Dd-3238 Earthpro Directional Drill Parts Catalog Au108258: This Unit First Became Available January, 2007
Dd-3238 Earthpro Directional Drill Parts Catalog Au108258: This Unit First Became Available January, 2007
Dd-3238 Earthpro Directional Drill Parts Catalog Au108258: This Unit First Became Available January, 2007
Directional Drill
Parts Catalog
AU108258
A7A
SN Plate
100-0475
GENERAL 1
ENGINE 2
FUEL SYSTEM 3
ELECTRICAL 4
TRACKS/
UNDERCARRIAGE 5
HYDRAULIC
8
MOUNTED
EQUIPMENT
9
NUMERICAL
INDEX 10
AU108258 Issued Jan, 2007
iv DD-3238 EarthPro Directional Drill
GENERAL INFORMATION
Indexes Right-Hand and Left-Hand Identification
Section 1 of this catalog contains a SN and P.I.N. The reference to right-hand and left-hand in this
location guide and alphabetical index. An alphabet- catalog is identified by the operator standing at the
ical index also appears at the beginning of each rear of the basic unit, looking toward the front of the
section. Section 10 is the Numerical Index which machine (in normal forward travel). For pages cov-
lists all part numbers in alpha/numeric order with ering any machine attachments, right-hand and
their page location and reference number. left-hand are defined by the operator sitting in the
position for proper operation of the attachment.
Illustrations
The arrangement of this parts catalog is for easy
Catalog Revisions and Supplements
identification of parts. All parts are illustrated in “ex- Changes to the product may make it necessary
ploded views” in proper relation to each other. Ref- to revise or add pages to this catalog. Each new or
erence numbers used in the illustrations refer to revised page will have a new issue date. All revised
those on the text pages. The text pages list refer- and new pages must be put into the parts catalog
ence number, part number, part description and the as soon as they are received.
quantity required.
Parts Orders
Abbreviations
Orders must specify product model, all neces-
P.I.N. “Product Identification Number” sary serial numbers, correct part number, complete
description, quantity required, method of shipment,
SN “Serial Number” and shipping address.
NSS “Not Serviced Separately” in the part number
column indicates this part is not available for ser- Text Format Explanation
vice. An assembly may contain service items. The
REF “Reference” in the part number column indi- component parts of an assembly or subassembly
cates this part has special service information. The may be indented. The quantity required column
page where this information can be found is given lists the number of assemblies required for a com-
in the part description column. pleted machine, and the number of components re-
quired in a complete assembly or subassembly.
UAR “Use As Required” in the quantity required col-
umn indicates the number of parts used is deter- The example below illustrates the use of indents
mined by service needs. and other text page elements explained on this
page.
HYDRAULIC FILTER
REF. PART NO. DESCRIPTION REQ’D.
1 D4356734 FILTER ASSEMBLY - hydraulic oil, P.I.N. 7534840 and after . . . . . . . . . . . . . . .1
D61903 HEAD ASSEMBLY - filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2 NSS HEAD - filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3 D58199 VALVE - bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
D43800 KIT - filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4 NSS ELEMENT - filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5 A27994 O-RING - filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6 D61948 HOUSING -filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7 REF CANOPY - ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8 843065C1 HOSE - 3353 mm (132 inch) long, reservoir to pump . . . . . . . . . . . . . . . . . . . . .1
9 113-323 BOLT - hex, 7/16 NC x 1-3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
10 814-8030 BOLT - hex, 8 - 1.25 x 30 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ALPHABETICAL INDEX
A P
Additional Electrical Components................. 4-17 Pipe Carrier Assembly ............... 9-47, 9-49, 9-51
Air Cleaner Assembly ..................................... 2-9 Pipe Elevator Assembly ................................9-45
B R
Battery Cables .............................................. 4-13 Radiator Assembly........................................2-13
