the switch on the transmitter unit to ARM and wait for two blinks on the
LED to show that the self-test is completed. The transmitter unit is in ARMED
mode at this time.
2 Set the switch on the remote panel to ON to start the transmitter unit. Monitor the
pattern of blinks on the transmitter unit LED to make sure that the transmitter
unit is in TRANSMIT mode. Also see that the LED on the remote panel is
continuously on (does not blink). Record the results on the transmitter unit TDS.
3 Set the switch on the remote panel to ARMED to put the transmitter unit back
to ARMED mode. Make sure that the front panel LED on the transmitter unit
or remote panel is off. Record the results on the transmitter unit TDS.
4 Toggle the remote panel switch from ARMED to TEST/RESET and back to
ARMED in less than two seconds. This operation does a self-test from the
remote panel. Make sure that the transmitter unit blinks two times on the LED,
one after the other. Record the results on the transmitter unit TDS.
Do this test to make sure that the North American G-switch and the European
G-switch operate.
Use the test setup shown in Figure 102 for this test but change it as follows:
1 Set the switch on the remote panel to ARMED and the switch on the
transmitter unit to ARM.
2 To make the start procedure easier, remove the AIM from the transmitter unit
during these tests.
Selectable Settings
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE – open
• GSW – FAA position
• 28 V dc – on
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
External Connections
• AIM – no
• Transmitter Unit – yes
• RP – yes
• BMP – yes
4 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect the HP-lB cable and operate the power output switch on
the power supply OFF and then ON.)
1 Operate the internal G-switch with a sudden increase in speed opposite to the
arrow direction on top of the transmitter unit. To start, lift the transmitter unit
and give a strong shake rearward and forward.
NOTE: To make the start procedure easier, remove the AIM from the
transmitter unit during these tests.
2 Monitor the continuous pattern of blinks on the transmitter unit LED to make
sure that the transmitter unit operates and sends at this time. Record the
results on the transmitter unit TDS.
2 Toggle the switch on the remote panel from ARMED to ON to ARMED to reset
the transmitter unit.
3 Operate the internal G-switch with a sudden increase in speed opposite to the
arrow direction on top of the transmitter unit. To start, lift the transmitter unit
and give a strong shake rearward and forward.
4 Monitor the continuous pattern of blinks on the transmitter unit LED to make
sure that the transmitter unit operates and sends at this time. Record the
results on the transmitter unit TDS.
Make sure that the transmitter unit can accept a message from the Beacon Message
Programmer and download the initial message back to the transmitter unit.
Use the test setup shown in Figure 102 for this test but change it as follows:
2 With BMP power off, connect the BMP to the transmitter unit with cable
CT29360.
Selectable Settings
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE – open
• G SW – FAA position
• 28 V dc – on
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
External Connections
• AIM – no
• Transmitter Unit – yes
• RP – yes
• BMP – no
5 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect the HP-lB cable and operate the power output switch on
the power supply OFF and then ON.)
With the Beacon Message Programmer, download the message that was initially
in the transmitter unit at the start (recorded in Para. 4.B.(1)(c) 6 of the transmitter
unit TDS). Use the protocol and field information in Para. 4.B.(1)(c) 7 of the
transmitter unit TDS. Then use the BMP to read back the message and make sure
that it was written correctly. Do as follows:
3 If you used cable CT29360, the program will say it is TRANSMITTER unit.
4 Go to Help, About BMP. Make sure that it is the most recent BMP version.
Make a selection of OK.
a Set the customer name and shop work order to agree with production
data.
c Set the sequence (serial) number to be the same as the serial number at
the top of the transmitter unit TDS.
d Set protocol and fields to agree with Para. 4.B.(1)(c)7 of the transmitter
unit TDS.
6 Go to Beacon > Write, to write the data on the display to Beacon. On the
written message report, compare:
c Protocol and field data to Para. 4.B.(1)(c)7 of the transmitter unit TDS.
7 If they are not the same, correct screen fields and write the message again.
8 If they continue to be not the same, the test results on the transmitter unit TDS
are unsatisfactory.
9 Compare this message with the first message and make sure that the two are
the same. Record the results of the test on the transmitter unit TDS.
Do this test to measure the peak output power, nominal frequency and other
qualities of a 406 MHz and a 121.5/243 MHz transmission.
Use the test setup shown in Figure 102 for this test but change it as follows:
Selectable Settings
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE – open
• G SW – FAA position
• 28 V dc – on
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
External Connections
• AIM – no
• Transmitter Unit – yes
• RP – yes
• BMP – no
1 From the RF Test System, Rescu 406 main menu, make a selection of 1 Run
Test to get “Setup Equipment”. After equipment initialization, if RF calibration
is not correct at this time, do the calibration again.
2 From the Main Test Screen (refer to Figure 103), make a selection of 1 TEST
to get a list of tests.
3 The RF Test System shows the Test Selection Screen (refer to Figure 104).
There are five selections in the test menu that include Test All, 121.5 MHz,
243 MHz, 406.025 MHz and Return.
4 Make a selection of Test All to do all the RF tests necessary for the ELT. The
software does all three frequency tests in sequence and stops when the last
test is completed.
a The results for all the tests will show on the screen of the RF Test System.
Figure 105 shows a typical test result screen. Figure 106 shows a printout
of the same test results.
b Record these test results on the transmitter unit TDS and include the
printout from the RF Test System with the transmitter unit TDS.
Do this test to make sure that the transmitter unit operates with battery power,
because the power supply in the RF test system powers all tests done before this
one.
Use the test setup shown in Figure 102 for this test but change it as follows:
1 Disconnect the power connections from the RF Test Set and reconnect the
battery pack to the transmitter unit to supply the power to the transmitter unit.
More
Main Test Screen
Figure 103
More
2 121.5 MHz
121.5 MHz Audio Test P
121.5 MHz Carrier Frequency 121.500 MHz P 3 243 MHz
121.5 MHz carrier Peak E.R.P 23.386 dBm P
4 406 MHz
243 MHz Audio Test P
243 MHz Carrier Frequency 243.00 MHz P 5 RETURN
243 MHz Carrier Peak E.R.P. 26.463 dBm P
To Screen
406 MHz Decode Test Code = ADCC068C6440401 P RF GEN
406.025 MHz Carrier Frequency 406.025 MHz P RF ANL
406.025 MHz Carrier peak E.R.P 39.112 dBm P AF ANL
Test Complete SCOPE
SPEC ANL
ENCODER
DECODER
More
• LIGHT – closed
• ELTON1 – closed
• LEDDRIVE – open
• ELTONPULSE – open
• G SW – FAA position
• 28 V dc – closed
• CANADA Switch – off
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
NOTE: Because the test is done with the battery pack, do the whole test in no
more than 5 minutes to prevent battery drain that is not necessary.
