Pilot C Ce2 en
Pilot C Ce2 en
Pilot C Ce2 en
MANUAL
TECHNICAL MANUAL
PILOT C, CE2
Series N° 16530596 to
1 Overview ........................................................................................................... 7
1.1 General .................................................................................................... 7
1.2 Overview diagram ................................................................................. 8
1.3 Precautions to be taken before use...................................................... 9
1.4 Internal safety features .......................................................................... 9
1.5 Technical characteristics ...................................................................... 9
1.5.1 Electrical specifications .............................................................................................. 9
1.5.2 Electronic specifications ............................................................................................. 9
1.5.3 Mechanical specifications .......................................................................................... 9
1.5.4 Conformity, standards .............................................................................................. 10
PiloteCE2_C_enTDM.fm 3
3.2.14 3$U), configuration of the bolus flow memorisation mode ................................... 35
3.2.15 3$U*, configuration of the drugs list ..................................................................... 36
3.2.16 3$U-, configuration of the mains disconnection signal......................................... 36
3.2.17 Typical syringe/details correspondence table .......................................................... 37
3.3 Calibration menu.................................................................................. 39
3.4 ASS test menu...................................................................................... 41
4 Preventive maintenance................................................................................. 43
4.1 Recommendations............................................................................... 43
4.2 Maintenance schedule......................................................................... 43
4.2.1 Use beyond the framework of the departmental order ............................................. 43
4.2.2 Use within the framework of the departmental order ............................................... 43
4.3 Checks .................................................................................................. 45
4.3.1 Test access .............................................................................................................. 45
4.3.2 Visual check ............................................................................................................. 45
4.3.3 Running time and servicing inspection date............................................................. 46
4.3.4 Indicator lights check................................................................................................ 46
4.3.5 Keyboard check ....................................................................................................... 47
4.3.6 Battery voltage check ............................................................................................... 48
4.3.7 Checking the last 10 alarms ..................................................................................... 48
4.3.8 Total running time check .......................................................................................... 49
4.3.9 TTL serial link test .................................................................................................... 49
4.3.10 RS 232 serial link check ........................................................................................... 50
4.3.11 Checking the force sensor ....................................................................................... 50
4.3.12 Checking the software version ................................................................................. 50
4.3.13 Checking the ADC.................................................................................................... 51
4.3.14 Checking the position sensor ................................................................................... 51
4.3.15 Buzzer test ............................................................................................................... 52
4.3.16 Display of the calibration values............................................................................... 52
4.3.17 Checking the syringe clamp ..................................................................................... 52
4.3.18 Checking the syringe group number ........................................................................ 53
4.3.19 Checking the list of syringes .................................................................................... 53
4.3.20 Checking the disengagement system ...................................................................... 53
4.3.21 Checking the fin detection system ........................................................................... 53
4.3.22 Checking the anti-siphon arm .................................................................................. 54
4.3.23 Checking the backpressure...................................................................................... 55
4.3.24 Checking the end of infusion pre-alarm ................................................................... 56
4.3.25 Checking the limit volume programming .................................................................. 57
4.3.26 Checking the linearity ............................................................................................... 57
4.3.27 Checking the list of syringes .................................................................................... 58
4.3.28 Checking mains/battery operation............................................................................ 58
4.3.29 Battery autonomy test .............................................................................................. 59
4.3.30 Continuity test .......................................................................................................... 59
4.3.31 Regular inspection sheet.......................................................................................... 61
4.4 Flow rate control .................................................................................. 63
4.4.1 Measurement with a computer ................................................................................. 63
4.4.2 Measurement with scales......................................................................................... 65
44 PiloteCE2_C_enTDM.fm
4.4.3 Measurement using a test tube................................................................................ 67
4.5 Cleaning and disinfection.................................................................... 69
4.6 Storage .................................................................................................. 70
5 Diagnosis ........................................................................................................ 71
5.1 Troubleshooting ................................................................................... 71
5.2 Error messages .................................................................................... 73
7 Calibration..................................................................................................... 125
7.1 Calibration procedure ........................................................................ 125
7.1.1 Calibration access .................................................................................................. 125
7.1.2 (W$ Calibration of the 3 battery voltage levels................................................ 126
7.1.3 (W$ Calibration of the position sensor. ........................................................... 126
7.1.4 (W$ Calibration of the force sensor................................................................. 127
PiloteCE2_C_enTDM.fm 5
66 PiloteCE2_C_enTDM.fm
1 Overview
1.1 General
The Pilot C is a syringe pump intended for the infusion of low-flow intravenous agents with
accurate control of the infusion pressure. Electronic management of the infusion pressure
which is permanently displayed allows users to obtain very short occlusion detection delays.
A pre-warning occlusion alarm and a pressure drop alarm detecting any possible
disconnection ensure infusion continuity is maintained.
The Pilot C, with a flow range from 0,1 to 800 ml/hr, is the ideal instrument for intensive care
and neonatology units .
Overview
01_001a_en.fm 7
1.2 Overview diagram
Ext
12/15 V
15 W
Step by
DC-DC Motor
230 V Power supply ON / OFF step
converter driver motor
Battery
Motor speed
sensor
EPROM
128K x 8
Syringue body
RAM sensor
8K x8
EEPROM Antisiphon
512 sensor
BUS Occlusion
force gauge
SPI
CPU
Watch
dog Displacement
transducer
Interface Opto
UART
bus interface
Nurse call
(option)
ADC
Disengagement
switch
LCD LCD
RS 232 driver display Fin switch
Keyboard
LED LED
Master
Buzzer driver display
Overview
8 01_001a_en.fm
1.3 Precautions to be taken before use
The symbol ! in the concise instructions guide of the device recommends that the
operator’s guide should be read completely in accordance with standard EN 60601-1.
Fresenius Vial may in no case be held responsible for medical problems or any other
problems resulting from inadequate use of the equipment.
Refer to the User’s instructions for further details.
01_001a_en.fm 9
1.5.4 Conformity, standards
n In compliance with the European Directive 93/42 EEC related to Medical Equipment:
CE0459.
n In compliance with the European Directive 89/336 EEC: Electromagnetic compatibility.
n Compliant with the standards EN 60601.1 and PrEN60601-2-24.
n Protection against leakage currents: CF type.
n Protection against electric shock: Class II.
n Protection against splashing liquid: IP34.
Overview
10 01_001a_en.fm
2 Description and operation
2.1 Physical description
Upper case
02_001a_en.fm 11
2.1.1 The display board and the front panel
The display board is mounted under the front control panel and is fitted with all the organs
required for man-machine interaction.
n Keyboard interface.
n Control lamps and overview diagrams.
n 7-segment display units.
n LCD screen.
J1
J3
J2
Pin Description
1 SEG1 display matrix Line 1
2 SEG2 display matrix Line 2
3 SEG3 display matrix Line 3
4 SEG4 display matrix Line 4
5 SEG5 display matrix Line 5
6 SEG6 display matrix Line 6
7 SEG7 display matrix Line 7
8 SEG8 display matrix Line 8
9 COL1 display matrix Column 1
10 COL2 display matrix Column 2
11 COL3 display matrix Column 3
12 diode FAIL control Fail
13 COL/DIG 9 LED type control "
14 LIG1 keyboard interface Line 1
15 LIG2 keyboard interface Line 2
16 LIG3 keyboard interface Line 3
Description and operation
12 02_001a_en.fm
J2 connector to keyboard
Pin Description
1 Column 1
2 Column 2
3 Column 3
4 Column 4
5 Column 5
6 Column 6
7 Line 1
8 Line 2
9 Line 3
10 Ton
11 Toff
12 GND power supply
Pin Description
1 Ton ON key
2 Toff OFF key
3 SI SPI bus
4 Clk SPI bus
5 CSLCD SPI bus
6 Buzz BUZZER control
7 Vbat power supply
8 GND power supply
02_001a_en.fm 13
2.1.2 CPU board
The CPU board holds an 80C32 microprocessor. It is mounted and connected to the display
board through J4 and J5 connectors.
A ribbon cable connects this to a power supply board by means of a connector J3.
J2
J4
J3 J5
CPU board
J2 connector: to fin detection switch and syringe detection opto-electronic sensor
Pin Description
1 Ground
2 Fin contact
3 Opto anode diode +5V
4 Common points between cathode diode , opto 1 and opto 2 transistor
emitters.
