Service Manual 1

MODELO UNIDAD
SA-TM72DV Estéreo
SB-VK81 Bafles
SC-TM72DV SB-PS81 Surround
SB-PC81
SB-WVK81
Central
Subwoofer Modelo: SC-TM72DV

AMPLIFICADOR SC-TM72DV

POTENCIA DE SALIDA: 4800 W (P.M.P.O.)

CONSUMO DE POTENCIA: 215 W

ALIMENTACION: 127 V ca 10% 60 Hz

SENSIBILIDAD AUX: 250 mV

RANGO DE SINTONIA AM: 520 - 1710 kHz (paso de 10 kHz)

POTENCIA DE SALIDA (AMPLIFICADOR)

RANGO DE SINTONIA FM: 87,5 - 108,0 MHz (paso de 0,1 MHz) FRONTAL 90 W RCM por canal (6 ), 1 kHz, 10% DAT
87,9 - 107,9 MHz (paso de 0,2 MHz)
SURROUND 45 W RCM por canal (6 ), 1 kHz, 10% DAT
SC-TM72DV
DIMENSIONES (BXHXL): 250 mm x 330 mm x 372 mm CENTRAL 90 W RCM por canal (6 ), 1 kHz, 10% DAT

PESO: 9.6 kg aprox. SUBWOOFER 90 W RCM por canal (6 ), 100 Hz, 10% DAT

Notas:
• Las especificaciones están sujetas a cambios sin previo aviso.
• Los pesos y las dimensiones son aproximados.

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 Table Of Contents
COVER
1 Before Use
2 Before Repair and Adjustment
3 Protection Circuitry
4 Safety Precautions
4.1 General Guidelines
4.1.1 Leakage Current Cold Check
4.1.2 Leakage Current Hot Check (See Figure 1)
5 Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices
6 Handling the Lead-free Solder
6.1 About lead free solder (PbF)
7 Cautions to be taken when handling Optical Pickup
7.1 Handling Optical Pickup
7.2 Replacing Precautions for Optical Pickup Unit
7.3 Grounding for Preventing Electrostatic Destruction
8 Precaution of Laser Diode
9 Accessories
10 Operation Procedures
11 Disc information
12 About HighMAT
12.1 What is HighMAT?
12.2 Why use HighMAT?
12.3 The advantages of using HighMAT
12.4 Outline of the HighMAT standard
13 Procedure for repairing the set
13.1 Distinguish the problem
13.1.1 Troubleshooting Guide Part 1
13.1.2 Troubleshooting Guide Part 2
13.1.3 Checking of VIDEO COMPONENT OUTPUT
13.2 Diagnosis of Optical Pick-up Unit
14 Optical Pickup Self-Diagnosis and Replacement Procedure
14.1 Self-diagnosis
14.2 Cautions to Be Taken During Replacement of Optical Pickup and Spindle Motor
14.2.1 Cautions to be taken during replacement of optical pickup
15 Self-Diagnosis Function
15.1 Automatic Displayed Error Codes
15.1.1 Automatic Display Function
15.1.2 Re-Display
15.1.3 Description of Error Code
15.2 Memorized Error Codes
15.2.1 Activating Self-Diagnosis Function and Displaying Method
15.2.2 Re-Display
15.3 Mode Table 1
15.4 DVD / CD Self-Diagnosis Error Code Description
15.5 Error Codes Stored During No Play
15.6 Mode Table 2
15.7 Tray Lock Function
15.7.1 Setting
15.8 Things to Do After Repair
16 Cautions To Be Taken During Servicing

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 16.1 Recovery after the dvd player is repaired}
16.2 DVD Player Firmware Version Upgrade Process
16.3 Firmware Version Upgrade Process by Using Disc and Recovery Process
16.3.1 Self-Diagnosis Function
16.4 Using Recovery Disc
16.4.1 Recovery Process
16.4.2 Version Upgrade Process
16.5 Total Usage Time Display
16.6 After replacement of DVD Module
17 Disassembly and Assembly of Main Component
17.1 Disassembly flow chart
17.2 Disassembly of Top Cabinet
17.3 Disassembly for DVD changer unit
17.3.1 Disassembly of the DVD Module P.C.B.
17.4 Disassembly for Panel P.C.B., MIC P.C.B. & Tact Switch P.C.B.
17.4.1 Disassembly of Lid
17.5 Disassembly of Main P.C.B., Power P.C.B., , Power Amp P.C.B., Power Supply P.C.B., Transformer P.C.B. & Voltage
Selector P.C.B.
17.5.1 Disassembly of Power Amp P.C.B.
17.5.2 Disassembly of Power P.C.B.
17.5.3 Disassembly of Power Supply P.C.B.
17.5.4 Disassembly of Transformer P.C.B. & Voltage Selector P.C.B.
17.6 Replacement for traverse deck
17.7 Replacement for optical pickup unit (DVD mechanism)
17.8 Procedure for removing CD loading mechanism
17.9 CR16 mechanism disassembly procedure
17.9.1 Gear for servicing information
17.9.2 Replacement for the disc tray
17.9.3 Replacement for the traverse deck
17.9.4 Disassembly for CD loading unit
17.10 CR16 MECHANISM ASSEMBLY PROCEDURE
17.11 Disassembly for Traverse Unit
17.12 Disassembly of Deck Mechanism Unit
17.12.1 Replacement for the CD motor ass ’ y, capstan belt A, capstan belt B and winding belt
17.13 Replacement for the cassette lid ass ’ y
17.14 Counter-measure for tape trouble
18 Service Position
18.1 Checking Procedure
18.2 Checking the Main P.C.B., Power P.C.B., Power Supply P.C.B., Power Amp P.C.B., Transformer P.C.B., Voltage
Selector P.C.B. and AC Inlet P.C.B.
18.3 Checking the Panel P.C.B., Tact Switch P.C.B., Mic P.C.B., Deck P.C.B. & Deck Mechanism P.C.B.
19 Measurements and Adjustments
19.1 Cassette Deck Section
19.1.1 Head Azimuth Adjustment (Deck 1 / 2)
19.1.2 Tape Speed Adjustment (Deck 1 / 2)
19.1.3 Bias and Erase Voltage Check
19.1.4 Bias Frequency Adjustment (Deck 1 / 2)
19.2 Tuner Section
19.2.1 AM-IF Alignment
19.2.2 AM RF Adjustment
19.3 Alignment Points

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 19.3.1 Cassette Deck Section
19.3.2 Adjustment Point
20 Block Diagram
21 Schematic Diagram
21.1 Optical Pickup Unit Circuit
21.2 (A) DVD Module Circuit
21.3 (B) Main Circuit
21.4 (C) Panel Circuit , (D) Mic Circuit & (E) Tact Switch Circuit
21.5 (F) Deck Circuit & (G) Deck Mechanism Circuit
21.6 (H) Power Supply Circuit
21.7 (I) Power Amp Circuit
21.8 (J) Power Circuit
21.9 (K) Transformer Circuit, (L) AC Inlet Circuit, (M) Voltage Selector Circuit & (N) CD Loading Circuit
22 Printed Circuit Board
22.1 (A) DVD Module P.C.B. (Side: A & B )
22.2 (B) Main P.C.B.
22.3 (C) Panel P.C.B.
22.4 (D) Mic P.C.B. & (E) Tact P.C.B.
22.5 (H) Power Supply P.C.B.
22.6 (I) Power Amp P.C.B. & (N) CD Loading P.C.B.
22.7 (J) Power P.C.B.
22.8 (F) Deck P.C.B. & (G) Deck Mechanism
22.9 (K) Voltage Selector P.C.B.
22.10 (M) Voltage Selector P.C.B. & (L) AC Inlet P.C.B.
23 Wiring Connection Diagram
24 Illustration of ICs, Transistors and Diodes
25 Terminal Function of IC
25.1 IC6800 (C2CBJG000460) System Microprocessor
26 Parts Location and Replacement Parts List
26.1 Deck Mechanism (RAA3412-S)
26.1.1 Deck Mechanism Parts Location
26.1.2 Deck Mechanism Parts List
26.2 DVD Loading Mechanism
26.2.1 DVD Loading Mechanism Parts Location
26.2.2 DVD Loading Mechanism Parts List
26.3 Cabinet
26.3.1 Cabinet Parts Location
26.3.2 Cabinet Parts List
26.4 Electrical Parts List
26.5 Packing Materials & Accessories Parts List
26.6 Packaging

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 1 Before Use
Be sure to disconnect the mains cord before adjusting the voltage selector.