1 Set the switch on the transmitter unit to TX so that the unit sends at this time.
2 With the RF Test System in spectrum analyzer mode (not in automatic mode),
measure the peak power of the 121.5 MHz signal and record it on the
transmitter unit TDS.
3 With the RF Test System in the spectrum analyzer mode (not in automatic
mode), lock on the 406 MHz signal, measure the peak power of the signal and
record it on the transmitter unit TDS.
Do this test to find the current message kept in the AIM EEPROM and make sure
that it is a correct message.
Use the test setup shown in Figure 108 for this test but change it as follows:
RF TEST SYSTEM
628494-1
OR
628506-1
+ -
10.6 V dc FROM
POWER SUPPLY
50 OHM TERMINATION
P5
J16 J5
AIM TEST PANEL TRANSMITTER
1152780-1 UNIT TRANSMITTER UNIT
WIRING HARNESS
P1 J1 J2 J2 J1 P1
0559-PN2210
0559-PN2220
P2 J2
AIRCRAFT
INTERFACE
P3 J3 TEST PANEL
0559-PN2200
BEACON
MESSAGE BMP TO AIM CABLE
PROGRAMMER J1 P1 P4 J4
CT21708 CT29361
BUZZER
NOTES:
232401_108
With the Beacon Message Programmer, read the current message in the AIM
EEPROM (use the instructions in the Programming Manual) and make sure that
this message is a correct message. Do as follows:
1 Set the Beacon Message Programmer (BMP) power to on, start BMP
program, and accept warning.
2 The program must show the type of device as an AIM. Make a selection of
OK.
3 Go to Beacon > Read to read AIM, print results, and make a selection of
Close.
6 Record this message on the AIM TDS (refer to Figure 109) and make sure
that it is the same as the unique message written on the label on the external
surface of the AIM.
7 Record the protocol and unique fields of the message (the number of unique
fields is related to the protocol used) decoded by the Beacon Message
Programmer on the AIM TDS. Or get a printout from the Beacon Message
Programmer of the protocol and unique fields and attach this printout to the
AIM TDS.
(2) Message Download From Boeing Switch Block To Transmitter Unit Test Panel
Do this test to make sure that the system can program a message from the
Boeing Switch Block interface on the aircraft interface test panel to the transmitter
unit test panel through the AIM.
Use the test setup shown in Figure 108 this test but change it as follows:
• LIGHT – open
• ELTON1 – open
• LEDDRIVE – closed
• ELTONPULSE – open
• G SW – FAA position
PARA. DESCRIPTION
Field 1: _________________________________________
Field 2: _________________________________________
Field 3: _________________________________________
Field 4: _________________________________________
Field 5: _________________________________________
Field 6: _________________________________________
Field 7: _________________________________________
Field 8: _________________________________________
PARA. DESCRIPTION
• 28 V dc – off
• CANADA Switch – on
• GERMANY Switch – off
• Buzzer Select – off
• RF Test – on
• MASTERLIGHT – off
• 5 V Supply – off
3 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect the HP-lB cable and operate the power output switch on
the power supply OFF and then ON.)
4 Disconnect the BMP-to-AIM cable from the aircraft interface test panel.
1 Set the transmitter unit to ARMED mode with the manual switch. Wait for a
number of seconds while the LED blinks three times. Set the transmitter unit
to off.
2 Disconnect the BMP-to-AIM Cable from the BMP and connect the BMP-to-TU
cable to the BMP.
3 Disconnect the AIM from the transmitter unit and connect the other end of the
BMP-to-TU cable to the transmitter unit.
4 Set the Beacon Message Programmer (BMP) power to on, start the BMP
program, and accept the warning.
5 The Program will show the type of device as TRANSMITTER unit. Make a
selection of OK.
6 Go to Help, About BMP to make sure that BMP is the most recent version.
8 Go to Select Beacon, Read to read transmitter unit. Print results and then
close.
9 Record the 15-digit Hex message from the BMP screen on the AIM TDS.
10 Compare the recorded message from the BMP with the decoded message of
the Canada country code in the AIM TDS and make sure that they are the
same. Record the results of the test on AIM TDS.
11 Set the transmitter unit back to OFF with the manual switch. Put the CANADA
switch in the open position and put the GERMANY switch in the closed
position to set the German country code.
12 Reconnect the AIM to the transmitter unit after you disconnect the BMP-to-TU
cable from the transmitter unit.
13 Set the transmitter unit to ARMED with the manual switch. Wait for a number
of seconds while the LED blinks three times. Do steps 2 to 8 above again to
use the BMP to read the German message.
14 Record the 15-digit Hex message from the BMP screen on the AIM TDS.
15 Compare the sent message from the BMP with the decoded message of the
German country code in the AIM TDS and make sure that they are the same.
Record the results of the test on AIM TDS.
Do this test to make sure that the system can download a message from the AIM
EEPROM to the transmitter unit EEPROM.
Use the test setup shown in Figure 108 for this test with the settings that follow:
1 Set the transmitter unit to OFF with the switch on the transmitter unit. Set
BMP power to off.
2 Reconnect AIM to transmitter unit after you disconnect the BMP-to-TU cable
from the transmitter unit. Reconnect the BMP-to-AIM cable.
Selectable Settings
• LIGHT – open
• ELTON1 – open
• LEDDRIVE – closed
• ELTONPULSE – open
• G SW – FAA position
• 28 V dc – off
• CANADA Switch – off
• Buzzer Select – off
• RF Test – on
• MASTER LIGHT – off
• 5 V Supply – off
External Connections
• AIM – yes
• Transmitter Unit – yes
• RP – yes
• BMP – yes
4 Set the power supply to 10.6 ±0.1 V dc. (For manual control of the power
supply, disconnect the HP-lB cable and operate the power output switch on
the power supply OFF and then ON.)
With the Beacon Message Programmer, program the Standard message into the
EEPROM of the AIM (use the instructions in the Programming Manual) and then
read this message back from the EEPROM to make sure that it was programmed
correctly. Record the results of the test on the AIM TDS. Do as follows:
2 The program will show the type of device as an AIM. Make a selection of OK.
3 Set screen fields to agree with the standard message from Para. 4.C.(3) of
the AIM TDS.
5 Compare the written message to the standard message. If they are not the
same, write again. If they continue to not be the same, test results for
4.C.(3)(c)5 on the AIM TDS are unsatisfactory. If they are the same, make a
selection of OK and pass 4.C.(3)(c)5 on the AIM TDS.
8 Do the self-test to download the AIM standard message into the transmitter
unit.
9 Use the RF Test System 406 MHz test to read the Hex code.
10 Make sure that the sent message is the same as the standard message that
was initially loaded into the AIM EEPROM. Record the results of the test on
the AIM TDS.
