Programmer 3

Heinzmann GmbH & Co.
KG
Engine & Turbine Controls
Am Haselbach 1
D-79677 Schönau (Schwarzwald)
Germany
Phone +49 7673 8208-0
Fax +49 7673 8208-188
E-mail [email protected]
www.heinzmann.com
V.A.T. No.: DE145551926
HEINZMANN®
Digital Electronic Speed Governors
Operating Instructions
Hand Programmer
HP 03 - 03
Copyright 2004 by Heinzmann GmbH & Co KG. All rights reserved. This document may not be reproduced or handed on to third parties.
Manual DG 04 002-e / 06-04

Read this entire manual and all other publications appertaining to the
work to be performed before installing, operating or servicing your
equipment.
Practice all plant and safety instructions and precautions.
Warning
Failure to follow instructions may result in personal injury and/or

damage to property.
HEINZMANN will refuse all liability for injury or damage which
Danger results from not following instructions
Please note before commissioning the installation:

Before starting to install any equipment, the installation must have been
switched dead!
Danger!
High
Voltage Be sure to use cable shieldings and power supply connections meeting
the requirements of the European Directive concerning EMI.
Check the functionality of the existing protection and monitoring

Danger systems.
To prevent damages to the equipment and personal injuries, it is

imperative that the following monitoring and protection systems
have been installed:
Overspeed protection acting independently of the speed governor
Danger
Overtemperature protection
HEINZMANN will refuse all liability for damage which results from
missing or insufficiently working overspeed protection
Generator installation will in addition require:
Overcurrent protection
Protection against faulty synchronization due to excessive frequency,
voltage or phase differences
Reverse power protection
Overspeeding can be caused by:

Failure of the voltage supply
Failure of the actuator, the control unit or of any accessory device
Sluggish and blocking linkage
With electronically controlled injection (MVC) the following
provisions must in addition be observed:
With Common Rail systems, a separate mechanical flow limiter must
be provided for every injector pipe.
Warning
With Pump-Pipe-Nozzle (PPN) and Pump-Nozzle (PNE) systems,
fuel delivery may be enabled only with the control piston of the
magnetic valve moving. By this, fuel delivery to the injection nozzle
will be inhibited should the control piston be blocked or jamming.
Any examples, data and any other information contained in this manual
are intended exclusively as instruction aids and should not be used in
any particular application without independent testing and verification
Warning by the person making the application.
Independent testing and verification are especially important in any

application where malfunction might result in personal injury or
damage to property.
Danger
HEINZMANN make no warranties, express or implied, that the

examples, data, or other information in this volume are free of error,
that they are consistent with industry standards, or that they will meet
the requirements for any particular application..
HEINZMANN expressly disclaim the implied warranties of

merchantability and of fitness for any particular purpose, even if
HEINZMANN have been advised of a particular purpose and even if a
particular purpose is indicated in the manual.
HEINZMANN also disclaim all liability for direct, indirect, incidental

or consequential damages that result from any use of the examples,
data, or other information contained in this manual.
HEINZMANN make no warranties for the conception and engineering

of the technical installation as a whole. This is the responsibility of the
user and of his planning staff and specialists. It is also their
responsibility to verify whether the performance features of our devices
will meet the intended purposes. The user is also responsible for correct
commissioning of the whole installation.
Table of Contents
Table of Contents
Page
1 Safety Instructions and Related Symbols............................................................................ 1

1.1 Basic Safety Measures for Normal Operation................................................................. 2
1.2 G Basic Safety Measures for Servicing and Maintenance .............................................. 2
1.3 V Before Putting an Installation into Service after Maintenance and Repair Works...... 3
2 Introduction ........................................................................................................................... 4
3 Operating and Display Elements ......................................................................................... 6

3.1 LC Display....................................................................................................................... 6
3.2 Keypad............................................................................................................................. 7
4 Operating Modes and Functions.......................................................................................... 8

4.1 Initialization..................................................................................................................... 8
4.2 Programmer Mode........................................................................................................... 8
4.3 Measuring Window Mode ............................................................................................. 10
4.4 Function Selection Menu............................................................................................... 11
4.4.1 Changing Over to Programmer Mode ................................................................... 12
4.4.2 Changing Over to Measurement Window Mode................................................... 13
4.4.3 Read Out Error Memory and Error Environment Data ......................................... 13
4.4.4 Store Data in Control Unit ..................................................................................... 15
4.4.5 Clear Current Errors............................................................................................... 15
4.4.6 Clear Error Memory............................................................................................... 15
4.4.7 Clear Operating Data ............................................................................................. 17
4.4.8 Upload Parameter Data Set.................................................................................... 17
4.4.9 Download Parameter Data Set............................................................................... 18
4.4.10 Using Parameter Masks/User Masks ................................................................... 19
4.4.11 Hand Programmer Settings and Device Information........................................... 20
4.4.12 Automatic Actuator Adjustment.......................................................................... 21
4.4.13 Activate/De-activate Click Test........................................................................... 22
4.4.14 Reset Control Unit ............................................................................................... 23
4.5 Hand Programmer in PC Operating Mode .................................................................... 23
4.5.1 Programme in HP................................................................................................... 24
4.5.2 Send All Data......................................................................................................... 24
4.5.3 Send Data of Selection........................................................................................... 25
4.5.4 Get Data ................................................................................................................. 25
4.5.5 Close ...................................................................................................................... 25
Operating Instructions HP 03–03

Table of Contents
5 Technical Data ..................................................................................................................... 26

5.1 Specification .................................................................................................................. 26
5.2 Device Dimensions........................................................................................................ 27
5.3 Connection Cables......................................................................................................... 27
5.3.1 Adapter Governor – Hand Programmer HP 03 ..................................................... 27
5.3.2 Adapter Hand Programmer HP 03 – DC 1-03....................................................... 28
5.3.3 Adapter Hand Programmer HP 03 – MVC............................................................ 28
5.3.4 Adapter PC – Hand Programmer HP 03................................................................ 29
6 Index of Figures................................................................................................................... 30
7 Index of Tables .................................................................................................................... 31
8 Index ..................................................................................................................................... 32
9 Order Specifications for Manuals...................................................................................... 33
Operating Instructions HP 03–03

1 Safety Instructions and Related Symbols

This publication offers specific safety instructions, wherever necessary, to indicate inevitable
residual risks when operating the engine. These residual risks imply dangers to
- persons
- product and engine
- environment.
The symbols used in this publication are in the first place intended to direct your attention to
the safety instructions!
This symbol is to indicate that there may exist dangers to the engine, to the
material and to the environment.
Warning
This symbol is to indicate that there may exist dangers to persons. (Danger
to life, personal injury).
Danger
This symbol is to indicate that there exist particular dangers due to

electrical high tension. (Mortal danger).
Danger!
High
Voltage
This symbol does not refer to any safety instructions but offers important notes for
better understanding the functions that are being discussed. They should at any
Note rate be observed and practiced. The respective text is printed in italics.
The primary issue of these safety instructions is to prevent personal injuries!