Use a minus(-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will
be used. (If the power supply in your area is 117V or 120V, set to the “127V” position.)

Note that this unit will be seriously damaged if this setting is not made correctly. (There is no voltage selector for some
countries, the correct voltage is already set.)

2 Before Repair and Adjustment

Disconnect AC power, discharge Power Supply Capacitors C5815~C5818, C5829~C5830, C5835~C5836 and C5841
through a 10? , 5W resistor to ground.

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

Current consumption at AC 110/127/220~230V, 50/60 Hz in NO SIGNAL at (vol. min, in CD mode) should be as below:

AC 50/60Hz 110 V ~ 1200 mA

127 V ~ 1100 mA
220-230 V ~ 700 mA
240 V ~ 650 mA

2.1 Rework Process for Main Board

Versión RJBX0405A-1
For Main PCB version 1 only (RJBX0405A-1), is necessary add two Axial resistors covered with a plastic tube in order
to countermeasure a Pop Noise during Tuner - Recording.

Be sure that during the usage of this PCB these components are included.

Material Required:

1.) 2 Axial Resistor , (ERDS2TJ123T)

2) 5 Cm Of Spaghetti , (W1VT)
3) 1g of Diabond , (DN83K)

Step1.
Prepare the axial resistors as showed in the Fig. 1

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 Step2. Locate soldering Points as showed in Fig.2

Step3. Solder the first resistor between W2346 and

(-)C2236 Fig3.
Step4. Solder the second resistor between W2346
and (-)C2139 Fig3.
Step 5. Add Diabond to fix the resistor to the PCB.
Fig.3

3 Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
· No sound is heard when the power is turned on.
· Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires
are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this
occurs, follow the procedure outlines below:

1. Turn off the power.

2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.

Note :
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

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 4 Safety Precautions
4.1 General Guidelines
4.1.1 Leakage Current Cold Check
4.1.2 Leakage Current Hot Check (See Figure 1)

4.1 General Guidelines

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.

3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

4.1.1 Leakage Current Cold Check

4.1.2 Leakage Current Hot Check (See Figure 1)

4.1.1 Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis,the reading should be between 1M? and 5.2M?.

When the exposed metal does not have a return path to the chassis, the reading must be ¥.

Figure 1

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 4.1.2 Leakage Current Hot Check
(See Figure 1)
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k? , 10 watts resistor, in parallel with a 0.15µF capacitor, betwee each exposed metallic part on the set and
a good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)
may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is out ofthe limits
specified, there is a possibility of a shock hazard, and the equipment should be repaire and rechecked before it is returned to
the customer.

5 Prevention of Electro Static Discharge

(ESD) to Electrostatically Sensitive (ES)
Devices
Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect
transistorsand semiconductor “chip” components. The following techniques should be used to help reduce the incidence of
component damage caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductorequiped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD
wrist strap, whichshould be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as
aluminium foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)”
can generate electrical charge to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium
foil orcomparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the device will be installed. Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient todamage an ES device).

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 6 Handling the Lead-free Solder
6.1 About lead free solder (PbF)

6.1 About lead free solder (PbF)

Distinction of PbF P.C.B.:
P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution:
• Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher.
Please use a high temperature soldering iron.
In case of soldering iron with temperature control,please set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
• When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the
soldering points with the Pb free solder until it melts enough.

7 Cautions to be taken when handling

Optical Pickup
The laser diode used inside optical pickup could be destroyed due to static electricity as a potential difference is caused by
electrostatic load discharged from clothes or human body.
Handling the parts carefully to avoid electrostatic destructionduring repair.
7.1 Handling Optical Pickup
7.2 Replacing Precautions for Optical Pickup Unit
7.3 Grounding for Preventing Electrostatic Destruction

7.1 Handling Optical Pickup

1. Do not impact on optical pickup as the unit structurally uses an extremely precise technology.
2. Short-circuit the flexible cable of optical pickup remove from the circuit board using a short-circuit pin or clip in order to
prevent laser diode from electrostatic destruction (Refer to Fig. 7.1 and Fig. 7.2)
3. Do not handle flexible cables forcibly as this may cause snapping. Handle the parts carefully (Refer to Fig. 7.1)
4. A new optical pickup is equipped with an anti-static flexible cable. After replacing and connecting to the flexible board, cut
the anti-static flexible cable. (Refer to Fig. 7.1)

Fig. 7.1

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 7.2 Replacing Precautions for Optical
Pickup Unit
DVD/CD Optical Pickup
The optical pickup by which part supply was carried out attaches the short clip to the flexible board for laser diode electrostatic
discharge damage prevention. Please remove the short clip and be sure to check that the short land is open, beforeconnecting.
(Please remove solder, when the short land short-circuits.)

7.3 Grounding for Preventing Electrostatic

Destruction
1. Human body grounding
Use the anti-static wrist strap to discharge the static electricity accumulated in your body. (Refer to Fig. 7.2)
2. Work place grounding
Place a conductive material (conductive sheet) or ironboard where optical pickup is placed. (Refer to Fig. 7.2)
Note :
Keep your clothes away from optical pickup as wrist strap does not release the static electricity charged in clothes.

Fig. 7.2

8 Precaution of Laser Diode

Caution :
This product utilizes a laser diode with the unit turned «ON», invisible laser radiation is emitted from the pick
up lens. Wavelength : 662 nm(CD)/785 nm(DVD) Maximum output radiation power from pick up : 100 µW/
VDE
Laser radiation from pick up unit is safety level, but be sure the followings:
1. Do not disassemble the optical pick up unit, since radiation from exposed laser
diode is dangerous.
2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pick up lens for a long time.

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 CAUTION!
THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS
RADIATION EXPOSURE.
_ Use of Caution Labels

(Inside of product)

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 9 Accessories

Remote Control
N2QAJB000110

FM Indoor Antenna
RSA0007-L

AM Indoor Antenna
N1DAAA00001

Video Cable
RJL1P016B15A

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 10 Operation Procedures

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 11 Disc information

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 12 About HighMAT
12.1 What is HighMAT?
12.2 Why use HighMAT?
12.3 The advantages of using HighMAT
12.4 Outline of the HighMAT standard

12.1 What is HighMAT?

This word combines the abbreviations of Matsushita Electric Industrial Co. Ltd. and High Performance Media Access Technology,
and is a trademark of Microsoft Corporation. The products with the HighMAT logo shown below are made according to the
HighMATstandard.

HighMAT is a format that allows users to save digital contents such as photographs, audio, and images on a CD. This gives
consistency in the way of reading data when general consumer products (such as DVD players) and PCs are used, and thus,
itis easy to operate for the user.

12.2 Why use HighMAT?

Up to now, there was no harmonized standard from playing digital content stored in CD-ROM formats (including CD-R) on
consumer products like DVD players.Therefore, we used to have problems such as follow:
• There was no common play list or attached information on contents, which is called metadata.
• The data compression method differed according to the equipment.
• As the number of CD-ROMs recorded increased retrieved the contents became more difficult.
• Because display and operation methods were different depending on the equipment, the play order of the content on
the same disc could change.

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 12.3 The advantages of using HighMAT
Applying the HighMAT standard will solve the following problems and will improve usability.
• It will create a common user interface for both PC and consumer products.

Regardless of the types of consumer products, such as DVD players, portable CD players, car stereos, and micro computers,
a consistent way to pay for digital content will be created and it will make it easier to retrieve data.

