6.35 11kV Copper
6.35 11kV Copper
6.35 11kV Copper
3
Cable Components
THIS MANUAL CONTAINS TECHNICAL INFORMATION desirable, the use of Prysmians LSOH HFS-90TP sheath
ON A WIDE VARIETY OF COMMONLY USED MEDIUM to AS/NZS 3808 is recommended. These cables are
VOLTAGE (MV) POWER CABLES MANUFACTURED TO constructionally and dimensionally the same as AS/NZS
AUSTRALIAN STANDARD AS/NZS 1429.1. 1429.1 cables and employ the same insulation systems
but with LSOH sheaths. The tabulated data in this
Full constructional and technical details are given for technical manual is valid irrespective of the sheathing
Prysmians standard range of MV power cables. Other option.
constructions and variants are available by special order.
High-density polyethylene sheath (HDPE) can be
For standard industrial applications, XLPE insulation is supplied where greater impermeability to moisture and
normally recommended, but for situations where the greater resistance to abrasion is required for adverse
cable may be continuously subject to wet conditions, installation conditions, but such sheaths are not
the well proven resistance of Prysmians EPR compound recommended in areas of fire risk.
offers additional security. Both insulation systems have
been assessed for long term resistance to water under Where protection against termites and other invasive
the two year UNIPEDE test regime and successfully met insects is required, cables can be supplied with a
the criteria. Prysmians EPR compound has also met the covering of Nylon 12, or with two helically applied brass
requirements of more onerous long term tests. or stainless steel tapes. Alternatively Prysmian offer
Termitex covering as a protection against termites.
The standard oversheaths supplied are either BLACK For protection against rodents, Prysmian recommend
PVC (5V-90) or a combination of layers of PVC and HDPE the use of armour or steel tapes. Brass or copper
to AS/NZS 1429.1, AS/NZS 4026 and AS/NZS 3808. tapes provide only limited protection against rodents
For situations where limiting the emission of smoke and specifiers need to be aware of the risk for each
and corrosive gases from cables affected by fire is installation.
4
CABLE COMPONENTS
Prysmian offers a choice of two standard screen sizes faced by Utilities and Contractors in power distribution.
for different earth fault requirements for EPR and The company provides a cable design service capable
XLPE cables. For systems with small earth fault levels a of servicing your requirements for power cable
light duty screen is offered for protection based on the specification. Prysmian innovation has led to new
screens having a nominal short-circuit rating of 3 kA for products including:
one second. For systems with high fault levels, a heavy-
duty screen is available with a nominal short-circuit New concepts for protection of cable from termites
rating of 10 kA for one second. backed by sponsored CSIRO research.
i.) Light-duty Screened Cables are for use in circuits Alternative solutions to armour for protection of cables
protected by fast acting devices such as HRC fuses or from impact damage.
systems having low I2t earth fault values. EPR COMPACT medium voltage cables have been
ii.) Heavy-duty Screened Cables are designed to carry developed for cost-effective replacement of networks
high earth fault currents comparable with system using existing ductwork. These cables have been
symmetrical fault currents. They are designed for supply designed to optimise electrical and mechanical
systems having high I2t earth fault values. properties in dimensionally smaller cables. This has
been accomplished through use of the EPRotenax
For three core cables, one third of the required screening Premium Performance insulation system, which
is nominated for each core, the fault current being combines maximum current carrying capacity with a
assumed to be shared by all screens. The one-second rugged outer sheath and sufficient insulation thickness
earth fault current ratings are given in the data sheets to deliver the same reliable service as the paper cables
for each of the medium voltage XLPE and EPR cables. being replaced.
These standard screens can be varied to suit individual Prysmian can also advise on various tree-retardant
system fault requirements. Prysmian has many insulations and water blocking options.
alternative solutions to meet the demanding problems
5
CABLE COMPONENTS
Each cable type is identified by a reference type The cables described in this technical manual are
designation for ease of reference and a full order designed to be used for the supply of electrical energy in
designation which fully identifies each cable and should fixed installations up to the indicated rated voltage at a
be used on order documentation. Cables are metre nominal power frequency in the range 49Hz to 61Hz.
marked for ease of installation and inventory control.