Whenever some safety instruction is preceded by a warning triangle labelled “Danger” this is
to indicate that it is not possible to definitely exclude the presence of danger to persons,
engine, material and/or environment.
If, however, some safety instruction is preceded by the warning triangle labelled “Warning”
this will indicate that danger of life or personal injury is not involved.
Operating Instructions HP 03–03 1

The symbols used in the text do not supersede the safety instructions. So please do not
skip the respective texts but read them thoroughly!
In this publication the Table of Contents is preceded by diverse instructions that among
other things serve to ensure safety of operation. It is absolutely imperative that these
notes be read and understood before commissioning or servicing the installation.
1.1 Basic Safety Measures for Normal Operation

• The installation may be operated only by authorized persons who have been duly
trained and who are fully acquainted with the operating instructions so that they are
capable of working in accordance with these instructions.
• Before turning the installation on please verify and make sure that
- only authorized personnel are present within the working range of the engine;
- nobody will be in danger of suffering injuries by starting the engine.
• Before starting the engine always check the installation for visible damages and make
sure it is not put into operation unless it is in perfect condition. On detecting any faults
please inform your superior immediately!
• Before starting the engine remove any unnecessary material and/or objects from the
working range of the installation/engine.
• Before starting the engine check and make sure that all safety devices are working
properly!
1.2 Basic Safety Measures for Servicing and Maintenance

• Before performing any maintenance or repair work make sure the working area of the
engine has been closed to unauthorized persons. Put on a sign warning that maintenance
or repair work is being done.
• Before performing any maintenance or repair work switch off the master switch of the
power supply and secure it by a padlock! The key must be kept by the person
performing the maintenance and repair works.
• Before performing any maintenance and repair work make sure that all parts of engine
to be touched have cooled down to ambient temperature and are dead!
• Refasten loose connections!
• Replace at once any damaged lines and/or cables!
2 Operating Instructions HP 03–03

• Keep the cabinet always closed. Access should be permitted only to authorized persons
having a key or tools.
• Never use a water jet to clean cabinets or other casings of electric equipment!
1.3 Before Putting an Installation into Service after Maintenance and Repair
Works
• Check on all slackened screw connections to have been retightened.
• Make sure the control linkage has been reattached and all cables have been reconnected.
• Make sure all safety devices of the installation are in perfect order and are working
properly.

2 Introduction
2 Introduction
The Hand Programmer HP 03-03 is a HEINZMANN diagnosis tool for configuring and
visualizing input and output data of digital HEINZMANN Control Units. This diagnosis tool
has been conceived as a support for work on test benches and for use in production,
commissioning and maintenance or service work. The control devices will work
independently of the Hand Programmer once the parameters have been suitably configured
for the respective application and have been stored.
The general operation of the Hand Programmer is identical for all HEINZMANN Controls
and does not depend on whether a diesel and/or gas engine speed control or a generator
control or an electric motor control is being used. Additional menu items offer device specific
indications that will appear only when the respective control unit has been selected.
The Hand Programmer is shipped with an access authorization conforming with the
admissible software versions. Due to this authorization, the customer can access only his own
control units, i.e., control units using his specific software version. Any attempt to establish
communication with control devices of other HEINZMANN customers will be inhibited and
produce an error message.
In addition, every Hand Programmer is given an identification number which is used by the
control unit to keep a record of which diagnosis tool was used last for saving the data. By this,
the actual data set in the control unit includes information on which group of persons may be
held responsible for the adjustment of the parameters.
The parameters of all HEINZMANN control devices are subdivided into four groups:
• Configuration parameters defining the operating mode of the functions of the control
unit,
• Measuring and calculation values providing measured and calculated data,
• Function parameters determining which functions of the control unit are to be active,
and
• Parameters for characteristic curves and maps representing series of reference values
and limit values.
Every parameter consists of a parameter number, a parameter name, its current value within a
given value range,, its respective measuring unit and an access level.
The Hand Programmer and the HEINZMANN Controls are based on a level oriented concept
of access. Each parameter is associated with a fixed level in the control unit determining a
criterion from which upward the parameter will be visible for the user of the diagnosis tool.

2 Introduction
The different levels and their significations are described in the below Table 1:
Level User Access

Indication of the most relevant operation data and error
1 End user conditions. Modification of the control and engine data is not
possible.
Plant Speeds, dynamics and performance can be adjusted within the
2 manufacturer permissible ranges.
Except for certain engine parameters the majority of parameters
3 Service
can be modified.
Engine
4 All control parameters are accessible.
manufacturer
Manufacturers
Additional customer specific software modifications and
5 of particular
expansions can be parameterized.
engines
Manufacturer
Permits of modifying the functionality and configuration of
6 of control
inputs/ outputs.
devices
Table 1: Access Level
The higher the level, the more parameters and hence control functions can be modified. When
being shipped, the Hand Programmer is set to the maximum level that can be ordered by the
customer. The programme will display only those parameters whose access level is not higher
than this maximum level. Though the access level may be temporarily reduced via the Hand
Programmer, it can never be set to a value higher than the fixedly set maximum value.
The control unit will accept any modifications of the parameter values, and after storing them
temporarily in a volatile memory it will operate using the modified values immediately but for
a few exceptions. After a reset, however, or on turning power off these data is bound to get
lost unless it has been transferred to the control's permanent memory by an explicit storing
procedure.

