M0130647

July 2021 Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

C1.1, C2.2, C3.3, C4.4, C7.1, C9, C9.3, contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C13, C15, and C18 Generator Set with

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

PL444 Telematics Device Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The

Electrical System electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Harness identification code:
Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

M0130647
12 Page, (Dimensions: 25 inches x 24 inches)
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FUW ROW ENCLOSED SETS WITH CAN COMMUNICATION FUW RS485 ROW ENCLOSED SETS WITH MODBUS COMMUNICATION
NOTE A

NOTE A PLE-C1
PLA-C1 607-9830 PL444 TELEMATICS DEVICE
PL444 TELEMATICS DEVICE
607-9830
F CAN H
RS485 A CBL-PLE1:951-PLE1 RD-18 A4 RS485 A F
CBL-PLA1:Y797-PLA1 RD-18 A1 CAN 1 H

RS485 B CBL-PLE1:952-PLE2 BK-18 B4 RS485 B

CAN L CBL-PLA1:Y798-PLA2 BK-18 B1 CAN 1 L

RS485 RTN CBL-PLE1:953-PLE3 CU-18 A3 RS485 RTN

CAN SH CBL-PLA1:Y799-PLA3 CU-18

108-PLA4 WH-18 L1 KEYSWITCH 108-PLE4 WH-18 L1 KEYSWITCH

BATT + 108-PLA1 WH-18 108-PLA3 WH-18 M1 BATT + BATT + 108-PLE1 WH-18 108-PLE3 WH-18 M1 BATT +

BATT - 208-PLA2 WH-18 M2 BATT - BATT - 208-PLE2 WH-18 M2 BATT -

REMOTE START/STOP 879-PLA5 WH-18 H3 OUTPUT DRIVER1 REMOTE START/STOP 879-PLE5 WH-18 H3 OUTPUT DRIVER1

E E

FUW ROW OPEN SETS WITH CAN COMMUNICATION FUW RS485 ROW OPEN SETS MODBUS COMMUNICATION
NOTE A
NOTE A PLB-C1 PLF-C1
607-9831 PL444 TELEMATICS DEVICE
607-9831 PL444 TELEMATICS DEVICE

CAN H CBL-PLB1:Y797-PLB1 RD-18 A1 CAN 1 H RS485 A CBL-PLF1:951-PLF1 RD-18 A4 RS485 A

CAN L CBL-PLB1:Y798-PLB2 BK-18 B1 CAN 1 L RS485 B CBL-PLF1:952-PLF2 BK-18 B4 RS485 B

CAN SH CBL-PLB1:Y799-PLB3 CU-18 RS485 RTN CBL-PLF1:953-PLF3 CU-18 A3 RS485 RTN

108-PLB4 WH-18 L1 KEYSWITCH 108-PLF4 WH-18 L1 KEYSWITCH

D BATT + 108-PLB1 WH-18 108-PLB3 WH-18 M1 BATT + BATT + 108-PLF1 WH-18 108-PLF3 WH-18 M1 BATT +
D

BATT - 208-PLB2 WH-18 M2 BATT - BATT - 208-PLF2 WH-18 M2 BATT -

REMOTE START/STOP 879-PLB5 WH-18 H3 OUTPUT DRIVER1 REMOTE START/STOP 879-PLF5 WH-18 H3 OUTPUT DRIVER1

ROW - C1.1 - C2.2, C3.3 - C7.1, C9, I6 ROW - C15 & C18 (WITH AGC-243 CONTROLLER)
SYMBOL LEGEND TABLE

FUW NORTH AMERICA ENCLOSED SETS WITH CAN COMMUNICATION MINITURE CIRCUIT BREAKER

EMERGENCY STOP PUSHBUTTON

SIGNAL NAMES
PLC-C1 FUSED AUTOMOTIVE RELAY

C 607-9830 PL444 TELEMATICS DEVICE CIRCUIT ID

108
COLOR
WH
DESCRIPTION
BTRY (+) C
208 WH BTRY (-)
RESISTOR
CAN H CBL-PLC1:Y797-PLC1 RD-18 A1 CAN 1 H
879 WH REMOTE START
951 WH MODBUS A
952 BK MODBUS B
953 CU MODBUS COM EARTH/GROUND
CAN L CBL-PLC1:Y798-PLC2 BK-18 B1 CAN 1 L Y797 WH J1939 DATALINK CAN+
Y798 BK J1939 DATALINK CAN-
Y799 CU J1939 DATALINK CAN SHIELD
CURRENT TRANSFORMER
CAN SH CBL-PLC1:Y799-PLC3 CU-18
PANEL TERMINAL

