Sinumerik Sinumerik 840D SL NCU: 6FC5397-0AP10-3BA0
Sinumerik Sinumerik 840D SL NCU: 6FC5397-0AP10-3BA0
Sinumerik Sinumerik 840D SL NCU: 6FC5397-0AP10-3BA0
Safety Information 1
System overview 2
SINUMERIK
Application Planning 3
SINUMERIK 840D sl
NCU Description 4
Operating and display
elements 5
Manual
Interfaces 6
Dimension drawings 7
Mounting 8
Connecting 9
Technical Data 10
Spare Parts/Accessories 11
Appendix A
Applicable to controller
SINUMERIK 840D sl/840DE sl
03/2010
6FC5397-0AP10-3BA0
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
SINUMERIK® Documentation
The SINUMERIK documentation is organized in 3 parts:
● General documentation
● User documentation
● Manufacturer/Service Documentation
Information on the following topics is available at
http://www.siemens.com/motioncontrol/docu:
● Ordering documentation
Here you can find an up-to-date overview of publications.
● Downloading documentation
Links to more information for downloading files from Service & Support.
● Researching documentation online
Information on DOConCD and direct access to the publications in DOConWEB.
● Compiling individual documentation on the basis of Siemens contents with the
My Documentation Manager (MDM), refer to http://www.siemens.com/mdm.
My Documentation Manager provides you with a range of features for generating your
own machine documentation
● Training and FAQs
Information on the range of training courses and FAQs (frequently asked questions) are
available via the page navigation
Target group
This documentation is intended for manufacturers of machine tools, particularly:
● Project engineers, electricians and installers
● Maintenance and service personnel
Benefits
The information in this manual facilitates installation and connection of the SINUMERIK
840D numerical control in the control cabinet.
Standard scope
This documentation only describes the functionality of the standard version. Extensions or
changes made by the machine manufacturer are documented by the machine manufacturer.
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 3
Preface
Other functions not described in this documentation might be executable in the control.
However, no claim can be made regarding the availability of these functions when the
equipment is first supplied or in the event of servicing.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Technical Support
If you have any technical questions, please contact our hotline:
Europe/Africa
Phone +49 180 5050 222
Fax +49 180 5050 223
0.14 €/min. from German landlines, max. 0.42 €/min for calls from a mobile phone
Internet http://www.siemens.com/automation/support-request
America
Phone +1 423 262 2522
Fax +1 423 262 2200
E-mail [email protected]
Asia/Pacific
Phone +86 1064 757575
Fax +86 1064 747474
E-mail mailto:[email protected]
Note
For technical support telephone numbers for different countries, go to:
http://www.automation.siemens.com/partner
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Preface
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● On the Internet: http://support.automation.siemens.com
under product/order number 15257461
● From the relevant regional office of the I DT MC division of Siemens AG
Convention
Throughout this document, the term "Control Unit" is also used for product designations
NCU 7x0, provided that the technical conditions described are applicable to all variants.
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Preface
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Table of contents
Preface ...................................................................................................................................................... 3
1 Safety Information.................................................................................................................................... 11
1.1 Danger notices .............................................................................................................................11
1.2 ESD notices .................................................................................................................................13
2 System overview...................................................................................................................................... 15
2.1 Application....................................................................................................................................15
2.2 System configuration ...................................................................................................................16
2.3 Variants ........................................................................................................................................17
3 Application Planning ................................................................................................................................ 19
3.1 Secondary electrical conditions ...................................................................................................19
3.1.1 Protective Separation as per EN 61800-5-1 ................................................................................19
3.1.2 Grounding concept.......................................................................................................................20
3.1.3 RI suppression measures ............................................................................................................21
3.2 Ambient Climatic and Mechanical Conditions..............................................................................23
3.2.1 Ambient conditions.......................................................................................................................23
3.2.2 Transport and Storage Conditions ...............................................................................................24
3.2.3 Operating Conditions ...................................................................................................................26
4 Description............................................................................................................................................... 29
4.1 Features .......................................................................................................................................29
4.2 Illustration.....................................................................................................................................29
4.3 Type plate ....................................................................................................................................32
5 Operating and display elements .............................................................................................................. 33
5.1 Overview of operating and display elements ...............................................................................33
5.2 CompactFlash Card .....................................................................................................................34
5.2.1 Properties.....................................................................................................................................34
5.2.2 Inserting the CompactFlash card .................................................................................................35
5.3 LED displays ................................................................................................................................36
5.4 RESET button ..............................................................................................................................37
5.5 7-segment display........................................................................................................................37
5.6 Start-up and mode selector switch ..............................................................................................38
6 Interfaces................................................................................................................................................. 39
6.1 Interface overview........................................................................................................................39
6.2 Power supply X124 ......................................................................................................................40
6.3 DRIVE-CLiQ interfaces X100 - X105...........................................................................................41
6.4 Ethernet interfaces (X120, X130, X127) ......................................................................................42
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Table of contents
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Table of contents
10 Technical Data......................................................................................................................................... 85
11 Spare Parts/Accessories ......................................................................................................................... 87
11.1 Dual fan/ battery module..............................................................................................................87
11.1.1 Application....................................................................................................................................87
11.1.2 Mounting ......................................................................................................................................88
11.2 NX10/15 .......................................................................................................................................90
11.2.1 Description ...................................................................................................................................90
11.2.2 Operating and display elements ..................................................................................................92
11.2.3 Interfaces .....................................................................................................................................93
11.2.4 Dimension drawing ......................................................................................................................97
11.2.5 Mounting ......................................................................................................................................98
11.2.6 Port.............................................................................................................................................100
11.2.7 Technical Data ...........................................................................................................................102
11.3 RS 232C (V.24) module COM01 ...............................................................................................102
11.3.1 Description .................................................................................................................................102
11.3.2 Operator controls and displays ..................................................................................................103
11.3.3 Interfaces ...................................................................................................................................104
11.3.4 Installation/Mounting ..................................................................................................................105
11.4 TM15 Terminal Module ..............................................................................................................106
11.5 DRIVE-CLiQ Hub Module DMC20 .............................................................................................106
11.6 DME20 DRIVE-CLiQ Hub Module .............................................................................................107
11.7 Ordering data .............................................................................................................................107
A Appendix................................................................................................................................................ 109
A.1 Abbreviations .............................................................................................................................109
A.2 Publication-specific information .................................................................................................110
A.2.1 Feedback on the documentation................................................................................................110
A.2.2 Overview ....................................................................................................................................112
Index...................................................................................................................................................... 113
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Table of contents
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Safety Information 1
1.1 Danger notices
The following notices are intended firstly for your personal safety and secondly to prevent
damage occurring to the product described or any connected devices and machines. Non-
observance of the warnings can result in severe personal injury or property damage.
DANGER
Only appropriately qualified personnel may commission/start-up SINUMERIK equipment.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
When the system is operating, dangerous axis movements may occur throughout the entire
work area.
A potential fire hazard exists due to the energy being transferred in the equipment and the
work materials used.
All work on the electrical system must be performed after the system has been switched off
and disconnected from the power supply.
DANGER
Proper transportation, expert storage, installation and mounting, as well as careful opera-
tion and maintenance are essential for this SINUMERIK device to operate correctly and
reliably.
The details in the catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer docu-
mentation, the applicable national, local, and system-specific regulations and requirements
must be taken into account.
Only protective extra-low voltages (PELVs) that comply with EN 61800-5-1 can be connec-
ted to all connections and terminals between 0 and 48 V.