Cables to AS/NZS 1429.1 and AS/NZS 4026 are
All cables are listed with the voltage rating for which the intended for use either installed in air, directly buried
cable is designed, expressed in the form Uo/U, where Uo in the ground or in ducts. Cables with LSOH sheath
is the nominal voltage between conductor(s) and earth have improved fire performance when installed in
and U is the nominal voltage between phase conductors. air and are primarily intended for such locations.
Reasonable protection against mechanical damage
should be provided.
6
Cable Handling
HALOGEN FREE
AS/NZS 4507 LOW SMOKE EMISSION
AS/NZS 4507
Laying Conditions
7
Product Codes
Conductor Nominal Cross Sectional Area
25, 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630
Conductor Material
Copper CU, Aluminium AL
Insulation Material
XLPE X, EPR E
kV Rating
31.9/3.3, 63.8/6.6, 116.35/11, 2212.7/22, 3319/33
Screen Type
Light Duty LD, Heavy Duty HD
Armouring
Armoured A, Unarmoured blank
95 3C CU X 11 LD A
CSA PRODUCT CODE
EXAMPLE:
95mm2 three core, copper conductor, XLPE insulated, 11kV, light duty screen, armoured.
When ordering, please quote the conductor nominal cross sectional area ahead of the
product code which appears on each data sheet.
8
Health, Safety and Environment
PEOPLE ARE OUR GREATEST ASSET. WE BELIEVE We also aim to help our customers fulfil their
EVERYONE HAS THE RIGHT TO WORK AND LIVE IN A environmental responsibilities by providing them with
HEALTHY AND SAFE ENVIRONMENT. cables and associated products that we believe have
been manufactured as efficiently, economically sound
The Prysmian Group maintains our commitment to and environmentally sustainable as possible. As our
comply with all relevant Occupational Health, Safety and products are locally designed and manufactured we
Environmental legislation, Australian and New Zealand recognize the importance of risk assessment and
Standards (AS/NZS 4801 and ISO 14001) Licences and mitigation in all mining operations.
Industry Codes of Practices.
For additional support in this area we have dedicated
Our goal is an environmentally and socially sustainable technical staff available to provide specific product
business and we believe that a safe work environment information and guidelines for use please contact:
is a sign of efficiency and quality. Accidents can be [email protected]
prevented and we commit to continually improve, to
achieve zero incidents of work related injury, illness and
environmental pollution.
9
10
Exploded Cable View
SINGLE CORE
Straded compacted
copper or aluminium conductor
PVC sheath
THREE CORE
Straded compacted
copper or aluminium conductor
Semi-conductive conductor screen
XLPE insulation
Filters
PVC sheath
11
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Cable Characteristics
Semi-rigid 12D (PVC only) 1 (PVC only) Spray (XPLE) Good +90C C3 Acceptable
15D (HDPE) 3 (HDPE) Immersion (EPR) -25C
Cable Design
CONDUCTOR:
Plain circular compacted copper
Maximum Continuous Operating Temperature: 90C
CONDUCTOR SCREEN:
Extruded semi-conducting compound, bonded to the insulation and applied in the same operation as the insulation
INSULATION:
Cross Linked Polyethylene (XLPE) standard
Ethylene Propylene Rubber (EPR) alternative
INSULATION SCREEN:
Extruded, semi-conductive compound
METALLIC SCREEN:
Plain annealed copper wire: 3kA for nominal 1 second
SHEATH:
Black 5V-90 polyvinyl chloride (PVC) standard
Orange 5V-90 PVC inner plus black high density polyethylene (HDPE) outer alternative
Low smoke zero halogen (LSOH) alternative
Installation Conditions
IN FREE AIR IN DUCT IN TRENCH IN GROUND IN GROUND WITH 18D (PVC only)
PROTECTION 25D (HDPE)
60
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Physical & Electrical Characteristics
The cables described in this technical manual are designed to be used for the supply of electrical energy in fixed applications up to the rated voltages at a nominal power frequency between 49Hz and 61Hz.
*Increased radius required for HDPE and nylon incorporating designs.