(4) Download of Original Message into AIM EEPROM with the Beacon Message Programmer
Do this test to reload the message that was initially in the AIM EEPROM at the
start of ATP but was subsequently overwritten during ATP testing.
Use the test setup shown in Figure 108 for this test but change it as follows:
With the Beacon Message Programmer, program the initial message (see printout
from Beacon Message Programmer) into the EEPROM of the AIM (use the
instructions in the Programming Manual) and then read this message back from
the EEPROM to make sure that it was programmed correctly. Do as follows:
1 Follow the steps in Para. 4.C.(3)(c) 1 to 6 to write, but use the message from
Para. 4.C.(1)(c) 6. After you write, read Beacon Message Programmer and
compare to the message from Para. 4.C.(1)(c) 6.
D. Remote Panel
Do this test to make sure that the different functions of the remote panel in
Configuration No. 1 (receiving 28 V dc Aircraft Power) operate correctly.
1 Set the transmitter unit and the aircraft interface test panel to OFF before you
set the aircraft interface test panel switches.
• LIGHT – closed
• CANADA Switch – off
• ELTON1 – closed
• GERMANY Switch – on
• LEDDRIVE – open
• MASTER LIGHT – off
• ELTONPULSE – open
• 5 V – off
• G SW – FAA position
• RF Test – on
• Buzzer Select – RP Drive
• 28 V Remote – on
RF TEST SYSTEM
628494-1 REMOTE PANEL
1152684-2
OR
OR
628506-1
+ - 1153006-1
OR
1153008-1
OR
1153236-1
10.6 V dc FROM
J2
POWER SUPPLY
P2
REMOTE PANEL
WIRING HARNESS
0559-PN2230
J16
TRANSMITTER UNIT
TRANSMITTER UNIT
COAX CABLE AND WIRING HARNESS
J1 P1
50 OHM TERMINATION 0559-PN2210
P1
J1
AIRCRAFT INTERFACE
P2 J2 TEST PANEL
0559-PN2200
BUZZER
NOTES:
4 Set power supply to 10.6 ±0.1 V dc. (For manual control of the power supply,
disconnect the HP-lB cable and operate the power output switch on the power
supply OFF then ON.)
Proceed as follows:
1 Set the switch on the transmitter unit control panel to ARMED to let the
remote panel operate.
2 Wait for self-test to complete (LED on remote panel blinks one time and
buzzer beeps two times).
3 Set the switch on the remote panel to ON. Monitor the Master Caution Pulse
LED indication on the aircraft interface test panel and make sure that it blinks
one time at the start of the TRANSMIT mode.
4 Monitor the Master Caution Steady State LED indication, ELTON2 LED
indication, ELTON3 LED indication and Aural Chime LED indication on the
aircraft interface test panel and make sure that they are on.
5 Make sure that there is an audio tone from the buzzer (beeps one time for each
2 seconds). Record results on the remote panel TDS (refer to Figure 111).
6 Monitor the LED on the remote panel and the LED on the transmitter unit test
panel and make sure that the remote panel LED is steady on and the
transmitter unit LED blinks continuously (system is in Transmit state). Record
the results on the remote panel TDS.
7 Set the switch on the remote panel to ARMED and make sure that the LED on
the remote panel and transmitter unit went off. This shows that the system
went back to the ARMED mode and does not send at this time. Record the
results on the remote panel TDS.
8 Toggle the switch on the remote panel from ARMED to RESET/SELF TEST
and back to ARMED in less than 2 seconds and make sure that the LED on
the remote panel blinks only one time and the buzzer beeps two times. This
shows that a successful self-test occurred. Record the results on the remote
panel TDS.
9 Push the Master Lighting Test button. Make sure that the remote panel LED
comes on. Record the results on the remote panel TDS.
10 Toggle the 5 V Supply switch on the aircraft interface test panel ON and OFF.
Make sure that the remote panel backlighting comes on and goes off.
4.D.(1)(c) 3 Master Caution Pulse LED indicator blinks once __________ __________
4.D.(1)(c) 4 Master Caution Steady State LED indicator is “ON” __________ __________
(illuminated)
4.D.(1)(c) 4 ELTON2, ELTON3 and Aural Chime LED indicators are __________ __________
“ON”
4.D.(1)(c) 8 LED on remote panel blinks only once after self-test. __________ __________
4.D.(1)(c) 9 Remote panel LED lights up when Master Lighting Test __________ __________
button is pressed.
4.D.(2)(c) 4 Master Caution Pulse LED indicator blinks once __________ __________
Do this test to make sure that the different functions of the remote panel in
Configuration No. 2 (receives battery power) operate correctly.
1 Set the transmitter unit and aircraft interface test panel to OFF before you set
the aircraft interface test panel switches.
2 Set power supply to 10.6 ±0.1 V dc. (For manual control of the power supply,
disconnect the HP-lB cable and operate the power output switch on the power
supply OFF and then ON.)
• LIGHT – open
• CANADA Switch – off
• ELTON1 – open
• GERMANY Switch – on
• LEDDRIVE – closed
• MASTER LIGHT – off
• ELTONPULSE – closed
• 28 V Remote – off
• G SW – FAA position
• 5 V Supply – off
• Buzzer Select – RP drive
• RF Test – on
Do as follows:
1 Set the switch on the transmitter unit control panel to ARMED to let the
remote panel operate.
2 Wait for self-test to complete (LED on remote panel blinks one time and
buzzer beeps two times).
3 With the switch on the remote panel set to ARMED, set the switch to ON.
Monitor the LED on the remote panel and make sure that it blinks
continuously (one time for each 2 seconds). Make sure that the LEDDRIVE
line from the transmitter unit test panel drives it. Record the results on the
remote panel TDS.
4 Monitor the Master Caution Pulse indication and make sure that it blinks one
time at the start of the TRANSMIT mode. See that the ELTON2 and ELTON3
LED indications stay on during the time that it sends. Record the results on
the remote panel TDS.
E. Buzzer
Do this test to make sure that the buzzer makes a loud sound when a 10 V source
drives it.
Use the test setup shown in Figure 112 for this test with the initial conditions that
follow:
Do as follows:
1 With the power supply set at 10 V, set the switch to CLOSED (to allow current
to flow through the circuit) for a minimum of 1 second and make sure that the
buzzer makes a loud sound.
DESCRIPTION
Buzzer TDS
Figure 113
5. Connector Pin-outs
6. Fault Isolation
Use the Fault Isolation charts that follow as a troubleshooting guide at the same time as the Installed
System Tests. If the results of one of those tests are unsatisfactory, use the Fault Isolation Flowcharts
(Figure 114 to Figure 116) to isolate the system component that is the problem.