TERMINAL

COLOUR ABBREVIATIONS
CONNECTOR
108-PLC4 WH-18 L1 KEYSWITCH
PLC-C2 NOTE B
9G-2731 +
PLC-T8 ABBREVIATION DESCRIPTION BATTERY
BATT + 108-PLC6 WH-16 5A 108-PLC7 WH-16 108-PLC1 WH-16 108-PLC3 WH-18 M1 BATT + BK BLACK
PLC-T7
CU COPPER SPLICE WIRE GROUP COLOR DESCRIPTIONS
BATT - GN-YL GREEN-YELLOW (+) BATTERY
208-PLC2 WH-18 M2 BATT - WIRE
RD RED (-) BATTERY / SENSOR RETURN
WH WHITE SCREEN CABLE J1939 DATA LINK
REMOTE START/STOP 879-PLC5 WH-18 H3 OUTPUT DRIVER1 50
RS-485 DATA LINK

G S

STARTER MOTOR

B B
30
MOT BTRY

31
NOTE A: REFER TO STANDARD SCHEMATICS FOR TERMINAL BLOCK DETAILS

FUW NORTH AMERICA OPEN SETS CAN COMMUNICATION + ALT

GND CHARGING ALTERNATOR
NOTE B: DISCONNECT PLC-T7 & PLC-T8 & RECONNECT AFTER THE HARNESS IS ROUTED COMPLETELY
DISCONNECT PLD-T7 & PLD-T8 & RECONNECT AFTER THE HARNESS IS ROUTED COMPLETELY
(Dimensions: 25 inches x 24 inches)

PLD-C1

HARNESS TABLE
2 1
RELAY
607-9831 PL444 TELEMATICS DEVICE 4 3

TERMINAL/CONNECTION POINT
CAN H CBL-PLD1:Y797-PLD1 RD-18 A1 CAN 1 H
M0130647

CAN L CBL-PLD1:Y798-PLD2 BK-18 B1 CAN 1 L 3 POLE BREAKER IDENT PART NO. CHG DESCRIPTION
HARNESS AS - - -
CAN SH CBL-PLD1:Y799-PLD3 CU-18 PLA 610-7166 00 ENCLOSED-ROW-CAN
PLB 614-7950 00 OPEN-ROW-CAN
PLC 616-0721 00 ENCLOSED-NA-CAN
PLD 616-0724 00 OPEN-NA-CAN
L1
12 Page,

108-PLD4 WH-18 KEYSWITCH 4 POLE BREAKER

PLD-C2 NOTE B PLE 615-8865 00 ENCLOSED-ROW-MODBUS
9G-2731
BATT + 108-PLD6 WH-16 5A 108-PLD7 WH-16
PLD-T8
108-PLD1 WH-16 108-PLD3 WH-18 M1 BATT + PLF 615-8866 00 OPEN-ROW-MODBUS
PLD-T7

A BATT - 208-PLD2 WH-18 M2 BATT -

A
REMOTE START/STOP 879-PLD5 WH-18 H3 OUTPUT DRIVER1

Do not operate or work on this product unless you have THIS SCHEMATIC IS FOR THE C1.1, C2.2, C3.3, C4.4, C7.1, C9, C9.3, C13, C15, AND C18
read and understood the instruction and warnings in the GENERATOR SET WITH PL444 TELEMATICS DEVICE ELECTRICAL SYSTEM
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- MEDIA NUMBER: M0130647
tions or heed the warnings could result in injury or
SCHEMATIC PART NUMBER: 612-1341, CHANGE: 00, VERSION: DK
NA - C4.4 - C7.1, C9 & I6
death. Proper care is your responsibility.
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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