Battery Installation ........................................ 4-11 Rear Stabilizer ................................................9-3
Black Box Electrical ........................................ 4-5 Rod Loader Assembly......................... 9-41, 9-43
Rotary ................................................. 9-25, 9-27
C
Carriage Assembly ..............................9-21, 9-23 S
Crawler Assembly........................................... 5-3 Seal Kits for Hydraulic Cylinders...................8-11
Seal Kits for Hydraulic Motors.........................8-5
D Seal Kits for Hydraulic Pumps ........................8-7
Decals........................................................... 9-61 Seal Kits for Hydraulic Valves.........................8-9
Drive Chucks ................................................ 9-59 Seat Harness ...................................... 4-19, 4-21
Drive Coupling Assembly ............................. 2-15 Seat Relay Panel ..........................................4-27
Speed Pickups ................................................4-7
E Stakedown Assembly....................................9-39
Electrical Components.................................. 4-15
Engine .....................................................2-3, 2-5 T
Engine Assembly ............................................ 2-7 Thrust Frame ...................................... 9-11, 9-13
Engine Mounts.............................................. 2-17 Tool Joint Applicator .....................................9-57
eS!LOK ......................................................... 4-35 Tool Joint Lube Applicator ............................9-55
Exhaust Assembly ........................................ 2-11 Transducers ..................................................4-37
Travel Pendant..............................................4-31
F
Filters.............................................................. 1-3 U
Fuel Tank........................................................ 3-3 Undercarriage Assembly......................... 5-7, 5-9
H W
Hood ............................................................. 9-53 Wrench.............................. 9-31, 9-33, 9-35, 9-37
Hoses and Fittings...............................8-13, 8-15
Hydraulic Tank................................................ 8-3
I
Idler Assembly ................................................ 5-5
L
Life Jacket Device ........................................ 4-33
M
Main Harness ................................................. 4-3
Main Relay Panel ........................................... 4-9
Mud Pump Assembly - 46 GPM .9-15, 9-17, 9-19
Mud Swivel ................................................... 9-29
O
Operators Seat Assembly........................9-7, 9-9
Operators Station Assembly ........................... 9-5
Operators Control Panel............................... 4-29
Operators Display......................................... 4-23
Operators Switch Panel................................ 4-25
ALPHABETICAL INDEX
ALPHABETICAL INDEX
GENERAL
ALPHABETICAL INDEX
ENGINE
37 38 40 47 49
58 42
64 2
81 11 19 66
67 69
19 68
34 63
35 20
36 16
32 33 32 50
4947 39 38 37 70
27
28
ENGINE1
DD-3238 EarthPro Directional Drill 2-3
ENGINE
REF. PART NO. DESCRIPTION REQ’D.
37 44 47 51
26
1 53 28
3
56
24
31 4
23
29 25
46
47
79 6
78 71
77
52 5
7
15 10
30
63
1714 36 65
73 18 60 61 62
9 12 13 14 21 22 8
9 12 13 14 21
ENGINE2
DD-3238 EarthPro Directional Drill 2-5
ENGINE
REF. PART NO. DESCRIPTION REQ’D.
28
54
48
45
55 43
62
61
57
ENGINE3
DD-3238 EarthPro Directional Drill 2-7
ENGINE ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
23
27 31 50
25
31
29
30
AIRCLEANER
DD-3238 EarthPro Directional Drill 2-9
AIR CLEANER ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
54
55
28 53
26
24
28
28 32 33
EXHAUST1
DD-3238 EarthPro Directional Drill 2-11
EXHAUST ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
64 38 41
58 42
16
38 41
40
56 1
37 41 49
47
38
46 47
39
37
44 47 51
48 45
43
48
RADIATOR1
DD-3238 EarthPro Directional Drill 2-13
RADIATOR ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
3 8
36 70
65
DRIVECOUPLING
DD-3238 EarthPro Directional Drill 2-15
DRIVE COUPLING ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
14 12 14
12
21 21
9 9
22
9 9
12 12
13 13
ENGINEMOUNTS
DD-3238 EarthPro Directional Drill 2-17
ENGINE MOUNTS
REF. PART NO. DESCRIPTION REQ’D.