Should it be necessary to test or take measurements on live equipment, then the specifica-
tions and procedural instructions defined in Accident Prevention Regulation VBG A2 must
be adhered to, in particular § 8 "Permissible deviations when working on live components".
Suitable electric tools should be used.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 11
Safety Information
1.1 Danger notices
WARNING
Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a
transmitting power of > 1 W may lead to incorrect functioning of the devices.
Connecting cables and signal lines should be installed so that inductive and capacitive
interference does not in any way impair the automation and safety functions.
DANGER
Repairs to devices that have been supplied by our company may only be carried out by
SIEMENS customer service or by repair centers authorized by SIEMENS.
When replacing parts or components, only use those parts that are included in the spare
parts list.
EMERGENCY STOP devices EN 60204-1 (VDE 0113 Part 1) must remain active in all
modes of the automation equipment. Resetting the EMERGENCY STOP device must not
cause an uncontrolled or undefined restart.
Anywhere in the automation equipment where faults might cause physical injury or major
material damage, in other words, where faults could be dangerous, additional external
precautions must be taken, or facilities must be provided, that guarantee or enforce a safe
operational state, even when there is a fault (e.g. using an independent limit value switch,
mechanical locking mechanisms, EMERGENCY STOP devices)
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Safety Information
1.2 ESD notices
CAUTION
The modules contain electrostatically sensitive devices. Discharge yourself of electrostatic
energy before touching the components. The easiest way to do this is to touch a conduc-
tive, grounded object immediately beforehand (for example, bare metal parts of control
cabinet or the protective ground contact of a socket outlet).
NOTICE
Handling ESD-modules:
• When handling electrostatically sensitive devices, make sure that operator, workplace
and packing material are properly grounded.
• Generally, electronic modules must not be touched unless work has to be carried out on
them. When handling PCBs make absolutely sure that you do not touch component pins
or printed conductors.
• Touch components only if:
– You are permanently grounded via an ESD armband
– You are wearing ESD shoes or ESD shoe-grounding-strips, if ESD flooring is
available
• Modules may only be placed on electrically conductive surfaces (table with ESD top,
conductive ESD foam plastic, ESD packaging bags, ESD transport containers).
• Keep modules away from visual display units, monitors or TV sets (minimum distance
from screen 10 cm).
• Do not bring ESD-sensitive modules into contact with chargeable and highly-insulating
materials, such as plastic, insulating table tops or clothing made of synthetic materials.
• Measurements on modules are allowed only if:
– The measuring instrument is properly earthed (e.g., protective conductor) or
– Before measuring with a floating measuring instrument, the probe is briefly
discharged (e.g., touch the bare metal parts of the control housing).
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Manual, 03/2010, 6FC5397-0AP10-3BA0 13
Safety Information
1.2 ESD notices
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System overview 2
2.1 Application
Features
SINUMERIK 840D sl offers modularity, openness, flexibility, and uniform structures for
operation, programming, and visualization. It provides a system platform with trend-setting
functions for almost all technologies.
Integrated into the SINAMICS S120 drive system and complemented by the SIMATIC
S7-300 automation system, the SINUMERIK 840D sl forms a complete digital system that
is best suited for the mid to upper performance range.
The SINUMERIK 840D sl is characterized by:
● A high degree of flexibility
● Excellent dynamic response and precision
● Optimum integration into networks
Integrated and certified SINUMERIK Safety Integrated safety functions are available with
SINUMERIK 840D sl. Consequently, highly effective protection for personnel and machines
is achieved in a simple, economical, and practical manner.
Operating and programming software such as ShopMill or ShopTurn, as well as Motion
Control Information System Products (MCIS-Products) can be used for the production
sector.
Fields of application
The SINUMERIK 840D sl can be used worldwide for turning, drilling, milling, grinding, laser
machining, nibbling, punching, in tool and mold making, for high-speed cutting applications,
for wood and glass processing, for handling operations, in transfer lines and rotary indexing
machines, for mass production and JobShop production.
The SINUMERIK 840DE sl is available as an export version for use in countries requiring an
export authorization.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 15
System overview
2.2 System configuration
Components
For operation, programming, and visualization purposes, the corresponding operating
software is already integrated into the CNC software for the NCU and therefore runs on the
high-performance NCU multi-processor module. For increased operating performance, the
SINUMERIK PCU 50.3 industrial PC can be used.
Up to four distributed OPs can be operated on one NCU/PCU. The operator panel can be
installed as a Thin Client at a distance of up to 100 m.
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16 Manual, 03/2010, 6FC5397-0AP10-3BA0
System overview
2.3 Variants
2.3 Variants
The scalability of the hardware and software – both from a CNC perspective and in terms of
operation – means the SINUMERIK 840D sl can be used in many sectors. The possibilities
range from simple positioning tasks up to complex multi-axis systems.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 17
System overview
2.3 Variants
The following table shows the essential features of the various Control Units:
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Application Planning 3
3.1 Secondary electrical conditions
Prerequisite
The complete system includes user interfaces (UIs) and interfaces for servicing, startup and
maintenance.
DANGER
The interfaces for servicing/installation and start-up/maintenance purposes are provided
without protective separation.
DANGER
Safe isolation can only be ensured if the system configuration specified below is strictly
adhered to. When installing additional components (e.g. S7-300 FM, IP) with an end user
interface, please make sure that the end user interface has protective separation for at
least 230 VAC.
Note
The components of the drive control comply with EN 61800-5-1 and contain only circuits and
customer terminals with class DVC A voltages and safety isolation from circuits with
dangerous voltages (PELV circuits).
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 19
Application Planning
3.1 Secondary electrical conditions
Components
The SINUMERIK 840D sl system consists of a number of individual components which have
been designed so that the system complies with the appropriate EMC and safety standards.
The individual system components are:
● Numerical Control Unit (NCU)
● Machine Control Panel MCP, Machine Push Button Panel MPP
● Keyboard
● Operator panels (operator panel front + TCU/PCU)
● Distributor box and handheld unit
● S7-300 I/O with IM 153 interface module
Grounding measures
The individual modules are attached to a metal cabinet panel by means of screws. Make
sure that near the screws a low-impedance contact of the Control Unit with the cabinet panel
can be made. Insulating paints at the contact point must be removed. The electronics unit
grounds of the modules are connected to each other via DRIVE-CLiQ.
It is permissible to have a cluster of operator components for ground connection/PA.
Example: The control panel on the swivel arm.
It is sufficient in this instance to connect the ground connections of, for example, the PCU,
TCU, and operator panel front using a cable and to route a shared grounding conductor to
the central ground connection in the control cabinet.
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Application Planning
3.1 Secondary electrical conditions
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Additional references
Configuration Manual, EMC Guidelines
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 21
Application Planning
3.1 Secondary electrical conditions
Cable definitions
● Signal cables (example)
– Data cables (Ethernet, PROFIBUS, sensor cables, etc.)
– Digital inputs/outputs
– EMERGENCY OFF lines
● Load cables (example)
– Low-voltage supply lines (230 VAC, 24 VDC, etc.)
– Supply cables to contactors (primary and secondary circuit)
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Application Planning
3.2 Ambient Climatic and Mechanical Conditions
● If signal lines cannot be routed a sufficient distance away from other cables, they must be
installed in grounded cable ducts (metal).