You can also play digital content on the disc, which was created in accordance with the HighMAT format with a conventional
CD-ROM player.

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 12.4 Outline of the HighMAT standard
Recording medium
• CD-R/CD-RW
• Supports ISO 9660 Level Expanded Joliet
• For multiple session

Support data format

• Level 1 player: WMA, MP3 (MPEG-1 Audio Layer 3)
• Level 2 player: WMA, MP3 (MPEG-1 Audio Layer 3), JPEG
• Level 3 player: WMA, MP3 (MPEG-1 Audio Layer 3), JPEG, WMV, MPEG4 (optional)
Limitation of data format
• WMA, MP3 (MPEG-1 Audio Layer 3) 64 kbps - 160.999 kbps, 44.1 KHz, stereo, fixed bit rate/ variable bit rate.
• WMA, V2 and above, excluding Lossless/Voice/Pro
• JPEG: Max 6M pixel, Maximum file size: 3 MB
Limitations regarding the number of files on the media, etc.
• Total number of audio files: Maximum 450
• Total number of still picture files: Maximum 999
• Total number of animation files: Maximum 200
• Total number of directories: Maximum 400
• Length of a file name: Maximum 108 characters (Unicode)
• Total number of play lists: Maximum 200
• Number of contents in the playlist: Maximum 900
Composition of HighMAT disc
• Menu: Classified for the navigation of the HighMAT digital contents. When menu selected, its submenu or the play list
will be displayed.
• Play list: A list in which one or more digital contents are arranged in order
• Group: Sub-divided group of a play list.
• Digital Contents: Audio, still picture, and animation data.

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 13 Procedure for repairing the set

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 13.1 Distinguish the problem
13.1.1 Troubleshooting Guide Part 1
13.1.2 Troubleshooting Guide Part 2
13.1.3 Checking of VIDEO COMPONENT OUTPUT
13.2 Diagnosis of Optical Pick-up Unit

13.1 Distinguish the problem

How to distinguish the trouble

View mechanical part if visual damage occurred.

Confirm the movement of mechanical parts assembly (tray ass’y, loading mechanism ass’y, etc.).

Diagnose if Optical Pickup Unit is faulty (refer to diagnosis of Optical Pickup Unit).

If mechanism and OPU are OK, it is P.C.B.

13.1.1 Troubleshooting Guide Part 1
13.1.2 Troubleshooting Guide Part 2
13.1.3 Checking of VIDEO COMPONENT OUTPUT

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 13.1.1 Troubleshooting Guide Part 1
Checking Points Possible Faults Possible Reasons Countermeasure
AC Inlet 1. Failure to power-up the main unit.
Circuit/Voltage 2. Power On switch • Wrong selection of • Replace of fuse if found faulty.
Selector Circuit AC power to main
unit.
• Replace of voltage selector if found
faulty.
• Voltage selector is
faulty.
• Replace of AC Inlet if found faulty
or damaged.
• AC inlet JK500 is
faulty.
• Replace AC Line filter is found
faulty or damaged.
• AC Line filter L500 is
faulty.
• Replace Power On button switch if
necessary.
• Power On switch
broken.
• If conditions as mentioned above is
in good condition. Check for wire
connection.
(W1/W2/W3/W4/W6/W7). If
connection is good, please proceed
to check for Transformer Circuit.

3. Intermittent Power supply to main

unit. • Check for connection. • If condition 1 to 4 as mentioned
above is in good condition. Check
for wire connection.
(W1/W2/W3/W4/W6/W7). If
connection is good, please proceed
to checkfor Transformer Circuit

Transformer 1. No power supply voltage to the Power

Circuit Circuit from AC In. • Transformer no output • Replace of Transformer T501 if
voltage. found faulty.

• Power Line filter • Replace of Power Relay if found

relay RL502. faulty.

• D950 open circuit.

Power Circuit 1. No supply voltage to Power Supply

Circuit from Transformer Circuit. • Fuse F3/F4 blown. • Replace fuse F3/F4 if found faulty.
(+VccL/+VccH/-VccL/-VccH)
• Rectifier Circuit • Replace
problem. D5832/D5831/D5846/D5847 if any
is found to be faulty or damage.

1. No supply voltage to Main & Power

Supply Circuit from Transformer • Rectifier Circuit • Replace D5844 if found faulty.
Circuit. (+VccL/+VccH/-VccL/-VccH) problem.
• Replace FP5801/FP5802 of the
• F5801/FP5802 open same type as indicated in the part-
circuit. list if found faulty.

1. No supply voltage to Panel Circuit.

• Q5815/D5835 faulty. • Replace Q5815/D5835 if found
(-VP voltage not faulty.
sufficient to power FL
display at - 30V)
• Replace Q5816/D5839 if found
faulty.
• Q5816/D5839 faulty.
(Sys 6V not sufficient
to power micro-
processor IC at 6V.

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 13.1.2 Troubleshooting Guide Part 2
Checking Possible Faults Possible Reasons Countermeasure
Points
Deck Circuit 1. No PLAYBACK
(PB)/Rec signal. • IC1001 problem. (Check pin 23/24 for PB • Replace IC1001 if necessary.
input, pin 5/20 for PB output).
• Replace Q1013/Q1012 if necessary.
• Q1013/Q1012 shorted to ground with no
muting OFF.
• Replace Q1020/Q1021 if necessary.

• Q1020/Q1021 shorted to ground with no

muting OFF.

2. Bias frequency.
• L1002 /IC1004/ Q1004/Q1005 problem. • Replace these components if
Check level of bias frequency and necessary when level is below
oscillation. specification.

3. No supply voltage
(+B/M0+B) • See section on Panel Circuit.

Panel 1. FL No Display
Circuit • -Vp too low to power FL display. • See section on Power Circuit.

• FL Display Driver IC problem. (IC6803) • Replace IC6803 is faulty.

2. Error codes
• See section on error codes (Micro-processor
IC6800)

Main Circuit 1. Audio Signal (I/P &

O/P) problem. • Check for IC2815. • Replace IC2815 if faulty.

2. Video Signal
problem. • Refer to below section.

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 13.1.3 Checking of VIDEO COMPONENT OUTPUT
VIDEO SIGNAL Y C CR/PR/R CB/PB/B PY/Y/G
Input Pin 5 (IC2809) Pin 3 (IC2809) Pin 14 (IC2809) Pin 12 (IC2809) Pin 8 (IC2809)
VIDEO SIGNAL Y C CR CB/PB/B PY
Output Pin 24/25 (IC2809) Pin 32 (IC2809) Pin 17 (IC2809) Pin 19 (IC2809) Pin 21/22 (IC2809)

Terminal Defination (IC2809 - C9ZB00000377)

Pin No Pin Name Pin Description
21/22 PYOUT1/PYOUT2 Signal Output Terminal for luminance signal (progressive type)
17/19 CrOUT/CbOUT Signal Output Terminal for color-difference signal
32 COUT Signal Output Terminal for chroma signal
29/30 MIXOUT1/MIXOUT2 Signal Ouptut Terminal for Y/C Mix Signal
24/25 YOUT1/YOUT2 Signal Output Terminal for luminance signal (interlaced type)
3/12/14 CIN/CBIN/CRIN Input signal terminal for chroma signal and color difference
5/8 YIN/PYIN Input signal terminal for luminance signal

13.2 Diagnosis of Optical Pick-up Unit

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 How to distinguish Laser destruction/damage

Confirmation 1

Remove cover of mechanism block so that you will see the lens of optical pickup.
Confirm emission of laser at the moment when power switch is turned on.
If there is no laser emission, laser diode is faulty.

Confirmation 2

While press and hold “STOP” on main unit , press “Display” button on the remote controller. Unit display laser current on FL.
From the reading of display, you can judge if laser diode is damaged or not.
Reading on the right side should be less than 70. If reading is more than 70, laser is damaged.