ALPHABETICAL INDEX
FUEL SYSTEM
24
23
49
21
43 52 53 50
23
21
FUELTANK
DD-3238 EarthPro Directional Drill 3-3
FUEL TANK
REF. PART NO. DESCRIPTION REQ’D.
ALPHABETICAL INDEX
ELECTRICAL SYSTEM
HARNESS
DD-3238 EarthPro Directional Drill 4-3
MAIN HARNESS
3
6
4
1
5
10
11
BLACKBOX
DD-3238 EarthPro Directional Drill 4-5
BLACK BOX ELECTRICAL
2 1
6 5
3
2 6 5 5 6
5 3
6
SPEEDPICKUPS
DD-3238 EarthPro Directional Drill 4-7
SPEED PICKUPS
4
1 1 3
16
2
5 6
15 11 10
17
9
19
12 18
5 6
13
12
14
MAINRELAY
DD-3238 EarthPro Directional Drill 4-9
MAIN RELAY PANEL
8 7
3 4 5
1 2
BATTERYINSTALL
DD-3238 EarthPro Directional Drill 4-11
BATTERY INSTALLATION
BATTERYCABLES
DD-3238 EarthPro Directional Drill 4-13
BATTERY CABLES
4
6
5 6
ELECTRICALCOMPS
DD-3238 EarthPro Directional Drill 4-15
ELECTRICAL COMPONENTS
8 7
7
6
3 2
4
ADDELECTCOMPS
DD-3238 EarthPro Directional Drill 4-17
ADDITIONAL ELECTRICAL COMPONENTS
SEATHARNESS1
DD-3238 EarthPro Directional Drill 4-19
SEAT HARNESS
Serial Numbers 38001 thru 38068
.. . . . . .
SEATHARNESS2
DD-3238 EarthPro Directional Drill 4-21
SEAT HARNESS
Serial Numbers 38069 and After
.. . . . . .
4
3 5
OPERATORSDISPLAY
DD-3238 EarthPro Directional Drill 4-23
OPERATORS DISPLAY
1
1
1
1
5
3
3 4
6 7
OPERATORSSWITCH
DD-3238 EarthPro Directional Drill 4-25
OPERATORS SWITCH PANEL
3 5
3
2
4
SEATRELAY
DD-3238 EarthPro Directional Drill 4-27
SEAT RELAY PANEL
6 3
OPERATORSCONTPNL
DD-3238 EarthPro Directional Drill 4-29
OPERATORS CONTROL PANEL
5 6
17 16 15 14 13
7 8
11 10
9
12
18
TRAVELPENDANT
DD-3238 EarthPro Directional Drill 4-31
TRAVEL PENDANT
7
4 10 11 12 13 14
8 8
2
5
LIFEJACKET
DD-3238 EarthPro Directional Drill 4-33
LIFE JACKET DEVICE
2
15
14
12
13 1
5
10
16
3
4
7 8
11
EZILOK
DD-3238 EarthPro Directional Drill 4-35
eS!LOK™
2
3
6
9
7
10 8
TRANSDUCERS
DD-3238 EarthPro Directional Drill 4-37
TRANSDUCERS
ALPHABETICAL INDEX
TRACKS
9 11
10 15
18
14
16
8
13
7 2
1
5
19 20
3
17
12 6 4
CRAWLER
DD-3238 EarthPro Directional Drill 5-3
CRAWLER ASSEMBLY
11
10
7 6
4
3
1 2
IDLER
DD-3238 EarthPro Directional Drill 5-5
IDLER ASSEMBLY
42
41
3 35
40
51
2
37
47
5 8
24 15
47 56
23
6 7
49
16 17
21 49
37 55
22
UNDERCARRIAGE
DD-3238 EarthPro Directional Drill 5-7
UNDERCARRIAGE ASSEMBLY
14 37
10 39
36
28
50 19 13 40 41 42
12 38 48
9 4 18
54
29
43 25 26 37
37 47
1 11 53
44 45 46
UNDERCARRIAGE2
DD-3238 EarthPro Directional Drill 5-9
UNDERCARRIAGE ASSEMBLY
-
DD-3238 EarthPro Directional Drill 8-1
ALPHABETICAL INDEX
HYDRAULIC
5 8
6 7
11 50
45
43
14
10
19 13
HYDRAULIC TANK
DD-3238 EarthPro Directional Drill 8-3
HYDRAULIC TANK
-
DD-3238 EarthPro Directional Drill 9-1
ALPHABETICAL INDEX
CHASSIS/MOUNTED EQUIPMENT
7 9
6 7 8
5 7 8
5 7 8
REARSTABILIZER
DD-3238 EarthPro Directional Drill 9-3
REAR STABILIZER
REF. PART NO. DESCRIPTION REQ’D.