● The clearance (interference injection area) between the following lines must be kept to a
minimum:
– Signal line and electrical circuit signal line (twisted)
– Signal line and associated equipotential bonding conductor
– Equipotential bonding conductor and protective conductor (routed together)
Note
For more specifications regarding interference suppression measures and connection
of shielded cables, see
References
Configuration Manual, EMC Guidelines
DANGER
Commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full
compliance with the provisions of the EC Machinery Directive.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 23
Application Planning
3.2 Ambient Climatic and Mechanical Conditions
Standard requirements
The SINUMERIK 840D sl system components meet the following requirements in terms of
standards:
Transport Storage
Standard/Class EN 60721-3-2/2K4 EN 60721-3-1/1K4
Temperature range -20 ... + 60 ℃ -25 ... + 55 ℃
Temperature change -40 °C/+30 °C and +70 °C/+15 °C **) < 0.5 K/min (≙ 30 K/h) *)
Relative humidity 5 ... 95 % 10 ... 100 %
Permissible change in Max. 0.1 % / min (≙ 6 % / h)
relative humidity
*) Averaged over 5 min
**) Assuming a direct change in the specified air temperatures
Table 3-2 Test limit values for mechanical environmental conditions during transport/storage
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Application Planning
3.2 Ambient Climatic and Mechanical Conditions
Note
The backup battery is classified as a hazardous substance, Class 9, in accordance with the
relevant air-freight transportation regulations.
DANGER
Incorrect handling of backup batteries can lead to a risk of ignition, explosion and
combustion. The stipulations of DIN EN 60086-4, in particular regarding avoidance of
mechanical or electrical tampering of any kind, must be complied with.
● Do not open a battery. Replace a faulty battery only with the same type.
● Obtain replacement batteries from Siemens alone (see Ordering data (Page 107)).
● Always try to return low batteries to the manufacturer or deliver these to a registered
recycling company.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 25
Application Planning
3.2 Ambient Climatic and Mechanical Conditions
Table 3-4 Test limit values for mechanical environmental conditions during operation
Function-impairing gases
Degree of severity 3C2 according to EN60721-3-3
Function-impairing dust
When working in areas where gases, dust and oils may be hazardous to functionality, the
controller must be operated in a control cabinet with a heat exchanger or with suitable supply
air.
Table 3-5 Maximum permissible dust content in the air circulating in the control cabinet
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26 Manual, 03/2010, 6FC5397-0AP10-3BA0
Application Planning
3.2 Ambient Climatic and Mechanical Conditions
Note
Dust deposits must be removed at regular intervals.
Radio interference
Applicable standards: EN 61800-3
Table 3-6 Limit values for radio interference suppression in industrial environments
Note
The user must consider interference radiation for the complete system. Particular attention
should be paid to cabling. Please contact your sales representative for assistance and
support.
If compliance with limit value class C2 is required, please contact your local Siemens sales
partner.
NOTICE
Please see the relevant SINAMICS documentation for EMC notes on how to deal with line
filters and reactors.
NOTICE
The Control Unit is exclusively intended for installation in ESD-protected areas. The CE-
associated ESD interference immunity limit values can only be achieved via installation in
the control cabinet. Only make physical contact using appropriate ESD protective
measures.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 27
Application Planning
3.2 Ambient Climatic and Mechanical Conditions
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28 Manual, 03/2010, 6FC5397-0AP10-3BA0
Description 4
4.1 Features
A Control Unit has the following elements:
● Battery-backed real-time clock
● Slot for a CompactFlash Card
● DRIVE-CLiQ interfaces for connecting to the drive
● Interfaces for operation behind a hinged front cover:
– Ethernet ports
– 2 PROFINET interfaces for NCU 720.2 PN and NCU 730.2 PN
– PROFIBUS interfaces
– Digital inputs/outputs (6 of which can be parameterized as inputs for probe and
BERO)
● Commissioning interfaces behind a blanking cover
4.2 Illustration
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Manual, 03/2010, 6FC5397-0AP10-3BA0 29
Description
4.2 Illustration
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30 Manual, 03/2010, 6FC5397-0AP10-3BA0
Description
4.2 Illustration
CAUTION
The PROFINET interfaces of the integrated PLC 319-3 PN/DP are permanently assigned to
the option slot on the "PN NCUs". Forceful removal of the interface module will cause
defects, which can only be repaired at the factory.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 31
Description
4.3 Type plate
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You might need to access the information provided on the side-mounted type plate after the
equipment has been mounted. Since the type plate is located on the right-hand side of the
housing, which is the side typically used to connect to the SINAMICS S120 module, we
recommend that you make a note of the serial number of the control unit prior to assembly.
Note
The information contained in each field of the type plate on the current control unit may differ
from the information presented in this manual (for example, a later product version,
approvals and marks that have not yet been issued, etc., may be shown).
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32 Manual, 03/2010, 6FC5397-0AP10-3BA0
Operating and display elements 5
5.1 Overview of operating and display elements
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NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 33
Operating and display elements
5.2 CompactFlash Card
NCU 710.2/720.2
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5.2.1 Properties
Application
The CompactFlash Card is delivered bootable. It is not supplied with the control unit and
must be ordered as a separate component.
The CompactFlash Card is inserted in the CF plug-in slot (X109 interface).
CAUTION
The CompactFlash Card may only be inserted or removed when the control unit is
disconnected from the power supply.
Data
The CompactFlash Card is mandatory for operation of the control unit.
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Operating and display elements
5.2 CompactFlash Card
As well as the basic software for SINUMERIK and the firmware for SINAMICS, the
CompactFlash Card also contains:
● User data (programs, configuration data, parameter settings)
● Version info (serial number, version, type designation)
● License key This means that the CompactFlash Card can be inserted into another control
unit without requiring a license change.
Proceed as follows
NOTICE
ESD: you must discharge yourself at the cabinet or ground terminal before touching the
CompactFlash Card.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 35
Operating and display elements
5.3 LED displays
NOTICE
If all the LEDs are flashing, the PLC must be reset via the mode selector (move switch to
position "3" to reboot).
Note
While the Control Unit is powering up, all LEDs briefly light up orange. You can carry out a
detailed diagnosis using a PG/PC and the operating software.
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Operating and display elements
5.4 RESET button
Additional references
● You can find a detailed description of LED states during power-up in the "NCU Operating
System (IM7)" section of the Basesoftware and Operating Software Commissioning
Manual.
● For information on drive faults and alarms, see also:
SINAMICS S120/S150 List Manual (LH1)
Arrangement
The RESET button is located behind the blanking cover.
Displaying messages
The 7-segment display is located behind the blanking plate of the Control Unit. It serves as a
status display during startup and performs the following tasks:
● Output of test and diagnostic messages.
● Output of status messages during booting
Critical messages
● During normal operation, "6" appears here and the dot flashes.
● An "8" indicates that the fan is defective or that the Control Unit is operating without a fan.
Additional references
CNC Commissioning Manual Part 1 (NCK, PLC, drive)
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 37
Operating and display elements
5.6 Start-up and mode selector switch
Layout
The Control Unit has two coding switches in the lower section of the front panel.
● The left switch (labeled SIM/NCK) is the NCK startup switch.
Setting during normal operation: "0"
● The right switch (labeled PLC) is the PLC mode selector switch.
Setting during normal operation: "0"
Additional references
CNC Commissioning Manual Part 1 (NCK, PLC, drive)
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Interfaces 6
6.1 Interface overview
Interface overview
Note
For specifications regarding the cables to be connected and the use of interfaces, see the
chapter titled "Connection".
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Manual, 03/2010, 6FC5397-0AP10-3BA0 39
Interfaces
6.2 Power supply X124
Pin assignment
Note
The two "+" or "M" terminals are jumpered in the connector. This ensures the 24 V voltage is
looped through.