5 Opto 1 transistor collector
6 Opto 2 transistor collector
Pin Description
1 +5V controlled power supply
2 GND power supply
3 +Vbat power supply
4 GND power supply
5 Phase A motor control
6 Phase B motor control
7 Phase C motor control
8 Phase D motor control
9 I signal motor control
10 Boost signal motor control
11 Sopt1 opto rotation motor output
Description and operation
14 02_001a_en.fm
J3 connector to power supply board
Pin Description
19 Ldsect mains LED control
20 Cts clear to send Line 2
21 Deb/off disengagement signal
22 Rts request to send Line 2
23 Occ/off occlusion signal
24 Buz nurse call relay control
25 Eoc end of adc conversion
26 Csadc selection spi adc bus
27 Clk clock spi adc bus
28 Si data in spi adc bus
29 So data out spi adc bus
30 Cdana analogue sensor power supply control
31 Rx2 receive data TTL Line 2
32 Tx2 transmit data TTL Line 2
33 Txd1 transmit data TTL Line 1
34 Rxd1 receive data TTL Line 1
35 Ton ON key
36 Toff OFF key
37 +Vbat power supply
38 Gnd
39 +5V
40 Gnd
J4 connector to keyboard
Pin Description
1 Seg1 display matrix Line 1
2 Seg2 display matrix Line 2
3 Seg3 display matrix Line 3
4 Seg4 display matrix Line 4
5 Seg5 display matrix Line 5
6 Seg6 display matrix Line 6
7 Seg7 display matrix Line 7
8 Seg8 display matrix Line 8
9 Col1 display matrix and keyboard Column 1
10 Col2 display matrix and keyboard Column 2
11 Col3 display matrix and keyboard Column 3
12 Fail diode fail control
13 Rdcrt current reduction control
14 Lig1 keyboard interface Line 1
Description and operation
02_001a_en.fm 15
J5 connector to display board
Pin Description
1 Ton ON key
2 Toff OFF key
3 Si spi bus
4 Clk spi bus
5 Cslcd spi bus
6 Buzz buzzer control
7 Vbat power supply
8 Gnd power supply
Description and operation
16 02_001a_en.fm
2.1.3 The power supply board and the battery
The power supply board is mounted on the lower case. It allows to supply the electronic parts
using the network 230 V AC or the external 12 / 15 DC. It also charges the 1.1 or 1.2 Ah
battery.
J6
J7
J8
J9
J5 F2
J3
J4 J1
J2 F1
Pin Description
1 Neutral
2 Phase
Pin Description
1 +5V controlled power supply
2 Gnd power supply
3 +Vbat power supply
4 Gnd power supply
5 Phase A motor control
6 Phase B motor control
7 Phase C motor control
8 Phase D motor control
9 I signal motor control
10 BOOST signal
11 Sopt1 opto rotation module output
12 Sopt2 opto anti-siphon module output
13 N.U
14 Cdopt1 opto rotation module control
Description and operation
02_001a_en.fm 17
J2 connector to CPU board
Pin Description
22 RTS request to send
23 OCC/OFF occlusion signal active at 0
24 BUZ nurse call relay control
25 EOC end of ADC conversion
26 CSADC selection bus SPI ADC
27 CLK clock bus SPI ADC
28 SI data IN bus SPI ADC
29 SO data out bus SPI ADC
30 CDANA analogue sensor power supply control
31 RX2 receive data TTL Line 2
32 TX2 transmit data TTL Line 2
33 TXD1 transmit data TTL Line 1
34 RXD1 receive data TTL Line 1
35 Toff OFF key
36 Ton ON key
37 +Vbat power supply
38 Gnd
39 +5V
40 Gnd
J3 connector to potentiometer
Pin Description
1 Vref
2 Centre point
3 Gnd
Pin Description
1 + battery
2 - battery
J5 connector to motor
Pin Description
1 +Vbat
2 +Vbat
3 Phase D
4 Phase C
5 Phase B
Description and operation
6 Phase A
7 Opto rotation anode diode /+5V
8 Opto rotation cathode diode
9 Opto rotation transistor collector
10 GND/ opto rotation transistor emitter
18 02_001a_en.fm
J6 connector to RS232 and Master plugs
Pin Description
1 TX1 transmit data Line 1
2 +5V
3 RX1 receive data Line 1
4 Gnd
5 Interface validation
6 Nurse call relay common point
7 Nurse call relay normally open
8 Nurse call relay normally closed
9 CD ON external on
10 CD OFF external off
11 I-OPTON motor control output
12 I-SECT mains led
13 +Vbat external power supply plug
14 RX2 receive data Line 2
15 TX2 receive data Line 2
16 Gnd
17 CTS
18 RTS
19 BUZ
20 NC
Pin Description
1 ± external power
supply
2 ± external power
supply
Pin Description
1 +Vref + internal gauge bridge
2 E1 internal gauge bridge input/occlusion on
3 E2 internal gauge bridge input/occlusion off
4 Gnd – internal gauge bridge
5 Opto anti-siphon cathode diode
6 Opto anti-siphon anode diode/+5V
7 Opto anti-siphon transistor collector
Description and operation
8 Disengagement micro-switch on
9 Disengagement micro-switch off
10 Gnd
Do not forget to dismount the ribbon cable holder on the power supply board before
extracting the mechanical assembly from the housing (risk of breaking the ribbon
cable).
02_001a_en.fm 19
J9 connector, test points
Pin Description
1 GND
2 Position sensor output
3 Battery discharge control output
4 Amplified force sensor output
5 N.U
6 Motor control optical switch output
7 Force and position sensor reference voltage
8 Piston head detection optical switch output
20 02_001a_en.fm
2.2 Functional description
From a functional point of view, the Pilot C is composed of three sub-assemblies :
n A syringe position control and maintenance assembly.
n A motorisation assembly.
n An external connection assembly.
02_001a_en.fm 21
Description and operation
22
02_001a_en.fm
3 Description of the menus
3.1 Pressure parameter configuration menu
The configuration menu enables users to adapt the Pilot to the specific needs of each
department. It provides access to the menus allowing for customisation of the parameters
associated with pressure.
Fresenius Vial recommends users to implement the selected configuration procedures in the
presence of a member of its qualified personnel or a member of the technical department.
It is possible to exit the configuration mode at any time by pressing the 2))key.
Useful keys
Key Function
ON, is used to switch the machine ON.
OFF, is used to switch the machine off and, when pressed for over three
seconds, to exit the configuration mode.
SILENCE ALARM, is used to access the configuration mode.
03.1_001a_en.fm 23
Pressure configuration mode setting.
n Press "SILENCE ALARM" and "PRESSURE LIMIT".
simultaneously.
n Maintain this position while pressing "ON".
If 1,9:
If 9$U:
It is possible to exit the configuration mode at any time by pressing the "OFF"
Description of the menus
key.
24 03.1_001a_en.fm
3.1.3 3U(, pressure limit configuration
This configuration enables users to select the values from the 3 pressure limit thresholds (low,
medium or high).
The high limit values are also used as minimum values when setting the pressure limits in
9$U mode.
s Press "CONFIRM"
s Press "CONFIRM".
s Press "CONFIRM"
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
03.1_001a_en.fm 25
3.1.4 3U(, configuration of the pressure drop detection threshold
This configuration is only accessible if the occlusion alarm is managed in 9$U mode.
This configuration allows for setting of the threshold used for dynamic supervision of the
pressure drop. During infusion, an alarm is triggered when the pressure in the syringe
exceeds this threshold and then drops back under threshold limits.
This threshold should be between 50 and 900 mmHg.
n 3U(, press "CONFIRM"
o The value of the threshold is displayed e.g. .
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
26 03.1_001a_en.fm
Configuration, calibration and inspection
It is possible to exit the configuration mode at any time by pressing the 2)) key.
Useful keys
Key Function
ON, is used to switch the machine ON.
OFF, is used to switch the machine off and, when pressed for over three
seconds, to exit the configuration mode.
SILENCE ALARM, is used to access the configuration mode of the
Configuration, calibration and inspection
03.2_001a_en.fm 27
Switch to configuration mode.
n Press "SILENCE ALARM" and "TENS" simultaneously.
n Maintain this position while pressing "ON".
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
Configuration, calibration and inspection
28 03.2_001a_en.fm
3.2.3 3$U, configuration of the syringe selection type
This configuration enables users to choose the type of syringe selection.
n 3$U, press "CONFIRM"
o If 6(/, automatic validation of the only syringe than
may be selected.
o If 6(/, when the Pilot is switched on, the user should
select the type of syringe installed.
When mode 6(/ is selected, and if there is a choice of more than one syringe, the
Pilot automatically moves onto the configuration of the list of syringes that may be
selected 3$U when the machine is next switched on.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
3.2.4 3$U, configuration of the maximum flow rate that may be selec-
ted on the keyboard
This configuration enables users to choose the maximum flow rate that may be selected using
the keyboard for each type of syringe.