8 10
12
11
14
2
7 10
13
6 15
1 14 3
OPERATORSTATION
DD-3238 EarthPro Directional Drill 9-5
OPERATOR’S STATION ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
OPERATORSEAT
DD-3238 EarthPro Directional Drill 9-7
OPERATOR’S SEAT ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
1
2
3
OPERATORSEAT2
DD-3238 EarthPro Directional Drill 9-9
OPERATOR’S SEAT ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
2 5 29
4 6 7 8 31 32
3
25 24
16
17
17
16
28 27
35
39 6 40
13 12 11
9 10
14 15
THRUSTFRAME1
DD-3238 EarthPro Directional Drill 9-11
THRUST FRAME
REF. PART NO. DESCRIPTION REQ’D.
30
23 22 21
33
18 19 20
34
12 13 36 38
43 44 45 46
37
THRUSTFRAME2
DD-3238 EarthPro Directional Drill 9-13
THRUST FRAME
REF. PART NO. DESCRIPTION REQ’D.
1
49 51
50
4
7 8 2
5
6
7
10
48
MUDPUMP1
DD-3238 EarthPro Directional Drill 9-15
MUD PUMP ASSEMBLY - 46 GPM
REF. PART NO. DESCRIPTION REQ’D.
17
14 18
13
19
16
15
20 21
22
23
24
41
46
42
37
40
39 38
32 34 36
31 33 35 11
30
12
28 29
25
26
27 52
MUDPUMP3
DD-3238 EarthPro Directional Drill 9-17
MUD PUMP ASSEMBLY - 46 GPM
REF. PART NO. DESCRIPTION REQ’D.
13
14
12 25
21 22 23 24
29
CARRIAGE
DD-3238 EarthPro Directional Drill 9-21
CARRIAGE ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
10
11
15
28
2
27
17
18
9 8
16
4
8 7 20 26
19 6
CARRIAGE2
DD-3238 EarthPro Directional Drill 9-23
CARRIAGE ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
13 14
42 43
15 18
28 12
17 36 19 30
35
10
16
9
8
6
5 4
3
37
23 24
26 25 11
20 21 22
ROTARY
DD-3238 EarthPro Directional Drill 9-25
ROTARY
REF. PART NO. DESCRIPTION REQ’D.
37
40
33 41
2 12 38
27
1
34
ROTARY2
DD-3238 EarthPro Directional Drill 9-27
ROTARY
REF. PART NO. DESCRIPTION REQ’D.
MUDSWIVEL
DD-3238 EarthPro Directional Drill 9-29
MUD SWIVEL
REF. PART NO. DESCRIPTION REQ’D.
4
15 17
29 34
27
33 26
18
10
16
22
11
13
WRENCH
DD-3238 EarthPro Directional Drill 9-31
WRENCH
REF. PART NO. DESCRIPTION REQ’D.
14
21
5 20 35 6
WRENCH2
DD-3238 EarthPro Directional Drill 9-33
WRENCH
REF. PART NO. DESCRIPTION REQ’D.