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Interfaces
6.3 DRIVE-CLiQ interfaces X100 - X105
Properties
● Automatic detection of components
● 24 V/450 mA per DRIVE CLiQ interface is provided for the connection of encoders and
measuring systems
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8
1
A
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 41
Interfaces
6.4 Ethernet interfaces (X120, X130, X127)
Properties
The interfaces are full duplex 10/100 Mbit Ethernet ports. Both ports are connected as an
Ethernet terminal.
Pin assignment
LED displays
For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange
LED. This allows the following status information about the respective Ethernet port to be
displayed:
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Interfaces
6.4 Ethernet interfaces (X120, X130, X127)
Position of connectors
The following figure shows the mounting position and designation of the Ethernet connectors
on the module.
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NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 43
Interfaces
6.4 Ethernet interfaces (X120, X130, X127)
MAC addresses
A type plate for the MAC addresses of the Ethernet interfaces is attached to the front panel
of the Control Unit:
You can see this type plate when you open the front cover of the Control Units without
PROFINET.
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Interfaces
6.5 PROFINET interfaces, ports 1, 2
Properties
The interfaces are full-duplex 100 Mbit Ethernet ports with an integrated 2-port switch and a
TCP/IP address for the 2 ports.
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NOTICE
NCU system software V2.6 with PLC software V2.7
Ports 1 and 2 are freely available for use, but ports 3 and 4 are deactivated. With PLC
software < V2.7, the full range of options for PROFINET-based communication can only be
guaranteed for port 1.
Pin assignment
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 45
Interfaces
6.5 PROFINET interfaces, ports 1, 2
LED displays
For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange
LED. This allows the following status information about the respective PROFINET port to be
displayed:
MAC addresses
A type plate for with the MAC addresses of the PROFINET/Ethernet interfaces is attached to
the front panel of the NCU 720.2 PN and NCU 730.2 PN:
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NCU
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Interfaces
6.6 PROFIBUS–DP/MPI interfaces X126, X136
You can see this type plate when you open the front cover of the NCU 720.2 PN and
NCU 730.2 PN.
See also
PROFINET cables (Page 70)
Properties
● Isolated RS 485 interface
● Max. data rate 12 Mbaud
● Supports master/slave operation
● PROFIBUS address is set via configuration
● OLPs (6GK1502-1AA00) are not permitted
Note
In addition to the DP (distributed I/Os) protocol, X136 can also transmit the MPI (multi-
point interface) protocol (software-controlled).
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 47
Interfaces
6.7 Digital inputs/outputs X122 and X132
Position of connectors
The following figure shows the mounting position and designation of the connectors on the
Control Unit.
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Figure 6-8 Digital inputs and digital inputs/outputs (interfaces X122 and X132)
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48 Manual, 03/2010, 6FC5397-0AP10-3BA0
Interfaces
6.7 Digital inputs/outputs X122 and X132
Note
The digital inputs/outputs are reserved by the system (terminal assignment).
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 49
Interfaces
6.7 Digital inputs/outputs X122 and X132
Parameter Values
Voltage -3 V to 30 V
Typical power consumption 10 mA at 24 V DC
Galvanic isolation Reference potential is terminal M1 or M2
Signal level (including ripple) High signal level: 15 V to 30 V
Low signal level: -3 V to 5 V
Signal propagation delays L → H: 50 μs
H → L: 100 μs
Parameter Values
As an input
Voltage -3 V to 30 V
Typical power consumption 10 mA at 24 VDC
Signal level (including ripple) High signal level: 15 V to 30 V
Low signal level: -3 V to 5 V
Pins 8, 10 and 11 are "rapid inputs"
Signal propagation delays of inputs/"rapid inputs" L → H: 50 μs/5 μs
H → L: 100 μs/50 μs
As an output
Voltage 24 V DC
Maximum load current per output 500 mA
Note
An open input is interpreted as "low".
Only "rapid inputs" can be used as inputs for BEROs and probes.
Terminals M1 or M2 must be connected for the digital inputs to work. This can be done as
follows:
Connect the coupled-motion reference ground of the digital inputs, or provide a jumper to
terminal M. (Notice! This removes the galvanic isolation for these digital inputs.)
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Dimension drawings 7
7.1 Dimension drawing
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 51
Dimension drawings
7.1 Dimension drawing
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Mounting 8
8.1 Safety information
Open equipment
These modules are open equipment. This means they may only be installed in housings,
cabinets or in electrical service rooms that can be entered or accessed exclusively by means
of a key or tool. Housings, cabinets, or electrical equipment rooms may only be accessed by
trained or authorized personnel. An external fire protection casing is required.
DANGER
The equipment must be deenergized when you mount the Control Unit.
NOTICE
The 80 mm ventilation spaces above and below the Control Unit must be observed.
If you have any further questions or are looking for particular solutions, you can contact the
Systems Engineering Plant Chemnitz directly.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 53
Mounting
8.2 Installation types
Prerequisite
The Control Unit is installed in a control cabinet along with the SINAMICS components.
The following prerequisites must be met to install a Control Unit:
● The control cabinet has been installed and wired.
● SINAMICS components should already have been installed and wired (for lateral
mounting).
● Components and tools are available.
Note
The procedures described below for mounting the Control Unit refer to the delivery
condition of the Control Unit: The upper clip is pulled in and the spacers are mounted
(see figure below).
Designs
The Control Unit is compatible with the SINAMICS S120 in booksize format. There are two
possible mounting methods:
● Mounting on the rear wall of the control cabinet
● Lateral mounting on the SINAMICS S120 Line Module
In this type of mounting, the Control Unit is attached to the side wall of the Line Module in
the control cabinet.
As the design of the Control Unit is based on that of the SINAMICS S120 family, please
observe these notes and the corresponding reference documents.
Mounting aids
The Control Unit is designed for mounting in a control cabinet (IP 20 degree of protection in
accordance with general conditions).
Note
Exception: NCU 710.2 and NCU 720.2 have no cutouts for lateral mounting on the
SINAMICS drive line-up.
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Mounting
8.2 Installation types
(1) Spacers for mounting on the rear wall of the control cabinet
(2) Lugs for mounting directly on the rear wall of the control cabinet (external heat dissipation)
(3) Cutouts for lateral mounting on SINAMICS drive group
Figure 8-1 Mounting aids
Mounting instructions
A seal can be provided for segregated heat removal on the Control Unit (apart from
NCU 710.2 and NCU 720.2). This enables an air-tight connection to be made between the
Control Unit and the rear wall of the control cabinet, i.e. the cooling fins are located outside
the control cabinet.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 55
Mounting
8.3 Mounting the control unit on the rear wall of the control cabinet
8.3 Mounting the control unit on the rear wall of the control cabinet
Introduction
Spacers can be used to mount the control unit on a bare-metal highly-conductive rear wall of
a control cabinet. This mounting method should be used if a number of Control Units are
required or if you wish to isolate the Line Module spatially.
Procedure
Use two M5 (M6) screws in the spacers to mount the control unit to back rear wall of the
control cabinet.
Introduction
If you need to disconnect Control Units NCU 710.2 and NCU 720.2 from the Line Module, or
simply wish to do so, you can mount them directly on the rear wall of the control cabinet
without spacers.
Proceed as follows
The Control Unit has a metal clip at the top of the rear panel; when shipped, the clip is
pushed in and secured with three M3 screws (0.8 Nm).
1. Remove the spacers.
2. Loosen the screws and push the clip up until the upper hole extends beyond the housing.
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Mounting
8.3 Mounting the control unit on the rear wall of the control cabinet
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Manual, 03/2010, 6FC5397-0AP10-3BA0 57
Mounting
8.3 Mounting the control unit on the rear wall of the control cabinet
Introduction
If you wish to perform segregated heat removal on the NCUs with cooling fins, the NCUs can
be mounted directly on the rear wall of the control cabinet without spacers.