3 Operating and Display Elements
3.1 LC Display
The Hand Programmer HP 03-03 includes as a display element a backlit liquid crystal (LC)
display of four lines with 20 characters each. Depending on the operating mode of the
device, this display will offer the operator different types of information.
The three figures below show each an example of the different outputs of the display:
• in Programmer Mode; for this mode refer to section ↑ 4.2 Programmer Mode,
configuration of the display as in Figure 1,
• in Measurement Window Mode; for this mode refer to section ↑ 4.3 Measuring
Window Mode, configuration of the display as in Figure 2, and
• in Function Selection Mode; for this mode refer ↑ 4.4 Function Selection Menu,
configuration of the display as in Figure 3.
2000 1502.0 1/min

Speed
0÷4000 off
No Error
Figure 1: LCD in Programmer Mode
Load 52.0 %
Load 1560 kW
Cos 0.81
No Error
Figure 2: LCD in Measurement Window Mode
Save Parameter Set

Clear Errors
Upload Param Set
Download Param Set
Figure 3: LCD in Function Selection Mode

3.2 Keypad
Manual operation of the Hand Programmer by the user is by means of the foil keyboard
and its seven push keys. The keypad as a control panel is shown in Figure 4:
Function
Window
Escape
ENTER
Figure 4: Keypad
Table 2 below describes the basic functions of the individual keys.
Keys Function
Window
Moving to the next parameter list or parameter group
(available exclusively in Programmer Mode)
Function Calling the function selection menu or leaving the function menus
Escape
or returning to the last standard operating mode
Moving within parameter lists, function menus, etc., or for

changing values when entering values
Moving between characters/decimal places when entering

values/passwords
ENTER Selection/Acknowledgment
Table 2: Basic Key Functions

4 Operating Modes and Functions
4.1 Initialization
On being powered up, the Hand Programmer HP 03-03 will start operation by the
initialization phase and by establishing communication with the connected HEINZMANN
control unit. The display will in this phase show the address and phone number of the
HEINZMANN Company. Then two indication windows are displayed with the
permanently programmed maximum user level, the identification number and the serial
number as well as the access masks
The initialization phase and the setup of communication will have been successful when in
accordance with the specific level the first parameter of the connected control unit is being
shown. The Hand Programmer is now in Programmer Mode and ready for operation (see
also section ↑ 4.2 Programmer Mode).
During initialization, it is checked by means of the access masks that have been set
whether the diagnosis tool has been assigned the right of accessing the connected control
unit, see also the chapter ↑ 2 Introduction. In case access should be denied the error
message
“Access to this control unit is not allowed!”
is output by the display, and communication between the two devices is aborted.
If communication with the control unit cannot be established for any other reasons, the
display will after initialization read
“No connection to control unit! Trying to reconnect.”
In this event, the device will try every second to establish communication with the control
unit. This procedure is visualized by two arrows moving against each other in the fourth
line of the display. In order to eliminate this problem the operator should check the plug
connection and/or execute a reset of the control unit.
4.2 Programmer Mode

Besides the Measurement Window Mode the Programmer Mode is one of the Hand
Programmer's two standard operating modes, see also section ↑ 4.3 Measuring Window
Mode. Depending on the user level, it is in this operating mode that individual parameters
can be displayed and adjusted as well as individual measuring or calculating values
visualized.

Figure 5 shows the layout of the display in Programmer Mode.
2000 1502.0 1/min

Speed
0÷4000 off
No Error
Figure 5: LCD in Programmer Mode
For every parameter/measurement, the parameter number, the current value and the
measuring unit are output in the first line of the display. When a measurement or a
calculating value is being shown, it will continuously be updated. The second line contains
the parameter name, the third line the value range and, optionally, information concerning
the user mask, (see also section ↑ 4.4.10 Using Parameter Masks/User Masks). The fourth
line serves for indicating currently occurring errors. If several errors are active, the error
indication will cyclically display the individual errors in turn. If currently no error has
occurred, the text
“No Error”
is output in this line.
Table 3 below lists the operating options in Programmer Mode.
Action Keys
Parameter indication:
Show next/preceding parameter/measurement
Activate direct parameter selection (first digit of parameter
number is blinking)
Stop/continue updating the indicated value or ENTER
edit the parameter being shown (last digit of parameter value
is blinking)
Input of parameter value/number:

Moving between the decimal places
Input of parameter value/number:

Increasing/decreasing the value of the blinking decimal place
Input of parameter value/number: Function

Escape
Terminate without confirmation

Action Keys
Input of parameter value/number: ENTER

Terminate with confirmation
Parameter indication: Function

Escape
Activation of the Function Selection Menu
Parameter indication: Window

Got to next parameter list (parameter shown last in list)
Changing between parameter lists:

Show parameter at end/beginning of list
Table 3: Operating Options in Programmer Mode
4.3 Measuring Window Mode

In dependence of the connected control unit, the Hand Programmer can also be operated in
Measurement Window Mode as a standard operating mode. This mode offers the
possibility of displaying up to three measuring or calculating values simultaneously. An
example with three measurements is shown in Figure 6.
2000 1502.0
Load 1/min
52.0 %
Speed
Load 1560 kW
0÷4000 0.81
Cos off
No Error
Figure 6: LCD in Measurement Window Mode
For each of the measurements, an abbreviated identifier, the current value and the
measuring unit are indicated, and the displayed values are updated continuously.
The fourth line serves for indicating currently occurring errors. If several errors are active,
the error indication will cyclically display the individual errors in turn. If currently no error
has occurred, this line will read
“No Error”.
Table 4 below lists the operating options in Measurement Window Mode.
Action Keys
Show next/preceding group of measurements

Action Keys
Function
Activation of the Function Selection Menu Escape
Stop/Continue updating the indication values ENTER
Table 4: Operating Options in Measurement Window Mode
4.4 Function Selection Menu

