CMP Triton July2014

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com

T3CDS
TM

Deluge Proof Cable Glands & Connectors

CMP

CMP PRODUCTS
TM
Triton T3CDS cable glands deliver a unique concept in cable sealing techniques
incorporating the patented Compensating Displacement Seal system, CDSTM.
Introduced to effectively handle all types and sizes of cable construction taking the
concern out of the mind of the operator, letting the product do the job instead.
This concept provides effective sealing on the cable inner sheath, utilising a proven
reliable and robust flameproof sealing device. Taking a crucial care principle into
Ease of Installation account in its design, this concept leaves nothing to chance yet delivers the ultimate in
and Crucial Cable Care assembly and installation simplicity that guarantees a safety level that is unsurpassed
by its rivals.
This latest development in a long line of original cable gland solutions from CMP
Products is designed and fully approved to EN 60079-0,1,7,15, 31 & IEC 60079-0,1,7,15,
31. Triton T3CDS complies fully with the Essential Health & Safety Requirement is
detailed in Annex 11 of Directive 94/9/EC (ATEX 95) in relation to the design and
construction of equipment intended for use in potentially explosive atmospheres.
This compliance covers not only the traditional protection required against ignition of
gas and vapours, but also the latest dust hazard protection. This enables the product
to be CE marked and coded with an ATEX Category 2 gas and dust marking, and it is
effectively labelled ‘ II 2GD’.

The Unique Compensating Displacement Seal (CDS) System Demonstrated


CDS Compensator CDS Compensator

Figure 1 - When a smaller diameter cable is installed the Figure 2 - When a larger diameter cable is installed
inner compensator operates to a lesser extent. the inner compensator operates to a greater extent.

Design Features Inner Flameproof Seal


& Benefits • Unique Compensating Displacement Seal (CDS) system, compatible with all types of cable.
•  t the critical cable sealing point the CDS system protects the cable inner sheath from
A
any excess force, which is transferred to and absorbed by the internal compensator
incorporated in the CDS system.
• Allows the Cable Gland to be tightened face to face every time regardless of cable
diameter.

Armour Termination
• Multiple Universal Armour Clamp for Single Wire Armour, Tape Armour & Braided Cables.

Deluge Seal
• P roven, reliable “O” Ring arrangement which is concealed and protected from damage
after installation. Shell deluge tested to DTS01:91, after 20 years simulated ageing.

Outer Seal
• Closure range accepts all commonly used cables in the industry.
• Using the CMP Outer Seal Tightening Guide a perfect seal, guaranteed to withstand the
environment is achieved every time.

New High Temperature Rating


• Optional new seals now rated an industry leading -20°C to 200°C,
for high temperature seals please use ‘T3CDSHT’ ordering reference. Therm
Triton T3CDS Cable Gland Pertinent Technical
Inner Seal Housing Considerations
•  obust Flameproof CDS System, less susceptible to damage than equivalent
R Under IEC 60079-14 Clause 9.3.10 states
diaphragm seals. that “The connection of cables and conduits
• No need for Cable Guide to protect CDS system as cable conductors do not to the electrical equipment shall maintain
penetrate or damage the Flameproof Seal as they pass through it. the explosion protection integrity of the
relevant type of protection.”
• Flameproof seal does not tear or split as a result of frictional rotation during
installation.
The latest standard also goes on to state
• Flameproof inner seal remains in the Cable Gland, and does not ride on the that “Low smoke and/or fire-resistant cables
cable, therefore is not prone to mechanical damage when the cable needs usually exhibit cold flow characteristics”,
to be withdrawn from the equipment. and that “cold flow can be more fully
• Remote make off, disconnection and re-connection does not jeopardise the described as thermoplastic materials which
safety integrity of the Ex apparatus. flow when subjected to pressure at ambient
temperature.” With its revolutionary concept
• Inspection can be affected without disturbing the inner seal. of cable inner sheath sealing, the CMP Triton
Universal Reversible Armour Clamping Cone & Ring T3CDS fully embraces the requirements
of this latest standard and addresses a
• S imple methodical Installation Procedure without the need for any number of other fundamental compatibility
confusing scientific recipe or torque measurement for cable clamping as the and installation issues that have remained
installation method uses a face to face installation every time. unanswered by most other cable gland
• Reversible Armour Cone, for Multiple Cable Armour types, has clearly visible manufacturers.
marking which makes incorrect assembly virtually impossible.
• Reversible Armour Clamping Ring is truly “Universal” with bi-directional
functionality – identical on both sides.
• No possibility of inserting the Reversible Armour Clamping Ring the wrong
way around – it’s Right First Time.
FLAMEPROOF
REVERSIBLE ARMOUR CONE SEAL HOUSING