61
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Cable Characteristics
Semi-rigid 12D (PVC only) 1 (PVC only) Spray (XPLE) Good +90C C3 Acceptable
15D (HDPE) 3 (HDPE) Immersion (EPR) -25C
Cable Design
CONDUCTOR:
Plain circular compacted copper
Maximum Continuous Operating Temperature: 90C
CONDUCTOR SCREEN:
Extruded semi-conducting compound, bonded to the insulation and applied in the same operation as the insulation
INSULATION:
Cross Linked Polyethylene (XLPE) standard
Ethylene Propylene Rubber (EPR) alternative
INSULATION SCREEN:
Extruded semi-conducting compound
METALLIC SCREEN:
Plain annealed copper wire: 10kA for nominal 1 second
SHEATH:
Black 5V-90 polyvinyl chloride (PVC) standard
Orange 5V-90 PVC inner plus black high density polyethylene (HDPE) outer alternative
Low smoke zero halogen (LSOH) alternative
Installation Conditions
IN FREE AIR IN DUCT IN TRENCH IN GROUND IN GROUND WITH 18D (PVC only)
PROTECTION 25D (HDPE)
62
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Physical & Electrical Characteristics
The cables described in this technical manual are designed to be used for the supply of electrical energy in fixed applications up to the rated voltages at a nominal power frequency between 49Hz and 61Hz.
*Increased radius required for HDPE and nylon incorporating designs.
63
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Cable Characteristics
Semi-rigid 12D (PVC only) 1 (PVC only) Spray (XPLE) Good +90C C3 Acceptable
15D (HDPE) 3 (HDPE) Immersion (EPR) -25C
Cable Design
CONDUCTOR:
Plain circular compacted copper
Maximum Continuous Operating Temperature: 90C
CONDUCTOR SCREEN:
Extruded semi-conducting compound, bonded to the insulation and applied in the same operation as the insulation
INSULATION:
Cross Linked Polyethylene (XLPE) standard
Ethylene Propylene Rubber (EPR) alternative
INSULATION SCREEN:
Extruded semi-conducting compound
METALLIC SCREEN:
Plain annealed copper wire: 3kA for nominal 1 second
SHEATH:
Black 5V-90 polyvinyl chloride (PVC) standard
Orange 5V-90 PVC inner plus black high density polyethylene (HDPE) outer alternative
Low smoke zero halogen (LSOH) alternative
Installation Conditions
IN FREE AIR IN DUCT IN TRENCH IN GROUND IN GROUND WITH 18D (PVC only)
PROTECTION 25D (HDPE)
64
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Physical & Electrical Characteristics
The cables described in this technical manual are designed to be used for the supply of electrical energy in fixed applications up to the rated voltages at a nominal power frequency between 49Hz and 61Hz.
*Increased radius required for HDPE and nylon incorporating designs.
65
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Cable Characteristics
Semi-rigid 12D (PVC only) 1 (PVC only) Spray (XPLE) Good +90C C3 Acceptable
15D (HDPE) 3 (HDPE) Immersion (EPR) -25C
3 (Armoured)
Cable Design
CONDUCTOR:
Plain circular compacted copper
Maximum Continuous Operating Temperature: 90C
CONDUCTOR SCREEN:
Extruded semi-conducting compound, bonded to the insulation and applied in the same operation as the insulation
INSULATION:
Cross Linked Polyethylene (XLPE) standard
Ethylene Propylene Rubber (EPR) alternative
INSULATION SCREEN:
Extruded semi-conducting compound
METALLIC SCREEN:
Plain annealed copper wire: 3kA for nominal 1 second
ARMOURING:
Galvanised steel wires
SHEATH:
Black 5V-90 polyvinyl chloride (PVC) standard
Orange 5V-90 PVC inner plus black high density polyethylene (HDPE) outer alternative
Low smoke zero halogen (LSOH) alternative
Installation Conditions
IN FREE AIR IN DUCT IN TRENCH IN GROUND IN GROUND WITH 18D (PVC only)
PROTECTION 25D (HDPE)
66
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Physical & Electrical Characteristics
The cables described in this technical manual are designed to be used for the supply of electrical energy in fixed applications up to the rated voltages at a nominal power frequency between 49Hz and 61Hz.
*Increased radius required for HDPE and nylon incorporating designs.