The Function Selection Menu is to be activated by actuating the key ‘Function/Escape’
when the Hand Programmer is being used in the initial state of either standard operating
mode (see also sections ↑ 4.2 Programmer Mode and ↑ 4.3 Measuring Window Mode).
This menu allows to invoke additional functions of the Hand Programmer or to change
over to other operating modes.
Figure 7 shows the display with the menu for the selection of functions where the selected
function is displayed with its text line blinking and where it may be activated by pressing
the key ‘Enter’.
2000 Param
Save 1502.0 1/min
Set
Speed Errors
Clear
0÷4000 Param Set off
Upload
No Error Param Set
Download
Figure 7: LCD with Function Selection Menu
Table 5 below lists the operating options of the Function Selection Menu.
Action Keys
Select next/preceding menu item
Execute function selected ENTER
Function
Exit menu, return to the standard operating mode selected last Escape
Table 5: Operating Options of the Function Selection Menu

The possible menu items are explained in the below Table 6 listing the display entries and
brief descriptions of their functions. Depending on the type of control unit and its specific
functionality, the Function Selection Menu will show but a restricted number of functions.
Function Selection Menu Brief Description

‘Parameter Display’ Change-over to Programmer Mode
Change-over to Measurement Window
‘Measurement Window’
Mode
Read out error memory error environment
‘Read Error Memory’
data
‘Save Param Set’ Store data in control unit
‘Clear Errors’ Clear current errors
‘Clear Error Memory’ Clear error memory
‘Clear Operating Data’ Clear operating data
Upload parameter data set from control unit
‘Upload Param Set’
into memory of Hand Programmer
Download parameter data set from memory
‘Download Param Set’
of Hand Programmer to control unit
‘Mask On/Off’ Enable/Disable parameter mask
‘Param In Mask On/Off’ Modify parameter mask in control unit
‘Panel Settings/Info’ Settings of Hand Programmer
‘Automatic Adjust’ Automatic adjustment of actuator
‘Start Click-Test’ Activate click test
‘Stop Click-Test’ De-activate click test
‘Reset Control Unit’ Reset control unit
Table 6: Overview of Function Selection Menu
In the following sections, every menu function is described in more detail. On exiting the
individual functions the Hand Programmer will change back to the operating mode in
which the Function Selection Menu had been selected.
4.4.1 Changing Over to Programmer Mode

The function ‘Parameter Display’ switches the Hand Programmer over into
Programmer Mode as a standard operating mode.
This menu item is displayed only if the control unit supports the Measurement Window
Mode and if the Function Selection Menu has been called from out of the Measurement
Window Mode. If in Function Selection Menu the menu item ‘Parameter Display’ is

not displayed, then the change-over to Programmer Mode is as before achieved by

pressing the key ‘Function/Escape’.
4.4.2 Changing Over to Measurement Window Mode

By calling the function ‘Measurement Window’ the Hand Programmer is switched over
into Measurement Window Mode as a standard operating mode.
This menu item is displayed only if the control unit supports the Measurement Window
Mode and if the Function Selection Menu has been called from out of the Measurement
Window Mode. If in Function Selection Menu the menu item ‘Measurement Window’ is
not displayed, then the change-over to Measurement Window Mode is as before
achieved by pressing the key ‘Function/Escape’.
4.4.3 Read Out Error Memory and Error Environment Data

The menu item ‘Read Error Memory’ is available for the user only if the control unit
supports the expanded error memory with error environment data. On activating the
function ‘Read Error Memory’ the first allocated storage location, i.e. the first error
stored, will be output by the display.
The below Figure 8 shows an example of Error Memory Indication
3104 2
SErrOverSpeed
First: 1:20:24
Last: 1:44:32
Figure 8: LCD Error Memory Indication
For the first two lines the layout of Error Memory Indication is the same as for the
familiar standard presentation of a parameter/measurement consisting of number, value
and name. The actual parameter value indicates the number of occurrences of the
respective error since clearing the error memory the last time (see also section
↑ 4.4.6 Clear Error Memory). On the third and fourth lines of the display, the time of
the first and the last occurrence of the error is indicated by Error Memory Indication.
This point in time is identical with the current state of the working hour meter which is
recording the engine operating time.
Errors occurring but once and disappearing immediately (such as a loose contact) will
be recorded only once per second. Since the time difference by seconds relates to the
working hour meter this implies that these errors will continue to be recorded only with
the engine running.
In addition, the so-called error environment data are also stored together with the time
of the error's occurrence. The maximum number of recordable environment data is
preset by the control unit. For all possible error conditions of the control unit, the same
environment data will be stored but, of course, each time with the actual value of the
last occurrence of the error.
The error environment data can be viewed from out of the Error Memory Indication. An
example of the layout of the display showing error environment data is
Figure 9 shows an example of the layout of the display indicating error environment
data.
2907 76.4 °C
CoolantTemp
2250 9
EngineStartCounter
Figure 9: LCD Indication of Error Environment Data
The Hand Programmer presents within one display window of the Indication of Error
Environment Data two environment variables by their parameter numbers, stored
values, units and names.
Table 7 lists the operating options for reading out error environment data from the
control unit.
Action Keys
Indication of error memory:

Select next/preceding Error Memory Indication
Proceed to next indication of error environment data until there ENTER

is another error memory indication
Error Memory Indication:

Function
Exit menu, return to standard operating mode selected Escape
last
Indication of Error Environment Data: Function

Escape
Return to Error Memory Indication
Table 7: Operating Options for Reading Out Error Environment Data
If the error memory does not contain any stored data the display will for about two
seconds show the message
“Error memory is empty”
before returning to the standard operating mode used last.
4.4.4 Store Data in Control Unit

The control unit will store any modified parameter values in the volatile memory only.
It is only by selecting the menu item ‘Save Param Set’ that the control unit will store the
data in its permanent memory so that after a reset the last adjustments of the parameter
will be the valid ones.
The user is informed about the storage procedure by the display reading
“Saving param values in governor”.
Subsequently, the display will for about two seconds signal whether storage has been
successful either by a positive message
“Saving of param values was successful”
or in the negative:
“Param values couldn't be saved”.
In normal cases, the control unit will immediately operate using the new
values. Some parameter changes, however, require storing the data in the
Note permanent memory and resetting the control unit before the new values are
accepted. All of these parameters are safety relevant and are described in
the documentations of the control units.
4.4.5 Clear Current Errors