Syringe type Min. flow rate (ml/hr) Max. flow rate (ml/hr)
50/60 cc 0,1 800
20 cc 0,1 400
s F, 50 ml.
o Press "CONFIRM"
03.2_001a_en.fm 29
o By validating once again, the type is memorised and it is
possible to select another configuration .
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
Details of the syringe are displayed when the “tenths” keys are
pressed (see “Typical syringe/details correspondence table”).
It is possible to exit the configuration mode at any time by pressing the "OFF"
Configuration, calibration and inspection
key.
30 03.2_001a_en.fm
3.2.6 3$U, configuration of the compulsory priming
This configuration enables users to choose whether or not priming is compulsory after
selection of a syringe.
n 3$U is displayed.
o Press "CONFIRM"
s If 3XU*, compulsory priming, pressing "BOLUS"
during start-up is compulsory to switch to selection of
the flow rate.
s If QR3X, priming is not compulsory, the flow rate
may be selected upon start-up straight after validation
of the syringe.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
03.2_001a_en.fm 31
3.2.8 3$U, configuration of the KVO flow rate
This configuration enables users to choose whether or not to activate the switching to KVO
flow rate.
n 3$U, press "CONFIRM"
o If .92, KVO flow activated, the infusion continues at
1,0 ml/hr (or at the same flow rate if this is under 1,0 ml/hr)
when the volume infused reaches the limit volume.
o If QR.9, no KVO flow, infusion stops with a limit volume
alarm when the infused volume reaches the limit volume.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
32 03.2_001a_en.fm
3.2.10 3$U$, configuration of the empty syringe mode
This configuration enables users to select a type of operation for the instrument using the
empty syringe mode.
n 3$U$, press "CONFIRM"
o If 69,G, empty syringe mode activated.
o If 69,G, empty syringe mode deactivated.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
Configuration, calibration and inspection
03.2_001a_en.fm 33
3.2.12 3$U&, configuration of the drug display mode
This configuration enables users to choose whether or not to display the first four letters of the
name of the drug used.
n 3$U&, press "CONFIRM"
o If GU8*, display activated, after validation of the
syringe type, the operator should select the name of the
drug used out of the choice of 15 names.
o If QRGU, display deactivated, the Pilot does not offer a
choice of drug names.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
34 03.2_001a_en.fm
3.2.14 3$U), configuration of the bolus flow memorisation mode
This configuration enables users to select the bolus flow memorisation mode.
n 3$U), press "CONFIRM"
o If 0(0, bolus memorised, upon start-up of the Pilot, the
bolus flow given corresponds to the last selected.
o Si QR0(, bolus not memorised, upon start-up of the
Pilot, the bolus flow given is that defined by default.
If the "not memorised" mode is selected, the bolus default value must be defined.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
Configuration, calibration and inspection
03.2_001a_en.fm 35
3.2.15 3$U*, configuration of the drugs list
This configuration enables users to enter the list of drugs that may be used by the Pilot.
n 3$U*, press "CONFIRM"
o The first four letters of the drug name are displayed.
s The first letter flashes.
s Modify the first letter using the "tens" or "units" keys.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
It is possible to exit the configuration mode at any time by pressing the "OFF"
key.
36 03.2_001a_en.fm
3.2.17 Typical syringe/details correspondence table
03.2_001a_en.fm 37
Configuration, calibration and inspection
38
03.2_001a_en.fm
Configuration, calibration and inspection
The calibration menu is reserved for authorised personnel only, its access is
protected by a secret code.
To determine the operation mode of the different calibrations, refer to the
"Calibrations" chapter
03.3_001a_en.fm 39
Configuration, calibration and inspection
40
03.3_001a_en.fm
Configuration, calibration and inspection
The ASS tests may also be performed more easily and more quickly using a PC
with installed maintenance software (consult our After Sales Service).
The ASS test menu enables users to perform a series of 17 tests or checks:
n W6W: Display of the running time and the maintenance date.
n W6W: Indicator lights test.
n W6W: Keyboard test.
n W6W: Display of the battery voltage.
n W6W: Display of the codes of the last 10 alarms.
n W6W: Display of the total running time.
n W6W: TTL serial link test.
n W6W: RS 232 serial link test.
n W6W: Display of the piston force.
n W6W$: Display of the software version.
n W6WE: Display of the analogue input.
n W6W&: Display of the plunger position.
n W6WG: Buzzer test.
n W6W(: Display of the calibration values.
n W6WI: Display of the syringe type.
n W6W*: Display of the syringe group.
n W6W+: Display of the list of syringes.
03.4_001a_en.fm 41
Configuration, calibration and inspection
42
03.4_001a_en.fm
4 Preventive maintenance
4.1 Recommendations
The Pilot syringe pump can only be inspected, serviced or repaired by Fresenius Vial or by
an authorised and appointed service. The qualified technicians in your establishment and our
After Sales Service should be notified of any abnormal operation of the device.
If a repair is necessary, send the instrument in its original packaging if possible with a precise
description of the observed fault, to the official dealer for Fresenius Vial.
For further information concerning troubleshooting or the usage procedure, please contact
our After Sales Service or our Sales Department.
Fresenius Vial is not liable for loss or damage to the equipment during transport to our After
Sales Service.
Frequency Name
12 months Carry out a servicing inspection.
3 years Replace the battery (see "Battery-holder and battery" operation sheet).
Frequency Name
1st inspection in Perform the first servicing inspection.
the 3rd year
Then every 2 Perform a servicing inspection.
years
3 years Replace the battery (see "Battery-holder and battery" operation sheet).
Preventive maintenance
04.1&2_001a_en.fm 39
Preventive maintenance
40
04.1&2_001a_en.fm
Preventive maintenance
4.3 Checks
In order to perform equipment follow-up by means of preventive maintenance, a regular
servicing inspection is recommended every 12 months (see "Regular servicing sheet").
To ensure the check procedure is carried out efficiently, recharge the battery
beforehand (16 hours).
Keyboard description
Key Function
ON, is used to switch the machine ON.
OFF, is used to switch the machine off when pressed for over three
seconds.
SILENCE ALARM, to access the test mode.
The selection keys allow to scroll the figures and letters on the tenths,
units, tens segments etc.
04.3_001a_en.fm 45
4.3.3 Running time and servicing inspection date
This test allows for n W6W, press the "CONFIRM" key.
display of the Pilot o If [[[+: number of hours of use, 999 hours max.
running time since
its last servicing o If [[[-: number of days of use, 999 days max.
inspection. It also o If [[[0 : number of months, 999 months max.
allows for display (average duration of one month considered as 30 days).
and modification of o If &WU/ is displayed alternately, the result exceeds the
the "last" servicing
max. servicing frequency memorised (see "PArb,
inspection date.
configuration of the frequency of preventive checks"):
When the servicing
carry out preventive maintenance procedures.
inspection date is
s By keeping the "tenths" keys pressed down, the
modified, the
number of times the equipment has been switched on
running time is
is displayed.
reset.
n Press "CONFIRM" again to display the date of the last
servicing inspection.
o [[G, day of the servicing inspection date.
o Validate once again,
s [[P, month of the servicing inspection date.
o By validating once again,
s [[[[, year of the servicing inspection date.
Each time this information is read, the month, day and year of the
servicing inspection date may be modified by using the tens and
units "- and +" keys. This date will be stored in the EEPROM and
the running time will be reset.
The test may be stopped at any time by pressing the "STOP" key, and a
different test may be selected.
The test may be stopped at any time by pressing the "STOP" key, and a
different test may be selected.
46 04.3_001a_en.fm
4.3.5 Keyboard check
This test allows to n W6W, press "CONFIRM".
check that all o The message &/$9 is displayed.
keyboard keys
function correctly.
o Keep each key pressed down, one by one,
s Check the name of the key displayed on the display
unit.
6WR3 STOP
9$/ CONFIRM
ER/X BOLUS
6 + tens
6 + units
6 + tenths
6B - tens
6B - units
6B - tenths
3U(6 PRESSURE
0$6W MASTER
If two or more keys are held down simultaneously, the display unit will show (UU and a
sound alert will ring out "beep!beep!beep!" indicating an error.
The "OFF" key is not included in the keyboard check.
The test may be interrupted at any time by pressing the "CONFIRM" key for
over three seconds, and a different test may be selected.
If the display is faulty, replace the display board (see "Display unit and central unit boards"
operation sheet).