67
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Cable Characteristics
Semi-rigid 12D (PVC only) 1 (PVC only) Spray (XPLE) Good +90C C3 Acceptable
15D (HDPE) 3 (HDPE) Immersion (EPR) -25C
Cable Design
CONDUCTOR:
Plain circular compacted copper
Maximum Continuous Operating Temperature: 90C
CONDUCTOR SCREEN:
Extruded semi-conducting compound, bonded to the insulation and applied in the same operation as the insulation
INSULATION:
Cross Linked Polyethylene (XLPE) standard
Ethylene Propylene Rubber (EPR) alternative
INSULATION SCREEN:
Extruded semi-conducting compound
METALLIC SCREEN:
Plain annealed copper wire: 10kA for nominal 1 second
SHEATH:
Black 5V-90 polyvinyl chloride (PVC) standard
Orange 5V-90 PVC inner plus black high density polyethylene (HDPE) outer alternative
Low smoke zero halogen (LSOH) alternative
Installation Conditions
IN FREE AIR IN DUCT IN TRENCH IN GROUND IN GROUND WITH 18D (PVC only)
PROTECTION 25D (HDPE)
68
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Physical & Electrical Characteristics
The cables described in this technical manual are designed to be used for the supply of electrical energy in fixed applications up to the rated voltages at a nominal power frequency between 49Hz and 61Hz.
*Increased radius required for HDPE and nylon incorporating designs.
69
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Cable Characteristics
Semi-rigid 12D (PVC only) 1 (PVC only) Spray (XPLE) Good +90C C3 Acceptable
15D (HDPE) 3 (HDPE) Immersion (EPR) -25C
3 (Armoured)
Cable Design
CONDUCTOR:
Plain circular compacted copper
Maximum Continuous Operating Temperature: 90C
CONDUCTOR SCREEN:
Extruded semi-conducting compound, bonded to the insulation and applied in the same operation as the insulation
INSULATION:
Cross Linked Polyethylene (XLPE) standard
Ethylene Propylene Rubber (EPR) alternative
INSULATION SCREEN:
Extruded semi-conducting compound
METALLIC SCREEN:
Plain annealed copper wire: 10kA for nominal 1 second
ARMOURING:
Galvanised steel wires
SHEATH:
Black 5V-90 polyvinyl chloride (PVC) standard
Orange 5V-90 PVC inner plus black high density polyethylene (HDPE) outer alternative
Low smoke zero halogen (LSOH) alternative
Installation Conditions
IN FREE AIR IN DUCT IN TRENCH IN GROUND IN GROUND WITH 18D (PVC only)
PROTECTION 25D (HDPE)
70
MEDIUM VOLTAGE CABLES
Copper
6.35/11kV
Physical & Electrical Characteristics
The cables described in this technical manual are designed to be used for the supply of electrical energy in fixed applications up to the rated voltages at a nominal power frequency between 49Hz and 61Hz.
*Increased radius required for HDPE and nylon incorporating designs.
71
Technical Information
CABLE SELECTION For casual contact with oil spills, a Nitrile or CSP rubber
sheath can be used.
Cables should be selected and used such that the
product does not present an unacceptable risk or danger PVC sheaths offer good protection against chemical
to life or property when used in its intended manner. attack. Specifiers should contact Prysmian for
recommendations regarding the protection of cables
Cables should also be selected so that they are suitable against harsh chemical environments.
for the operating environment conditions e.g. use in
petrochemical works, need for fire performance, the TERMITES, TEREDOES & RODENTS
need for protection against attack by rodents, termites,
etc, equipment classification and any other external Special constructions are necessary to resist insects
influences which may exist. such as termites, as all cables with normal finishes are
susceptible to their attack. If cables are installed in
They should also be selected according to the locations where termite attack is likely, protection may
appropriate rated voltage and the cross-sectional area take the form of one of the following:
of every conductor such that its current carrying capacity
is not less than the maximum sustained current which Two helically applied brass tapes, the upper one
would normally flow through it, and the short circuit overlapping the gap in the lower one, may be
current rating of conductor and screen is adequate incorporated into the cable design. In the case of
for the prospective short circuit and time for which it armoured cable the brass tapes may be applied under
persists. the bedding of the armour. For unarmoured cable the
brass tapes can be applied over the normal PVC or
In addition, consideration should be given to other other extruded sheath followed by a PVC sheath over
relevant factors, such as: the brass tapes.
voltage drop requirements A nylon jacket may be applied over the PVC or other
extruded sheath followed by a sacrificial layer of
operating characteristics of connected equipment
extruded PVC over the nylon to protect it from damage
economics during installation.