By invoking the menu function ‘Clear Errors’ all currently active errors and error
messages on the control unit will be cleared. While the clearing procedure within the
control unit is being executed the message
“Clearing errors”
is output by the display. Errors whose causes were not eliminated will be active again
immediately after clearance and continue to be output on the fourth line of the display.
4.4.6 Clear Error Memory

By activating the menu item ‘Clear Error Memory’ the complete internal error memory
of the device including the associated error environment data (see section ↑ 4.4.3 Read
Out Error Memory and Error Environment Data), as well as the currently active errors
will be reset or cleared, respectively. Errors whose causes were not eliminated will be
active again immediately after clearance and continue to be output on the fourth line of
the display.
This is visualized by the display showing the messages

“Clearing error memory”

while clearance is executed, and then for about two seconds
“Clearing of error memory was successful”
when clearance has been successful, or
“Error memory couldn't be cleared”
as an error message.
Depending on the access level, this feature is password protected. The error memory
cannot be cleared unless a password has been entered by the user.
Figure 10 exhibits the layout of the display for entering a password.
ABCDEFGHIJKLMNOPQRST
UVWXYZ0123456789+-*/
CONFIRM here <------
Password, please.
Figure 10: LCD Password Input
Navigation through the screen for password input is by means of the cursor keys. The
first two lines serve for selecting the characters of the password whereas by confirming
the entered password on the third line clearance of the error memory will be initiated.
Erroneous input is signalled by the error message
“Invalid password”.
Table 8 gives an overview of the possible inputs.
Action Keys
Moving among the characters of the lines 1 and 2
Changing over between the lines 1, 2 and 3
Function
Exit menu, return to standard operating mode selected last Escape
Selection of characters from lines 1 and 2, or acknowledgment ENTER

of password in line 3
Table 8: Password Input

The password can be requested or purchased from HEINZMANN.

Specification of the password will require the serial number and the
identification number of the diagnosis tool to be communicated as exhibited
Note
on its type plate.
4.4.7 Clear Operating Data

The menu item ‘Clear Operating Data’ is available only for control units equipped with
an operating data storage. Activating this function will clear or reset the operating data
within the control unit. Which data has been stored as operating data and will be erased
by this action is explained in the documentation of the control unit.
While clearance is being executed, the display will read:
“Clearing operational data”.
The message
“Clearing of operational data was successful”
will signal the user for about two seconds that resetting the operating data has been
successful, and
“Operational data couldn't be cleared”
that resetting has failed.
Depending on the access level, execution of this function will require entering a
password. Password input is described in section ↑ 4.4.6 Clear Error Memory.
4.4.8 Upload Parameter Data Set

The routine ‘Upload Param Set’ permits to transfer all current parameter values from
the connected control unit to the Hand Programmer where the uploaded data set will be
stored in the internal permanent memory. It will be not be possible to store more than
one single parameter data set in the Hand Programmer which implies that any
previously stored data set is going to be overwritten.
On invoking the upload of a data set, it is executed automatically without any further
confirmation. Execution is indicated by the message:
“Receiving data from the control unit”
and by a progress bar on the fourth LCD line. The time required for transferring the data
will depend on the number of parameters.
On terminating execution of this function, success will be signalled for about two
seconds by the positive message

“Reception complete!”.
Otherwise one of the following error messages will be output:
“Abort, because not enough memory!”
“Abort, because communication or E2PROM access error!”
4.4.9 Download Parameter Data Set

The routine ‘Download Param Set’ can be used to transfer a parameter data set stored in
the internal permanent memory of the Hand Programmer to the connected control unit
(see also section ↑ 4.4.8 Upload Parameter Data Set). Prior to transferring the data,
both the software version numbers of the control unit and of the data set stored in the
permanent memory will be displayed to be checked for consistency. After checking on
the correctness of the software version numbers, the procedure is to be confirmed by
actuating the ‘Enter’ key. In case of doubts, the routine must at this point be aborted by
the key ‘Function/Escape’. Further visualization for the user is by the message
“Transmitting data to the control unit”
and by a progress bar on the fourth LCD line. The data will have been successfully
transferred to the control unit when the display reads the message
“Save param values in governor?”
Otherwise, the respective negative message
“Abort, because of communication or E²PROM access error!”
will be displayed. When transferring the parameter values has been successful, the data
can immediately be stored in the control unit without any further acknowledgment by
means of the ‘Enter’ key, see also section ↑ 4.4.4 Store Data in Control Unit. On
pressing the key ‘Function/Escape’ the parameter values are not stored, but will be
temporarily available in the volatile memory area.
This routine will be automatically aborted with the below error message in case:
• no data set has been stored in the internal permanent memory: “No dataset stored
in the memory”,
• some inconsistent data set has been stored in the internal permanent memory:
“Abort, because the dataset is inconsistent!”, or
• the versions numbers of the hardware of the control unit and that of the data set
stored in the internal memory are not identical: “Abort, because the hardware
version is different!”.
These error messages will be output by the display for about two seconds.

It is always the complete data set that is going to be downloaded. Due to

this, it cannot be excluded that also such parameter values are overwritten
that must necessarily be different for different control units or even for
Note
different software versions. For more detailed information, please refer to
the documentations of the specific control units being used.
4.4.10 Using Parameter Masks/User Masks

To enhance perspicuity when the Hand Programmer is operating in Programmer Mode,
the number of accessible parameters may be reduced by activating a parameter
mask/user mask. However, as this functionality depends on the system being used the
specific functions will not be available in the Function Selection Menu for certain
control units.
A parameter can be included in the mask or removed from it by calling the Function
Selection Menu with the respective parameter displayed in Programmer Mode and then
selecting the menu item ‘Param In Mask On/Off’.
The mask itself is to be enabled or disabled by selecting the item ‘Mask On/Off’ from
the Function Selection Menu. When trying to enable the mask when no parameter has
been parameterized for the mask, the display message
“No parameter in mask!”
will be output.
In Programmer Mode, the status of the mask with respect to the parameter currently
displayed will be indicated at the end of the third line:
On The parameter mask/user mask is not active; the parameter is being
displayed even if the mask is active,
Off The parameter mask/user mask is not active; the parameter is not displayed
when the mask is active,
MASK The parameter mask/user mask is active; only the parameters included in the
mask will be displayed.

