PRODUCT MANUAL

©AGD Systems Limited 2012 Doc. Ref. 640 PM ISS1

ISO 9001 ISO 14001

Registered Registered
Quality Environmental
Management 015
Management 015
table of contents

INTRODUCTION
Product & technology 3
Key features 3
Product range 3
Typical applications 4
Product overview 4-5

INSTALLATION
Quick Start Guide 6
What you need to set up the AGD640 6
Detector mounting 7
Connecting power 8
Power & wiring 8-10
Overview of detection modes 11
Enhanced mode - default setting 11
Standard mode 11
Standard with ASH mode 11

USER CONFIGURATION
Bluetooth setup connection 12-13
Cable setup connection 14
Configuration of the 640 15-18

HELP
Frequently asked questions - FAQs 19-22

Maintenance
Maintenance 23

TECHNICAL SPECIFICATIONS
Product Specification 24

Manufacturing test process

Saturn Test Equipment 25

IMPORTANT SAFETY INFORMATION

Safety precautions 26

DISCLAIMER 28
Warranty 28

2
 INTRODUCTION

PRODUCT & TECHNOLOGY

640
The 640 has been designed for the detection and
monitoring of pedestrians waiting to cross the
road to ensure the crossing phase is only called
when pedestrians are present. The dual optical
system is designed to view a detection zone
adjacent to the pole to which it is mounted. The
640 stereo digital vision detector operates in the
visible and near infra-red spectrum. It is able to
discriminate between ‘3D’ pedestrian targets
and ‘2D’ shadows in the set zone.

kEY FEATURES

• Advanced stereo vision technology for detection of • User adjustable zone and hold/presence time
stationary or moving pedestrians in the wait area parameters
• Dual optical system for shadow rejection in default • Infra-red illumination of zone for enhanced
3m x 2m zone night-time detection
• Enhanced or standard operating modes • LED detection and bluetooth indication to front face
• Lightweight, compact units for ease of deployment • Power supply options of 24Vac, 42Vac or 230Vac
• Bluetooth and serial interface connectivity as • Patent GB2448617 applies
standard

PRODUCT RANGE

Series 640-2xx-xxx 640-3xx-xxx 640-7xx-xxx

24Vac ✓ ✗ ✗
Options

230Vac ✗ ✓ ✗
42Vac ✗ ✗ ✓
Customer bespoke requirement ✓ ✗ ✓

3
 INTRODUCTION

TYPICAL APPLICATIONS

Pedestrian Detection

PRODUCT OVERVIEW
180mm 160mm

58mm

106mm

Camera One Camera Two

Power Up and
detect LED (red)
160mm and Bluetooth®
Active IR wireless technology
indicator (blue)
Low voltage
supply and Optional Power
relay/opto- input 230V cable
isolator detect
outputs
4
 introduction

PRODUCT OVERVIEW

The AGD640 has been designed to monitor pedestrians who are waiting to cross the road and is intended to
maximize pedestrian safety in local crossing strategies.

The dual optical system of this detector is designed to view a detection zone adjacent to the pole to which it is
mounted. The 640 uses both ambient light and its own infra-red illumination system to perform a
twenty-four hour detection function in conditions ranging from bright sunlight to urban night-time. In the
default Enhanced operating mode the detector offers good shadow rejection in zone sizes up to a maximum
of 3m x 2m. For zone sizes above 3m x 2m a Standard operating mode can be deployed which is optimised for
larger zone sizes. Pedestrians that are waiting to cross in the designated zone will generate a detect state.

For larger zones over 3m i.e. Toucans then AGD recommend deployment of 2 detectors if the Enhanced Shadow
Rejection is required.

The integrated vision sensors and processing utilise the AGD Livewire based platform to adapt the detector’s
performance for a given installation. AGD Livewire provides the facility to adjust the zone size, presence and hold
time.

The 640 is supplied fully Bluetooth and Serial Cable Livewire enabled offering the added benefits of detector
parameter adjustment and maintenance from the safety of ground level.

Attention is drawn to site lighting conditions. Whilst the detector is designed to work at low lighting levels,
adequate illumination should be provided from a pedestrian safety perspective. It is recommended that the zone
is illuminated to a minimum lux level for pedestrian crossing areas as stated in BS5489: Code of practice for the
design of road lighting / lighting of roads and public amenity areas.