How to confirm if Optical Pickup is OK

Confirmation 1

1. Confirmation of jitter value with test disc. (Refer below for how to check jitter)
2. Lens cleaning.
3. Reconfirm jitter value.
4. Perform tile adjustment. (Refer to tilt adjustment)
5. Reconfirm jitter value. (To confirm jitter value, while pressing “STOP” on main unit and “5” on remote controller.)
Unit display jitter value on FL.

Confirmation 2

If servo is very unstable due to optical error and you cannot confirm jitter value, clean the lens and check appearance of pick
up unit (cutting coil of actuator, etc), then check circuitry.

14 Optical Pickup Self-Diagnosis and Replacement

Procedure
14.1 Self-diagnosis
14.2 Cautions to Be Taken During Replacement of Optical Pickup and Spindle Motor
14.2.1 Cautions to be taken during replacement of optical pickup

14.1 Self-diagnosis
This unit is equipped with the optical pickup self-diagnosis function and the tilt adjustment check function. Follow the procedure
described below during repair in order to perform self-diagnosis and tilt adjustment effectively. Especially when “NODISC” is
displayed, be sure to apply the self-diagnosis function before replacing with an optical pickup.

Replacement of optical pickup generally requires when the present value of laser drive exceeds 45 (DVD) or 45 (CD).

Note:

Start diagnosis within three minutes after turning on the power (as diagnosis fails when the unit becomes warm).

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 14.2 Cautions to Be Taken During Replacement of
Optical Pickup and Spindle Motor
Before replacing the optical pickup and spindle motor, check a total usage time respectively. Follow the checking method
described below.

Item Status and Key Function Display

Checking DVD, CD laser With the unit stopped and no disc inserted, press T1_xxxx_yyyy
usage time the. xxxx(DVD), yyyy(CD): total time is displayed with a four-digit
number by the ten hours.
button on the player and the

buttonon the remote controller unit.

Checking spindle motor With the unit stopped and no disc inserted, press T2_xxxxx
usage time the xxxxx: total time is displayed with a four-digit number by the ten
hours.
button on the player and the

buttonon the remote controller unit.

Resetting DVD, CD laser While the DVD and CD laser usage times are T1_0000_0000
usage time displayed, press the

button on the player and the

button on the remote controller unit.

Resetting spindle motor While the spindle motor usage time is displayed, T2_0000
usage time press the

button on the player and the

buttonon the remote controller unit.

14.2.1 Cautions to be taken during replacement of

optical pickup
Optical pickup could be damaged due to the static electricity discharged from human body.
Wear proper protection gear against static electricity during optical pickup and its peripheral repair. (Refer to “Cautions to Be
Taken When HandlingOptical Pickup”.)

• Do not touch laser diode, actuator and their peripherals.

• Do not check laser diode with a tester and such. (The tester will be destroyed.)
• For short-circuiting or removing laser diode, the use of an anti-static soldering iron is recommended. (Recommended model:
HAKKO ESD product)
• Solder the land of the flexible cable in the optical pickup.

Note:
If an anti-static soldering iron is not available, short-circuit the terminal surface of the flexible cable and then the land using a clip
or equivalent device.

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 15 Self-Diagnosis Function
This unit is equipped with the self-diagnosis function, which displays an error when it occurs, for use during servicing.

15.1 Automatic Displayed Error Codes

15.1.1 Automatic Display Function
15.1.2 Re-Display
15.1.3 Description of Error Code
15.2 Memorized Error Codes
15.2.1 Activating Self-Diagnosis Function and Displaying Method
15.2.2 Re-Display
15.3 Mode Table 1
15.4 DVD / CD Self-Diagnosis Error Code Description
15.5 Error Codes Stored During No Play
15.6 Mode Table 2
15.7 Tray Lock Function
15.7.1 Setting
15.8 Things to Do After Repair

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 15.1 Automatic Displayed Error Codes
15.1.1 Automatic Display Function
15.1.2 Re-Display
15.1.3 Description of Error Code

15.1.1 Automatic Display Function

For a power unit error, the code is automatically displayed.

• F61:

Automatically displayed on the LCD of the player.

15.1.2 Re-Display
• For F61 Display

o When the code, F61 is displayed, the power is automatically turned off.
o The code, F61 is displayed for three seconds, and then the current time appears.
o To retrieve the code, turn on the power button so that the code F61 appears, however, is switched to time display after three
seconds, and the power is automatically turned off.

• For F76

o The abnormalities is an output or the abnormalities in a power supply of POWER AMP.

15.1.3 Description of Error Code

15.1.3.1 F61
• State, Condition
When the power is turned on, the unit is automatically turned off. The power does not turn on.
• Cause, Troubleshooting
Power circuit system failure and/or direct current flown to speaker terminal Identify the cause and replace with new parts.

15.2 Memorized Error Codes

15.2.1 Activating Self-Diagnosis Function and Displaying Method
15.2.2 Re-Display

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 15.2.1 Activating Self-Diagnosis Function and
Displaying Method
1. Turn on the power.
2. Select DVD/CD function. With no DVD/CD inserted in the player, press and hold down the button for at least two
seconds, and press the “0” buttonon the remote control for at least two seconds in order to display “DVD_F_ _ _ ”.
3. Press the button. If a memorized error is detected, the result of self diagnosis is displayed.
(Ex.: T H15)
If several errors are detected, press the button to display each.

15.2.2 Re-Display
• Press the power button to turn off the power, and then turn on the power
• The details of self diagnosis are stored in the unit memory.

To retrieve them, follow the procedure described the above, “Activating Self- Diagnosis Function and Displaying Method”.

15.3 Mode Table 1

Following modes are available with combinations of the pressed buttons on the player and on the remote controller unit.

Player Remote Controller Unit Usage

0 Error code display (Refer to the Item 15.4. DVD Error Code Description)
5 Tilt adjustment (Jitter)
button
6 Region number and broadcasting system check
8 Bulit-in program version check (Micro-P)
DISPLAY DVD laser drive current check
3 CD laser drive current check
PAUSE Writing of laser drive current value after replacement of optical pickup
(Do use this function only when optical pickup is replaced.)
Initialization of the player (factory setting is restored.)
Used after replacement of micro-computer and its peripherals and printed circuit board.

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 15.4 DVD/CD Self-Diagnosis Error Code Description
Error Code State, Conditon Cause, Troubleshooting
H15 The disc tray cannot be opened: it closes spontaneously. Disc tray open/close detection switch (S1001) failure.
H16 The disc tray cannot be closed: it opens spontaneously. (Check and replace)
Error Code Meaning Details
U. H. Error
U11 Focus servo failure

H01 Tray loading failure

H02 Spindle servo failure (Spindle servo, DSC, SP motor, CLV servo failure)
H03 Traverse motor failure

H04 Tracking servo error

H05 Seek timeout failure

H06 Power supply error

DSC system
F500 DSC failure DSC stops due to servo failure.
(Startup, focus failure, etc.)
F501 DSC not Ready failure Communication failure between DSC and system computer
(No communication because DSC does not move)
F502 DSC Time out failure See F500.
F503 DSC communication failure Communication failure (Result failure occurs after communication command is
transmitted.)
F505 DSC Attention Error See F500.
F506 Invalid media Disc is placed upside down; TOC is unreadable or invalid disc is inserted.
Disc Code
F103 Ilegal highlight position Disc standard is possibly illegal when highlight is displayed.
IIC Error
F4FF Forced initialization failure (Time out)

F880 Unsuitable task number When a message arrives from not existing task
F890 A message is sent during AV task During transmission of a message to AV task
transmission
F891 Unable to transmit a message to AV task When transmission of a message to AV task starts
F893 DVD Module problem Check for firmware version
F894 EEPROM failure

F895 Firmware compatibility problem Check for firm version for Main & DVD Module P.C.B.
F897 Initialization is not done properly Follow proper steps for initialization & reset
F8A0 Unsuitable message command When transmission of a message to AV task starts

15.5 Error Codes Stored During No Play

Error Meaning System Computer Item Setting Task Internal error in system
Code computer
F0BF 6) Unable to replay due to physical layer PCND_NOPLAY_PHYSICAL DriveManager 0xD0BF
identification failure 0x50
F0C0 8) DVD: Unable to replay due to no DVD PCND_NOPLAY_VIDEO 0x70 DiscManager 0xD0C0
Video/Audio/VR
F0C1 9) DVD: Prohibited due to illegal regional code PCND_NOPLAY_RCD 0x80 DiscManager 0xD0C1
F0C2 A) DVD: No replay due to PAL system PCND_NOPLAY_PAL 0x90 DiscManager 0xD0C2
F0C3 B) DVD: All title replay prohibited in parental PCND_NOPLAY_PTL 0xA0 DiscManager 0xD0C3
setting
F0C4 C) VCD: Prohibited due to PHOTO CD format PCND_NOPLAY_PHOTOCD DiscManager 0xD0C4
0xB0
F0C5 D) VCD/CD: Prohibited due to CD-ROM without PCND_NOPLAY_CDROM 0xC0 DiscManager 0xD0C5
CD-DA

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 15.6 Mode Table 2
Following modes are available with combinations of the pressed buttons on the player and on the remote controller unit.