The Fault Isolation is made up of three separate troubleshooting flow charts. Each chart shows one of
three possible configurations of the system:
• Configuration No. 3 – Transmitter Unit, Remote Panel, AIM and 24 bit switch panel
START
ISOLATE FAILURE BY
FOLLOWING THE SEQUENCE
BELOW, AND RESTART SYSTEM
DID
TEST AFTER EACH STEP:
SELF-TEST #1 FAIL YES 1) INSPECT J1 HARNESS
AND/OR
CONNECTIONS AT TRANSMITTER
CONTROL PANEL
UNIT.
TEST #1 FAIL?
2) INSPECT ANTENNA CONNECTIONS.
3) REPLACE BATTERY PACK.
4) REPLACE TRANSMITTER UNIT.
ISOLATE FAILURE BY
FOLLOWING THE SEQUENCE
DID
BELOW, AND RESTART SYSTEM
SELF-TEST #2 FAIL YES TEST AFTER EACH STEP:
AND/OR
1) INSPECT HARNESS AT TRANSMITTER
CONTROL PANEL
UNIT/REMOTE PANEL.
TEST #2 FAIL?
2) REPLACE REMOTE PANEL.
3) REPLACE TRANSMITTER UNIT.
NO FAILURES,
SYSTEM FUNCTIONAL
232401_114
START
ISOLATE FAILURE BY
FOLLOWING THE SEQUENCE
DID BELOW, AND RESTART SYSTEM
SELF-TEST #1 FAIL TEST AFTER EACH STEP:
YES 1) INSPECT J1 HARNESS
AND/OR
CONTROL PANEL CONNECTIONS AT TRANSMITTER UNIT.
TEST #1 FAIL? 2) INSPECT ANTENNA CONNECTIONS.
3) REPLACE BATTERY PACK.
4) REPLACE TRANSMITTER UNIT.
5) REPLACE AIM.
ISOLATE FAILURE BY
FOLLOWING THE SEQUENCE
DID
BELOW, AND RESTART SYSTEM
SELF-TEST #2 FAIL YES TEST AFTER EACH STEP:
AND/OR
1) INSPECT HARNESS AT TRANSMITTER
CONTROL PANEL
UNIT/REMOTE PANEL.
TEST #2 FAIL?
2) REPLACE REMOTE PANEL.
3) REPLACE TRANSMITTER UNIT.
NO FAILURES,
SYSTEM FUNCTIONAL
232401_115
START
ISOLATE FAILURE BY
FOLLOWING THE SEQUENCE
BELOW, AND RESTART SYSTEM
DID TEST AFTER EACH STEP:
SELF-TEST #1 FAIL 1) INSPECT J1 HARNESS
YES CONNECTIONS AT TRANSMITTER UNIT.
AND/OR
CONTROL PANEL 2) INSPECT ANTENNA CONNECTIONS.
TEST #1 FAIL? 3) INSPECT/REPLACE 24 BIT SWITCH
PANEL.
4) REPLACE BATTERY PACK.
5) REPLACE TRANSMITTER UNIT.
6) REPLACE AIM.
ISOLATE FAILURE BY
FOLLOWING THE SEQUENCE
DID
BELOW, AND RESTART SYSTEM
SELF-TEST #2 FAIL YES TEST AFTER EACH STEP:
AND/OR
1) INSPECT HARNESS AT TRANSMITTER
CONTROL PANEL
UNIT/REMOTE PANEL.
TEST #2 FAIL?
2) REPLACE REMOTE PANEL.
3) REPLACE TRANSMITTER UNIT.
NO FAILURES,
SYSTEM FUNCTIONAL
232401_116
DISASSEMBLY
1. General
The components of the RESCU 406AF Emergency Locator Transmitter are repaired by replacement.
Therefore the only disassembly required is removal of individual components for replacement or
testing. Refer to Appendix A for more information on installation.
CLEANING
The external surfaces of the components of the RESCU 406AF Emergency Locator Transmitter may
be cleaned with a non-conductive stiff bristle brush or a clean cloth. If use of a solvent is necessary,
apply with a gentle manual agitation and wipe with a lint-free cloth. Afterwards, dry off thoroughly with
compressed air.
Type Application
CHECK
1. General
A. Perform a visual check of the ELT system including the transmitter unit, remote panel (if
applicable), AIM (if applicable), antenna, interconnecting cables, connectors and any other
associated hardware that may be part of the system. Depending upon the location of the
transmitter unit, this may require the removal of panels or other structural components of the
aircraft to properly access the transmitter unit and associated components.
NOTE: Unless it has been established that the unit is defective, checking should be limited to
external visual checks.
B. Maintenance Schedule
Table 501 lists the tasks recommended for correct operation of the ELT System.
2. Procedures
A. Transmitter Unit
(1) Visually check the transmitter unit for any form of deterioration or damage to the outer
shell such as dents, cuts, cracks or warping.
(2) Visually check the unit for moisture accumulation, fungus or any other form of
contaminating fluid/substance that could be detrimental to the operation of the unit.
(3) Visually inspect the switch and LED on the front panel of the unit.
(4) Ensure that the transmitter unit is solidly attached to the mounting bracket or whatever
structure is used to hold it in place.
(5) Visually check for the required labelling on the exterior of the transmitter unit.
(6) Visually check the battery service expiration date on the transmitter unit label. If the
battery is past the service expiration date and must be replaced, see the Battery
Replacement section in REPAIR (page 601) for instructions on removal and replacement
of the battery pack.
(7) Ensure that the transmitter unit switch is in the ARMED position.
B. AIM
(1) Visually check the AIM for any form of deterioration or damage to the outer shell such as
dents, cuts, cracks or warping.
(2) Visually check the unit for moisture accumulation, fungus or any other form of
contaminating fluid/substance that could be detrimental to the operation of the unit.
(3) Ensure that the AIM is solidly attached to the mounting bracket or whatever structure is
used to hold it in place.
C. Remote Panel
(1) Visually check the remote panel for any form of deterioration or damage to the front panel
such as dents, cuts, cracks or warping.
(2) Visually ensure that no damage has occurred to the switch or LED on the front panel of
the remote panel.
(3) Ensure that the unit is firmly attached to the supporting structure that is used to hold it in
place.
(4) Ensure that the switch on the remote panel is in the ARMED position.
D. Antenna
Visually inspect the antenna for any damage or deterioration that may affect its performance.
E. Interconnecting Cables
(1) Visually inspect the cabling between all components for any form of deterioration (such as
cracks, cuts, melting or high degree of wear) that could be detrimental to system
performance.
(2) Ensure that all cabling has sufficient slack that the cable or connectors are never under
stress that could be amplified under turbulent or vibrational conditions during flight.