5
 INSTALLATION

qUICkSTART GUIDE

WHAT YOU NEED TO SET UP THE AGD640

The following pages make reference to the 640 Trial Kit. If you are not using the detector as part of a
trial kit, please modify instructions and apparatus accordingly.

INCLUDED IN AGD640 TRIAL kIT

AGD640 AGD640 Trial kit disk

Bluetooth® Dongle MS-076 Product manual (included on disk)

NOT INCLUDED IN AGD640 TRIAL kIT

24V/230V Power supply Computer or laptop

6
 installation

DETECTOR MOUNTING

The AGD640 has optical performance that has been

tuned to a typical mounting height of between
3.0m and 4.0m (The detector can be mounted
outside of these parameters but please seek
advice from AGD for recommendations).
Optimum operation of the detector can only
be achieved with correct installation. Mount
the 640 and adjust the tilt angle so that the arrow
marking on the housing and mounting foot line up.
Ensure that the detector is securely fixed and all mounting
nuts are tight.

View the wait area from the detector position, including the area
immediately in front of the push button. Owing to the new sensor
technology it is imperative that the detectors field of view be clear of any
disturbance such as moving foliage, pedestrians and the area set should not
encroach onto any area where there may be moving traffic. If obstructions exist
remove them. Ensure that the view from both camera lenses will be the same
i.e. one of lenses not obscured by backing board.

The detector would normally be fitted on a standard signal head bracket

positioned above the nearside signal unit. Fitting of the 640 on the same
bracket as an on-crossing detector may impede the movement of the 640
for correct alignment. Correct use of bracketry is essential to allow the full
movement of the detector for alignment and viewing of the detection zone.

Detector Alignment - when first installing the 640 please utilise the markings as shown to set the optimum
alignment angle for the unit. Further adjustment may be required in occasional circumstances to accommodate
particular site conditions.

7
 INSTALLATION
IMPORTANT

CONNECTING POWER
Cable connections for the AGD640 radar are as detailed.
The 640 is powered by 24Vac, 42Vac or 230Vac
dependent on the model supplied

24V/42V/230V Power supply 640

POWER & WIRING - 24VAC

When the 640 is powered by a 24Vac supply it is essential that the detector is connected to the correct power
supply. Consideration must be given to multiple grounding of supplies and to its effect on the whole system. In the case
of an ac supply, it is recommended that the supply is fully floating, i.e. transformer derived. However, the ac supply may
be earthed separately if required, but the earthed side must be connected to pin 2 (black) only. If the detector is supplied
without the connector the connection colours for the flying lead remain as below.

Upon power up, owing to the nature of the equipment’s power supply, an initial surge current of up to 1A can be drawn
and the supply should be fused appropriately. Current drain in non-detect state is 160mA in day time and 210mA
(based on 24Vac) typical at night time.

The relay is a SPCO (SPDT) type rated at 1A maximum at 24Vac The installation of this equipment must conform to the
latest edition of the IEE Wiring Regulations (BS7671).

Attention is drawn to the connection of multiple detectors to the same power supply and that the 640 draws
significantly more current when site illumination fails/falls. The supply should be adequately rated and during supply
interruptions multiple detectors on the same supply can significantly reduce the return of the supply. This effect is not
desirable for re-powering the detectors and is magnified when other radar detectors are also loaded onto the same
supply. AGD recommend that no more than four detectors are connected to the same ELV supply.

Single Cable 24Vac Supply Wiring (1m with bulgin connector or 5m flying lead)
Pin No. Wire Colour Function Power Off Power On - Power On –
No Detect Detect
1 Red 24V ac - - - -
2 Black 24V ac - - - -
3 Green Earth / Ground - - - -
4 White Relay Common - - - -
5 Yellow Relay Contact N/O N/C N/O -
6 Blue Relay Contact N/C N/O N/C Not for use on Puffins/Toucans
7,8,9 - Not connected - - - -

8
 installation
importAnt

Power & Wiring - 230Vac

When the 640 is powered by a 230Vac supply it is essential that the detector is connected to the correct power
supply. Consideration must be given to the multiple grounding of supplies and to its effect on the whole system.

The 640 is classified as a double insulated product and therefore the supply cable is two core (live/neutral only).
Both power and signal cables are supplied as 5m flying leads.