Preventive maintenance
04.3_001a_en.fm 47
4.3.6 Battery voltage check
This test allows for n W6W, press "CONFIRM".
display of the o The voltage is displayed in Volts.
battery voltage in
Volts and in tenths
of a Volt.
o By validating again, a different test may be selected.
The test may be stopped at any time by pressing the "STOP" key, and a
different test may be selected.
The test may be stopped at any time by pressing the "STOP" key, and a
different test may be selected.
48 04.3_001a_en.fm
4.3.8 Total running time check
This test enables n W6W, press "CONFIRM".
users to display the o If [[[+: number of hours of use, 999 hours max.
total running time
of the Pilot. It is o If [[[-: number of days of use, 999 days max.
not possible to o If [[[0: number of months, 999 months max.
modify this time (average duration of one month considered as 30 days).
manually. s By keeping the "tenths" key pressed down, the
number of times the device has been switched on is
displayed.
The test may be interrupted at any time by pressing the "STOP" key, and a
different test may be selected.
The test may be interrupted at any time by pressing the "STOP" key, and a
different test may be selected.
It is impossible to carry out this test when the PC is in communication with the Pilot. In this
case, "OPEN" is displayed.
Preventive maintenance
04.3_001a_en.fm 49
4.3.10 RS 232 serial link check
This test enables To perform this test, use a plug on which lines Rx and Tx, RTS and CTS are short-circuited (2
users to check the and 3, 7 and 8).
efficiency of the
RS 232 (2691) n W6W, press "CONFIRM".
serial link. o 1R8$ is displayed if the UART is missing, in this case
the test cannot be carried out.
o RTS and CTS line operation test.
s If the test is unsuccessful, 1R5& is displayed, in
which case the test cannot be continued.
o /U is displayed.
s If /U(U is displayed, the test is not successful,
otherwise, the test is successful.
The test may be interrupted at any time by pressing the "STOP" key, and a
different test may be selected.
It is impossible to carry out this test when the PC is in communication wit the Pilot. In this
case, "OPEN" is displayed.
If the value is out of limits, recalibrate the force sensor (see "(W$ Force sensor
calibration.").
e.g. . $.
o By validating once again, a different test may be selected.
The test may be interrupted at any time by pressing the "STOP" key, and a
different test may be selected.
50 04.3_001a_en.fm
4.3.13 Checking the ADC
Run this test to n W6WE, press "CONFIRM".
read the results, in o The result displayed is the first of the five analogue inputs
(from 0 to 4), for example .
hexadecimals, of
the conversion of
the five analogue o The second type of result displayed corresponds to the
inputs and three converter test according to the channel number,
test inputs of the [[[/is the 0 test input, [[[0 is the mid-scale
converter. test input, and [[[+ is the ADC full scale test input.
Use the "- and +"selection keys to move from one input to another.
If the value is out of limits, recalibrate the force sensor (see "(W$ Force sensor
calibration.").
If the value is out of limits, recalibrate the position sensor (see "(W$Position sensor
calibration.").
Preventive maintenance
04.3_001a_en.fm 51
4.3.15 Buzzer test
Run this test to n W6WG, press "CONFIRM".
check that the
buzzer is working.
o The buzzer sounds continuously and the E((S
message is displayed.
o By validating once again, a different test may be selected.
Display Name
EDW Alarm and pre-alarm battery voltage 6.3 V
Capacities which are non-existent or non-configured in the EEPROM are displayed in the
form of.
52 04.3_001a_en.fm
4.3.18 Checking the syringe group number
Run this test to n W6W*, press "CONFIRM".
determine for o The syringe group number configured in EEPROM is
displayed, for example *.
which list of
syringes the
instrument has
been configured. o By validating once again, a different test may be selected.
n Press "ON".
o Lift the disengagement lever.
s Check for presence of the mechanical disengagement
alarm (red Led at the end of the syringe diagram).
o Fit the device with the 50 cc syringe, ensuring the fin and
plunger are in position.
o Release the disengagement lever.
s Ensure there is no mechanical lever release alarm.
s Check the linear plunger locking.
n Press "ON".
o Fit the device with the 50 cc syringe, ensuring the fin and
plunger are in position.
o Ensure the syringe is detected appropriately eg.
FF.
o Place the syringe in the device ensuring the fin is out of
Preventive maintenance
the groove.
o Fit the syringe clamp and plunger correctly.
o Make sure the indicator alarm flashes, locating the
problems on the syringe diagram.
04.3_001a_en.fm 53
4.3.22 Checking the anti-siphon arm
This check must be carried out for every syringe provided with the instrument.
o Press "ON".
o Fit the instrument with the spacer ref T301518-A and lock
it into position using the syringe clamp.
s Place the plunger against the spacer with the anti-
siphon arm on the spacer.
s FF is displayed without triggering the alarm.
o Fit the instrument with the spacer ref T301519-A and lock
it into position using the syringe clamp.
s Place the plunger against the spacer with the anti-
siphon arm on the spacer.
s FF is displayed without triggering the alarm.
o Press "ON".
54 04.3_001a_en.fm
4.3.23 Checking the backpressure
To carry out this operation, exit the test mode and press "OFF",
n Press "ON".
o Fit the instrument with the 50 cc syringe and lock it into
position using the syringe clamp, ensuring the fin and
plunger are correctly positioned.
o Place the manometer (or any other pressure
measurement device) at the syringe outlet.
o Select a 50 ml "B-D PLASTIPAK" syringe by pressing
"CONFIRM".
o By pressing the "LIMIT PRESSURE" key, select a medium
limit:
s M (medium limit) = 500 mmHg + 75 or 0,65 bar + 0,1
bar.
o Select a maximum flow rate and start the infusion by
pressing the "CONFIRM" key.
s Ensure there is no acoustic and visual alarm
(backpressure Led off).
s Check the infusion Leds are flashing.
s Ensure the alarm is triggered for a value of 500 mmHg
+ 75 or 0,65 bar + 0,1 bar.
o Stop the infusion cycle by pressing the "STOP
INFUSION" key.
Preventive maintenance
04.3_001a_en.fm 55
4.3.24 Checking the end of infusion pre-alarm
To carry out this operation, exit the test mode and press "OFF",
n Press "ON".
o Fit the device with the syringe, ensuring the fin and
plunger are in position.
o Ensure the syringe is detected appropriately eg.
FF.
o Select a "B-D PLASTIPAK" syringe filled to 20 ml.
o Select a flow rate of 120 ml/hr.
s For normal flow rates, the pre-alarm is activated 5
minutes before end of infusion.
s Flow rate example: > 60 ml/hr, the pre-alarm is
activated when the remaining volume equals 10% of
the total syringe capacity.
s Ensure the end of infusion pre-alarm is present.
o Press the "SILENCE ALARM" key.
s The acoustic alarm is silenced and the visual signal is
maintained.
o Measure the "hard height" distance at "end of infusion".
s 18,5 < x < 19,5.
Top view
For accurate checking of the "hard height", do not move the plunger when measuring.
If the "hard height" reading is out of limits, recalibrate the position sensor (see "(W$
Position sensor calibration.").
Preventive maintenance
56 04.3_001a_en.fm
4.3.25 Checking the limit volume programming
To carry out this operation, exit the test mode and press "OFF",
n Press "ON".
o Fit the device with the syringe, ensuring the fin and
plunger are in position.
o Ensure the syringe is detected appropriately eg.
FF.
o Select a "B-D PLASTIPAK" syringe filled to 20 ml.
o Select a flow rate of 100 ml/hr on the display unit.
o Select a limit volume of 10 ml.
s Pre-alarm presence.
s For normal flow rates, the pre-alarm is activated 5
minutes before end of infusion.
s Flow rate example: > 60 ml/hr, the pre-alarm is
activated when the remaining volume equals 10% of
the total syringe capacity.
o Press the "SILENCE ALARM" key
s The acoustic alarm is silenced and the visual signal is
maintained.
The limit volume alarm is activated when the programmed limit volume is reached. The
device changes to KVO mode. flow rate of 1 ml/hr keeping the vein open.
n Press "ON".
o Fit the device with the "B-D PLASTIPAK" 50 ml syringe,
ensuring the fin and plunger are in starting position.
o Measure the displacement X in mm.
For accurate checking of the linearity do not move the plunger when measuring.
04.3_001a_en.fm 57
4.3.27 Checking the list of syringes
o Press "CONFIRM"
o Select a flow rate and validate.
o Reduce the test power supply voltage until the battery
discharge alarm is triggered.
s Ensure this is triggered between 5.8 V and 6 V.
If the results obtained during the tests differ from the values indicated, recalibrate the battery
voltage levels (see "(W$ Calibration of the 3 battery voltage levels.").