F. Connectors
(1) Visually inspect the connectors on the ends of the various cables for any form of damage
or deterioration. Pay special attention to the area where the connector is joined/crimped to
the cable to ensure that the insulation has not detached from the connector, leaving the
underlying wiring exposed.
(2) Make sure that each connector is firmly secured to its mating connector.
REPAIR
1. General
Repair of the RESCU 406AF Emergency Locator Transmitter is limited to the replacement of any LRU
found to be faulty in accordance with the Fault Isolation Flowcharts (refer to Figures 113 to 115) and/or
battery replacement.
A. LRU Replacement
Replace any faulty LRU by referring to the instructions in Appendix B. After replacing the faulty
LRU with the new LRU, make sure that the Installed System Tests in TESTING AND FAULT
ISOLATION (refer to page 101) are done.
NOTE: The battery must be replaced every 5 years. The expiration date is written on the
Transmitter Unit label. It is recommended that the battery also be replaced if the total
cumulative false activation/transmission time is estimated to be greater than 1 hour. (This
does not include the effect of usual monthly self-tests.)
(a) Remove the transmitter unit from the aircraft mounting position.
(b) Remove eight screws securing the battery pack cover to the transmitter unit and
remove the cover.
(d) Unfold battery pack pull-tabs and remove battery pack by pulling tabs straight up.
For proper handling and other safety-related information on the battery, refer to the
Manufacturer’s Safety Data Sheet (MSDS) in Appendix C.
(b) Short-circuited (by shorting the positive battery pack terminal to the negative
terminal).
BATTERY PACK
CONNECTORS TRANSMITTER
UNIT
PULL
TABS
BATTERY
PACK
TRANSMITTER
UNIT
CONNECTOR
BATTERY PACK
CONNECTOR
BATTERY PACK
COVER
TRANSMITTER UNIT
232401_601
Battery Replacement
Figure 601
The battery pack used in the RESCU 406AF is safe for transport in bulk by itself as well as
installed in the Transmitter Unit on passenger aircraft in accordance with exemption
173.185 (part c) of the Federal Department of Transportation Title 49 Code of Regulations
(CFR).
The spent battery packs can be sent to any site approved for proper disposal, such as
those facilities listed in Appendix C.
Proceed as follows:
(a) Remove the battery expiration sticker portion from the new battery pack label.
Then remove the wax paper backing from the sticker and attach the sticker to the
battery expiration section on the label of the transmitter unit.
(b) Install the new lithium battery pack in the battery compartment while holding the
transmitter battery pack connector out of the way.
(c) Connect the battery pack connector to the transmitter unit connector.
(d) Fold the battery pack pull-tabs and flatten against the top of the battery pack.
(e) Install the battery pack cover on the transmitter unit and secure using eight
screws.
1. General
The components of the RESCU 406AF Emergency Locator Transmitter are repaired by replacement.
Therefore the only assembly required is installation of individual components for replacement or after
testing. Refer to Appendix A for more information on installation.
2. Storage
A. Store the components of the RESCU 406AF Emergency Locator Transmitter in heatseal bags with
desiccant packs (refer to Table 701).
B. The components of the RESCU 406AF Emergency Locator Transmitter may be stored for an
indefinite period within a temperature range of –40 to 165°F (–41 to 74°C).
1. Overall Dimensions
The overall dimensions of the components of the RESCU 406AF Emergency Locator Transmitter are
shown in Figures 801 through 805.
5.25 ± 0.250
[0.207 ± 0.010]
FOR NO. 10
MOUNTING
HARDWARE
CONNECTOR:
MS83723/74R1624N
MATES WITH:
ARM
O
MS24266R16B24SN
F OR
F MS83723/75R1624N
87.00 [3.425] MAX TX
J3
J1
Transmitter Unit
Figure 801
CONNECTOR:
MS83723/73R1831N
MATES WITH:
MS24266R18B31PN
OR
MS83723/76R1831N
5.00 ± 0.250
[0.197 ± 0.010]
FOR NO. 10
MOUNTING
HARDWARE
J1
J2
J1
17.00 [0.669] MAX.
232401_803
CONNECTOR:
MS3112H1419PN
MATES WITH:
127.00 [5.000] MAX. MS31126F1419S
SERIES 1
J1
ELT
ON ON
TEST/RESET
14.21 [0.559]
232401_804
Remote Panel
Figure 804
165.4 [6.51]
FOR P/N 2624-82
122.3 [4.81]
FOR P/N 2614-82
ANTI-EROSION
STRIP
250.0 [9.84]
P/N 2624-82
P/N 2614-82
15.2 [0.60]
BNC
CONNECTOR 14.5 [0.57]
(MIL-C-39012)
215.9 [8.50]
270.1 [10.63] FOR P/N 2614-82
313.2 [12.33] FOR P/N 2624-82
152.4 [6.00]
76.2 [3.00] 5.6 F100° (0.22 x 100° CSK.)
41.3 [1.63] FOR NO. 10 100° MOUNTING HARDWARE
38.1 [1.50]
71.3 [2.81]
31.8 [1.25] 28.6 [1.13]
1. General
This section provides details of special tools and test equipment required to carry out repair, test,
calibration and troubleshooting procedures for RESCU 406AF Emergency Locator Transmitter ELT,
P/N 1092310.
2. Test Equipment
Test equipment required to accomplish normal test, calibration and troubleshooting procedures, as
detailed in TESTING AND FAULT ISOLATION, is listed in Table 901.
1. Purpose
A. This section provides a listing of all parts of the LRU(s) – shown on the title page – that can be
disassembled, repaired or replaced, and reassembled. To assist in identification, all listings are
supported with illustrations. These data are presented in the detailed parts list.
The indention system, used in the DESCRIPTION column of the detailed parts list, shows the
relationship of one part to another. For any particular item, the degree of indention depicts the
relationship of that particular item to its associated next higher assembly, as follows:
1234
END UNIT
. ASSEMBLY
. . DETAIL PARTS FOR ASSEMBLY
. . SUBASSEMBLY
. . ATTACHING PARTS FOR SUBASSEMBLY
. . . DETAIL PARTS FOR SUBASSEMBLY
3. Part Number
A. The part number shown in the PART NUMBER column (detailed parts list/reference designator
index/numerical index) is the part number of the true manufacturer (or authorized supplier) of that
particular item.
B. The identification of the true manufacturer (or authorized supplier) can be determined only from
the vendor code appearing in the DESCRIPTION column of the detailed parts list. See
paragraph 14 of this section for further details. Note that no vendor code entry is made with
respect to standard items (e.g., AN, MS, NAS, Military Standard, etc.), nor with respect to
Honeywell part numbers.