Termitex technology incorporated into the cable
ENVIRONMENTAL PROTECTION design, for long term protection.
The standard cable finishes are adequate for normal Chemical treatment of the backfill is no longer
environmental conditions. However, there are many recommended because of damage to the environment
installations where conditions are much more onerous and the risk to health.
than normal and some brief notes for protection
of cables against hostile environments are given The teredo worm is prevalent in tropical, subtropical and
below. Once the type of protective covering to meet temperate oceans and estuaries. Protection is usually
environmental conditions has been decided, it is attained by incorporating two brass tapes under the
generally possible taking voltage and current ratings armour of all submarine cables.
into account, to arrive at the type of cable insulation to
In areas liable to attack by rodents, galvanised steel
be used.
wire armour provides an effective barrier. A layer of
OIL REFINERIES AND CHEMICAL PLANTS nylon covering under the armour provides additional
protection from insects.
Polymeric and elastomeric cables are not compatible
with hydrocarbon oils and organic solvents. Such oils Prysmian have expertise in designing cables to resist
and solvents particularly at elevated temperatures are boring insect and rodent attack. Please call the
absorbed by the insulation and sheathing materials Customer Service Team for advice.
leading to swelling and resultant damage.
132
TECHNICAL INFORMATION
EXPOSURE TO MECHANICAL DAMAGE Cables manufactured from PVC and some other
traditional materials when exposed to fire will produce
1. Slight exposure to impact and to tensile stresses. dense black smoke and harmful fumes and may
The application of a high density polyethylene propagate fire when installed in bundles. Where these
sheath can give appreciable added mechanical factors are of concern, the use of LSOH sheathed cables
protection to cables with the normal PVC sheath. is recommended.
This method is suitable for single and multi-core
cables. On the basis of standards in current use, cables can be
divided into the following categories in relation to their
2. Moderate exposure to impact and to tensile
behaviour in the presence of fire:
stresses. Single core cables can be armoured
with non-ferrous armour wire, usually hard drawn Flame propagation (single cable) when tested singly,
aluminium. For Multicore cables a single layer of the cable should self-extinguish within a short period
galvanised steel wire armour is recommended. of time and within a short distance from the point of
The steel wire is necessary if there is likely to be a application of a Bunsen burner flame. Such cables meet
moderate tensile stress applied to the cable during AS/NZS 1660.5.6 and IEC 60332 Part 1 and are often
pulling in or during service. Steel wire armoured called flame retardant. Such cables will not necessarily
cables offer good protection against rugged prevent propagation along bunches of cables installed
installation conditions. together on vertical racks and exposed to a large-scale
3. Severe exposure to impact and tensile stresses. fire source.
The double wire armour finish offers a very high level
Flame propagation (cable bunches) when tested
of protection against mechanical damage whether
installed in defined bunches on a vertical ladder, the
it be impact or longitudinal tensile stress such as in
cables should not propagate flame more than a limited
subsidence areas and submarine installations on an
distance from the point of application of a ribbon burner
uneven sea floor.
flame front. Such cables meet AS/NZS 1660.5.1 and IEC
4. Polymeric protection against impact. 60332 Part 3 and are often called reduced propagation.
Prysmian developed AIRBAG, which provides
enhanced mechanical/impact protection keeping Three categories exist in AS/NZS 1660.5.1 according to
the handling and installation characteristics of the volume of combustible material tested, Category
unprotected cables. A (7 l/m), Category B (3.5 l/m) and Category C (1.5
l/m). It should however be noted that propagation of
EXPOSURE TO ULTRA VIOLET RADIATION fire is often a function of installation conditions and
appropriate care should be taken to ensure that the test
Prysmian has special materials designed to prevent category chosen is representative of the actual installed
UV degradation when exposed to sunlight. To be sure condition.
the correct material is used it is necessary to state at
the time of enquiry and ordering that the cable will be Low smoke zero halogen cables have controlled limits
exposed to sunlight. on smoke evolution when cable samples are burnt in a
closed 3m cube smoke chamber and controlled limits
FIRE SITUATIONS on acidic and corrosive gases when subject to material
pyrolysis in a tube furnace. Such cables meet AS/NZS
The performance of a cable in a fire situation can be a
1660.5.2 (IEC 61034) for smoke emission and AS/NZS
major factor in the choice of cable type. When correctly
1660.5.4 (IEC 754-2) for determination of degree of
selected, located and installed cables do not present a
acidity by measurement of pH and conductivity and are
fire hazard but in the case of fire initiated elsewhere,
often called LSOH.