Item Operational Details Display TO Exit Mode

Condition and Key
Function
Jitter display While the player is Jitter display J*1 xxx*2 _yyy*3 _zz*4 Press the STOP
stopped and no disc Measures and displays jitter. Measurement is or OPEN button.
is inserted, press repeated every second. Read error counter *1 : Jitter display mode
and hold down the starts at 0 at the mode setting, and increased *2 : Jitter measurement value
by one as data read fails at target block. A *3 : Readerror counter
button on the small defectis allowed to correct by retry. *4 : Focus driving value
player and the Any possibility is counted as one increment.
number button, “5” Repetitive errors after retry increase by two
on theremote levels or more.
controller unit. Values are shown to one decimal
place in the decimal digit.Focus
driving value is displayed in the
hexadecimal digit.
Error code display While the player is Error code display DVDnn_F--- Press the OPEN
stopped and no disc Displays the latest error code stored in *nn: Error history button.
is inserted, press EEPROM. *--: Error number
and hold down the DVD 01 FOBF

button on the
player and the
number button, “0”
on theremote
controller unit.

Measurement of While the player is Measurement of laser current electricity LDO*1 _013*2 _032*3 Automatically
laser current stopped and no disc initialization value exits the mode
electricity is inserted, press Memorizes each initialization value of DVD *1 : Laser current electricity after five
initialization value and hold down the and CD in EEPROM. measurement mode seconds.
*2 : DVD current electricity value
button on the *3 : CDcurrent electricity value
player and the

button on the Values are shown in the decimal

remote controller digit. The above example indicates
unit. that the current electricity
initialization value is 13mA at
DVD laser and 32mA at CD laser
when laser is turned on.
Measurement of While the player is Measurement of DVD laser current electricity LDD*1 _012*2 _014*3 Automatically
DVD laser current stopped and no disc Measures DVD laser current electricity and exits the mode
electricity is inserted, press displays the result together with the *1 : DVD laser current electricity after five
and hold down the initialization value stored in EEPROM. After measurement mode seconds.
measurement, DVD laser is lit tillthe power is *2 : Current electricity
button on the turned off (or goes off when the primary initializationvalue stored in
player and the power is turned off). EEPROM
DISPLAY button on *3 : Present value of current
the remote electricity
controller unit.

Values are shown in the decimal

digit. The above example indicates
that the current electricity
initialization value is 12mA and
itspresent value is 14mA.
ADSC internal While the player is ADSC internal RAM display A*1 _FB0*2 _0000*3 Press the STOP
RAM display stopped and no disc Reads and displays the RAM value inside or OPEN button.
is inserted, press ADSC. The address is renewed when the *1 :ADSC internal RAM display
and hold down the CLEAR key is pressed so that the values at mode
eleven points appear. *2 : Address
button on the *3 : RAM value atdisplayed
player and the address
number button “1”
or “2” onthe remote
controller unit.
Values are shown in the
hexadecimal digit. The above
example indicates that ADSC value
at the address, FB0h is 0000h.

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 Measurement of CD While the player is Measurement of CD laser current electricity LDC*1 _032*2 _032*3 Automatically
laser current stopped and no disc Measures CD laser current electricity and exits the mode
electricity is inserted, press displays the result together with the *1 : CD laser current electricity after five
and hold down the initialization value stored in EEPROM. After measurement mode seconds.
measurement, CD laser is lit tillthe power is *2 : Current electricity
button on the turned off (or goes off when the primary initializationvalue stored in
player and the power is turned off). EEPROM
number button “3” *3 : Present value of current
onthe remote electricity
controller unit.

Values are shown in the decimal

digit. The above example indicates
the current electricity initialization
value is 28mA and its presentvalue
is 26mA when laser is turned on.
User initialization While the player is User initialization “INITIALIZE” -
stopped and no disc The user setting recovers the factory setting.
is inserted, press
and hold down the

button on the
player and the
number button

on the
remote controller
unit.

Region display While the player is Region display [srrrxxyzzzz] Automatically

stopped and no disc exits the mode
is inserted, press s : Panecon model type after five
and hold down the rrr : Panecon release number seconds.
x : Syscon generation (45)
button on the y: Syscon model type
player and the zzz: Syscon release number
number button, “6”
onthe remote
controller unit.

Firmware version While the player is Firmware version display rrr*1 _xx*2 y*3 zzz*4 Automatically
display stopped and no disc exits the mode
is inserted, press *1 : Panel computer release after five
and hold down the number seconds.
*2 : System computer generation
button on the *3 : Systemcomputer model type
player and the *4 : System computer release
number button, “7” number
on theremote
controller unit.

Region and While the player is Region and firmware version display _r*1 __xx*2 y*3 zzz*4 Automatically
firmware display stopped and no disc exits the mode
is inserted, press *1 : Region number after five
and hold down the *2 : System computer generation seconds.
*3 : Systemcomputer model type
button on the *4 : System computer release
player and the number
number button, “8”
on theremote
controller unit.

Laser use time While the player is Laser usage time T1_1234_5678 Automatically
stopped and no disc Measures each for DVD and CD respectively. exits the mode
is inserted, press The numbers in the left show usage after five
and hold down the time for DVD laser and those in seconds.
the right for CD laser. The four-
button on the digit number is shown by the ten
player and the hours in the decimal digit. The
number after 0000 is 9999.

button on the
remote controller
unit.

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 Reset laser use time While the usage Laser usage time reset T1_0000_0000 Automatically
time 1 is displayed, Resets both for DVD and CD at once. exits the mode
press and hold down after five
the seconds.

button on the
player and the

button on the
remote controller
unit.

Spindle use time While the player is Spindle motor usage time T2_12345 Automatically
stopped and no disc exits the mode
is inserted, press The four-digit number is shown by after five
and hold down the the ten hours in the decimal digit. seconds.
The number after 00000 is 99999.
button on the
player and the

button on the
remote controller
unit.

User reset While the player is Reset the unit. “DVD RESET” Automatically
stopped and no disc exits the mode
is inserted, press after five
“STOP” & seconds.
“ENTER” on
remote control.
Reset spindle use While the usage Usage time 2 reset T2_00000 Automatically
time time 2 is displayed, Spindle motor usage time exits the mode
press and hold down after five
the seconds.

button on the
player and the

button on the
remote controller
unit.

Communication While the player is Displays frequency of communication errors ERR_00/30 Automatically
error display stopped and no disc between system computer firm IC and exits the mode
is inserted, press mechanical computer IC during DVD after five
and hold down the module. seconds.

button on the
player and the
MENU button on
the remote
controller unit.

15.7 Tray Lock Function

15.7.1 Setting
• Disc Lock Function
1. With the SELECTOR on DVD/CD and POWER ON, hold down the [ STOP] KEY on the main unit, and then press
the [POWER] KEY on the
remote control for 3 seconds to enter toLock mode A.[_ _ _LOCKED_] will
be displayed for 3 seconds, and then current disc will begin playing.
2. In Lock mode A, the following key is disabled.
[OPEN/CLOSE]

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 1. With the SELECTOR on DVD/CD and POWER ON, hold down the [CD PLAY] KEY on the main unit, and then press
the [POWER] KEY on the remote control for 3 seconds to enter Lock mode B.