C. The Honeywell part numbering system and LRU identification system are shown in Table 1.
D. For the purposes of spares procurement, any item may be ordered from its applicable true
manufacturer (or authorized supplier), or from Honeywell. Note that, where alternate part numbers
are listed, Honeywell may supply an alternate – not necessarily the one ordered.
NAMEPLATED UNITS
Indicates a basic design family. This is the complete Serial Number. It is
stamped on the nameplate in the "Serial
Denotes a specific configuration within the No." slot.
basic design family, and indicates that all
units (within the same basic design family) Sequential number allocated in numerical
072C - 0116
bearing the same number are sequence. The first unit is serialized - 101.
interchangeable. Units bearing a different The dash number quoted in the example
dash number are not interchangeable. would therefore represent the sixteenth unit
off the production line.
1150406 -1
This is the complete Part number. It is
Scheduled for production during the seventh
stamped on the nameplate in the "Part No."
month of the year (i.e., July 2002). The letter
slot. code C denotes that the unit is produced by
the Honeywell manufacturing division.
The series number stamped on the
nameplate in the "Series" slot classifies the
unit with respect to minor differences that
do not affect interchangeability of the unit
Series but which do involve a change in spare
parts and/or technical data. Series
numbers are assigned in numerical order
(starting with "1") against each specific
configuration of unit.
Provision may be made on the nameplate or on a separate modification plate for the identification of retrofitted
minor changes. These changes do not affect interchangeability of the unit but may affect spare parts and/or
technical data. These changes may be made out of sequence and are therefore separately identified.
Accordingly, the notation "2" stamped in the slot would indicate the incorporation of "Change 2" but would not
indicate the incorporation of "Change 1" unless the notation "1" also appeared.
SPECIFICATION
DRAWING PARTS STANDARD PARTS DETAIL PARTS
4. Effect Code
The EFFECT CODE column of the detailed parts list is used only when more than one LRU (or
assembly/subassembly) is being shown in the same listing. Where applicable, an alpha code (A, B, C,
etc.) is used to show that particular item as being used only on that particular LRU (or assembly/
subassembly). Where no code letter appears in the EFFECT CODE column, that particular item is
used on all of the LRUs (assemblies/subassemblies) covered in that listing. Where applicable, an
explanation of EFFECT CODE appears at the beginning of the listing to which it pertains. Note the
EFFECT CODE is peculiar to its own listing. For example, code letter A in the listing for Figure 1 would
not have the same meaning as code letter A in the listing for Figure 2.
The UNITS PER ASSY column of the detailed parts list shows the number of units of that particular
item which are used at that particular assembly/subassembly. For bulk items, the letters AR indicate
“as required”. The letters RF indicate that the item is listed for reference purposes. The letters NP
indicate that the item is nonprocurable.
6. Total Required
The TOTAL REQ'D column of the numerical index multiplies the data provided in the UNITS PER
ASSY column of the detailed parts list by the number of identical assemblies/subassemblies contained
by a component assembly (i.e., end item covered by the Illustrated Parts List of a Component
Maintenance Manual).
The interchangeability relationship between parts is identified in the DESCRIPTION column of the
detailed parts list. The following tabulation explains the various terms that may be used:
A. Except as indicated, end units, subassemblies and detail parts subject to modification, deletion,
addition or replacement by an issued service bulletin are annotated to show both pre- and post-
service bulletin configuration. The term (PRE SB XXXX) in the DESCRIPTION column designates
the original configuration and the item (POST SB XXXX) identifies end units and parts after the
service bulletin modification has been completed.
B. Subassemblies and detail parts used on end units bearing the pre- or post-service bulletin notation
will not carry the same notation themselves if the effect code(s) assigned to them clearly reflect(s)
their pre- or post-service bulletin status.
C. End units subject to modification by a service bulletin without assignment of a new part number (no
production equivalent of the modified end unit) are not annotated with pre- or post-service bulletin
information.
D. If a subassembly or detail part is modified by a service bulletin without a new part number being
assigned, the original part number is listed with an alpha-variant item number and the term (POST
SB XXXX). The EFFECT CODE remains the same as for the pre-service bulletin configuration.
Each breakdown is presented in order of disassembly. At the time of initial preparation, item numbers
are allocated sequentially, starting within each figure at 1, and progressing 10, 20, 30, etc. Thus, errors
of omission can be rectified without having to resort to alpha-variants.
A. Alpha-variants A – Z (except I and O) are assigned to existing item numbers when necessary to
show:
• Added items
• Configuration differences
• Optional parts
B. Alpha-variant item numbers are not shown on the exploded view when the appearance and
location of the alpha-variant item are the same as those of the basic item.
11. Updating
A. When an item is revised, added or deleted, the letter “R” is shown in the left-hand margin and date
of issue will change.
B. When the entire page is changed for whatever purpose, a revision bar will appear opposite the
page number and the date of issue will change.
Items not illustrated are indicated by a dash (–) ahead of the item number in the FIG. & ITEM NO.
column of the detailed parts list.
A. In keeping with accepted practice for electronic equipment, equipment designators are allocated to
all applicable circuit elements. These equipment designators are allocated at the design stage and
co-relate throughout this entire publication (e.g., schematic diagram, wiring diagram, parts list, text
reference(s)). Where appropriate, these equipment designators may also appear (usually in silk-
screen lettering) on the actual hardware.
B. All items that carry equipment designators are identified on the appropriate illustration in the
detailed parts list.
Where applicable, the vendor code appearing in the DESCRIPTION column of the detailed parts list is
the actual five-digit Federal Supply Code number allocated to the particular manufacturer (authorized
supplier). Where no such code number has been allocated, an alpha code has been created solely for
this application. Note that this alpha code has neither recognition nor authority for any other application.