cables provide a source of fuel and a possible means of
propagation along its length. By nature of their typical intended use the MV power
cables of this type may be used where the performance
Additionally cables can contribute to the emission of
of the cable in case of fire is important, either for
smoke and noxious gases injurious to equipment and
limitation of the propagation of flame along cable
human health. Evolution of smoke can reduce visibility,
bunches or the limitation of smoke and corrosive gas
which can cause panic and create serious problems in
emissions.
evacuating personnel. The presence of acid gas in the
smoke can result in corrosion, damage of electronic and Reduced flame propagation variants of all cables in
other equipment and can cause intense irritation to the this technical manual can be supplied LSOH sheaths
eyes and lungs. for situations where limiting the emission of smoke
and corrosive gas from the cables if affected by fire is
desirable.
133
TECHNICAL INFORMATION
VOLTAGE RATING
It is important to know whether the system to which the Uo is the rms power frequency voltage between phase
cable is connected is classified as earthed or unearthed. and earth.
Supply authority systems are generally, though not
always, earthed design. Mining systems are usually the U is the rms power frequency voltage between phases.
unearthed design. Prysmian products are suitable for Um is the maximum continuous rms power frequency
voltages that are commonly used in Australia. Voltage is voltage between any two phases for which the cable is
usually expressed in the form Uo/U and Um. designed. It excludes momentary variations due to fault
conditions or sudden disconnection of large loads.
CABLE VOLTAGES
The selection of standard cables for particular supply Category B system which, under fault conditions, is
systems depends on the system voltage and earthing operated for a short time with one phase earthed, not
arrangements. exceeding 8 hours on any occasion and total duration of
earth faults in any year not exceeding 125 hours.
Category A system in which any phase conductor that
comes in contact with earth or an earth conductor is Category C system which does not fall into Categories
disconnected from the system within 1 minute. A and B.
CABLE SELECTION
134
TECHNICAL INFORMATION
The current ratings indicated in this manual have been In respect of thermal effects the temperature limit given
based on the calculation procedures as recommended for each cable type is the maximum temperature due to
in IEC 60287 and the following assumptions. Rating any combination of the heating effect of current in the
factors should be applied to cover any variation. conductors and ambient conditions. All insulation and
sheathing materials become stiffer as their temperature
Max. continuous conductor temp. = 90C is lowered and due regard has been taken of this factor
Ambient air temperature = 40C in the guidance on minimum installation temperature.
Ambient ground temperature = 25C The materials used for these cables are compatible with
temperatures of 90C for continuous operation and
Depth of laying = 0.8m
250C for short circuit conditions of up to 5 seconds.
Thermal resistivity of soil = 1.2C.m/W
The fault ratings for the conductors and the metallic
Balanced load, comprising either a single three core screens are provided for a time period of 1 second. When
cable or three single core cables, in trefoil formation other times (t) between 0.2 and 5 seconds are required,
touching throughout, with the screens bonded at both the appropriate rating may be obtained by multiplying
ends of the route. the 1 second rating by the factor: 1/t.
Installation conditions:
The ratings for the screens are based upon the
1. Direct Buried: traditional adiabatic method, which provides a
Cables are installed direct in the ground, with substantial safety margin when account is taken of
suitable compacted backfill the heat loss occurring in practice. The non-adiabatic
method to IEC standards can be used according to
2. Buried Singleway Ducts: AS/NZS 1429.1 when agreed between the purchaser and
Cables are installed with one cable per duct supplier. This can provide substantial systems savings.