BODY & INGRESS PROTECTION


SEAL HOUSING UNIVERSAL REVERSIBLE
ARMOUR CLAMPING RING DELUGE PROTECTION SEAL
Deluge Protection Seal
• Deluge Protection by means of tried & tested “O” ring feature – Simple and
effective arrangement.
• Internal Deluge seal is not exposed to mechanical damage or ultra violet
radiation after installation and is completely protected in its operational
working life, latest design limits the potential for over tightening.
Brass
• There is no need to “Pull” or re-position the deluge seal on installation or
subsequent re-assembly after inspection, as the CMP “O” Ring arrangement
engages automatically during a simple installation procedure providing
effective protection every time.

Body & Outer Seal Housing


• Tried and tested Displacement Seal arrangement.
• Latest design limits the potential for over tightening. Nickel
Plated Brass
• Wide cable acceptance range handles virtually all cable sizes obtainable.
• One seal range per cable gland / hub size.
www.cmp-products.com
Practical Installation Benefits Other Complementary
• Fully sequential, three step make off procedure. Cable Gland Solutions &
• Quick and easy assembly process, with face to face installation every time. Associated Accessories
•  MP make no exaggerated claims concerning its speed of installation but guarantee a
C
Other Materials: CMP Products
“Right First Time” installation well within the highest expectations prescribed.
offers cable glands in Brass, Brass
• This “Right First Time” Installation concept, helps to reduce “down time” during plant with Electroless Nickel Plated
construction whilst instilling peace of mind in the user. Finish, Stainless Steel & Copper
• The risk of damage to the cable inner sheath is eliminated, regardless of the cable Free Aluminium.
construction, even though the CDS sealing system is fully tightened every time.
• EMC Noise Reduction levels for radiation emissions comply with the current European CMP Products is also able to offer
guidelines (providing in the region of 50db attenuation when terminated with screened cable). a wide range of Thread Conversion
Adaptors and Reducers, from
• Continuous Operating Temperatures from -60°C to 130°C or optionally -20°C to 200°C.
stock, together with a selection of
• Complies with Low Voltage Directive 73/23/EEC. Stopper Plugs with and without
• Uniform hexagon profile. integral sealing ring.

Options
• Version for effective termination of lead sheathed cables, designated type (T3CDS/PB).
• T3CDSVAR version available for variable speed drive cables with a copper tape screen.
• T3CDSHT version available for high temperatures (-20°C to 200°C)
• Integral Entry Thread Seal, which removes the need for separate sealing washers.
Designation Type RT3CDS or RT3CDS/PB, the advantages of this option are:
i. Accidental omission of loose seals are prevented.
ii. Mechanically enclosed, UV protected seal, eliminates the risk of seal damage.
iii. Length of thread engagement maximised by virtue of reduced seal thickness.

E
F
Integral Entry Thread
Seal Option

D B C
A Note: Stepped Cone is suitable
for SWA cables, Grooved Cone
is suitable for all other approved
armoured cables.