The relay is a SPCO (SPDT) type rated at 1A maximum at 24Vdc. The relay is not rated to switch voltages in
excess of 110V (35W max. switched power). The installation of this equipment must conform to the latest edition
of the IEE Wiring Regulations (BS7671).

Upon power up, owing to the nature of the equipment’s power supply, an initial surge current of 40mA can be
drawn and the supply should be fused appropriately. Current drain (non-detect state) for 230Vac in both day and
night time mode is 10mA typical.

Twin Cable 230Vac Supply Wiring (5m flying leads)

Cable Wire Function Power Off Power On - Power On –
Colour No Detect Detect
Power Brown 230Vac Live - - -
Blue 230Vac Neutral - - -

Signal Red Relay Common - - -

Blue Relay Contact N/C N/O N/C
Green Relay Contact N/O N/C N/O

Power Options 24Vac 42Vac 230Vac

640 day time operation (non-detect state) 160mA 105mA 10mA
640 night time operation (non-detect state) 210mA 415mA 10mA
Supply tolerances 20V - 28Vac 40V - 48Vac 216V - 253Vac

9
 installation
importAnt

Power & Wiring - 42vac

When the 640 is powered by 42Vac consideration must be given to multiple grounding of supplies and to its effect on the
whole system. It is recommended that the a.c. supply is fully floating, i.e. transformer derived. However, the a.c. supply
may be earthed separately if required, but the earthed side must be connected to pin 2 (black) only.

Upon power up, owing to the nature of the equipment’s power supply, an initial surge current of up to 1A can be drawn
and the supply should be fused appropriately. Current drain in non-detect state is day time 105mA and at night time
155mA typical.

The relay is a SPCO (SPDT) type rated at 1A maximum at 42Vac The installation of this equipment must conform to the
latest edition of the IEE Wiring Regulations (BS7671).

Attention is drawn to the connection of multiple detectors to the same power supply and that the 640 draws
significantly more current when site illumination fails/falls. The supply should be adequately rated and during supply
interruptions multiple detectors on the same supply can significantly damp the return of the supply. This effect is not
desirable for re-powering the detectors and is magnified when radar detectors are also loaded onto the same supply.
AGD recommend that not more than four detectors are connected to the same ELV supply.

Single Cable 42Vac Supply Wiring (5m flying leads)

Wire Function Power Off Power On - Power On –
Colour No Detect Detect
Red 42Vac - - -
Black 42Vac - - -
White Relay Common - - -
Yellow Relay Contact N/O N/C N/O
Blue Relay Contact N/C N/O N/C Not for use on
Puffin/Toucans

10
 installation

overview of detection modes

ENHANCED Mode - Default setting

Enhanced Mode utilises the two cameras on board the 640 to build up a stereoscopic “3D” image
within the set zone of detection to detect pedestrian height in the zone and determine a valid input
demand. This mode of operation provides high levels of shadow rejection in the set zone compared with previous
generations of product. There is a limit to the size of zone that can be set in this mode, this being 3m x 2m.
When zones sizes are set outside of this, Livewire™ will offer the user the opportunity to continue in ENHANCED
Mode and the user can monitor the effectiveness of the shadow rejection against the zone size. This would only
be advisable when the zone size is only just outside the 3m x 2m zone recommended for enhanced shadow
rejection. To achieve full shadow rejection over longer zone sizes ie Toucan, AGD would recommend the use of
TWO detectors set in ENHANCED Mode.

STANDARD Mode

Standard Mode utilises only one of the cameras (which camera is in use can be set by the user) and
whilst a larger zone can be set than in Enhanced Mode users should note that Standard Mode will not offer
shadow rejection performance. Optimum performance in Standard operating mode can be achieved by
selecting ASH mode.
In this mode the sensitivity to changing light levels (non visible shadow) has been modified such that small
changes in daylight levels will not cause a detect.
The program has also been modified to make it more robust to the “sun dial” effect i.e. slow moving (creeping)
shadows due to the tracking of the sun during the day.
The detector will still “see” hard shadows as a detect and will operate as below:
• A vehicles shadow tracking through the pedestrian zone will be detected but will be dropped as the shadow
leaves the zone. Any pedestrian in the zone will continue to be held as a detect.
• Hard shadows / visible change in day light level will cause a detect which will be held until either the light level
returns to the setup default zone value or it is tuned out (time dependant on the set “presence time”)
• The detector “hold on” time will be as set in the detectors Hold Time setting (default 0.8 sec).