AIRLINE TOTAL
PART NUMBER FIGURE ITEM
PART NUMBER REQ’D
R ELT10-696-1 1 –50B DEL
1092310 1 –1 RF
R 1096449-1 1 –70 1
R 1096801-1 1 –70A 1
1152682-1 1 10 1
1152684-2 1 20 1
1152778-1 1 40 1
1152780-1 1 30 1
R 1152868-1 1 60 DEL
1153006-1 1 –20A 1
1153008-1 1 –20B 1
1153236-1 1 –20C 1
2614-82 1 50 1
2624-82 1 –50A 1
50 30
10
20
40
232401_IPL1
1–
–1 1092310 RESCU 406AF EMERGENCY .................... RF
LOCATOR TRANSMITTER (ELT) SYSTEM
10 1152682-1 . TRANSMITTER UNIT, ............................. 1
RESCU 406 AF ELT
20 1152684-2 . PANEL, REMOTE, ................................... 1
RESCU 406 AF ELT (BOEING GRAY)
–20A 1153006-1 . PANEL, REMOTE, ................................... 1
RESCU 406 AF ELT
(BOEING LIGHT BROWN)
(ALTN PN)
–20B 1153008-1 . PANEL, REMOTE, ................................... 1
RESCU 406 AF ELT
(AIRBUS GRAY-BLUE)
(ALTN PN)
–20C 1153236-1 . PANEL, REMOTE, ................................... 1
RESCU 406 AF ELT
(DASSAULT GRAY)
(ALTN PN)
30 1152780-1 . AIRCRAFT IDENTIFICATION ................. 1
MODULE RESCU 406 AF ELT
40 1152778-1 . REMOTE AUDIBLE ALARM, ................... 1
RESCU 406 AF ELT
50 2614-82 . ANTENNA, 121.5 MHz, 243 MHz ............ 1
AND 406 MHz (VF6175)
(SCD 111-902-9001)
–50A 2624-82 . ANTENNA, 121.5 MHz, 243 MHz ............ 1
AND 406 MHz (VF6175)
(SCD 111-902-9002)
(ALTN PN)
–50B ELT10-696-1 . DELETED
R 60 1152868-1 . DELETED
R –70 1096449-1 . BATTERY PACK ...................................... 1
(SUPSD BY ITEM –70A)
R –70A 1096801-1 . BATTERY PACK ...................................... 1
(SUPSDS ITEM –70)
APPENDIX A
INSTALLATION GUIDELINES
1. General
A. This appendix provides general installation guidelines for each component of the system.
C. Dimensional drawings for the transmitter unit, AIM, transmitter unit with AIM, remote panel and the
antenna are shown in Figures 801 to 805 respectively.
D. Locations of the RESCU 406AF Emergency Locator Transmitter system components are shown in
Figure 4.
A. Install the transmitter unit in or near the tail section of the aircraft such that the coaxial connector
on the transmitter unit is within a short distance (e.g., two-metre range) of the coaxial connector on
the base of the antenna.
B. Bolt the transmitter unit firmly to a section of the aircraft that is either solidly attached to or is part of
the main structure of the aircraft.
C. Attach the transmitter unit to the aircraft with an orientation such that the directional arrow on the
outside of the transmitter unit points toward the front of the aircraft and the horizontal axis of the
transmitter unit is within ±10 degrees of the horizontal axis of the aircraft.
D. If no suitable area is available to house the transmitter unit using the standard bolting dimensions
of the transmitter unit, use the mounting plate adapter that corresponds to the particular aircraft on
which the transmitter unit is being installed.
E. When installing the transmitter unit, leave enough space at the end connecting the AIM to the
transmitter unit (if there is an AIM) such that the AIM can comfortably fit in the installation area. In
addition, if a Boeing 24 bit switch panel is installed, leave extra space behind the AIM to allow for
the connector which connects the AIM to the Boeing 24 bit switch panel.
F. Access to the front panel of the transmitter unit (which contains the control switch and indicating
LED) is necessary for periodic testing. Therefore, install the transmitter unit in such a manner that
maintenance personnel have relatively easy access to the front panel.
G. If the ELT system does not include an AIM, register the RESCU 406 AF Hex Identification Code
(recorded on the Hex identification label on the transmitter unit) with the appropriate National
COSPAS/SARSAT office according to the instructions in Appendix D of this manual.
H. If the ELT system includes an AIM but not a Boeing 24-Bit switch panel, proceed as follows:
(1) Make sure that the Hex identification code recorded on the AIM is transferred to the Hex
identification label on the transmitter unit.
(2) Register the Hex identification code (transferred to the Hex identification label on the
transmitter unit) with the appropriate National COSPAS/SARSAT office according to the
instructions in Appendix E of this manual.
I. If the ELT system includes both an AIM and a Boeing 24-Bit switch panel, proceed as follows:
(1) Make sure that the spare Hex identification label (included with the AIM) is properly
marked with the Hex code generated by the Boeing Switch Module and affixed to the
transmitter unit.
(2) Register the RESCU 406 AF Hex identification Code (recorded on the Hex Identification
label on the transmitter unit) with the appropriate National COSPAS/SARSAT office
according to the instructions in Appendix E of this manual.
3. Installation of AIM
A. If an optional AIM module is part of the ELT system, the 31 pin connector on the AIM shall be
directly connected to the 31 pin connector on the back of the transmitter unit, which is accessible
by removing the transmitter unit programming connector faceplate.
B. Bolt the AIM to the same supporting structure as the transmitter unit.
A. Install the remote panel in the cockpit panel of the aircraft and fasten it to the standard rail
configuration, using the quarter turn Dzeus fasteners (already installed on the remote panel) to
lock it firmly in place.
B. Make sure that there is enough space behind the cockpit panel for the connector and associated
wiring at the back of the remote panel.
5. Installation of Antenna
A. Install the antenna on the outside of the aircraft, in the rear section.
B. Make sure that the positioning of the antenna is such that the accompanying transmitter unit can
be firmly secured inside the aircraft at a position within approximately two metres of the antenna.
Bolt the buzzer to the wall in a suitable area such that it may be heard by a member of the
maintenance crew who is outside the aircraft but close to it (e.g., in the avionics bay).
A. The Boeing 24-Bit Programmable switch panel shall be located close to the AIM Module.
B. After installation of the Boeing switch panel, mark the spare Hex identification label (that is
supplied with every AIM) with the Hex code generated by the Boeing switch panel and affix it to the
transmitter unit.
C. Register the RESCU 406AF Hex identification code (recorded on the Hex identification label on
the transmitter unit) with the appropriate National COSPAS/SARSAT office according to the
instructions in Appendix E of this manual.
(1) The wiring between the transmitter unit and the antenna shall consist of a fire-retardant,
low-loss coaxial cable (<0.75 dB) that is no longer than two metres.
(2) Connect the coaxial cable in such a manner that it does not rub against a corner or sharp
object during flight as this could cause damage to or completely cut through the cable. In
addition, leave some slack in the cable so that it does not become stressed, creating the
possibility of damage to the cable.
(3) The antenna and transmitter unit shall be mounted in the same aircraft fuselage section so
that during a crash the coaxial cable is not damaged if adjacent sections are torn away
from each other.
(1) Table 102 contains a description of the transmitter unit connector pin-outs, and Table 104
contains a description of the remote panel connector pin-outs.
(2) The wiring will depend on the options selected by the airlines. The wiring shall be 24 AWG
or heavier gauge.
D. Wiring between the AIM and the Optional Boeing 24 Bit Switch Panel
Connect the 24 logical inputs and two grounds from the optional switch panel to the 31 pin
connector (that mates to the connector on the AIM) in the proper pin configuration. Table 103
contains a description of the AIM connector pin-outs.