Prerequisites
● The bushing for the cooling ribs (external heat sink) has been fitted in the rear wall of the
control cabinet.
● Please ensure the area around the seal is both smooth and clean (② please see figure
titled "Panel cutout").
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Mounting
8.3 Mounting the control unit on the rear wall of the control cabinet
Procedure
1. Remove the spacers.
2. Fit the seal around the cooling ribs of the Control Unit.
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3. Loosen the three M3 screws (0.8 Nm) on the upper clip and push the clip up until the
upper hole protrudes beyond the housing.
4. Tighten up the three screws on the clip again.
5. Mount the top and bottom of the Control Unit with heat sink directly on the rear wall of the
control cabinet using two M6 screws (6 Nm) (① see figure titled "Panel cutout").
See also
Variants (Page 17)
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Manual, 03/2010, 6FC5397-0AP10-3BA0 59
Mounting
8.4 Lateral mounting of Control Unit on the SINAMICS drive line-up
Introduction
The Control Unit can also be mounted laterally on the SINAMICS drive line-up, on the side
panel of a SINAMIC S120 Line Module. The required mounting elements are supplied with
the Line Module.
Note
Exception: NCU 710.2 and NCU 720.2 cannot be laterally mounted on the SINAMICS drive
line-up.
Proceed as follows
The Line Module has five mounting elements on the left-hand side. To mount the Control
Unit, proceed as follows:
1. Remove the spacers from the Control Unit.
2. Position the Control Unit on the left-hand side of the Line Module. The mounting fixtures
fit exactly in the five cutouts on the Control Unit.
3. Push the two units together.
4. Press down on the Control Unit until it engages and is securely connected to the Line
Module.
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Connecting 9
9.1 Overview
Connection options
The Control Unit has a series of interfaces via which the power supply and the remaining
system components are connected. The front cover on the Control Unit must be open to
make the connections.
● The various SINAMICS components are connected with the Control Unit via DRIVE-
CLiQ.
● Actuators and sensors can be connected to the digital inputs/outputs.
● The Control Units have the following communication options:
– PROFIBUS DP, MPI, Ethernet
– PROFINET with NCU 720.2 PN and NCU 730.2 PN
The following overview shows an example of the various interfaces and their connection
options.
Note
All devices in the SINUMERIK 840D sl and SINAMICS S120 product families appear in
Catalog NC 61. SIMATIC products that can be connected to the Control Unit appear in
Catalog PM 10.
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 61
Connecting
9.1 Overview
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NCU
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Connecting
9.2 Safety information for wiring
Safety information
DANGER
The system power supply must be disconnected when you wire the control unit.
NOTICE
If your axis grouping contains a Smart Line Module without DRIVE-CliQ (5 kW or 10 kW),
you must assign the Smart Line Module enable signal to digital output X122.1 on the
control unit.
Introduction
The interfaces are concealed behind a front cover. You must remove this cover before you
can wire the interfaces.
A hinge connects the front cover to the front of the housing. Once opened, the cover can be
completely removed. When the front cover is closed (flipped up), it automatically locks into
place by means of a hook on the connector panel.
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Connecting
9.3 Opening the front cover
Procedure
1. Disengage the release hook on the inside of the front cover (the front cover is open and
in the up position).
2. Remove the front cover with a forward motion.
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Note
All cables must be routed vertically upwards to the fullest extent possible so that the front
cover can be closed. The front cover is open and in the up position.
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Connecting
9.4 Power supply
Parameters Values
Typ. power consumption 1) 2.0 A
Max. power consumption 2) 8.5 A
1) NCU only (processor, memory, etc.)
2) NCU with full load at all outputs (digital outputs, USB, DRIVE-CliQ, PROFIBUS DP etc.)
DANGER
The DC power supply is always referenced to ground and may not be generated by an
autotransformer.
Final user interfaces are powered via a DC power supply with protective separation per
EN 1800-5-1.
In the case of supply lines > 10 m, protectors must be installed at the device input in order
to protect against lightning (surge).
The DC power supply must be connected to the ground/shield of the Control Unit for EMC
and/or functional reasons. For EMC reasons, this connection should only be made at one
point. As a rule, the connection is provided as standard in the S7-300 I/Os. In exceptional
circumstances when this is not the case, the ground connection should be made on the
grounding rail of the control cabinet; please also refer to /EMC/EMC Installation Guide.
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 65
Connecting
9.4 Power supply
Additional references
Recommended power supply units and tables for calculating power consumption for
interconnection with SINAMICS S120 modules can be found in the chapter entitled Control-
Cabinet Construction and EMC Booksize in the SINAMICS S120 Booksize Power Units
Manual.
DANGER
The 24 V direct voltage is to be configured as a protective extra low voltage - DVC A or
PELV.
Characteristics Version
Plug-connector type Screw-type terminals
Connection possibility Up to 2.5 mm2
Current carrying capacity Max. 10 A
Max. cable length 10 m
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Connecting
9.5 DRIVE CLiQ components
Use flexible cables with a cross section of 0.25 to 2.5 mm2 (or AWG 23 to AWG 13) for wiring
the power supply.
If you only use one wire per connection, a ferrule is not required.
You can use ferrules without an insulating collar in accordance with DIN 46228, Form A long
version.
Cable specification
Feature Specification
Connector type RJ45 socket
Cable type DRIVE-CLiQ standard (inside the control cabinet)
MOTION CONNECT (outside the control cabinet)
Max. cable length 70 m
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Connecting
9.5 DRIVE CLiQ components
Components
As a rule, all SINAMICS components approved for SINUMERIK can be connected using the
DRIVE-CLiQ interface.
Component Description
Active/Smart Line Module, Line Modules provide the central power supply to the DC link.
Booksize
Single/Double Motor Motor Modules draw their power from the DC link to supply the
Module, Booksize connected motors.
NX10/15 Drive expansion module for up to 6 axes
SMC10/20/30 Cabinet-Mounted Sensor Modules are needed when a motor with a
DRIVE-CLiQ interface is not available and when external encoders
are required in addition to the motor encoder.
SME20/25 Measuring systems outside the cabinet can be connected directly to
the Sensor Module External.
DMC20/DME20 DRIVE-CLiQ Hub Modules are used to implement star-shaped
distribution of a DRIVE-CLiQ line.
TM15 The number of available digital inputs and outputs within a drive
system can be expanded with the Terminal Module.
Additional references
● For information on SINAMICS S120 line modules and Motor Modules, please refer to the
– Equipment Manual Booksize Power Units
– Chassis Power Units Equipment Manual
● You can find information on all other modules in the SINAMICS S120 "Control Units and
Additional System Components" Manual.
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Connecting
9.6 Ethernet
9.6 Ethernet
Application
The following connections can be established via the Ethernet interfaces:
● X120 provides the link to the system network (e.g. operator panels).
● X130 connects the Control Unit to the company network.
● X127 is used for remote diagnostics via teleservice adapter IE.
You can find further details in the following manuals:
– SINUMERIK 840D sl Basesoftware and Operating Software Commissioning Manual
– SIMATIC TS Adapter IE Manual
Cable specification
Characteristics Version
Plug-connector type RJ-45 jack
Cable type Industrial Ethernet cable (CAT5)
Max. cable length 100 m
Note
A crossover cable is required for the direct link between the Control Unit and the TCU.