Similarly to the modification of parameter values, parameterization of the

parameter mask/user mask is performed only in the volatile memory of the
Note control unit. If the parameterization made is to be preserved permanently
the data must be stored in the control unit, see section ↑ 4.4.4 Store Data in
Control Unit.
4.4.11 Hand Programmer Settings and Device Information

The menu item ‘Panel Settings/Info’ permits adjustment of brightness and contrast of
the LC display and serves to indicate status values and electric operating parameters of
the Hand Programmer. There are four different display windows that can be chosen.
The first window serves for indicating and setting the values for brightness and contrast
of the display and, in addition, for indicating the version number of the firmware of the
diagnosis tool.
The second window serves to indicate the actual voltage value of the supply voltage
provided by the control unit as well as the internal 5 Volts reference voltage.
The third and fourth windows show the system data of the Hand Programmer:
• the permanently programmed maximum user level,
• the identification number,
• serial date and serial number, and
• the valid access masks.
These data are also displayed during the initialization phase.
Table 9 shows the input options during indication of the settings and the device
information for the Hand Programmer:
Action Keys
Adjustment of contrast and brightness (first window only) ENTER
Adjustment of contrast and brightness:

Changing places (lines 1 and 2 only)
Adjustment of contrast and brightness:

Incrementing/Decrementing the value of the blinking
place
Adjustment of contrast and brightness: Function

Escape
Terminating input without confirming the modifications

Action Keys
Adjustment of contrast and brightness: ENTER

Changing from brightness to contrast
Adjustment of contrast: ENTER

Confirming entries
Switching between the windows
Function
Table 9: Settings and Device Information
4.4.12 Automatic Actuator Adjustment

The item ‘Automatic Adjust’ of the Function Selection Menu can be enabled only with
control units on engines with conventional injection. When invoked, an automatic
adjustment of the control unit connected is executed. If the control unit has been
configured for several actuators, one actuator must have been selected in advance. The
procedure is described in Table 10.
Action Keys
Select next/previous actuator
Confirm selected actuator ENTER
Function
Table 10: Selection of Actuator
Due to an additional safety prompt, there exists the possibility of either abandoning the
procedure via the key ‘Function/Escape’ before executing the automatic adjustment and
to return to the standard operating mode selected last, or of enabling execution
definitely by pressing the key ‘Enter’.
The display of the Hand Programmer will then show the message
“Adjusting actuator, wait please...”
until acknowledgment by the control unit is received. The user is signalled successful
execution for about two seconds by the message
“Actuator adjust finished successfully”.

In case automatic adjustment could not be executed properly one of the following error
messages will be displayed instead of indication of success:
• “Selected actuator isn't connected.” if the selected actuator had not been
connected.
• “Actuator adjust couldn't be started” if automatic adjustment could not be started,
or
• “Error on actuator adjust” if some error has occurred during automatic
adjustment.
These are potential error causes of the last two error messages:
• The speed pickup is sensing engine speed above zero, i.e., the engine is running.
• The speed pickup is sensing engine speed greater than zero although the engine is
not running. In this case, it might be the cabling of the actuator and/or the speed
pickup that is causing the error. If the cable screening is missing or wrongly
connected the actuator current may cross feed upon the speed pickup line and
simulate speeds greater than zero.
• The line of the control unit is interrupted so control current cannot flow.
• With any feedback error active, automatic actuator adjustment will not be
possible. In this case the error limits for the actuator feedback must temporarily be
set to zero and maximum until adjustment has been performed..
For detailed descriptions of the procedure of automatic actuator adjustment

and its effects on the existing system, and for the necessary manual
Note adjustments, please refer to the documentations of the control units that are
being used.
4.4.13 Activate/De-activate Click Test

The click test function is available only with control units on engines with electronically
controlled injection systems.
This menu item permits to check the order of actuation of the magnetic valves and
consequently that of their cabling. It should by all means be invoked before the engine
is started for the first time. This test cannot be enabled unless the engine is standing, and
with common rail engines there is an additional check to ensure that injection pressure
is below 20 bar to prevent fuel from being injected.
During this testing procedure all magnetic valves are shortly actuated cyclically one
after another in the order of A1, A2, ... , B1, B2, ... with a delay of 1.5 seconds. On
switching banks from A to B or from B to A the delay time will be 10 seconds.

Checking on the correct firing order is conducted acoustically on the engine by the
operator.
The click test cycle is started by confirming the menu item ‘Start Click Test’ and will
continue until the user stops the test by ‘Stop Click Test’. With each execution, the
menu item changes its labelling indicating which action will be performed next.
The respective messages:
• “Click-Test is activated.” for activated click test,
• “Click-Test is deactivated.” for de-activated click test,
• “Click-Test couldn't be started.” if the click test could not be started, and
• “Click-Test couldn't be stopped.” if the click test could not be terminated,
will after acknowledgment be output on the display for about two seconds to inform the
user about the status of the click test.
4.4.14 Reset Control Unit

The menu item ‘Reset Control Unit’ is available only with control units supporting the
automatic reset function. After selecting this menu function, execution of the reset may
either be confirmed by pressing ‘Enter’ or denied by pressing ‘Function/Escape’ which
will lead back to the standard operating mode selected last without executing a reset.
While the reset is being executed the Hand Programmer will display the following
message:
“Waiting for Reset...”.
Following the successful execution of the reset, communication with the control unit
will build up again.
If due to reasons of safety the reset cannot be executed – a reset will, e.g., be possible
only with the engine standing – a message to this effect will be output for about two
seconds
“Reset not possible Engine is running”.
4.5 Hand Programmer in PC Operating Mode

As an additional operating option, the Hand Programmer offers the so-called PC Operating
Mode where it is used in combination with the Windows programme DcDesk 2000. For
more detailed information on the functionality of DcDesk 2000, please refer to the
operating instructions of the communication programme DcDesk 2000 by HEINZMANN.
For utilizing the PC Operating Mode, the following steps have to be taken:
• Connect the Hand Programmer to a PC via the additional Adapter PC–Hand

