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Thickness Measurement: Temate /powerut Tg-Il Systems

The document discusses high-performance non-destructive testing solutions called temate/PowerUT TG-IL systems for thickness measurement. The systems use non-contact methods like EMAT or dry-coupling to measure thickness without couplant. They provide accurate measurements and integrate with production lines for quality control.

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Ashru Kumar
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
26 views

Thickness Measurement: Temate /powerut Tg-Il Systems

The document discusses high-performance non-destructive testing solutions called temate/PowerUT TG-IL systems for thickness measurement. The systems use non-contact methods like EMAT or dry-coupling to measure thickness without couplant. They provide accurate measurements and integrate with production lines for quality control.

Uploaded by

Ashru Kumar
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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HIGH-PERFORMANCE NDT SOLUTIONS

Thickness Measurement
temate®/PowerUT® TG-IL Systems

Equipment Highlights
• Non-contact EMAT permits measurements at
The TG-IL systems are designed for automated in-line thickness
extreme temperatures at up to 5 mm from the measurement of metallic and non-metallic materials using
surface of the material. ultrasonic technology. The measurement is made by calculating
• EMAT not affected by surface conditions, can be the time it takes for an ultrasonic pulse that has been generated
used on very coarse, coated, oxidized or dirty in the material to reflect back from an opposite wall or boundary.
surfaces. The systems can be integrated in-line to measure thin strip,
plates, billets, ingots, tubes or odd geometries for quality
• EMAT does not require the probe to be perfectly
and process control. On seamless tube manufacture, multi-
perpendicular to the part to perform the channel systems provide eccentricity and ovality at production
measurement. temperatures and speed.
• Dry-Coupled piezoelectric sensors permit inspection
without couplant on non-metallic components. These systems use non-contact EMAT or dry-coupling methods to
provide rapid non-destructive measurements without couplant.
• Great accuracy (+/-2.5 µm) and lateral resolution
On temate systems EMAT sensors can use electromagnets or
(1 mm - DCUT, 3 mm - EMAT).
permanent magnets depending on the type of material and the
• Compact, industrial instrumentation accessible via conditions of inspection. On PowerUT systems, proprietary dry-
WiFi or Ethernet from any internet browser. coupled piezoelectric transducers are combined with Innerspec’s
high-power instrumentation to permit inspection of non-metallic
or highly-resistive materials without the need for
liquid couplant.

The TG-IL instrumentation is housed in a small


industrial enclosure located near the point of
inspection that broadcasts its own wireless signal.
Display and control are available from any device
connected to the instrument via WiFi or the
industrial Ethernet port using a regular internet
browser.

[email protected]
www.innerspec.com
temate®/PowerUT® TG-IL - Specifications
temate® PowerUT®

• Non-contact Electro Magnetic Acoustic • Dry-coupled, high-power piezoelectric


Technique
Transducer (EMAT). transducer.
• Ferromagnetic and non-ferromagnetic metals, including • Metallic and non-metallic materials including most
carbon steel, stainless steel, aluminum, copper and plastics and composites.
brass. • Minimum thickness: 1 mm (0.039”) contact
Materials
• Minimum thickness: 1 mm (0.039”) contact Innerspec Innerspec for thinner material.
Inspected
for thinner material. • Surface temperature: from -10º C (14º F) to 200º C
• Surface temperature: from -30º C (-22º F) to 750º C (392º F).
(1,382º F).
Measurement
Accuracy and • Accuracy: +/-2.5 µm (+/-0.0001”). • Accuracy: +/-2.5 µm (+/-0.0001”).
Lateral • Lateral Resolution: Up to 3 mm. • Lateral Resolution: Up to 1 mm.
Resolution
• Magnetic element and EMAT coil in a
protective casing.
• Sensors for high-temperature applications may • Touch probe and wheel options for scanning
incorporate air and/or water cooling depending on applications.
Sensor Head temperature and exposure time. • Non-marring rubber coupling.
Assembly • Designed for easy attachment to different mountings, • Designed for easy attachment to different
and can incorporate air bearings or other systems to mountings.
maintain adequate lift-off.
• Automatic temperature compensation for high-
temperature applications.

• Pulse-echo sensor configuration produces and measures the time-of-flight (TOF) arrivals of UT reflections.
Inspection
• Thickness is derived by calculation: Thickness = Velocity of Sound x (TOF/2).
Technique
• Maximum sampling rate of 2000 samples per second for speeds of up to 2 m/s.
• IP54 industrial enclosure can be located up to 2 m from point of inspection.
• Different enclosures can handle from 1 to 8 channels simultaneously.
Instrumentation • 1 Channel Enclosure. Dimensions: 252 mm L x 169 mm W x 57 mm T. Weight: 1.5 kg.
• Encoder, thermocouple, and programmable I/O ports for line integration.
• Accessible by any device connected to the instrument’s IP address via WiFi or Ethernet.
Real Time Acquisition & Processing
• Uses fast FPGA-based signal acquisition and processing.
• Provides uninterrupted control and analysis of all time sensitive operations, including real-time display and
disposition.
Processing Link
• Connects real-time acquisition & processing with the user interface.
• Decouples acquisition from user interface for easy hardware upgrades, and rapid customization.
Software
• Organizes and prepares data received from real time acquisition & processing for representation.
Features
NDT-Web™ User Interface
• Provides display and user controls customized for the application using proprietary NDT-Web™ real-time web
technology.
• Broadcasts its own Wi-Fi signal for simple access by any device using a regular browser and IP address (no
client software needed).
• Permits easy customization of user controls and display without affecting the operation of the equipment.
• Includes built-in features for web support and ordering of spare parts when connected to the internet.
Power & • 115V-220V AC or 24VDC-2A supplied directly to the instrumentation.
Environment • Operating temperature 0°C (32°F) to 40°C (105°F).
Range • Humidity non-condensing 5% to 95%.

Innerspec Technologies, Inc. Innerspec Technologies Europe, S.L. Innerspec Technologies China, LLC. Innerspec Technologies Latam S.A. de C.V.
+1 434-948-1301 +34 911-337-024 +86-(0)21-58358103 +52 442-962-5502
Forest, VA, USA Madrid, SPAIN Shanghai, CHINA Queretaro, MEXICO

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