Cable Overall Combined Ordering Reference


Available Entry Threads ‘C’ Bedding Cable Armour Wire Diameter † Across Across
Flats Corners Protrusion (*Brass Metric) Cable
Cable Diameter Diameter
‘D’ ‘D’ Gland
Gland Standard Option ‘A’ ‘B’ Grooved Cone Stepped Cone Length Reference Number Weight
Size ‘F’ Ordering
Thread Length Thread Length (Kgs)
Metric NPT NPT Min Max Min Max Min Max Min Max Max Max Size Type Suffix
‘E’ Metric (NPT)
20S/16 M20 15 1/2” 19.9 3/4” 3.1 8.7 6.1 13.2 0.3 0.8 0.8 1.25 24.0 26.4 78.7 20S16 T3CDS 1RA 0.200
20S M20 15 1/2” 19.9 3/4” 6.1 11.7 9.5 15.9 0.3 0.8 0.8 1.25 24.0 26.4 78.7 20S T3CDS 1RA 0.196
20 M20 15 1/2” 19.9 3/4” 6.5 14.0 12.5 20.9 0.4 0.9 0.8 1.25 30.5 33.6 76.2 20 T3CDS 1RA 0.277
25S M25 15 3/4” 20.2 1” 11.0 20.0 14.0 22.0 0.4 1.0 1.25 1.6 37.5 41.3 88.8 25S T3CDS 1RA 0.435
25 M25 15 3/4” 20.2 1” 11.0 20.0 18.2 26.2 0.4 1.0 1.25 1.6 37.5 41.3 88.8 25 T3CDS 1RA 0.435
32 M32 15 1” 25.0 1-1/4” 17.0 26.3 23.7 33.9 0.4 1.1 1.6 2.0 46.0 50.6 90.7 32 T3CDS 1RA 0.633
40 M40 15 1-1/4” 25.6 1-1/2” 22.0 32.2 27.9 40.4 0.4 1.1 1.6 2.0 55.0 60.5 93.2 40 T3CDS 1RA 0.905
50S M50 15 1-1/2” 26.1 2” 29.5 38.2 35.2 46.7 0.4 1.5 2.0 2.5 60.0 66.0 100.7 50S T3CDS 1RA 1.124
50 M50 15 2” 26.9 2-1/2” 35.6 44.1 40.4 53.1 0.6 1.5 2.0 2.5 70.1 77.1 105.8 50 T3CDS 1RA 1.604
63S M63 15 2” 26.9 2-1/2” 40.1 50.0 45.6 59.4 0.6 1.5 2.0 2.5 75.0 82.4 102.5 63S T3CDS 1RA 1.732
63 M63 15 2-1/2” 39.9 3” 47.2 56.0 54.6 65.9 0.6 1.5 2.0 2.5 80.0 88.0 105.4 63 T3CDS 1RA 1.778
75S M75 15 2-1/2” 39.9 3” 52.8 62.0 59.0 72.1 0.6 1.5 2.5 3.0 90.0 99.0 110.6 75S T3CDS 1RA 2.573
75 M75 15 3” 41.5 3-1/2” 59.1 68.0 66.7 78.5 0.6 1.5 2.5 3.0 100.0 110.0 120.3 75 T3CDS 1RA 3.329
90 M90 24 3-1/2” 42.8 4” 66.6 80.0 76.2 90.4 0.6 1.3 3.15 4.0 115.0 126.5 138.9 90 T3CDS 1RA 4.870
100 M100 24 4” 44.0 5” 76.0 91.0 86.1 101.5 0.6 1.6 3.15 4.0 127.0 139.7 128.2 100 T3CDS 1RA 4.969
115 M115 24 4” 44.0 5” 86.0 98.0 101.5 110.3 0.6 2.5 3.15 4.0 138.0 151.8 161.3 115 T3CDS 1RA 7.721
130 M130 24 5” 46.8 6” 97.0 115.0 114.2 123.3 0.6 2.5 3.15 4.0 157.0 172.7 173.3 130 T3CDS 1RA 9.777
*Note : For material options please add the following suffix to change the Ordering Reference ; Brass (no suffix required), Nickel Plated Brass “5”, 316 Grade Stainless Steel “4”, Copper Free Aluminium “1”
For NPT options please add the following digits to the material suffix ; 1/2” = 31, 3/4” = 32, 1” = 33, 1 1/4” = 34, 1 1/2” = 35, 2” = 36, 2 1/2” = 37, 3” = 38, 3 1/2” = 39 (Brass requires prefix “0”)
Examples : 32T3CDS1RA534 = Nickel Plated Brass 1-1/4” NPT, 50ST3CDS1RA035 = Brass 1-1/2” NPT, 25T3CDS1RA432 = Stainless Steel 3/4” NPT, 20T3CDS1RA5 = Nickel Plated Brass 20mm
Dimensions are displayed in millimetres