Programmer HP 03 (see also section ↑ 5.3.4 Adapter PC – Hand Programmer
HP 03),
• Use mains supply unit to establish voltage supply,
• Keep key ‘Function/Escape’ pressed during the initialization phase until the message
“Waiting for command from DcDesk 2000” is being output by the display,
• Run DcDesk 2000 on the PC and call the item “Hand Held Programmer” from the
menu “Extras”.
As soon as DcDesk 2000 has successfully recognized the Hand Programmer, the window
‘Hand Programmer’ as shown in Figure 11 will be active.
Figure 11: DcDesk 2000 Window Hand Programmer
The Hand Programmer window of the PC software DcDesk 2000 contains the relevant
information on the type of the Hand Programmer connected and the version numbers of the
hardware and software of the control unit data set stored in the internal permanent memory
of the Hand Programmer. The following sections contain descriptions of the signification
of the buttons and their functionalities.
4.5.1 Programme to HP
This button will be available only if the dongle of DcDesk 2000 permits access by at
least level 6. By this feature, it is possible to update the firmware of the Hand
Programmer itself.
4.5.2 Send All Data

When with DcDesk 2000 in offline mode a control unit and the respective parameter
file have been loaded, this button will be enabled. It may then be employed to send to

the Hand Programmer and store there as a data set all parameter values that are
contained in the four lists and buffer them there. The Hand Programmer can then
forward this data to the respective control units.
Data transfer is signalled on the Hand Programmer's display by the message:
“Receiving data form DcDesk 2000”.
4.5.3 Send Data of Selection

When with DcDesk 2000 in offline mode, a control unit and an associated parameter
file have been loaded and a selection activated, this button will be enabled. It can then
be used to send the parameter values of the selection to the Hand Programmer where
they will be stored as a data set that may in its turn be sent to other control units of the
same type.
Data transfer is signalled on the Hand Programmer's display by the message:
“Receiving data form DcDesk 2000”.
4.5.4 Get Data

On clicking this button, the parameters stored in the Hand Programmer will be loaded
into the list windows of DcDesk 2000 provided DcDesk 2000 has been connected at
least once with the type control unit the data set in the Hand Programmer is coming
from. A selection is automatically made from the parameters received.
DcDesk 2000 will then be able to store the values in parameter files via the usual menu
items.
During transfer of data the display of the Hand Programmer will show the text:
“Transmitting data to DcDesk 2000”.
4.5.5 Close
By clicking the button “Close” the Hand Programmer window is exited and the
programme returns directly to the DcDesk 2000 Main Window.

5 Technical Data
5 Technical Data
5.1 Specification
Operating voltage 9 V to 32 V DC (directly from control unit)
Current consumption <100 mA
LC display 4 x 20 characters, backlit
Keypad Foil keyboard, 7 keys
Connector Communication: 1 x 8-pole, male
Admissible ambient temperatures
Storage -40 °C to +70 °C
Operation 0 °C to +50 °C
Admissible air humidity max. 70 %
Protection grade IP 23
Weight 0.3 kg

5 Technical Data
5.2 Device Dimensions
96
183
Function
Window
Escape
Enter
106
Figure 12: Dimensions Hand Programmer
Order Number : 620-00-054-04
5.3 Connection Cables

The figures contained in this chapter are not true to scale and should, therefore, be
interpreted as schematic drawings.
5.3.1 Adapter Governor – Hand Programmer HP 03

The adapter Governor – Hand Programmer HP 03 is to be used for control types with
Sub-D 9-pole communication sockets, such as: HELENOS, THESEUS, PANDAROS,
KRONOS, HELIOS2 and PHAETON.

5 Technical Data
Control Unit HP 03
approx. 2.5m
Figure 13: Dimensions Adapter Governor – HP 03
Order Number: 620-00-059-00
5.3.2 Adapter Hand Programmer HP 03 – DC 1-03

The adapter Hand Programmer HP 03 – DC 1-03 is to be used for control types with
CANNON communication sockets, such as PRIAMOS and ARTEMIS.
Control Unit HP 03
approx. 2.5m
Figure 14: Dimensions Adapter HP 03 – DC 1-03
Order number: 620-00-067-00
5.3.3 Adapter Hand Programmer HP 03 – MVC

The adapter Hand Programmer HP 03 – MVC is to be used exclusively with control
units type MVC01 or DARDANOS.
MVC HP 03
approx. 2.5m
Figure 15: Dimensions Adapter HP 03 – MVC

5 Technical Data
5.3.4 Adapter PC – Hand Programmer HP 03

The adapter PC – Hand Programmer HP 03 is to be used for connection with the PC for
communication with DcDesk 2000.
HP 03
Mains outlet
approx. 2.5m
PC
Figure 16: Dimensions Adapter PC – HP 03

6 Index of Figures
6 Index of Figures
Figure 1: LCD in Programmer Mode......................................................................................... 6
Figure 2: LCD in Measurement Window Mode ........................................................................ 6
Figure 3: LCD in Function Selection Mode............................................................................... 6
Figure 4: Keypad........................................................................................................................ 7
Figure 5: LCD in Programmer Mode......................................................................................... 9
Figure 6: LCD in Measurement Window Mode ...................................................................... 10
Figure 7: LCD with Function Selection Menu......................................................................... 11
Figure 8: LCD Error Memory Indication................................................................................. 13
Figure 9: LCD Indication of Error Environment Data............................................................. 14
Figure 10: LCD Password Input............................................................................................... 16
Figure 11: DcDesk 2000 Window Hand Programmer ............................................................. 24
Figure 12: Dimensions Hand Programmer............................................................................... 27
Figure 13: Dimensions Adapter Governor – HP 03................................................................. 28
Figure 14: Dimensions Adapter HP 03 – DC 1-03 .................................................................. 28
Figure 15: Dimensions Adapter HP 03 – MVC ....................................................................... 28
Figure 16: Dimensions Adapter PC – HP 03 ........................................................................... 29