58 04.3_001a_en.fm
4.3.29 Battery autonomy test
n Recharge the battery for 16 hours.
n Perform an autonomy test of over 1 hour.
o Fit the device with a B-D Plastipak 50 ml/hr syringe with a
flow rate of 120 ml/hr (without Master module
connections), then validate.
o The "battery discharge" pre-alarm warns the user that an
autonomy of 60 minutes at 5 ml/hr remains.
s The "total battery discharge" alarm will sound before
infusion stops completely.
Preventive maintenance
04.3_001a_en.fm 59
Preventive maintenance
60
04.3_001a_en.fm
Preventive maintenance
Conformity
N° Procedure Resulting value
Yes No
1 n Check the general condition of the case and its labels.
2 n Display total running time, W6W
(in hours, days or months):***************************************** ..........................
3 n Display the last servicing inspection date, W6W
(in days, months or years):***************************************** ..........................
4 n Check all indicator lights, W6W.
5 n Check the keyboard, W6W.
6 n Display the total running time, W6W
(in hours, days or months):***************************************** ..........................
7 n Check the force sensor, W6W:
o On standby, check that the displayed value is J + 100 g: ...................
o Press and release the bonding pad, the value displayed
should be J + 100 g: ********************************** ..........................
8 n Check the ADC, W6WE:
o Ensure the value of input 2 is: 066 < X < 08F: **************** ..........................
9 n Check the position sensor, W6W&:
o High position with T300940 spacer, check that the displayed
value is + 0.5 mm: ********************************** ..........................
o Low position with T300775 spacer, check that the displayed
value is + 0.5 mm: *********************************** ..........................
10 n Check the syringe clamp W6W):
o Syringe clamp in high position, check that the displayed
value is :******************************************** ..........................
o Fit the device with a 50 cc syringe or a T301521 spacer, check that
the value displayed is FF: **************************** ..........................
o Fit the device with a 20 cc syringe or a T301521 spacer, check that
the value displayed is FF: **************************** ..........................
o Syringe clamp in low position, check that the displayed
value is :******************************************** ..........................
Preventive maintenance
fiche_001a_en.fm 61
Conformity
N° Procedure Resulting value
Yes No
13 n Check the backpressure (use a Fresenius Vial dynamometer):
o 2nd segment of the LCD in 3-level mode, or 500 mmHg
in standby mode
< X bar < : ************************************** ..........................
14 n Check the end of infusion pre-alarm:
o Eg.: for a flow rate of 50 ml/hr with a 60 cc BD, check that
the pre-alarm is triggered at 5 mn + 10 s before the end
of infusion: ******************************************************* ..........................
15 n Check the end of infusion alarm:
o With a 60 cc BD, check that the hard height distance
is 18,5 < x mm < 19,5: ****************************************** ..........................
16 n Check the linearity (60 cc BD Plastipack):
o Measure the plunger distance, XI mm: ************************ ..........................
o Measure the plunger distance after 50 mn pump running, X2 mm:..................
o Ensure 74.96 < X1-X2 mm < 76.47:*************************** ..........................
17 n Check the battery autonomy:
o Recharge the battery for 16 hours.
o Operate the Pilot for 1 hr at a flow rate of 120 ml/hr:********* ..........................
18 n Carry out the electrical tests according to standard EN 60601-1
Comments:
Preventive maintenance
62 fiche_001a_en.fm
Diagnosis
In order to purchase the ISDébit flow rate control software, contact the Fresenius Vial
customer service.
The test procedure defined below must be carried out using a 50 ml or 20 ml syringe.
Equipment required
n Scales coupled to a microcomputer:
Flow rate value Scales sensitivity
x < 5 ml/hr 1/10000th
5 ml/hr < x < 30ml/hr 1/1000th
x > 30 ml/hr 1/100th
n Multi scales acquisition programme.
n Test tube or beaker with 1 ml graduating
n Liquid: distilled water and oil
n Luer lock type plastic syringe (50 or 20 ml).
n Catheter extension with Luer Lock (length 100 cm, inside diameter 2,5 mm).
n Needle:
Flow rate value Needle type
x < 30ml/hr G26
x > 30 ml/hr G18 or G21
Installation
n According to the installation drawings shown below.
1 cm
Cord
Anti vibration measurement table
RS232
04.4_001a_en.fm 59
n Fill the syringe with 50 ml of distilled water.
o Prime to eliminate any air bubbles.
n Secure the female Luer Lock end piece of the catheter
extension onto the syringe and the male Luer lock end piece
onto the needle.
n Fit the syringe onto the device.
n Fill the test tube ensuring the needle is dipped in the liquid
(> 1 cm).
o Add several drops of oil to create a greasy film on the
surface of the liquid. This way the user will avoid any
measurement error due to evaporation of the liquid.
n Place the test tube in the centre of the scales platform.
n Place the needle inside the test tube.
The infusion line (needle/catheter extension) must not rest on the scales/test tube
assembly.
Operating mode
The software works following the operating mode described in the PrEN-60-601-2-24
standard project for infusion pumps.
60 04.4_001a_en.fm
4.4.2 Measurement with scales
Equipment required
n Stop clock
n Scales
Flow rate value Scales sensitivity
x < 5 ml/hr 1/10000th
5 ml/hr < x < 30ml/hr 1/1000th
x > 30 ml/hr 1/100th
n Test tube or beaker with 1 ml graduating
n Liquid: distilled water and oil
n Luer lock type plastic syringe (50 or 20 ml)
n Catheter extension with Luer Lock (length 100 cm, inside diameter 2,5 mm).
n Needle:
Flow rate value Needle type
x < 30ml/hr G26
x > 30 ml/hr G18 or G21
Installation
n According to the installation drawings shown below.
1 cm
04.4_001a_en.fm 61
The infusion line (needle/catheter extension) must not rest on the scales/test tube
assembly.
Operating mode
n Select a flow rate.
For low flow rates (< 5 ml/hr), validate and wait for the infusion to stabilise for 1 hour. For
higher flow rates, wait for 10 to 30 minutes after infusion.
1 gram = 1 ml.
62 04.4_001a_en.fm
4.4.3 Measurement using a test tube
Equipment required
n Stop clock.
n Test tube or beaker with 1 ml graduating
n Liquid: distilled water and oil
n Luer lock type plastic syringe (50 or 20 ml)
n Catheter extension with Luer Lock (length 100 cm, inside diameter 2,5 cm).
n Needle:
Flow rate value Needle type
x < 30ml/hr G26
x > 30 ml/hr G18 or G21
Installation
n According to the installation drawings shown below.
1 cm
04.4_001a_en.fm 63
Operating mode
n Select a flow rate.
For low flow rates (< 5 ml/hr), validate and wait for the infusion to stabilise for 1 hour. For
higher flow rates, wait for 10 to 30 minutes after infusion.
64 04.4_001a_en.fm
Diagnosis
n ¨TRICHLOROETHYLENE-DICHLOROETHYLENE:
o AMMONIA.
o AMMONIUM CHLORIDE
o CHLORINE AND AROMATIC HYDROCARBON.
o ETHYLENE DICHLORIDE-METHYLENE CHLORIDE
o CETONE based cleaning products.
These aggressive agents could damage the plastic parts and lead to apparatus malfunctions.
Also beware of ALCOHOL SPRAYS (20% -40% alcohol) that tarnish and crack the
plastic and fail to provide the cleaning action required prior to disinfection.
For further information, please contact the competent department in your hospital for supply
of the appropriate cleaning and disinfecting products.
Diagnosis
04.5&6_001a_en.fm 65
4.6 Storage
In case of prolonged storage, it is advisable to disconnect the battery using the battery access
door on the bottom of the device. This operation should be done by an experienced
technician.
The equipment must be stored in a dry and cool place.
n The recommended environmental temperature conditions for storage of the equipment are
between 0°C and 40°C.
n Relative humidity tolerated: max. 85%, no condensation.
Fully recharge the battery before using the equipment to avoid any risks caused by micro
power cuts in the mains supply and to ensure maximum autonomy.
Diagnosis
66 04.5&6_001a_en.fm
5 Diagnosis
5.1 Troubleshooting
05.1_001a_en.fm 71
Diagnosis
72 05.1_001a_en.fm
Diagnosis
05.2_001a_en.fm 69
Error code Description Recommended action
Calculation parameter anomalies (motor and flow rate)
(U n Motor period calculation n Check the ADC (see "Checking the
anomaly. ADC").
n Check the position sensor (see
(U n Motor rotation direction
"Checking the position sensor.").
anomaly.