[_ _ _ LOCKED_] will be displayed for 3 seconds, and the current disc will begin playing.

2. Lock mode B primarily controls the selector and disc operations, and disenables for the following keys.

Note:

OPEN/CLOSE
button are invalid and the player displays “___LOCKED_” while the lock function mode is entered.

• Prohibiting operation of selector and disk

1. Select the DVD/CD function.

2. Press and hold down the button on the player and the power button on the remote controller unit for at least three
seconds. (The message, “___LOCKED_” appearswhen the function is activated.)

Note:
• The following buttons are invalid and the player displays “___LOCKED_” while the lock function mode is entered.

15.8 Things to Do After Repair

Follow the procedure described below after repair.
1. While the power is on, press the button to close the tray.
2. Press the power button to turn off the power.
3. Unplug the power cable.
Note:
It is prohibited to unplug the power cable while the tray is opened and to close the tray manually.

16 Cautions To Be Taken During Servicing

16.1 Recovery after the dvd player is repaired
16.2 DVD Player Firmware Version Upgrade Process
16.3 Firmware Version Upgrade Process by Using Disc and Recovery Process
16.3.1 Self-Diagnosis Function
16.4 Using Recovery Disc
16.4.1 Recovery Process
16.4.2 Version Upgrade Process
16.5 Total Usage Time Display
16.6 After replacement of DVD Module

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 16.1 Recovery after the dvd player is repaired
• When Flash ROM or module(2) P.C.B. is replaced, carry out the recovery processing to optimize the drive. Playback
the recovery disc to process the recovery automatically.
• Recovery disc (Product number=RFKZD03R005)
• Performing recovery

1. Load the recovery disc (Product number: RFKZD03R005) to the player and run it.
2. Recovery is performed automatically. When it is finished, a message appears on the screen.
3. Remove the recovery disc.
4. Turn off the power.

16.2 DVD Player Firmware Version Upgrade Process

Firmware of DVD player may upgrade to conform to improvement of its performance and quality including operational
range, playability of non-standardized discs, etc. The version upgrade disc contains the recovery function, and the
recovery disc is not necessary.

Note:
Version upgrade process cannot be complete if the AC power is cut off due to power failure and other occasions during
the process. If this occurs, replace FLASH ROM IC and restart version upgrade. Version upgrade disc number is
informed when ordered.

16.3 Firmware Version Upgrade Process by Using Disc

and Recovery Process
• Recovery process
• Firmware version upgrade process

Both of the above procedures automatically start when the recovery disc is replayed.General CD-R disc allows version
upgrade process and recovery process, making version upgrade through disc simple.

Recovery process: Optimization process ofplayer after replacement of FLASH ROM, EEPROM, or module circuit
board Version upgrade process: Renewal of firmware for improvement of operational range and performance 16.3.1
Self-Diagnosis Function

16.3.1 Self-Diagnosis Function

• Total usage time display (spindle motor, DVD/CD laser)
• ADSC internal RAM display
• Others: Last error count......20 items

Efficiency of failure diagnosis is expected to improve by using the above functions together with the repair process.
[Purpose of Use]
Total usage time display: used for estimating a failure due to exhausted spindle motor, laser, or other parts.
ADSC internal RAM display: used for deciding servo system failure according to servo learning values.

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 16.4 Using Recovery Disc
16.4.1 Recovery Process
16.4.2 Version Upgrade Process

16.4.1 Recovery Process

1. Insert the recovery disc (RFKZD03R005) to the player to replay.
2. The recovery process automatically starts, and a message of completion prompts on the screen.
3. Remove the disc.
4. Turn off the power.

16.4.2 Version Upgrade Process

1. Insert the recovery disc to the player to replay.
2. The version of player is automatically checked and prompts if necessary.
3. Select version upgrade process using the cursor keys on the remote controller unit.
(Select YES or NO)
4. a. If YES is selected, the process starts.
b. If NO is selected, only the recovery process is applied.
5. a. When the version upgrade process is complete, a message of completion appears on the screen. Remove the disc.
b. Follow the instruction appearing on the screen, and remove the disc.
6. Turn off the power.

16.5 Total Usage Time Display

1. Details of Operation/Display

Keys for Operation:

Laser usage time: While the player is stopped and no disc is inserted, press both the button on the player and the
button on the remote controller unit.
Spindle motor usage time: While the player is stopped and no disc is inserted, press both the button on the player and
the button on the remote controller unit.
To reset the usage time, while the usage time is displayed:
Laser usage time: press both the button on the player and the button on the remote controller unit.
Spindle motor usage time: press both the button on the player and the button on the remote controller unit.
2. Purpose of Use
To obtain reference data of laser and spindle motor systems during failure diagnosis.
To check faulty parts during re-repair.

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 16.6 After replacement of DVD Module
Below steps is to be performed after changing of DVD Module
1. Press
on remote control while pressing “STOP” on main unit.
2. FL will display “INITIALIZE”.
3. Press “STOP” & “ENTER” on remote control (For reset of unit)
4. FL will display “DVD RESET” before change to TOC reading again.
5. Power off the set. Unplug AC cord & wait for few seconds.
6. Plug in AC cord & power on set.

17 Disassembly and Assembly of Main

Component
17.1 Disassembly flow chart
17.2 Disassembly of Top Cabinet
17.3 Disassembly for DVD changer unit
17.3.1 Disassembly of the DVD Module P.C.B.
17.4 Disassembly for Panel P.C.B., MIC P.C.B. & Tact Switch P.C.B.
17.4.1 Disassembly of Lid
17.5 Disassembly of Main P.C.B., Power P.C.B., , Power Amp P.C.B., Power Supply P.C.B., Transformer P.C.B. &
Voltage Selector P.C.B.
17.5.1 Disassembly of Power Amp P.C.B.
17.5.2 Disassembly of Power P.C.B.
17.5.3 Disassembly of Power Supply P.C.B.
17.5.4 Disassembly of Transformer P.C.B. & Voltage Selector P.C.B.
17.6 Replacement for traverse deck
17.7 Replacement for optical pickup unit (DVD mechanism)
17.8 Procedure for removing CD loading mechanism
17.9 CR16 mechanism disassembly procedure
17.9.1 Gear for servicing information
17.9.2 Replacement for the disc tray
17.9.3 Replacement for the traverse deck
17.9.4 Disassembly for CD loading unit
17.10 CR16 MECHANISM ASSEMBLY PROCEDURE
17.11 Disassembly for Traverse Unit
17.12 Disassembly of Deck Mechanism Unit
17.12.1 Replacement for the CD motor ass ’ y, capstan belt A, capstan belt B and winding belt
17.13 Replacement for the cassette lid ass ’ y
17.14 Counter-measure for tape trouble

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 17.1 Disassembly flow chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying
out the servicing.
To assemble the unit, reverse the steps shown in the chart as below.

17.2 Disassembly of Top Cabinet

Step 1 Remove 3 screws each side and 5 screws at rear panel.
Step 2 Lift up both sides of cabinet ass’y, push the cabinet ass’y toward the rear and remove the top cabinet.

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 17.3 Disassembly for DVD changer unit
• Follow the (Step 1) - (Step 2) of Item 17.2.
Step 1 Detach FFC Boards (CN2811 & CN2815).
Step 2 Remove 1 screw at rear cabinet as show below.
Step 3 Lift the DVD changer unit upwards.
Step 4 Release the claws on both ends, and remove the DVD changer unit.

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 17.3.1 Disassembly of the DVD Module P.C.B.
17.3.1 Disassembly of the DVD Module P.C.B.
• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
Step 1 Remove 2 screws.

Step 2 Remove the mechanism unit cover.

Step 3 Lay the unit.