Note: †Alternative armour clamping range available for non-standard armour sizes.
Triton T3CDS Cable Gland Technical Specifications www.cmp-products.com
TECHNICAL DATA
Type T3CDS
Design Specification EN 50262, BS 6121:Part 1:1989, IEC 62444
Mechanical Classification Impact = Level 8, retention = Class B (EN 50262), Class D (IEC 62444)
Electrical Classification Category B (Category A when used with braided cable)
Continuous Operating Temperature -60°C to 130°C Standard or -20°C to 200°C T3CDSHT
Ingress Protection Rating IP66, IP67, IP68 (Tested at 100 meters water depth for a duration of 10 days)
Deluge Protection DTS01 : 91
EMC Test Information SGS report DUR23743/EMC/KH/02 to EN55022
Cable Gland Material Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel
Seal Material CMP SOLO LSF Thermoplastic Elastomer
Single Wire Armour (SWA), Aluminium Wire Armour (AWA), Pliable Wire Armour (PWA),
Cable Type(s) Steel Tape Armour (STA), Aluminium Strip Armour (ASA), Screened Flexible Wire Braid
(e.g. CY/SY), Wire Braid Armour (e.g. SWB)
Armour Clamping Reversible Armour Cone & AnyWay Universal Clamping Ring
Sealing Technique Inner Bedding Sealing Ring: Compensating Displacement Seal (CDS), Outer Sheath
Sealing Ring: Load Retention Seal (LRS)
Sealing Area(s) Cable Inner Bedding & Outer Cable Sheath
Accessories Adaptor/Reducer, Earth Tag, Locknut, Serrated Washer, Entry Thread Seal, Shroud
ATEX Certificate SIRA13ATEX1073X, SIRA13ATEX4079X
 II 2 G, II 1D, Ex d IIC Gb, Ex e IIC Gb, Ex ta IIIC Da, II 3 G Ex nR IIC Gc, I M2,
Code of Protection Ex d I Mb, Ex e I Mb, EN 60079-0,1,7,15, 31
IECEx Certificate IECEx SIR 13.0028X
Code of Protection Ex d IIC Gb, Ex e IIC Gb, Ex nR IIC Gc, Ex ta IIIC Da, Ex d I Mb, Ex e I Mb
Compliance Standards IEC 60079-0,1,7,15, 31
cCSAus Certificate 1310517
Class I, Div 2, Groups A,B,C and D; Class II, Div 2, Groups E,F and G; Enclosure Type 3, 4
Code of Protection and 4X; Ex d IIC; Ex e II; Class I, Zone 1, AEx e II
CAN/CSA-C22.2 Various Sections (See Certificate) CAN/CSA-E60079-0,1,7; ANSI/UL 514B
Compliance Standards Edition 5, ANSI/UL 50 Edition 11, ANSI/UL 2225 Edition 4, UL60079-0,1,7