NOTE: The optional Optional Boeing 24 switch panel consists of a series of 24 mechanical
switches, each of which provides a logical 0 input to the AIM with the switch open circuit
and a logical 1 input to the AIM with a contact closure to ground using the ground provided
by the AIM. The resistance of a contact closure to ground must be less than 10 Ω and the
resistance of an open circuit (switch open) must be at least 100 kΩ. The switch panel is
used to input the COSPAS-SARSAT 24 bit data for the Aircraft Address Number protocol
and requires no power source to operate.
APPENDIX B
TABLE B-1. MATERIAL SAFETY DATA SHEET – BATTERY PACK P/N 1096449-1
SECTION 1 – Product Identification and Use SECTION 4 – Reactivity Data
Product: STABILITY:
Lithium Manganese Dioxide Primary Cells and Batteries (Li- Stable to 130°C (266.0°F)
MnO2)
Identifier: “D” Cell - M 20 HR INCOMPATIBILITIES:
Lithium reacts with water to form hydrogen.
Product Identification Number (PIN): 45220
REACTIVITY:
Manufacturer Name: Lithium reacts with air, water and most materials. Maganese
Dioxide reacts with reducing agents. Solvents react with
FRIEMANN & WOLF strong oxidizing agents. Ruptured batteries will release
Batterietechnik GmbH highly flammable solvents.
Meidericher Straße 6-8
47058 Duisburg/Germany
Phone: (+203) 3002-0
Fax: (+203) 3002-240
TABLE B-1. MATERIAL SAFETY DATA SHEET – BATTERY PACK P/N 1096449-1 (Cont’d)
SECTION 6 – Preventative Measures SECTION 8 – Preparation of MSDS
WASTE DISPOSAL:
According to local regulations.
STORAGE:
Store in well-ventilated area equipped with sprinkler systems,
away from flammable materials.
SPECIFIC:
For solvent / electrolyte exposure:
Skin exposure – remove to ventilated area, thoroughly wash
exposed skin.
Eye exposure – immediately flush eyes with large amounts of
water for at least 15 minutes. Consult physician.
Eyes:
Wash immediately with water for several minutes by using an
eye douche. Consult an oculist.
External:
Change clothes if necessary and wash the moistened skin
with plenty of water.
Inhalation:
Supply with fresh air. Call for an ambulance in case of trouble
in breathing.
TABLE B-2. MATERIAL SAFETY DATA SHEET – BATTERY PACK P/N 1096801-1
SECTION 1 – Product Identification and Use SECTION 3 – Hazards Identification
ELECTROLYTE CONTACT:
Percent of Skin:
Chemical Name CAS # Exposure Limits
Content Immediately flush with plenty of water for a minimum of 15
minutes. If symptoms are present after flushing, get medical
Manganese Dioxide, 1313-13-9 None Listed 40-45 attention.
MnO2 Eyes:
Immediately flush with plenty of water for a minimum of 15
Lithium Metal, Li 7439-93-2 None Listed 3-4 minutes and get medical attention.
TABLE B-2. MATERIAL SAFETY DATA SHEET – BATTERY PACK P/N 1096801-1 (Cont’d)
SECTION 5 – Fire Fighting Measures SECTION 7 – Handling and Storage
Avoid the use of old and new batteries of varying sizes and
types in the same battery assembly. The batteries’ electrical
characteristics and capabilities vary and damage may result
to batteries or electrical equipment.
Damaged batteries that are not hot or burning should be No engineering controls are required for handling batteries
placed in a sealed plastic bag or container. that have not been damaged.
TABLE B-2. MATERIAL SAFETY DATA SHEET – BATTERY PACK P/N 1096801-1 (Cont’d)
SECTION 9 – Physical and Chemical Properties SECTION 13 - Disposal Considerations
This product is stable under ordinary conditions of use and Product is shipped as:
storage. Ground (DOT) Air (IATA/ICAO) Water (IMDG)
Non-hazardous UN3090 UN3090
It is not recommended that this product be stored above 85°C Lithium Batteries Lithium Batteries
(185°F). Class 9, PG ll Class 9, PG ll
Damaged batteries will react with water. Non-discharged SPECIAL SHIPPING INFORMATION:
batteries contain elemental lithium. This is water reactive. This battery has been tested to Section 38.3 of UN Manual
This reaction gives off heat and hydrogen gas. A thermal of Tests and Criteria. These batteries should be placarded
reaction may occur. and labeled as defined in DOT, IATA and IMDG regulations
based on mode of transportation
Hazardous decomposition products: Carbon Monoxide (CO) NOTE: These batteries cannot be shipped by passenger
and Hydrogen Fluoride (HF). aircraft.
TERATOGENICITY:
This product contains a known teratogen as indicated in the
chemical information in section 2.
MUTAGENICITY:
No information is available at this time.
Not applicable to this material/product. The information contained herein is furnished without
warranty of any kind. Users should consider this data only as
supplemental to other information gathered by them and
must make independent determinations of the suitability and
completeness of information from all sources to assure
proper use and disposal of these materials and the safety
and health of employees and customers.
APPENDIX C
The following is a sample list of battery recyclers and disposal facilities which Ohio EPA maintains on file.
Please note that this list is only a partial representation of battery recyclers and disposal facilities, and is
updated periodically. This list should not be seen as an endorsement or approval of these facilities by Ohio
EPA. Users of this list are encouraged to research the compliance status of any company they utilize.
Toxco, Inc.
3200 E. Frontera
Anaheim, CA 92806
Types: Lithium
Phone: (714) 630-8378
FAX: (714) 630-1014
E-mail: [email protected]
APPENDIX D
1. Registration Procedures
A. The airline operator must notify the applicable COSPAS-SARSAT national registry office to inform
them of the installation or removal of a RESCU 406AF on a particular aircraft.
B. Sample 406 MHz ELT registration forms for USA and Germany are shown in the following pages.
For other national registration forms, please contact the appropriate national COSPAS-SARSAT
registry offices.
C. The RESCU 406AF shall be registered with the national registry office in the country coded into
the “country code” field of the 406 MHz digital message. The country of registration shall also be
indicated on the Transmitter Unit identification label.
D. COSPAS-SARSAT regulations do not require that the “country code” be the same as the country
of aircraft registration or the country in which the airline operator is based. The country code
merely indicates the place where the ELT has been registered.
232401_D1-1
USA 406 MHz Registration Form, for the National Oceanographic and
Atmospheric Administration (NOAA)
Figure D-1 (Sheet 1 of 2)
232401_D1-2
USA 406 MHz Registration Form, for the National Oceanographic and
Atmospheric Administration (NOAA)
Figure D-1 (Sheet 2 of 2)
232401_D2-1
232401_D2-2