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 17.4 Disassembly for Panel P.C.B., MIC P.C.B.& Tact
Switch P.C.B.
• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
Step 1 Disconnect FFC board (CN2811 , CN2815 & CN5806).

Step 2 Lay the unit as shown below.

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 Step 3 Remove 2 screws at the bottom chassis.
Step 4 Release the 2 claws, and then draw the front panel ass’y forward.
• Disassembly of Panel P.C.B. & Mic P.C.B.

Step 5 Remove 7 screws.

Step 6 Detach FFC board (CP6803 & CP6800).

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 Step 7 Release 3 catches.

Step 8 Remove 2 screws.

Step 9 Lift up Mic P.C.B. to remove it.
• Disassembly of Tact Switch P.C.B.
Step 10 Remove the volume knob.

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 Step 11 Disconnect connector W601B.
Step 12 Remove 5 screws.
Step 13 Draw Tact Switch P.C.B. forward.

17.4.1 Disassembly of Lid

17.4.1 Disassembly of Lid

• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
• Follow the (Step 1) - (Step 4) of Item 17.4.
Step 1 Remove 2 screws.

Step 2 Lift the spring sideward.

Step 3 Remove Lid.
Note: Do not misplace the spring.

17.5 Disassembly of Main P.C.B., Power P.C.B., , Power

Amp P.C.B., Power Supply P.C.B., Transformer
P.C.B.& Voltage Selector P.C.B.
• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
• Disassembly of Main P.C.B.
Step 1 Remove the 12 screws.
Step 2 Detach CN2808 & CN2809 (Fan).
Step 3 Push the catch outwards & draw
the rear panel to remove it.

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 Step 4 Detach FFC boards (CN2811, CN2814 & CN2815).

Step 5 Lift up Main P.C.B. as arrow shown.

17.5.1 Disassembly of Power Amp P.C.B.
17.5.2 Disassembly of Power P.C.B.
17.5.3 Disassembly of Power Supply P.C.B.
17.5.4 Disassembly of Transformer P.C.B. & Voltage Selector P.C.B.

17.5.1 Disassembly of Power Amp P.C.B.

• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
• Follow the (Step 1) - (Step 4) of Item 17.4.
• Follow the (Step 1) - (Step 3) of Item 17.5.
Step 1 Remove the 2 screws.

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 Step 2 Detach cables (CN5802 & CN5803).

Step 3 Remove the 2 screws.

17.5.2 Disassembly of Power P.C.B.

• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
• Follow the (Step 1) - (Step 4) of Item 17.4.
• Follow the (Step 1) - (Step 3) of Item 17.5.
Step 1 Detach cable (CN953, CN950 & CN951).
Step 2 Detach cable (CN5807 & CN5810).

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 Step 3 Lift up Power P.C.B. as arrow shown.

17.5.3 Disassembly of Power Supply P.C.B.

Step 1 Remove the 2 screws at heat sink.

Step 2 Remove the 2 screws.

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 • Replacement of Power Amp IC
Step 1 Remove 2 screws fixed to the Power Amplifier IC.

Step 2 Remove 2 screws fixed to the Power Amplifier IC and Voltage Regulator.
Step 3 Break the joint with a metal cutter as shown below.

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 Step 4 Unsolder the terminals of Power Amp IC, replace the component.

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 Step 5 Fix back the bottom chasis with a screw as shown.
NOTE:

Insulate Power P.C.B. with insulation material to avoid short circuit.

17.5.4 Disassembly of Transformer P.C.B.& Voltage

Selector P.C.B.
• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
Step 1 Remove 4 screws.

Step 2 Disconnect connector CN950 & CN951.

17.6 Replacement for traverse deck

• Follow the (Step 1) - (Step 2) of Item 17.2.
• Follow the (Step 1) - (Step 4) of Item 17.3.
• Follow the (Step 1) - (Step 3) of Item 17.3.1.
Step 1 Move ribs at both sides to the arrow direction (The verticval rack (R) slides and the groove opens).

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 Step 2 Remove CD traverse deck rotating to the arrow direction.

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 17.7 Replacement for optical pickup unit (DVD
mechanism)
• Follow the (Step 1) - (Step 2) of Item 17.2
• Follow the (Step 1) - (Step 4) of Item 17.3.
• Follow the (Step 1) - (Step 3) of Item 16.3.1.
• Follow the (Step 1) - (Step 2) of Item 17.6
Step 1 Pull out FFC.

Step 2 Widening the catch, push the pin in.

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 Step 3 Remove 4 pins.

Step 4 Remove the traverse deck.

Note: As floating springs (4 pieces) come off at the same time, be careful not to lose them.

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 Step 6 Remove the dvd module board and turn it over.
Step 7 Pull FFC out from the connector.
Note: Insert a short pin into FFC of the optical pickup. [See “Notice on handling of the optical pickup”].

Step 8 Rotate the traverse deck (B) to the arrow direction and shift the optical pickup to the furthest backward.

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 Step 10 Remove the catch of the drive rack, and take out the drive rack.

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 Step 11 Place the convex part of an optical pickup to the concave part of a traverse base, then take out the optical pickup.

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 17.8 Procedure for removing CD loading mechanism
1. Turn off by pressing power SW in the body.
2. Unplug AC power cord after the indication of [GOOD-BYE], then disassemble the body.
3. Disassemble the body, and take out CD loading mechanism.
4. Perform disassembly according to the following procedure for disassembly.

17.9 CR16 mechanism disassembly procedure

17.9.1 Gear for servicing information
17.9.2 Replacement for the disc tray
17.9.3 Replacement for the traverse deck
17.9.4 Disassembly for CD loading unit

17.9.1 Gear for servicing information

• This unit has a gear which used for checking items (open/close of disc tray, up/down operation of traverse unit by
manually) when servicing. (For gear information, that is described on the items for disassembly procedures.)
• For preparation of gear (for servicing), perform the procedures as follows.
• In case of re-servicing the same set, the “gear for servicing” may be took off because it had been used. So, the “gear for
servicing” must be stored.

1. Remove the gear attached to top cover of CD loading mechanism.

2. Insert the hexagonal wrench (2.5mm) into the gear.

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 17.9.2 Replacement for the disc tray

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 17.9.3 Replacement for the traverse deck
• Follow the (Step 1) - (Step 10) of item 17.9.2.

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 17.9.4 Disassembly for CD loading unit
• Follow the (Step 1) - (Step 10) of item 17.9.2.
• Follow the (Step 1) - (Step 3) of item 17.9.3.

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 17.10 CR16 MECHANISM ASSEMBLY PROCEDURE
The following specified greases and/or oil must be applied when some specific parts are changed.

1. Floil grease (VFK1298) : The floil grease must be applied to tray, tray (L) and tray (R).

2. Hanarl oil (VFK1700) : The hanarl oil must be applied to any parts with grease other than the said parts.

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 17.11 Disassembly for Traverse Unit
• Follow the (Step 1) - (Step 10) of item 17.9
• Follow the (Step 1) - (Step 3) of item 17.10

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 17.12 Disassembly of Deck Mechanism Unit
• Follow the (Step 1) - (Step 2) of Item 18.2.
• Follow the (Step 1) - (Step 4) of Item 18.3.
• Follow the (Step 1) - (Step 3) of Item 18.3.1.
Step 1 Remove the connector.

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 Step 2 Remove 2 screws.
Step 3 Remove the 2 claws, and then draw the front panel ass’y.

Step 4 Detach FFC Board (CN601 & CN602).

Step 5 Detach flat cable wire (CN1001).
Step 6 Push the lever upward, and then open the cassette lid ass’y (For DECK1 and DECK2).

Step 7 Remove the 5 screw.

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 Step 8 Tilt the cassette mechanism in the direction of arrow (1), and then remove it in the direction of arrow (2).

• Disassembly of Deck P.C.B.

Step 9 Unsolder the motor terminals.
Step 10 Remove 4 screws.
Step 11 Remove Deck P.C.B.
* The mechanism as shown below is for DECK1. For the one of DECK 2, perform the same procedures.

