Commissioning Template Rev
Commissioning Template Rev
Commissioning Template Rev
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Purchase Order Number : CM-RJJ000
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LABORATORIUM I&C
REVISION HISTORICAL SHEET
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HSE NOTIFICATION SYMBOL
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TABLE OF CONTENTS
1 OVERVIEW..............................................................................................................5
1.1 Purpose...............................................................................................................5
1.2 General Overview................................................................................................5
1.3 Integrity-Critical Steps..........................................................................................5
1.4 Abbreviation.........................................................................................................6
1.5 References...........................................................................................................7
2 HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS...........................8
2.1 Permit and Job Safety Analysis (JSA)..................................................................8
2.2 Personal Protective Equipment (PPE)..................................................................8
2.3 Requirement........................................................................................................ 9
3 PROCEDURE CLASSIFICATION RISK ASSESMENT............................................9
4 HAZOP, HAZID, and SIL........................................................................................10
5 TOOLS & COMMISSIONING SERVICE.................................................................10
6 GENERAL WORK PREPARATION........................................................................11
7 COMMISSIONING TASK 1....................................................................................11
7.1 Specific Work Preparation..................................................................................11
7.2 Sub task 1.......................................................................................................... 12
7.3 Sub task 2.......................................................................................................... 12
7.4 Sub task 3.......................................................................................................... 12
7.5 Task Completion Work.......................................................................................13
8 COMMISSIONING TASK 2....................................................................................13
8.1 Specific Work Preparation..................................................................................13
8.2 Sub task 1.......................................................................................................... 13
8.3 Sub task 2.......................................................................................................... 13
8.4 Sub task 3.......................................................................................................... 13
8.5 Task Completion Work.......................................................................................14
9 FEED BACK FORM................................................................................................14
APPENDIX 1: Form Commissioning Checklist for ……........................................................15
APPENDIX 2:....................................................................................................................... 15
APPENDIX 3:....................................................................................................................... 15
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1 OVERVIEW
1.1 Purpose
This procedure describes a guideline for commissioning task and activities of………
This procedure is developed based on commissioning strategy detail analysis,
Isolation and safety precautions that must be taken into account for safe
commissioning activities.
The Commissioning regime for the equipment …. are as per below table :
Commissi Commissi Type of Schedule Responsi Dependenc
oning oning Commissi ble y
Program Task oning
(main task) (sub task) PM (Monthly/Quarterly/ Facility & (need unit
annually?) Commissi shutdown/o
oning nline?)
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1.3 Integrity-Critical Steps
! IMPORTANT: This procedure may contain one or more Integrity-Critical steps.
These Integrity-Critical activities are highlighted with distinctive red text and a special
symbol:
Instructions and information that follow the Stop Sign address an identified
hazard. Failure to follow the instructions can increase exposure to this
potential hazard
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PPE Personnel Protective Equipment
PSD Process Shutdown
PSV Pressure Safety Valve
PTW Permit to Work
SCBA Self-Contained Breathing Apparatus
SIKA Sistem Kerja Aman
SIL Safety Integrity Level
SA Supervisor Area
SCR Supervisor Central Control Room
SSPS Senior Supervisor Production Shift
UPS Uninterruptible Power Supply
USD Unit Shutdown
1.5 References
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2 HEALTH, SAFETY AND ENVIRONMENTAL CONSIDERATIONS
2.2.1 Operators are required to wear the appropriate Personal Protective Equipment
(PPE) at all times. PPE includes:
a) Safety helmet with chin strap.
b) Safety glasses or (where appropriate) safety goggles.
c) Safety shoes with steel toes and non slip soles.
d) Coverall (wear pack)
e) Ear plug
f) Hand gloves
g) Personal Gas Detector (including detecting H2S)
2.2.2 Additional PPE must be worn where required for the job or the location:
……………..
2.2.3 Special PPE must be worn where required for the specific job or the location:
a) Breathing Apparatus
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Obtain all required work permits for procedure execution. Ensure all fire
protection systems are working properly. Ensure all safety systems are
available and working properly. Follow good housekeeping practices.
Immediate guards must be in place when working in rotating equipment.
A safety harness must be worn when working on high.
High temperatures may be present on the area, Be cautious of radiation
heat. Hot signs must be put in the appropriate area.
Self-Contained Breathing Apparatus (SCBA) and/or Breathing Apparatus
Station is available around LP Flare System Area.
Be aware of slip hazards on the concrete base area.
Each technician should have a radio communications, tested and tuned to the
correct frequency. Maintain communications with the DCS Central Control
Room (CCR) as appropriate.
2.3 Requirement
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3 PROCEDURE CLASSIFICATION RISK ASSESMENT
HAZOP, HAZID, and SIL documents have been reviewed and no required action
HAZOP, HAZID, and SIL close out for this Commissioning Procedure
The tools, material, listed in table below are used in the commissioning of the ………
No Tools/Document/Material Details
1. Basic Tools
2. Special Tools
3. Heavy Equipments
4. Lifting Equipments
5. Scaffolding/Movable
platform
6. Safety Equipments
7. Manual book
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8. Checklist Form
9. Materials/Parts
10. Consumables
Below general preparation should be done before commencing all the commissioning task in
this procedure:
a) Prepare JSA and Permit to Work
b) Prepare related documentation: WO, Work package, Procedures, manual book, drawing,
MSDS, inspection data, commissioning form
c) Prepare tools and materials, including related LOTO
d) Prepare complete necessary PPE related to the work
e) Tool box talk session
f) (add if required)
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7.1.2. Process Isolation Work
Ste Action/Remarks Done Reference
p by
1. (step by step action started in capital verb, complete
with picture if necessary)
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7.4 Sub task 3
Ste Action/Remarks Done Reference
p by
1. (step by step action started in capital verb, complete
with picture if necessary)
8 COMMISSIONING TASK
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8.1.4.
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with picture if necessary)
The following table lists describes feedback forms that requires to be filled with
suggestion, improvement of any deviation step unclear and/or error text, tag number,
drawing and etc.
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APPENDIX 1: Form Pre Commissioning Checklist for …… (Put all checklist here)
APPENDIX 3:
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