9.7 PROFINET
Prerequisite
For SINUMERIK 840D sl, a PROFINET system can only be installed with the following
Control Units:
● NCU 720.2 PN
● NCU 730.2 PN
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Manual, 03/2010, 6FC5397-0AP10-3BA0 69
Connecting
9.7 PROFINET
Use
The following communication links can be established via PROFINET interfaces:
● PROFINET CBA:
Communication between controllers as components in distributed systems
● PROFINET I/O incl. PROFINET IRTE-FLEX:
Communication between the PLC used for control and the field devices (no NCK access
to PROFINET I/O)
Cable specification
For PROFINET, you always require a data transmission rate of 100 Mbit/s (Fast Ethernet) in
full duplex mode. For data transfer purposes, you can use twisted-pair copper cables (4-wire,
100Base-T).
Characteristics Version
Plug-connector type RJ45 jack *)
Cable type Industrial Ethernet cable (CAT5)
Max. cable length 100 m
*) Please use the Fast Connect connector as outlined in the chapter titled "PROFINET
cables (Page 70)".
Note
For connecting PROFINET to the NCU we recommend using a connector with a 145° cable
outlet (IE FC RJ45 plug 145).
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Connecting
9.7 PROFINET
Function
The IE FC RJ45 Plugs are used to install uncrossed 100 Mbit/s Ethernet connections up to
100 m without the use of patches. Crossed cables can also be installed by swapping the
transmit and receive pair in a plug.
Prerequisite
When you set up your PROFINET system, you can cut the AWG 22 twisted pair cable
on-site to the required length, strip it with the Fast Connect Stripping Tool (for Industrial
Ethernet), and fit the Industrial Ethernet FastConnect RJ-45 Plugs using the cut-and-clamp
technique.
Proceed as follows
Contacting of the FC cable versions is simple and reliable with the 4 integrated insulation
displacement contacts.
● When the plug case is open, color markings on the contact cover make it easier to
connect the cores to the insulation piercing connecting devices. The user can check that
contact has been made correctly through the transparent plastic material of the contact
cover.
● The stripped end of the cable is inserted in the raised insulation displacement terminals
and the terminals are then pressed down to ensure reliable contacting of the conductors.
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Connecting
9.7 PROFINET
① ②
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coding on the contact cover of
the FC RJ45 plug. Open the case cover of the FC RJ45 plug and insert the strands
into their respective end positions according to the color coding.
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Lower the contact cover so that Close the case cover and press Use a screwdriver to turn the
the strands are contacted. down until it connects with the snap ring 90°. This will ensure
plug case below. tension and cable grip.
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Connecting
9.7 PROFINET
Additional references
For more information, please refer to:
● The Industry Mall
● The Catalog IK PI
● The manual titled "SIMATIC NET Twisted Pair and Fiber-Optic Networks" (entry ID:
8763736).
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NCU
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Connecting
9.8 PROFIBUS / MPI
9.8.1 Application
Connectable devices
The following devices can be connected to the PROFIBUS DP interfaces:
● PG/PC
● S7 controllers with PROFIBUS DP interface
● Distributed I/O
● Drive units with PROFIBUS DP interface (standard slaves)
Cable specification
The PROFIBUS cable is 2-wire, twisted, and shielded with defined technical data.
Features Type
Connector type 9-pin SUB-D socket
Cable type PROFIBUS cable
Max. cable length 100 m for 12 Mbits
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Connecting
9.8 PROFIBUS / MPI
Characteristics Values
Wave impedance Approximately 135 to 160 Ω (f = 3 to 20 MHz)
Loop resistance ≤ 115 Ω/km
Effective capacitance 30 nF/km
Damping 0.9 dB/100 m (f = 200 kHz)
Permissible conductor cross section 0.3 mm2 to 0.5 mm2
Permissible cable diameter 8 mm + 0.5 mm
Table 9-12 Permitted cable length of a subnet segment for specific baud rates
Connector features
The bus connector is used to connect the PROFIBUS cables to the PROFIBUS DP
interfaces (X126, X136), thus establishing a connection to additional nodes.
Only bus connectors with a 35° cable outlet should be used in order to ensure that the front
cover can be closed.
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Connecting
9.8 PROFIBUS / MPI
Connection components
Individual nodes are connected by means of bus connectors and PROFIBUS cables.
Remember to provide a bus connector with a programming port at either end of the subnet.
This will give you the option of expanding the subnet if required, for example, for a
programming device.
Use RS 485 repeaters to connect segments or extend cable lengths.
Segments
A segment is a bus line between two terminating resistors. A segment may contain up to
32 odes. In addition, a segment is limited by the permissible cable length, which varies
according to the transmission rate.
Terminating resistor
A cable must be terminated with its own surge impedance to prevent line disturbances
caused by reflections. Activate the terminating resistor at the first and last node on a subnet
or segment. The control unit must be either the first or the last node on the subnet.
Make sure that the stations to which the terminating resistor is connected are always
supplied with voltage during power-up and operation.
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Connecting
9.8 PROFIBUS / MPI
Supplementary conditions
During laying of the indoor bus cable, you must also consider the following supplementary
conditions (dO = outer diameter of the cable):
Additional references
For length codes of prefabricated cables and additional information on PROFIBUS cables,
refer to "Electrical networks" in the PROFIBUS section of the IK PI catalog titled "Industrial
Communication and Field Devices".
Introduction
PROFIBUS cables are connected to the X126/X136 interface by means of a bus connector.
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Note
Make sure that the stations on which the terminating resistor is located are always
supplied with voltage during booting and operation.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 77
Connecting
9.8 PROFIBUS / MPI
WARNING
Data exchange on the bus can be interrupted!
A bus segment must always be terminated with the terminating resistor at both ends. This
is not the case, for example, if the last node with a bus connector is de-energized. Because
the bus connector takes its voltage from the node, this terminating resistor is ineffective.
Make sure that the nodes at which the terminating resistor is connected are always
energized.
Applications
The X136 interface can also be operated as an MPI interface instead of a PROFIBUS DP
interface. The typical (default) baud rate is 187.5 Kbaud. A baud rate of up to 12 MBaud can
be set for communication with other CPUs. It should be noted, however, that a rate of
12 MBaud is not supported by all CPUs (e.g. smaller SIMATIC S7 CPUs).
The following list provides examples of when using MPI (multi-point interface) may prove
effective:
● If a PC/PG with an MPI is being used
● If an MPI-type handheld unit is being used
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Connecting
9.8 PROFIBUS / MPI
Connector features
The bus connector is used to connect the MPI bus cable to the MPI (X136). This enables
you to establish connections to additional nodes (e.g. PG or SIMATIC S7-CPU). Only bus
connectors with a 35° cable outlet should be used in order to ensure that the front cover can
be closed.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 79
Connecting
9.9 Digital inputs/outputs
9.9.1 Application
Note
The digital inputs/outputs are updated in accordance with the set PROFIBUS bus clock pulse
for SINAMICS Integrated.
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Connecting
9.9 Digital inputs/outputs
Block diagram
The following figure shows the block diagram for the digital inputs/outputs of a Control Unit.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 81
Connecting
9.9 Digital inputs/outputs
Cable specification
Characteristics Specification
Connector type Screw-type terminals
Connection option Up to 0.5 mm2
Current carrying capacity 4 A max.
Note
To achieve optimum interference suppression, shielded cables must be used to connect
measuring inputs or BEROs.
Tools required
3.5-mm screwdriver or power screwdriver
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Connecting
9.10 USB
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9.10 USB
The USB interfaces are used exclusively for service purposes, correspond to the norm and
are, therefore, not described in detail here.