28
19
32
9
30 31
25
23 24
WRENCH3
DD-3238 EarthPro Directional Drill 9-35
WRENCH
REF. PART NO. DESCRIPTION REQ’D.
35
20
15
14
26
20
21
WRENCH4
DD-3238 EarthPro Directional Drill 9-37
WRENCH
REF. PART NO. DESCRIPTION REQ’D.
2 3
20
1
20 19 18
22 21 20 15
14
8 7 6 5
11 10
23 24
12
26 25
13 3
17 16
STAKEDOWN1
DD-3238 EarthPro Directional Drill 9-39
STAKEDOWN ASSEMBLY
Machines with Serial Numbers after DD3238-069
REF. PART NO. DESCRIPTION REQ’D.
8 9 4
2 3
10 6
5
RODLOADER
DD-3238 EarthPro Directional Drill 9-41
ROD LOADER ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
7 12
RODLOADER2
DD-3238 EarthPro Directional Drill 9-43
ROD LOADER ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
5
1
8 1
4
2
PIPEELEVATOR
DD-3238 EarthPro Directional Drill 9-45
PIPE ELEVATOR ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
18 40
19 20 29 28 3 13 23
24
7
8
14
21
35 34 1 37 22
41
PIPECARRIER
DD-3238 EarthPro Directional Drill 9-47
PIPE CARRIER ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
39 38 12 16
12 2 6 5
2 3
14
33
13 12
9
10
11
36 29
PIPECARRIER2
DD-3238 EarthPro Directional Drill 9-49
PIPE CARRIER ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
26 27
30
25
31 32
PIPECARRIER3
DD-3238 EarthPro Directional Drill 9-51
PIPE CARRIER ASSEMBLY
REF. PART NO. DESCRIPTION REQ’D.
10
16 41 37 36
35
15
36 45 13
19 18
37 6 36 37 11 36 37
37 36 23 2 17 24 27 28
43
45 14 1
5 9 29 30 31
34 33 32 7
8
28 27
26 24
25
27
28 29 30 31
44 4039 38 35
36
37
HOOD
DD-3238 EarthPro Directional Drill 9-53
HOOD
REF. PART NO. DESCRIPTION REQ’D.
17
9
14
27
1
15
9
14
2 14 18
15
3
16 14 28
19 20 21
4
5 22
6
23
24
7
11
13 12
TOOLJOINTLUBE
DD-3238 EarthPro Directional Drill 9-55
TOOL JOINT LUBE APPLICATOR
REF. PART NO. DESCRIPTION REQ’D.
11
12
19
1
19
14
5
13
17
2
14
13
3
17
15
4 7
16
18 10
TOOLJOINTAPL
DD-3238 EarthPro Directional Drill 9-57
TOOL JOINT APPLICATOR
REF. PART NO. DESCRIPTION REQ’D.
8 2 3 4 5
DRIVECHUCK
DD-3238 EarthPro Directional Drill 9-59
DRIVE CHUCKS
REF. PART NO. DESCRIPTION REQ’D.
1 4
5
6
10
10
8
13
9 11
14
12 15
DECALS1
DD-3238 EarthPro Directional Drill 9-61
DECALS
REF. PART NO. DESCRIPTION REQ’D.
-
DD-3238 EarthPro Directional Drill 10-1
NUMERICAL INDEX
PART NO. PAGE REF. PART NO. PAGE REF. PART NO. PAGE REF.
NUMERICAL INDEX
PART NO. PAGE REF. PART NO. PAGE REF. PART NO. PAGE REF.
NUMERICAL INDEX
PART NO. PAGE REF. PART NO. PAGE REF. PART NO. PAGE REF.
NUMERICAL INDEX
PART NO. PAGE REF. PART NO. PAGE REF. PART NO. PAGE REF.
NUMERICAL INDEX
PART NO. PAGE REF. PART NO. PAGE REF. PART NO. PAGE REF.
NUMERICAL INDEX
PART NO. PAGE REF. PART NO. PAGE REF. PART NO. PAGE REF.