H 7 Index of Tables
7 Index of Tables
Table 1: Access Level ................................................................................................................ 5
Table 2: Basic Key Functions .................................................................................................... 7
Table 3: Operating Options in Programmer Mode................................................................... 10
Table 4: Operating Options in Measurement Window Mode .................................................. 11
Table 5: Operating Options of the Function Selection Menu .................................................. 11
Table 6: Overview of Function Selection Menu ...................................................................... 12
Table 7: Operating Options for Reading Out Error Environment Data ................................... 14
Table 8: Password Input........................................................................................................... 16
Table 9: Settings and Device Information................................................................................ 21
Table 10: Selection of Actuator ............................................................................................... 21

8 Index
8 Index
Access Authority.................................................. 20 Adapter HP 03 – MVC.................................... 29
Access Authorization ......................................... 4, 8 Adapter PC – HP 03........................................ 29
Access Level ............................................. see Level HP 03–03......................................................... 27
Access Mask .................... see Access Authorization Parameter Mask ............................................... 9, 19
Automatic Adjustment ......................................... 21 Parameters.................................................... 4, 8, 19
Click Test ............................................................. 22 Abbreviated Identifier ..................................... 10
Control Panel ......................................................... 7 Characteristics and Maps .................................. 4
DcDesk 2000........................................................ 23 Data Set ..................................................... 17, 18
Display Function Parameters.......................................... 4
Brightness........................................................ 20 Groups............................................................... 4
Contrast ........................................................... 20 Measurements ......................................... 4, 8, 10
Display Element..................................................... 6 Measuring Unit........................................ 4, 9, 10
Error Environment Data................................. 13, 15 Name ....................................................... 4, 9, 13
Error Indication................................................ 9, 10 Number.................................................... 4, 9, 13
Error Memory ................................................ 13, 15 Value ................................4, 9, 10, 13, 15, 17, 25
Error Memory Indication ..................................... 13 Value Range .................................................. 4, 9
Firmware ........................................................ 20, 24 Password Input............................................... 16, 17
Identification Number .................................. 4, 8, 20 Reference Voltage................................................ 20
Indication of Error Environment Data ................. 14 Reset .......................................................5, 8, 15, 23
Level ...........................................4, 8, 16, 17, 20, 24 Serial Date............................................................ 20
Memory Serial Number .................................................. 8, 20
Permanent Memory ..................................... 5, 15 Software Version ................................................... 4
Volatile Memory ............................................... 5 Supply Voltage .................................................... 20
Volatile Memory ............................................. 18 User Level................................................. see Level
Order Number User Mask ................................ see Parameter Mask
Adapter Governor – HP 03.............................. 28 Working Hour Meter............................................ 13
Adapter HP 03 – DC 1-03 ............................... 28

9 Order Specifications for Manuals
9 Order Specifications for Manuals

There is no charge for technical manuals ordered in reasonable quantities.
Order the necessary manuals on our speed governors from your nearest
HEINZMANN location.
(Please click on “HEINZMANN location” to see the list of our subsidiaries and agents in the
world).
Please include the following information:
• your name,
• the name and address of your company (you can simply include your business card),
• the address where you want the manuals sent (if different from above),
• the number(s) and title(s) of the desired manual(s) or
• technical data of your HEINZMANN equipment and
• the quantity you want.
You can directly use the following fax-form for ordering one or several manuals.
Most of the manuals are available as acrobat PDF-files, too. On request they can be send via
e-mail.
We solicit comments about the content and the presentation of our publications. Please, send
your comments to:
HEINZMANN GmbH & Co. KG

Service Department
Am Haselbach 1
D-79677 Schönau
Germany

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Heinzmann GmbH & Co.

Manual DG 04 002-e / 06-04

Failure to follow instructions may result in personal injury and/or

Please note before commissioning the installation:

Check the functionality of the existing protection and monitoring

To prevent damages to the equipment and personal injuries, it is

Overspeeding can be caused by:

Independent testing and verification are especially important in any

HEINZMANN make no warranties, express or implied, that the

HEINZMANN expressly disclaim the implied warranties of

HEINZMANN also disclaim all liability for direct, indirect, incidental

HEINZMANN make no warranties for the conception and engineering

1 Safety Instructions and Related Symbols............................................................................ 1

3 Operating and Display Elements ......................................................................................... 6

4 Operating Modes and Functions.......................................................................................... 8

Operating Instructions HP 03–03

5 Technical Data ..................................................................................................................... 26

7 Index of Tables .................................................................................................................... 31

9 Order Specifications for Manuals...................................................................................... 33

Operating Instructions HP 03–03

1 Safety Instructions and Related Symbols

This symbol is to indicate that there exist particular dangers due to

The primary issue of these safety instructions is to prevent personal injuries!

Operating Instructions HP 03–03 1

1.1 Basic Safety Measures for Normal Operation

1.2 Basic Safety Measures for Servicing and Maintenance

2 Operating Instructions HP 03–03

Operating Instructions HP 03–03 3

4 Operating Instructions HP 03–03

Level User Access

Table 1: Access Level

Operating Instructions HP 03–03 5

3 Operating and Display Elements

2000 1502.0 1/min

Figure 1: LCD in Programmer Mode

Figure 2: LCD in Measurement Window Mode

Save Parameter Set

Figure 3: LCD in Function Selection Mode

6 Operating Instructions HP 03–03

Table 2 below describes the basic functions of the individual keys.

Moving within parameter lists, function menus, etc., or for

Moving between characters/decimal places when entering

Table 2: Basic Key Functions

Operating Instructions HP 03–03 7

4 Operating Modes and Functions

4.2 Programmer Mode

8 Operating Instructions HP 03–03

Figure 5 shows the layout of the display in Programmer Mode.

2000 1502.0 1/min

Figure 5: LCD in Programmer Mode

Input of parameter value/number:

Input of parameter value/number:

Input of parameter value/number: Function

Operating Instructions HP 03–03 9

Input of parameter value/number: ENTER

Parameter indication: Function

Parameter indication: Window

Changing between parameter lists:

Table 3: Operating Options in Programmer Mode

4.3 Measuring Window Mode