70 05.2_001a_en.fm
6 Operation sheets
This chapter lists the set of dismounting/remounting sheets.
Operation sheets
06.0_001a_en.fm 71
Operation sheets
72 06.0_001a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 antistatic wriststrap.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_0010a_en.fm 73
Dismounting
n Unscrew the 5 Phillips head screws (ref. 2) located at the display board, which link this to
the upper case.
n Remove the board insulator (ref. 3) located on the left.
n Lift the display board slightly and remove the display unit flat jumper (ref. 4).
n Disconnect the black connector (ref. 5).
2
2
Remounting
A specific type of board corresponds to each Pilot "CPU and display board" ; It is
important to avoid reversing the references between each Pilot and order the part
number corresponding to your device.
Carry out the same procedures in reverse to reassemble the parts.
When mounting the display board, it is important to reduce the torque in the plastic inserts
so as to avoid causing damage to these.
Operation sheets
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Recalibrate the Pilot (see "Calibrations") then carry out the regular servicing tests (see
"Regular servicing sheet").
74 06.0_0010a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 Posidriv Z1 flat screwdriver.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_0020a_en.fm 75
Dismounting
n Remove the spring retaining ring (ref. 2) located on the syringe clamp shaft, which holds
this to the CPU support.
n Remove the obturator and the spring (ref. 3).
n Remove the syringe clamp.
Reassembly
Carry out the same procedures in reverse to remount the unit.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
76 06.0_0020a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 antistatic wriststrap.
n 1 soldering iron
n "RADIEL Sn60Pb RI 1" welding wire (cleaning not required for rewelding) or equivalent.
n Silicone ref. 161249.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
Operation sheets
06.0_0030a_en.fm 77
Dismounting
n Disconnect the connector (ref. 2).
n Unscrew the Phillips head screw (ref. 3) which holds the conductor to the upper case.
n Unscrew the 2 Phillips head screws (ref. 4) which hold the switch support in position.
n Remove the switch assembly.
n Remove the silicone pins.
4
4
Welding and unwelding operations are carried out using a soldering iron fitted with a tip in
good condition, constantly tapered and clean kept. The temperature of the iron should be
between 315°C and 340°C.
78 06.0_0030a_en.fm
Reassembly
n Place the new switch on the support.
n Bend the mounting lugs towards the inside in order to lock them into position.
n Weld the wires of the new switch:
o Taper the 2 welding wires and the 2 lugs of the switch to be welded.
o Place the wires under the bent lugs.
o Place the welding iron tip on the welding surface.
o Place the welding wire on the pin surface of the switch to be welded.
o Remove the welding wire and then the welding iron tip.
o Check that the welding has been carried out correctly. It should not form a ball, but
should lie against the length of the wire.
n Screw the 2 Phillips head screws (ref. 3) which hold the "switch support" assembly in
position.
When mounting the "switch support", it is important to reduce the torque in the plastic
inserts so as to avoid causing damage to these.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Operation sheets
06.0_0030a_en.fm 79
Opto replacement procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
Dismounting
n Disconnect the connector (ref. 2).
n Unscrew the Phillips head screw (ref. 3) which holds the conductor to the upper case.
n Unscrew the 2 Phillips head screws (ref. 5) which hold the opto PCB in position.
n Remove the opto assembly.
5
Green
Black
2 White
Red
Operation sheets
80 06.0_0030a_en.fm
Reassembly
n Place the new opto assembly on the PCB support.
n Screw the 2 Phillips head screws (ref. 5) which hold the "PCB and opto" assembly in
position.
When mounting the "PCB and opto", it is important to reduce the torque in the plastic
inserts so as to avoid causing damage to these.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Operation sheets
06.0_0030a_en.fm 81
Operation sheets
82 06.0_0030a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 antistatic wriststrap.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_0040a_en.fm 83
Dismounting
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back left.
n Remove the plunger guide.
n Disconnect the black connectors (ref. 2).
n Unscrew the flat jumper mounting lug (ref. 3) without removing it.
n Remove the mechanical plunger unit from its slot.
n Disconnect the blue connector from the flat jumper (ref. 4).
n Remove the mechanical plunger unit.
4
Reassembly
Carry out the same procedures in reverse to remount the unit.
Operation sheets
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
84 06.0_0040a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 hexagon socket key (2.5).
n 1 soldering iron.
n "RADIEL Sn60Pb RI 1" welding wire (cleaning not required for rewelding) or equivalent.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_0050a_en.fm 89
Dismounting
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back right.
n Remove the plunger guide.
n Unscrew the 3 Phillips head screws (ref. 2) located at the bottom of the plunger end shield
which link this to the plunger cover.
2 2
n Remove the plunger end shield, the disengagement lever and its spring (ref. 3) as well as
the protective plunger film (ref. 4).
n Remove the plunger cover clip (ref. 5).
4
3
n Unscrew the 2 Phillips head screws (ref. 6 and 7) which link the plunger support to the
plunger cover.
n Unscrew and remove the Phillips head screw and the washer (ref. 8) which attach the anti-
siphon cam to the anti-siphon arm.
n Remove the cam/arm unit as well as the plunger cover.
7
Operation sheets
6
8
90 06.0_0050a_en.fm
n Remove the bonding pad label.
n Unscrew the 6 hexagon socket screws (ref. 9) and remove the bonding pad.
n Unscrew the 6 hexagon socket screws (ref. 10) and remove the force sensor.
9
10
Welding and unwelding operations are carried out using a soldering iron fitted with a tip in
good condition, constantly tapered and clean kept.. The temperature of the iron should be
between 315°C and 340°C.
When dismounting the force sensor, ensure the welding pellets are not damaged.
12 mm diameter tube
Red Yellow
Green Black
Force sensor.
Operation sheets
06.0_0050a_en.fm 91
Reassembly
n Weld the wires to the new sensor, respecting the colour code.
o Taper the 4 welding wires.
o Weld the 4 wires.
o Check that the welding has been carried out correctly. It should not form a ball, but
should lie against the length of the wire.
n Impregnate with weak loctite and screw the 6 hexagon socket screws (ref. 10) which
attach the sensor to the plunger support.
n Impregnate with weak loctite and screw the 6 hexagon socket screw (ref 9) which hold the
new force sensor to the bonding pad.
n Mount the plunger cover onto the plunger support.
n Centre the bonding pad in relation to the plunger cover and lock the bonding pad/sensor
unit into position on the plunger support.
n Check the free movement of the removable stop plate.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Recalibrate the pressure sensor (see "Calibrations") then carry out the regular servicing tests
(see "Regular servicing sheet").
Operation sheets
92 06.0_0050a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 flat screwdriver.
n 1 flat key (12).
n 1 potentiometer dismounting tool ref. T300869.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower housing
case, which link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_0060a_en.fm 91
Dismounting
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back left.
n Remove the plunger guide.
n Disconnect the black connectors (ref. 2).
n Unscrew the flat jumper mounting lug (ref. 3) without removing it.
n Remove the mechanical plunger unit from its slot.
n Disconnect the blue connector from the flat jumper (ref. 4).
n Remove the mechanical plunger unit.
n Unscrew the potentiometer lock nut (ref. 5).
n Remove the tooth lockwasher and the potentiometer.
Reassembly
n Dismount the end shield from the reducer frame.
n Mount the potentiometer onto the end shield (screw the nut onto a thread).
n Position the end shield in equipment T 300 869 and lock it into position using the knurled
screw.
n Position the potentiometer in the device and bring it up against the end shield.
n Tighten the potentiometer.
n Extract the end shield from device T 300 869.
n Mount the pinion on the potentiometer (match up the indexing plane).
o The larger diameter of the pinion must be flattened against the potentiometer.
n With the potentiometer facing you, turn the pinion anticlockwise until it blocks, then turn it
¼ of a turn in the opposite direction.
n Mount the moving mechanical assembly onto the reducer frame.
n Slide the end shield onto the guides and rack.
o Check the position of the input bearing which must be on the plunger side.
o Ensure the flex circuit is not damaged when mounting (folding).
n Secure the end shield using the three M3x3 TC screws.
n Secure the input bearing using the two M3x3 TC screws.
Operation sheets
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Recalibrate the position sensor (see "Calibrations") then carry out the regular servicing tests
(see "Regular servicing sheet").
92 06.0_0060a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back right.
Dismounting
n Unscrew the 3 Phillips head screws (ref. 1) located at the bottom of the plunger end shield
which links this to the plunger cover.
n Remove the plunger end shield (ref. 2), the disengagement lever and its spring (ref. 3) as
well as the protective plunger film (ref. 4).
n Unscrew and remove the Phillips head screw and the washer (ref. 5) which attach the anti-
siphon cam to the anti-siphon arm.
n Remove the cam/anti-siphon arm assembly (ref. 6).