3. In Free Air: Short circuit capacity that is related to the energy
Cables installed shielded from direct sunlight and expended during a short circuit. It is equated to
with a minimum clearance from any vertical wall the mass x specified heat capacity x temperature
of 0.3xCable Dia. and 0.5xCable Dia. for single and change in the conductor. Two types of conditions
three core cables respectively to ensure free air have to be considered symmetrical and earth short
circulation. circuit currents. Various cable designs have different
In order to select the appropriate cable for a given nominated maximum temperatures after short
application, consideration must be given to the nature circuit, depending usually on the type of insulation
of the installation. It is not possible to provide a and sheathing, and these temperatures should not be
definitive guide to specifying the correct cable type exceeded.
for every situation, this choice must be made by the Economics important criteria related to cable economics
specifier and/or installer based upon a knowledge are the initial system cost and annual cost of losses.
of the installation, applicable regulations and the Economics are generally considered on a present value
characteristics of available cable designs. General calculation based on initial cost and discounted cost of
guidance on the use of cable types included has been losses. Data provided in the tables assists specifiers to
given above, but for further information and guidance it estimate purchase and running costs.
is recommended to make reference to the appropriate
cable standard (e.g. AS/NZS 1429.1 or AS/NZS 4026).
135
TECHNICAL INFORMATION
CABLE INSTALLATION
It is recommended that all cables described in this For groups of parallel single core circuits, the cables
manual be installed in accordance with the Electricity should be installed in trefoil touching formation as
supply authority Specifications or Regulations, the hereunder:
Wiring Rules and any other appropriate national A A
regulations or legislation. i) Two conductors per phase. B C C B
Where: D = Overall diameter of cable in mm. The recommendation for installation allows for the cable
D* = Diameter over Nylon jacket component in mm. to be pulled under tension. Where cables are placed in
position adjacent to joints and terminations and the
The radius is related to the inner surface of the cable bending is carefully controlled, the controlled bending
and not the axis. radius as given in the data tables may be used. Sidewall
Bearing Pressures need to be considered also.
DUCT SIZES
Recommended duct sizes are given in the following table:
136
TECHNICAL INFORMATION
Another factor which can limit the maximum tension Whilst jointing and terminating of Medium Voltage
that a cable can withstand is the sidewall bearing Polymeric Cables is routine, care is needed to maintain
pressure exerted on a cable in duct bends and elbows. clean working conditions and in ensuring that the
The sidewall bearing pressure formula is expressed as: insulation semiconducting screen is completely removed
and properly connected at the stress control areas.
SWBP = [W2 + (T/(0.0098 x R))2] (equation 1) Reference should be made to literature for suitable
systems available from Prysmian.
as most of the time, [T/(0.0098 x R)]2 >> W2
equation 1 can therefore be simplified as follows: TESTS AFTER INSTALLATION
SWBP T/(0.0098 x R) (equation 2) High Voltage d.c. testing of primary insulation is not
From eqn. 2 => T = 0.0098 x R x SWBP (equation 3) recommended and can be detrimental to the cable and
From eqn. 2 => R = T / (0.0098 x SWBP) (equation 4) accessories. AS/NZS 1429.1 describes an a.c. voltage test
at power frequency that should be applied for 24 hours
Where: SWBP = sidewall bearing pressure (kg/m) at the normal operating voltage of the system. A sheath
W = weight of cable per unit length (kg/m) integrity test (e.g. with a 1000 Volt minimum rated
T = cable pulling tension (kN) insulation resistance tester) may be applied between
R = radius of the bend or elbow (m) the outer-most metallic layer and the earth to identify
post-installation damage, provided the metallic layer is
The recommended maximum SWBP for sheathed cables
isolated from earth at the joints, terminations, etc.
shall be 1450kg/m.
SHORT CIRCUIT FORCES
Examples:
When single core cables are installed touching, special
1. To find out the maximum pulling tension of a
attention should be given to cleating and strapping
12.7/22kV 240mm2 copper single core PVC sheathed
arrangements to contain the repulsive forces under
cable based on its minimum recommended bending
short circuit conditions. Longitudinal thrust and
radius:
tensions in cable conductors may be considerable and
First calculate the minimum recommended bending may cause buckling of conductors and other damage
radius without considering SWBP: in a joint or termination. When cables are installed,
= 18 x Cable Diameter provision should be made to accommodate the resulting
= 18 x 40.5mm longitudinal forces on terminations and joints. Sharp
= 729mm bends and fixings at a bend should be avoided.
Then calculate the maximum pulling tensions: PREVENTION OF MOISTURE INGRESS
a) Maximum pulling tension for straight pull:
T = 0.07 kN/mm2 x 240 mm2 Care should be exercised during installation to avoid
= 16.8 kN any damage to cable coverings. This is important in wet
or other aggressive environments. The protective cap
b) Maximum pulling tension when taking maximum should not be removed from the ends of the cable until
SWBP into consideration. immediately prior to termination or jointing. When the
caps have been removed the unprotected ends of the
From Equation 3: T = 0.0098 x 0.729 x 1450 cable should not be exposed to moisture.
