Topic 1 - DJJ50203 Maintenance and Troubleshooting
Topic 1 - DJJ50203 Maintenance and Troubleshooting
Topic 1 - DJJ50203 Maintenance and Troubleshooting
removal)
Maintenance
-Recognition of need
to present equipment
failures. -Increased awareness of:
-Models for -Environment
preventive -Safety
Fix the equipment maintenance -Quality
when it breaks developed. -Need for reliable equipment.
-Reduction in costs.
Time
Pre-World War II Post-World War II 1980 Onwards
Maintenance Objectives
Maintenance objectives should be consistent with and
subordinate to production goals.
Breakdown Cost
Maintenance
Commitment
Maintenance Costs
Cost
PM Cost
Breakdown Cost
Maintenance
Commitment
Maintenance Costs
Cost
Total Maintenance Cost
PM Cost
Breakdown Cost
Maintenance
Commitment
Maintenance Costs
Cost
Total Maintenance Cost
PM Cost
Breakdown Cost
Optimal Maintenance
Commitment
1.3 UNDERSTANDING OF TROUBLESHOOTING.
The Meaning Of Troubleshooting.
• Troubleshooting is a form of problem solving, often applied
to repair failed products or processes on a machine or a
system.
A department under the Ministry of Human Resources. This department is responsible for
ensuring the safety, health and welfare of people at work as well as protecting other people
from the safety and health hazards arising from the activities sectors which include:
Manufacturing
Mining and Quarrying
Construction
Hotels and Restaurant
Agriculture, Forestry and Fishing
Transport, Storage and Communication
Public Services and Statutory Authorities
Utilities - Gas, Electricity, Water and Sanitary Services
Finance, Insurance, Real Estate and Business Services
Wholesale and Retail Trades
Adjustable
Socket Wrench
Wrench
Set
Pliers:
Do not increase the handle length
of pliers to gain more leverage.
Use a larger pair of pliers or bolt
cutters.
Do not substitute pliers for a
wrench when turning nuts and
bolts. Pliers cannot grip these
items properly and will slip.
Never use pliers as a hammer or
hammer on the handles. Such
abuse is likely to result in cracks
or breaks.
Cut hardened wire only with
pliers designed for that purpose.
Always cut at right angles. Never
rock from side to side or bend the
wire back and forth against the
cutting edges.
Hammers:
Do not use a hammer if the handle is
damaged or loose.
Never weld, heat, or regrind a
hammer head.
Remove from service any hammer
exhibiting signs of excessive wear
such as cracks, chips, or a
mushroomed head.
Match the proper type of hammer to
the job it is designed to perform.
Do not strike the surface at an angle.
The hammer face should contact the
striking surface squarely. Glancing
blows made with a hammer often
lead to injury.
Screwdrivers:
Never use a screwdriver as a
pry bar, chisel, punch,
stirrer, or scraper.
Always use a screwdriver tip
that properly fits the slot of
the screw.
Throw away screwdrivers
with broken or worn
handles.
Use magnetic or screw-
holding screwdrivers to
start fasteners in tight
areas.
Never use pliers on a
screwdriver for extra
leverage. Only use a wrench
on screw drivers specifically
designed to accept them.
POWER TOOL
Power Tools - Power tools
that are hand held,
manually operated, and
powered by electricity, air,
gasoline, diesel, or
explosion, such as circular
saws, sanders, drills,
reciprocating saws, air
wrenches, air grinders, air
fasteners, chainsaws,
Ramset guns & etc.
IMPORTANT OF INDICATING
POWER TOOL
The two most common hazards associated with the use of
hand tools are misuse and improper maintenance.
Misuse occurs when a hand tool is used for something
other than its intended purpose. (An example would be
using a screwdriver as a chisel. This may cause the tip to
break and strike someone).
Improper maintenance allows hand tools to deteriorate
into an unsafe condition.
(Examples would include cracked wooden handles that
allow the tool head to fly off or mushroomed heads that
can shatter upon impact).
Specially designed tools may be needed in hazardous
environments. (Always use non-sparking tools in the
presence of flammable vapours or dusts. Insulated tools
with appropriate ratings must be used for electrical work).