Characteristics Versions
Connector type Double USB socket – type A
Version USB 2.0
Current carrying capacity 0.5 A per channel
Max. cable length 5m
Note
The 5 V power supply is designed to be short-circuit proof.
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Connecting
9.11 Measuring sockets
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Application
The test sockets are used to output analog signals. Any interconnectable signal can be
output to any test socket on the control unit.
● Max. output range of the test signal: 0 to 5 V
● Test sockets have to be parameterized before use, as there is no default setting on
delivery.
CAUTION
The test sockets should be used exclusively for servicing purposes.
The measurements may only be carried out by appropriately trained specialists.
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NCU
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Technical Data 10
Table 10-1 General technical data
Safety
Protection class I (protective conductor) as per EN 61800-5-1
Degree of protection to EN 0529 IP20 or IPXXB with option slot cover or option module inserted
Certifications CE, cULus
Pollution degree 2
Cooling Open-circuit-ventilated
Mounting position Vertical
Mechanical environmental conditions
Transportation (in transportation 2M3 according to EN 60721-3-2
packaging)
Storage 1M2 according to EN 60721-3-1
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Manual, 03/2010, 6FC5397-0AP10-3BA0 85
Technical Data
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Spare Parts/Accessories 11
11.1 Dual fan/ battery module
11.1.1 Application
Fans
If natural convection is not sufficient to ensure heat dissipation for the the
NCU 710.2/720.2/730.2, the fans integrated in the dual fan/battery module will be activated
when required.
● After switching the NCU on, the fan will be activated for a brief period (for testing
purposes) before turning itself off again.
● A temperature sensor on the NCU will switch the fan on if the air intake temperature
exceeds approximately 40°C.
● The fans will be switched off when the air intake temperature falls back below approx.
35°C.
● The fan is monitored during operation. In the event of a fault (stalled rotor or running too
slowly) a message is output.
Fans on the following Control Units run permanently:
NCU 720.2 PN and NCU 730.2 PN
NOTICE
The Control Unit cannot be operated without fans, i.e. the Control Unit will not power up if
the dual fan/battery module is not functioning.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 87
Spare Parts/Accessories
11.1 Dual fan/ battery module
Battery
A 3 V lithium battery can be inserted in the dual fan/battery module. The battery is pre-
assembled with an approximately 4 cm long cable with plug connector. The appropriate
mating connector is attached to a small circuit board for connection in the dual fan/battery
module.
Note
Please dispose of used batteries in the specially provided collection points on site. This will
ensure they are reused in the correct manner or treated as special waste.
NOTICE
The backup time of a used type of battery is at least 3 years. Exceeding this backup time
risks loss of data.
11.1.2 Mounting
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Spare Parts/Accessories
11.1 Dual fan/ battery module
Proceed as follows
Proceed as follows to replace the dual fan/battery module but only observe points 3 and 4 if
you want to replace the battery as well:
1. Gently push the dual fan/battery module backwards (by pressing on the pressure point) to
release the module from its front interlock (snap-in hooks).
CAUTION
Never pull the dual fan/battery module out abruptly without having released the
interlock. This would break the snap-in hooks and you would not be able to reinsert the
module.
2. Tilt the dual fan/battery module forwards at an angle and pull out the plastic guide from
the Control Unit cutout.
3. Remove the battery by first removing the plug connector and then taking out the battery.
4. Connect the cable plug connector of the new battery to the mating connector in the dual
fan/battery module and push the battery in.
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5. Tilt the dual fan/battery module forwards at an angle with the open side facing up (battery
visible).
6. Push the plastic guide into the cutouts on the underside of the Control Unit.
7. Tilt the dual fan/battery module up until the front interlock snaps into place.
The electrical connection between the dual fan/battery module and the Control Unit is
established automatically.
NOTICE
To avoid loss of data, the dual fan/battery module must be replaced during operation.
When doing this, observe that the Control Unit can only be operated for a maximum of
1 minute without fans. If this time is exceeded, the Control Unit will shut itself down.
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Manual, 03/2010, 6FC5397-0AP10-3BA0 89
Spare Parts/Accessories
11.2 NX10/15
11.2 NX10/15
11.2.1 Description
Properties
Using this module, you can expand the performance of an axis grouping of the
SINUMERIK 840D sl CNC automation system. Each NX10 can control up to 3 additional
axes and each NX15 can control up to 6 additional axes.
The NX10/15 has the following interfaces:
● 4 DRIVE-CLiQ (X100 – X103)
● 4 digital inputs and 4 digital inputs/outputs (X122)
● Power supply (X124)
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Spare Parts/Accessories
11.2 NX10/15
Display
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Type plate
The NX10/15 module type plate contains basically the same information as the control unit
type plate (see Section 4.4).
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Spare Parts/Accessories
11.2 NX10/15
LED displays
RESET button
The RESET button is on the front of the module under the cover.
NOTICE
When the pushbutton is actuated, the locally connected drive systems are brought to a
standstill with no feedback to the control. In other words, the drive and control run
asynchronously once the drive has successfully booted up.
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Spare Parts/Accessories
11.2 NX10/15
11.2.3 Interfaces
Note
The two "+" and "M" terminals are jumpered in the connector and not in the device. This
ensures that the supply voltage is looped through.
The current consumption increases by the current consumption of DRIVE-CLiQ and the
digital outputs.
Features Specification
Connector type DRIVE CLiQ plug connector
Cable type DRIVE-CLiQ standard (inside the control cabinet)
MOTION CONNECT (outside the control cabinet)
Max. cable length 70 m
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Manual, 03/2010, 6FC5397-0AP10-3BA0 93
Spare Parts/Accessories
11.2 NX10/15
Characteristics Specification
Connector type Screw-type terminals
Connection option Up to 0.5 mm2
Current carrying capacity 4 A max.
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Spare Parts/Accessories
11.2 NX10/15
Note
An open input is interpreted as "low".
The "rapid inputs" can be used for positioning measurement and as probe inputs depending
on the terminal assignment used.
To enable digital inputs (DI) 0 to 3 to function, terminal M1 must be connected. This can be
done as follows:
Connect the coupled-motion ground reference of the digital inputs or provide a jumper to
terminal M. (Notice! This removes the galvanic isolation for these digital inputs.)
NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 95
Spare Parts/Accessories
11.2 NX10/15
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96 Manual, 03/2010, 6FC5397-0AP10-3BA0
Spare Parts/Accessories
11.2 NX10/15
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Spare Parts/Accessories
11.2 NX10/15
11.2.5 Mounting
Mounting aids
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Designs
Basically, the NX10/15 is integrated into the SINAMICS drive line-up in exactly the same way
as the Control Unit (see Chapter 8, Mounting).
● Lateral mounting of NX 10/15 on the SINAMICS drive line-up
● NX 0/15 directly on the rear wall of the control cabinet
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Spare Parts/Accessories
11.2 NX10/15
Preferred call sequence: The NX modules should be inserted between the Line Module and
the control unit.
CAUTION
The 80 mm ventilation spaces above and below the components must be observed.
Opening the cover. Unscrewing the screw. The bracket must be moved so that the
pin is in the opening of the bracket.
Tighten the screw.
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Spare Parts/Accessories
11.2 NX10/15
11.2.6 Port
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Spare Parts/Accessories
11.2 NX10/15
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Additional references
For information on commissioning NX components, please refer to the "IBN CNC: NCK,
PLC, drive Commissioning Manual".