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 • Disassembly of pinch roller ass’y & head block
Step 12 Release the 2 claws, and then remove the pinch roller (R), (F).
Step 13 Release ther 2 claws, and then remove the head connector.

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 Step 14 Remove 2 screws.

17.12.1 Replacement for the CD motor ass ’ y, capstan belt A, capstan belt B and winding belt

17.12.1 Replacement for the CD motor ass’y, capstan

belt A, capstan belt B and winding belt
Step 1 Release the 2 claws, and then remove the head connector.
Step 2 Remove 6 screws.
Step 3 Remove the sub chassis.

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 Step 4 Remove 2 screws .

Step 5 Remove the flywheel R.

Step 6 Release the claw of tape side, and then remove
the winding lever and spring.
Step 7 Remove the flywheel F.
[Installation of the belt]
Step 1 The boss and marking should be positioned horizontally.

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 Step 2 Put the winding belt on the pulley temporarily.
Step 3 Install the flywheel F.
Step 4 Put the winding belt on the flywheel F.

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 Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
Step 6 Install the flywheel R.

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 Step 7 Put the capstan belt A temporarily as shown below.

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 Step 8 Put the capstan belt B on the motor ass’y pulley.
Step 9 Install the sub chassis to the mechanism, and then tighten screws.

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 Step 10 Remove 3 screws.
Step 11 Put the capstan belt B as shown below.

Step 12 Put the capstan belt A on the motor ass’y pulley.

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 Step 3 Remove the cassette lid ass’y. (For DECK1 and DECK2).

17.14 Counter-measure for tape trouble

• Follow the (Step 1) - (Step 2) of Item 17.2.
Step 1 If a cassette tape cannot be removed from the deck since the tape is caught by the capstan or pinch roller uring
playback or recording, rotate the flywheel F in the direction of the arrow to remove the tape.

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 Step 2 Force the lever upward and open the cassette lid ass’y. Take the cassette tape off.

18 Service Position
18.1 Checking Procedure
18.2 Checking the Main P.C.B., Power P.C.B., Power Supply P.C.B., Power Amp P.C.B., Transformer P.C.B., Voltage
Selector P.C.B. and AC Inlet P.C.B.
18.3 Checking the Panel P.C.B., Tact Switch P.C.B., Mic P.C.B., Deck P.C.B. & Deck Mechanism P.C.B.

18.1 Checking Procedure

Note:
For the disassembling procedure, see Section 17.

18.2 Checking the Main P.C.B., Power P.C.B., Power

Supply P.C.B., Power Amp P.C.B., Transformer P.C.B.,
Voltage Selector P.C.B. and AC Inlet P.C.B.
1. Remove Top Cabinet and Rear Panel.
2. Remove DVD Mechanism Unit.
3. Connect FFC board (CN2810 & CN2813) from DVD Mechanism Unit.

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 18.3 Checking the Panel P.C.B., Tact Switch P.C.B., Mic
P.C.B., Deck P.C.B.& Deck Mechanism P.C.B.
1. Remove Top Cabinet and Rear Panel.
2. Remove DVD Mechanism Unit.
3. Remove volume knob at front panel.
4. Remove Panel P.C.B., Mic P.C.B. & Tact Switch P.C.B.
5. Remove Deck Mechanism P.C.B.
6. Use the extension cable (REEX0310 - 10 Pins) to reconnect (CP6800) Panel P.C.B. and (CN971) Deck Mechanism
P.C.B.

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 19 Measurements and Adjustments
19.1 Cassette Deck Section
19.1.1 Head Azimuth Adjustment (Deck 1 / 2)
19.1.2 Tape Speed Adjustment (Deck 1 / 2)
19.1.3 Bias and Erase Voltage Check
19.1.4 Bias Frequency Adjustment (Deck 1 / 2)
19.2 Tuner Section
19.2.1 AM-IF Alignment
19.2.2 AM RF Adjustment
19.3 Alignment Points
19.3.1 Cassette Deck Section
19.3.2 Adjustment Point

19.1 Cassette Deck Section

• Measurement Condition
o Reverse-mode selector switch:
o Tape edit: NORMAL
o Make sure head, capstan and press roller are clean.
o Judgeable room temperature 20 ± 5 °C (68 ± 9°F)
• Measuring instrument
o EVM (DC Electronic volmeter)
o Digital frequency counter
• Test Tape
o Tape speed gain adjustment (3 kHz, -10 dB); QZZCWAT

19.1.1 Head Azimuth Adjustment (Deck 1 / 2)

19.1.2 Tape Speed Adjustment (Deck 1 / 2)
19.1.3 Bias and Erase Voltage Check
19.1.4 Bias Frequency Adjustment (Deck 1 / 2)

19.1.1 Head Azimuth Adjustment (Deck 1/2)

Caution:
• Please replace both azimuth adjustment screw and springs simultaneously when readjusting the head azimuth. (shown
in Fig. 2) Even if you wish to readjust the head azimuth without replacing the acrews and springs, a fine adjustment to
theazimuth screw and spring.
• Please remove the screw-locking bond left on the head base when replacing the azimuth screw.
• If you wish to readjust the head azimuth, be sure to adjust with adhering the cassette tape closely to the mechanism by
pushing the center of cassette tape with your finger. (shown in Fig. 3)

1. Playback the azimuth adjustment portion (8 kHz, -20dB) of the test tape (QZZCFM) in the forward play mode. Vary
the azimuth adjustment screw until the output of the R-CH (PB OUT-R) are maximized.
2. Perform the same adjustment in the reverse play mode.
3. After the adjustment, apply screwlock to the azimuth adjusting screw.

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 19.1.2 Tape Speed Adjustment (Deck 1/2)
1. Set the tape edit button to “NORMAL” position.
2. Insert the test tape (QZZCWAT) to DECK 2 and playback (FWD side) the middle portion of it.
3. Adjust Motor VR (DECK 2) for the output value shown below.
Adjustment target: 2940 ~ 3060 Hz (NORMAL speed)
4. After alignment, assure that the output frequency of the DECK 1 FWD are within ±60 Hz of the value of the output
frequency of DECK 2 FWD.

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 19.1.3 Bias and Erase Voltage Check
1. Set the unit “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and the unit to “REC” mode (use “• REC/STOP” key).
3. Measure and make sure that the output is within the standard value.
Bias voltage for Deck 2 14±4mV (Normal)
Erase voltage for Deck 2 80mV (Normal)
Fig. 2

19.1.4 Bias Frequency Adjustment (Deck 1/2)

1. Set the unit to “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and set the unit to “REC” mode (• use “REC/STOP” key).
3. Adjust L1002 so that the output frequency is within the standard value.
Standard Value: 97 ±8 kHz
Fig. 4

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 19.2 Tuner Section
19.2.1 AM-IF Alignment
19.2.2 AM RF Adjustment

19.2.1 AM-IF Alignment

1. Connect the instrument as shown in Fig. 5.
2. Set the unit to AM mode.
3. Apply signal as shown in Fig. 5 from AM-SG.
4. Adjust Z102 so that the output frequency is maximized in Fig. 6.

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 19.2.2 AM RF Adjustment
1. Connect the instrument as shown in Fig. 7.
2. Set the unit to AM mode.
3. Set AM-SG to 520kHz.
4. Receive 520kHz in the unit.
5. Adjust Z101 (OSC) so that the EVM-AC is maximized.
6. Set AM-SG to 600Hz.
7. Receive 600Hz in the unit.
8. Adjust Z101 (ANT) so that the EVM-SG is maximized.
9. Set AM-SG to 520kHz.
10. Receive 520kHz in the unit.
11. Adjust Z101 (OSC) so that the EVM-DC value is with 1.1±0.5V.
Fig. 7

19.3 Alignment Points

19.3.1 Cassette Deck Section
19.3.2 Adjustment Point

19.3.1 Cassette Deck Section

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 19.3.2 Adjustment Point

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 20 Block Diagram

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