UL approval Cert Number E 256367. CLASS 1 Zone 1, 2 AEx e TYPE 4X OIL RES II

EAC Certificate TC RU C-GB. 05.B.00138


Code of Protection 1Ex d IIC Gb X,1Ex e IIC Gb X, 2Ex nR IIC Gc X, Ex ta IIIC Da X
Compliance Standards ГOCT P 52350. 7, ГOCT P MЭK 60079-0,15,31, ГOCT IEC 60079-1,7, ГOCT 31610.7
NEPSI Certificate GYJ13.1141X
Code of Protection Ex d IIC Gb / Ex e IIC Gb, DIP A21 Ta
Compliance Standards GB3836.1/2/3, GB12476.1
INMETRO Approval TUV 11.0374X
Code of Protection Ex d I Mb, Ex e I Mb, Ex d IIC Gb, Ex e IIC Gb, Ex nR IIC Gb, Ex tb IIIC Db
Compliance Standards ABNT NBR IEC 60079-0, 1,7,15,31; ABNT NBR IEC 60529

RETIE Approval 03866


CCOE / PESO (India) Certificate P333688/1

Marine Approvals LRS: 01/00172


DNV: E-13286
ABS: 01-LD234401A/3-PDA

Approvals
• ATEX & IECEx approved. • Cable Glands rated IP66, IP67 to EN60529:1992 as
• Fulfils the test requirements of Ex nR equipment or standard, & IP68 to a depth of 10 meters.
apparatus with Restricted Breathing features. • EMC Tested to EN55022 by SGS Independent Test
• Shell Deluge Tested to DTS01:91, after 20 years simulated Laboratory.
accelerated ageing.
NEWCASTLE (Headquarters)
Tel: +44 (0) 191 2657411
Fax: +44 (0) 1670 715 646
www.cmp-products.com E-Mail: [email protected]
CMP Products
36, Nelson Way, Nelson Park East
Cramlington, Northumberland
NE23 1WH, United Kingdom

HOUSTON (Texas Inc)


Tel: +1 281 776 5201
Fax: +1 281 776 5223
E-Mail: [email protected]
CMP Products Texas Inc
5222 N. Sam Houston Pkwy E.
Houston, Texas, 77032, USA

PERTH, WA
Tel: +61 8 9249 4508
Fax: +61 8 9249 4608
E-Mail: [email protected]
CMP Products Pty Ltd
Unit 3-22 Harlond Avenue, Malaga, WA 6090
Australia
BRISBANE, QLD
Tel: +61 7 3801 0301
Fax: +61 7 3801 0300
E-Mail: [email protected]
CMP Products Pty Ltd
Unit 2 / 1-5 Knobel Court, Shailer Park, QLD 4128
Australia

DUBAI
Tel: +971 4 214 6114
Fax: +971 4 2 146 117
E-Mail: [email protected]
CMP Products Middle East Office
Office 6WA, Room 134, PO BOX 371725
Dubai Airport Free Zone, Dubai, United Arab Emirates

BUSAN
Tel: +82 51 780 5300
Fax: +82 51 780 8348
E-Mail: [email protected]
CMP Products (Korea) Ltd
19F Rm1915 Centum IS Tower, #1209,
Jaesong1-dong, Haeundae-gu, Busan,
South Korea, 612051

SINGAPORE
Tel: +65 6466 6180
Fax: +65 6466 9891
E-Mail: [email protected]
CMP Products (S.E.A) Pte Ltd.
21 Toh Guan Road East, #09-03,
Toh Guan Centre, Singapore 608609

SHANGHAI
Tel: +86 21 6093 2633
Fax: +86 21 6093 2630
E-Mail: [email protected]
CMP Products Division
CMP Room 304, Building 7, No.1888 XinJinqiao Road
Pudong, Shanghai 201206,
P.R. China

JOHANNESBURG
Tel: +27 79 866 2171
CMP PRODUCTS Fax: +27 86 554 3240
E-Mail: [email protected]
TPC 195 - Issue 5 - 07/14 CMP Products SA Pty Ltd
49 New Road, Block A, Ground Floor
Midrand,1685, Johannesburg, S.A

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