= 10.4 kN
The possibility of damage to moisture seals during
We have to select the lesser of the two pulling tensions, handling and installation or during storage of the cable
i.e. 10.4kN. In this example, the maximum SWBP should be considered and where such damage may have
dictates the maximum pulling tension. occurred, the seals should be inspected and remade if
2. To find out the minimum bending radius for the same necessary.
cable if we do need a pulling tension of 16.8kN:
137
TECHNICAL INFORMATION
Prysmian offer their customers a full cable design All Prysmian MV power cables are manufactured under
service, either to give advice on the selection of the the Prysmian Quality Management System. This system
most appropriate cable from this technical manual for a has received certification by Quality Assurance Services
particular application or to design a specific cable for any that it meets the requirements of AS/NZS ISO 9001.
particular installation condition. This service is backed
by an experienced team of design engineers working
under a Quality Management System approved to AS/
NZS ISO 9001.
138
TECHNICAL INFORMATION
spacing
*These spacings may not be possible for some of the larger diameter cables.
spacing
*These spacings may not be possible for some of the larger diameter cables. 139
TECHNICAL INFORMATION
spacing
Group Rating Factors for single core cables in single way ducts,
Circuit Spacing Metres
laid in Trefoil touching, horizontal formation
Voltage Range of Cables No. Of Circuits Touching 0.45 0.60
2 0.85 0.88 0.90
From 1.9/3.3kV to 12.7/22kV 3 0.75 0.80 0.83
4 0.70 0.76 0.80
2 0.85 0.88 0.90
19/33kV 3 0.76 0.80 0.83
4 0.71 0.76 0.80
*These spacings may not be possible for some of the larger diameter cables.
spacing
*These spacings may not be possible for some of the larger diameter cables.
140
TECHNICAL INFORMATION
General Information
AS 1018 Partial discharge measurements
AS/NZS 1026 Electric cables Impregnated paper insulated for working voltages up to and including 19/33 (36)kV
AS/NZS 1125 Conductors in insulated electric cables and flexible cords
AS/NZS 1429.1 Electric cables Polymeric insulated Part 1: electric cables for working voltages 1.9/3.3 (3.6)kV
up to and including 19/33 (36)kV
AS/NZS 1660 Test methods for electric cables, cords and conductors
AS 1931 High-voltage testing techniques
AS/NZS 2857 Timber drums for insulated electric cables and bare conductors
AS/NZS 2893 Electric cables lead and lead alloy sheaths composition
AS/NZS 3008 Electrical installations selection of cables
AS/NZS 3808 Insulating and sheathing materials for electric cables
AS/NZS 3863 Galvanized mild steel wire for armouring cables
AS 3983 Metal drums for insulated electric cables and bare conductors
AS/NZS 4026 Electric cables for underground residential distribution systems
IEC 754-2 Test on gases evolved during combustion of electric cables, Part 2: Determination of degree of acidity
of gases evolved during the combustion of materials taken from electric cables by measuring pH
and conductivity
IEC 60287 Electric cables calculation of the current rating
IEC 60332-1 Tests on electric and optical fibre cables under fire conditions, Part 1: Test for vertical flame
propagation for a single insulated wire or cable
IEC 60332-3 Tests on electric cables under fire conditions, Part 3: Test for vertical flame spread of vertically-mounted
bunched wires or cables
IEC 60502-2 Power cables with extruded insulation and their accessories for rated voltages from 1kV (Um = 1.2kV)
up to 30kV (Um = 36kV) - Part 2: Cables for rated voltages from 6kV (Um = 7.2kV) up to 30kV (Um = 36kV)
IEC 60949 Calculation of thermally permissible short-circuit currents, taking into account non-adiabatic
heating effects
IEC 60986 Short-circuit temperature limits of electric cables with a rated voltages from 6kV (Um = 7.2kV)
up to 30kV (Um = 36kV)
IEC 61034 Measurement of smoke density of cables burning under defined conditions
141
Notes
142
Notes
143
Version 1, April 2014, PRY0042