6
3
2
4
1
1 1
Operation sheets
06.0_0070a_en.fm 95
Reassembly
Carry out the same procedures in reverse to remount the unit.
n Impregnate the screw with weak loctite (ref. 5) before mounting the cam and arm
assembly.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
96 06.0_0070a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 small flat screwdriver
n 1 antistatic wriststrap.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_0080a_en.fm 97
Dismounting
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back left.
n Remove the syringe pump guide.
n Disconnect the black connectors.
n Unscrew the flat jumper mounting lug (ref 2) without removing it.
n Remove the mechanical plunger unit from its slot.
n Disconnect the blue connector from the flat jumper (ref. 3).
n Remove the mechanical plunger unit.
n Disconnect the black connectors (ref 4, ref 5, ref.6, ref.7, ref.8, ref.9).
n Unscrew the 3 Phillips head screws (ref. 10) located on the power supply board, which link
this to the lower case.
n Unscrew the 2 Phillips head screws (ref. 11) located on lower case, which link this to the
power supply board.
n Remove the power supply board.
10
9
8 2
3
5 10
4
10
6 7
11
Reassembly
Carry out the same procedures in reverse to remount the unit.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Recalibrate the force sensor (see "Calibrations") then carry out the regular servicing tests
Operation sheets
98 06.0_0080a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
Dismounting
n Unscrew the 2 Phillips head screws (ref. 1) to be found in the lower case battery holder kit,
which link this to the lower case.
n Swivel the battery holder and remove the battery.
n Disconnect this.
Reassembly
Carry out the same procedures in reverse to remount the unit.
Operation sheets
It is recommended to perform a full loading and unloading cycle to ensure the battery is in
working condition.
06.0_0090a_en.fm 97
Operation sheets
98 06.0_0090a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
Operation sheets
06.0_00100a_en.fm 101
Dismounting
n Disconnect the two black connectors (ref 2 and ref 3).
n Unscrew the 2 Phillips head screws (ref. 4) located on the cabled plug support, which link
this to the lower case.
n Remove the cabled plug support.
4
4
2
3
Reassembly
Carry out the same procedures in reverse to reassemble the parts.
If the number of rear door connector points is different to the number of power
supply board points, make the connections as described below.
Rear door
Aligned
102 06.0_00100a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_00110a_en.fm 103
Dismounting
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back left.
n Remove the plunger guide.
n Disconnect the black connectors (ref. 2 and ref. 3).
4
5
2 &3
Remounting
Fitting the flexible tongue:
n Remove the clip (ref. 6).
n Stick the flexible tongue (ref. 7) with the adhesive facing the ribbon cable.
n Reposition the clip making sure the ribbon cable and the flexible tongue are centred on the
mechanical unit sprocket.
n Lift both ends of the flexible tongue slightly.
7
Operation sheets
104 06.0_00110a_en.fm
Fitting the guiding flange:
There are several types of flange tongues. If you have an older version, replace it with that
provided with the kit.
n Position the new guiding flange (ref. 4) using the two screws.
additional screw
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Operation sheets
06.0_00110a_en.fm 105
Operation sheets
106 06.0_00110a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 2.5 hexagon socket key (2.5).
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
Hands must not come into contact with the CPU boards.
1 1
1
Operation sheets
06.0_00120a_en.fm 107
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back right.
n Remove the syringe pump guide.
Dismounting
n Unscrew the 3 Phillips head screws (ref. 2) located at the bottom of the plunger end shield
slots which link this to the plunger cover.
2 2
n Remove the plunger end shield, the disengagement lever and its spring as well as the
protective plunger film.
n Remove the plunger cover clip.
n Unscrew the 2 Phillips head screws (ref. 3 and 4) which link the plunger support to the
plunger cover.
n Unscrew and remove the Phillips head screw and the washer (ref. 5) which hold the anti-
siphon cam to the anti-siphon arm.
n Remove the cam/arm unit as well as the plunger cover.
n Remove the bonding pad label (ref. 6).
n Unscrew the six hexagon socket screws (ref. 7) and remove the plunger unit.
7
6
4
5
Operation sheets
108 06.0_00120a_en.fm
Remounting
n If necessary, cut the protective flexible ribbon cable label if it protrudes over the edge of the
sensor.
n Impregnate with weak loctite and screw the 6 hexagon socket screw (ref. 6) which holds
the new bonding pad to the force sensor.
n Break the contact of the bonding pad fixing lugs from the plunger cover.
n Mount the plunger cover onto the plunger support.
Weak loctite must be used to mount the new arm and the new anti-siphon arm supplied
with the kit.
n Centre the bonding pad in relation to the plunger cover and lock the bonding pad/sensor
unit into position on the plunger support.
n Check the free movement of the removable stop plate.
Do not forget to replace the anti-siphon cam with the new one supplied with the kit.
n Position and screw the cam/anti-siphon arm unit using the Phillips head screw and the
washer (ref. 5).
n Screw the 2 Phillips head screws (ref. 3 and 4) which link the plunger support to the
plunger cover.
n Position the plunger cover clip.
n Cover the plunger with the protective film, and mount the disengagement lever and its
spring, and screw the plunger end shield back on.
Carry out the same procedures in reverse to reassemble the unit.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Operation sheets
06.0_00120a_en.fm 109
Operation sheets
110 06.0_00120a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 cutter.
n GEB type 100% silicone grease.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_00130a_en.fm 105
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back left.
n Remove the plunger guide.
n Disconnect the black connectors (ref. 2).
n Unscrew the flat jumper mounting lug (ref. 3) without removing it.
n Remove the mechanical plunger unit from its slot.
n Disconnect the blue connector from the flat jumper (ref. 4).
n Remove the mechanical plunger unit.
4
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back right.
Dismounting
n Unscrew the 2 slotted head screws (ref. 5) which link the centering ring to the mechanical
end shield.
n Using the cutter, cut the input bearing and remove it from the plunger tube.
5
Operation sheets
106 06.0_00130a_en.fm
Remounting
n Mount the new slotted input bearing onto the plunger tube by twisting it.
n Laying it flat on a table, cut the O-ring using a cutter.
n Place the O-ring around the tube.
n Fit the O-ring into the centering ring slot (horizontal cut, so as to avoid lining it up with the
centering ring cut).
n Mount the stainless steel slotted plate onto the pin, by twisting it.
n Place the silicone grease cord onto the plate around the passage of the pin.
n Place the plate on the input bearing.
n Position the whole assembly against the mechanical end shield and screw it on using the
two slotted screws (ref. 5).
n Check the plunger slides correctly.
It should slide uniformly across the entire centering ring and slight friction is due to the O-
ring scraping against the tube.
Operation sheets
06.0_00130a_en.fm 107
Operation sheets
108 06.0_00130a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 antistatic wriststrap.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_00140a_en.fm 115
Dismounting
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back left.
n Remove the plunger guide.
n Disconnect the black connectors (ref. 2).
n Unscrew the flat jumper mounting lug (ref. 3) without removing it.
n Remove the mechanical plunger unit from its slot.
n Disconnect the blue connector from the flat jumper (ref. 4).
n Remove the mechanical plunger unit.
4
n Press the syringe pump disengagement lever towards the back of the Pilot as far as
possible.
n Maintain this position and slide the whole unit to the back right.
Welding and unwelding operations are carried out using a soldering iron fitted with a tip in
good condition, constantly tapered and clean kept.. The temperature of the iron should be
between 315°C and 340°C.
n Unweld the flex circuit (ref. 5) ensuring the disengagement switch is not damaged in the
process.
n Unscrew the 2 slotted head screws (ref. 6) which link the centering ring to the mechanical
end shield.
n Unscrew the 2 Phillips head screws (ref. 7) which link the centering ring to the mechanical
end shield.
n Remove the flex circuit clip (ref. 8).
5 7
Operation sheets
6
8
116 06.0_00140a_en.fm
n Unscrew the 3 Phillips head screws (ref. 9) located at the bottom of the plunger end shield
which link this to the plunger cover.
9 9
n Remove the plunger end shield, the disengagement lever and its spring (ref. 10) as well as
the protective plunger film (ref. 11).
n Remove the plunger cover clip (ref.12).
11
10
12
n Unscrew the 2 Phillips head screws (ref. 13 and 14) which link the plunger support to the
plunger cover.
n Unscrew and remove the Phillips head screw and the washer (ref. 15) which attach the
anti-siphon cam to the anti-siphon arm.
n Remove the cam/arm unit as well as the plunger cover.