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Spare Parts/Accessories
11.3 RS 232C (V.24) module COM01
Parameters Values
Input voltage 24 V DC (20.4 – 28.8)
Current (without DRIVE-CLiQ or digital outputs) 0.8 A
PE/ground connection On housing with M5/3 Nm screw
Dimensions (WxHxD) 24.5 x 396 x 226 mm
Weight 1.5 kg
Mounting position Vertical
11.3.1 Description
The RS 232C (V.24) module COM01 can be inserted in the option slot on the following
control units:
● NCU 710.2
● NCU 720.2
● NCU 730.2
The control units can be connected to a master computer or modem via COM port X491.
The COM port has been designed in accordance with the "ANSI/EIA/TIA-232-F-1997"
standard.
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Spare Parts/Accessories
11.3 RS 232C (V.24) module COM01
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LED displays
LED H1 is located under the COM port. This can display the following operating states:
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Manual, 03/2010, 6FC5397-0AP10-3BA0 103
Spare Parts/Accessories
11.3 RS 232C (V.24) module COM01
11.3.3 Interfaces
The RS 232C (V.24) module has a standardized serial interface.
Properties
COM port X491 is opto-uncoupled.
Cable specification
Characteristic Specification
Connector type 9-pin SUB-D socket; pin
Cable type Prefabricated signal line RS 232C/V.24 (9-pin - 9-pin)
Order number 6FX8002-1AA01
Max. cable length 15 m
Pin assignment
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Spare Parts/Accessories
11.3 RS 232C (V.24) module COM01
11.3.4 Installation/Mounting
CAUTION
Option modules should only be inserted and removed when the Control Unit and option
module are at zero current.
CAUTION
Option modules may only be operated by qualified personnel. The ESD notices must be
observed.
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NCU
Manual, 03/2010, 6FC5397-0AP10-3BA0 105
Spare Parts/Accessories
11.4 TM15 Terminal Module
Properties
Terminal Module TM15 provides drive-related digital inputs and outputs with short signal
delay times. TM15 is connected by means of DRIVE-CLiQ.
Each of the 24 isolated DI/O can be parameterized channel-by-channel as a digital input
(DI), digital output (DO), measuring input, or output of the output cam.
Additional references
You can find additional information on the TM15 in the SINAMICS S120 manual titled
"Control Units and Additional System Components".
CAUTION
The 50 mm clearances above and below the components must be observed.
Properties
The DRIVE-CLiQ DMC20 Hub Module is used to implement point-to-point distribution of a
DRIVE-CLiQ line. With the DMC20, an axis grouping can be expanded with 4 DRIVE-CLiQ
sockets for additional subgroups.
The module is especially suitable for applications which require DRIVE-CLiQ nodes to be
removed in groups, without interrupting the DRIVE-CLiQ line and therefore the data
exchange.
CAUTION
The 50 mm clearances above and below the components must be observed.
Additional references
You can find further information on the DMC20 in the SINAMICS S120 manual titled "Control
Units and Additional System Components".
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Spare Parts/Accessories
11.6 DME20 DRIVE-CLiQ Hub Module
Properties
The DME20 DRIVE-CLiQ Hub Module is used to implement point-to-point distribution of a
DRIVE-CLiQ line. With the DME20, an axis grouping can be expanded with 5 DRIVE-CLiQ
sockets for additional subgroups.
The component has degree of protection IP67 and is especially suitable for applications
which require DRIVE-CLiQ nodes to be removed in groups, without interrupting the DRIVE-
CLiQ line and therefore the data exchange.
The DME20 can be used with SINAMICS firmware version 2.6 or higher.
CAUTION
The cooling clearances of 50 mm above and below the component must be observed.
Additional references
You can find further information on the DME20 in the SINAMICS S120 manual titled "Control
Units and Additional System Components".
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Manual, 03/2010, 6FC5397-0AP10-3BA0 107
Spare Parts/Accessories
11.7 Ordering data
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Appendix A
A.1 Abbreviations
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Manual, 03/2010, 6FC5397-0AP10-3BA0 109
Appendix
A.2 Publication-specific information
This document will be continuously improved with regard to its quality and ease of use.
Please help us with this task by sending your comments and suggestions for improvement
via e-mail or fax to:
E-mail: mailto:[email protected]
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110 Manual, 03/2010, 6FC5397-0AP10-3BA0
Appendix
A.2 Publication-specific information
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Manual, 03/2010, 6FC5397-0AP10-3BA0 111
Appendix
A.2 Publication-specific information
A.2.2 Overview
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112 Manual, 03/2010, 6FC5397-0AP10-3BA0
Index
DME20, 107
DRIVE-CLiQ
A Assignment, 41
Connectable components, 68
Active Line Module, 68
Dual fan/battery module
Actuators, 61
Battery replacement, 89
Air-conditioning
Properties, 87
Storage and transport, 24, 26
Ambient conditions, 23
Axes, 17
E
Axis expansion, 90, 99
EMC Directives, 73
Equipment
B Open, 53
Equipotential bonding, 21
Backup batteries, 25
Ethernet
Battery, 89
Cable specification, 69
Backup time, 88
Ethernet ports
Bus connector, 75
Pin assignment, 42
MPI, 79
Setting the terminating resistor, 77
F
C Front cover
Opening, 63
Cables
Function-impairing dust, 26
DRIVE-CLiQ, 67
CBE30
Installing, 105
G
Coding switches, 38
Connection conditions, 23 Grounding connections, 21
Cooling, 87 Grounding measures, 20
Crossover cable, 69
H
D Hub Module DMC20, 106
DC supply, 65 Hub Module DME20, 107
Designs, 54
Diagnostics
Ethernet, 42 I
PROFINET, 46
Interface
System, 36
Digital inputs/outputs, 82
Digital inputs/outputs
DRIVE-CLiQ, 41
Assignment, 49
Ethernet, 42, 104
Connecting cables, 82
PROFIBUS, 47
Technical data, 50
PROFINET, 45
Wiring, 82
X122/X132, 82
Wiring diagram, 81
Interfaces, 29
DMC20, 106
Power supply, 40
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Manual, 03/2010, 6FC5397-0AP10-3BA0 113
Index
L Cable length, 75
Properties, 74
LED displays
Rules for cabling, 76
CBE30, 103
PROFIBUS DP interfaces, 47
LEDs
PROFINET, 17
Ethernet, 42
PROFINET cables, 70
PROFINET, 46
PROFINET CBA, example configuration, 73
License key, 35
PROFINET interfaces
Long-term storage, 24
Pin assignment, 45
M R
MAC addresses, 44, 46
RESET button, 37
Messages, 37
RJ45 plug, 71
Motor Module, 68
Mounting
For segregated heat removal, 59
S
Side, 60
With spacers, 56 Safe operation, 11
Without spacers, 56 Seal, 55
MPI bus Sensor Module, 68
Bus connector, 79 Sensors, 61
Connection rules, 79 Shield contact
MPI interface, 48 Using, 83
Shielded signal lines, 21
Spacer, 56
N Standard IE cables, 70
Stationary operation, 24
NCK start-up switch, 38
Status display, 37
Noise immunity, 22
Status messages, 37
NX10/15
Subnet
Call sequence, 99
Connection components, 76
Mounting aids, 98
Segment, 76
Terminating resistor, 76
O
Operator control and display elements, 33 T
Operator panel, 16
Teleservice, 69
Terminating resistor, 76
Test and diagnostic messages, 37
P
Test sockets, 84
PLC mode selector switch, 38 TM15 Terminal Module, 106
Power supply, 65 Transport, 24
Power supply connection Twisted pair cable, 71
Power supply, 66 Type plate, 32
Power supply interface
Assignment, 40
PROFIBUS cable V
Connecting, 77
Ventilation, 87
Removing, 78
PROFIBUS cables
Baud rate, 75
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