14
15
Operation sheets
13
06.0_00140a_en.fm 117
n Unscrew the 6 hexagon socket screws (ref. 16) and remove the force sensor.
n Unscrew the 2 Phillips head screws (ref. 17) which attach the clamping collar to the
plunger support.
n Remove the disengagement pin (ref. 18).
16
17
17
18
Welding and unwelding operations are carried out using a soldering iron fitted with a tip in
good condition, constantly tapered and clean kept.. The temperature of the iron should be
between 315°C and 340°C.
When dismounting the force sensor, ensure the welding blocks are not damaged and the
square is not removed in the process.
118 06.0_00140a_en.fm
Remounting
n Remove the sticky tape holding the flex circuit to the tube.
n Cut the part of the flex circuit which corresponds to version A2.
n Weld the disengagement microswitch to the ribbon cable at approximately 1.5 mm without
flattening it against this.
n Weld the force sensor wires. Weld the wires to the new sensor, respecting the colour code.
o Taper the 4 welding wires.
o Weld the 4 wires.
o Check that the welding has been carried out correctly. It should not form a ball, but
should lie against the length of the wire.
Red Yellow
Green Black
Force sensor.
n Slide the excess wire into the force sensor oblong making sure the flex circuit is well-
positioned.
n Impregnate with weak loctite and screw the 6 hexagon socket screws (ref. 10) which
attach the sensor to the plunger support.
Do not forget to impregnate the cam/arm clamping screw (rep. 15) with weak loctite.
When fitting the upper case, ensure the joint is perfectly positioned in its slot after
reassembly.
Recalibrate the force sensor (see "Calibrations") then carry out the regular servicing tests
(see "Regular servicing sheet").
Operation sheets
06.0_00140a_en.fm 119
Operation sheets
120 06.0_00140a_en.fm
Operation sheets
Safety:
For safety reasons, the technician should not carry out any maintenance when the device is
connected to the 230 V mains supply voltage.
Disconnect the mains power supply cable.
Equipment required:
n 1 Posidriv Z1 screwdriver.
n 1 antistatic wriststrap.
n 1 soldering iron.
n "RADIEL Sn60Pb RI 1" welding wire (cleaning not required for rewelding) or equivalent.
Maintenance level:
Level 2, specialised technician (see documentation on biomedical training).
Procedure:
Access
n Turn the Pilot over onto the upper case.
n Unscrew the 6 Phillips head screws (ref. 1) located at the bottom of the lower case, which
link this to the upper case.
n Keep the Pilot assembled and turn it over onto the lower case.
n Remove the upper case making sure the CPU board flat jumper is not accidentally
removed in the process.
n Disconnect the CPU board flat jumper.
Hands must not come into contact with the CPU boards.
1 1
1
1
Operation sheets
06.0_00150a_en.fm 115
Dismounting the upper cover
n Dismount the central unit and display boards (see corresponding sheet).
n Dismount the syringe clamp (see corresponding sheet).
n Dismount the syringe detection system (see corresponding sheet).
Welding and unwelding operations are carried out using a soldering iron fitted with a tip in
good condition, constantly tapered and kept clean. The temperature of the iron should be
between 315°C and 340°C.
o Unweld the snubbers from the buzzer:
s add more weld to facilitate the unwelding process.
s Heat and pull on the buzzer pins one by one.
Clean the buzzer slot surfaces using a cloth soaked in rubbing alcohol.
+
Buzzer with snubbers
Display board
s taper the 2 buzzer pins to be welded.
s place the buzzer onto the board following the
mounting diagram.
s weld to buzzer onto the board.
s check that the welding has been carried out correctly.
It should not form a ball, but should lie against the
length of the wire.
Operation sheets
Continue with the remounting procedure, referring to the “central unit and display board”
sheet.
116 06.0_00150a_en.fm
Dismounting the lower cover
n Dismount the power supply board (see corresponding sheet).
n Dismount the battery holder (see corresponding sheet).
n Dismount the rear plug support (see corresponding sheet).
Operation sheets
06.0_00150a_en.fm 117
Operation sheets
118 06.0_00150a_en.fm
7 Calibration
7.1 Calibration procedure
The calibration menu is reserved for authorised personnel only, its access is
protected by a secret code.
Keyboard description
Key Function
ON, to switch the machine ON.
OFF, to switch the machine off when pressed for over three seconds.
SILENCE ALARM, to access the calibration mode.
The select keys allow to scroll the figures and letters on the LCD
screen, on the units, tens, tenths segments etc.
Activate calibration
n Press the "SILENCE ALARM" and
"BOLUS" keys simultaneously.
07.1_001a_en.fm 125
7.1.2 (W$ Calibration of the 3 battery voltage levels.
This menu enables n (W$, press "CONFIRM".
the user to store o %DW: supply the device with 6.3 V+ 0.05 using a
the three Bat1,
stabilised power supply.
Bat2 and Bat3
s Press "CONFIRM".
battery voltage
The voltage is read and stored in the EEPROM.
values in an
EEPROM.
o Press "CONFIRM".
o %DW: supply the device with 5.9 V+ 0.05 using a
stabilised power supply.
s Press "CONFIRM".
The voltage is read and stored in the EEPROM.
o Press "CONFIRM".
o %DW: supply the device with 5.7 V+ 0.05 using a
stabilised power supply.
s Press "CONFIRM".
The voltage is read and stored in the EEPROM.
Once both high and low values have been stored in the EEPROM, the device indicates
the number of LSB in decimals between the two measurement points.
This value should be 776 + 10 LSB.
126 07.1_001a_en.fm
7.1.4 (W$ Calibration of the force sensor.
This menu enables n (W$, press "CONFIRM".
users to store both o J: set the potentiometer P1 of the power supply board
high and low limit
so that the amplitude is 0.6 V + 0.05 V between J9.4 and
values in the
the ground J9.1 without applying stress to the plunger.
EEPROM.
s press "CONFIRM". The position value is stored in the
EEPROM.
o Press "CONFIRM".
o .J: Apply a force of 5 Kg + 50 g to the plunger.
s press "CONFIRM". The position value is stored in the
EEPROM.
Calibration
07.1_001a_en.fm 127
Calibration
128 07.1_001a_en.fm
8 Spare parts catalogue
8.1 Upper case
99
100
101
.....
.....
.....
.....
.....
..... .....
.....
.....
..... .....
.....
.....
08.1_001a_en.fm 129
.....
.....
.....
122
111
112
104
125
126 114
127
123
128 178
103
124
130 08.1_001a_en.fm
Mark Qty Reference Name
125 1 Fin Pilot Switch Seal
126 1 ALPS SKHCAF switch Mounted on the 101 kit ref. 199240
or the sub-assembly ref. 167944
127 1 Fin Pilot Switch Support + 167372
128 2 199618 Eco-Syn TCB 2.2 x 8 screw
178 1 167568 CPU board
08.1_001a_en.fm 131
Spare parts catalogue
132
08.1_001a_en.fm
Spare parts catalogue
109
115
116
108
117
118
107
119
120
121
08.2_001a_en.fm 133
109
115
116
108
117
118
107
119
120
121
134 08.2_001a_en.fm
Spare parts catalogue
..... .....
.....
210
08.3_001a_en.fm 135
228 249
229 260
230 261
253
..... 254
.....
..... .....
.....
.....
.....
.....
..... 270
271 272
.....
.....
..... 255
..... ..... 256
..... ..... 257
..... 258
259
232 226
227
.....
273
.....: see previous page
136 08.3_001a_en.fm
225 228 261 274 276
229 275
298
Plunger kit
08.3_001a_en.fm 137
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138
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315
314
312
311 313
308
309
310
296
300
301
302
303
304
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140
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8.5 Labels
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Useful addresses
SALES DEPARTMENT
Fresenius Vial
Le Grand Chemin, 38590 Brézins
CUSTOMER SERVICE Tel.: 00 33 (0) 4 76 67 10 81
or 00 33 (0) 4 76 67 10 54
or 00 33 (0) 4 76 67 11 08
Fax: 00 33 (0) 4 76 67 11 34
TRAINING DEPARTMENT
Fresenius Vial Tel.: 04 76 67 10 76
Le Grand Chemin, 38590 Brézins Fax: 04 76 67 11 22
This document may not be reproduced in part or in whole without the written permission of
Fresenius Vial S.A.
Fresenius Vial S.A. - main office: Le Grand Chemin - 38590 Brézins (FRANCE)
Public Company with board of directors and advisory council, and with capital of 90128000F
SIREN Grenoble B 408 720 282.
Design and construction: SONOVISION ITEP