STANDARD with ASH Mode

ASH Mode or Adaptive Shadow Heuristics mode has been specifically designed for use when the Standard
Mode of the 640 Kerbside Detector is in use to limit environmental factors influencing the detector through
visible/non-visible changes in light/shadows etc and enhance the detection performance. This function can be
activated when the 640 is in Standard mode only.
In this mode the sensitivity to changing light levels (non visible and visible shadows) has been modified such
that these changes in daylight levels will not now cause a detect to be “held”. The change will be seen and the
detector will go into detect but only for approx 5 seconds at which point the change in light level will be tuned out
and the detector will drop the detect. If a pedestrian is in the zone then detect will be held.
• In this mode if a pedestrian is in the zone and they then exit the zone, the detector will “hold” the detect for a
time greater than the set “hold on” time (for possibly greater than 30 seconds).
• A vehicles shadow, tracking through the pedestrian zone will be detected but will be dropped as the shadow
leaves the zone. Any pedestrian in the zone will continue to be held as a detect.

11
 USER CONFIGURATION

bLUETOOTH SETUP CONNECTION

1. Launch AGD640 Livewire™ software using the 4. Livewire will now find and list all 640 detectors
Desktop Shortcut or the shortcut found in within range. If no detectors are found ensure the
unit is powered on and properly connected to your PC
Start Button -> All Programs -> AGD640 Livewire
before rescanning. If you receive a Bluetooth dongle
error, ensure that your computer’s Bluetooth device
is enabled and running the Microsoft Bluetooth stack
(for further information log onto:
www.agd-livewire.com and look under
bluetooth Support for Toolkits)

2. When loaded, select the Start button from the

program

3. Select the bluetooth connection type from the

options

12
 USER CONFIGURATION

bLUETOOTH SETUP CONNECTION

5. Carefully select the detector from the results list 6. If the detector is new, you will be prompted to name
and press the Connect button. The detector’s LED will it for future connections. This field is limited to eleven
light blue and you will be prompted to check that you characters
are connecting to the intended detector.
N.B. There is an inherent problem with the Microsoft
Bluetooth Stack whereby the new Bluetooth name may not
appear when searching for the detector. Please be assured
that the name has been changed, however your computer
has associated the original name with this detector to help
speed up future connections. This pairing can be difficult
to remove, though there is a resolution discussed in the
document “Sticky Bluetooth Detector Name” (for further
information log onto: www.agd-livewire.com and look under
“Bluetooth Support for Toolkits”)

End of Bluetooth connection instructions

now go to configuration of 640.

13
 USER CONFIGURATION

CAbLE SETUP CONNECTION

1. Connect to the detector using serial cable CA-190 4. Select the Cable connection type from the options
and if required USB extension cable CA-188

2. Launch AGD640 using the Desktop Shortcut or the

shortcut found in
Start Button -> All Programs -> AGD640 Livewire

3. When loaded, select the Start button from the

program 5. Livewire will now find and automatically connect to
the first 640 detector connected to your computer. If no
detectors are found ensure the unit is powered on and
properly connected to your PC before rescanning

14
 USER CONFIGURATION

CONFIGURATION OF THE 640

1. Once connected to the detector, 640 Livewire will 3. By default, the unit will run in Enhanced Detection Mode.
download a new image and the current settings. The Upon saving you may receive the following prompt. This
default screen is Walk Test Mode, Enhanced mode. To edit will only occur if the selected zone size is larger than the
the zone boundaries, select the Edit Zone button from the recommended Enhanced zone area of 3m x 2m, or if the
toolbar selected zone is close to the left/right or top limits of the
zone. In either of these situations Standard detection mode
may outperform Enhanced mode

2. To customise your zone boundary, click and drag any

of the four red corner points to their required positions.
4. (Optional). Where required, advanced zone
When complete, use the Save button to commit the
configuration can be achieved by selecting Tools > Edit
changes to the detector
Zone blocks. Editing the zone blocks allows specific areas
within the zone, such as hedges, bollards or poles, to be
excluded from detection

15
 USER CONFIGURATION

CONFIGURATION OF THE 640

5. (Optional). Zone blocks can be deselected or set using 6. With the zone area now configured, select the
the left and right mouse clicks respectively. Any and all Recalibrate button from the toolbar. Follow the
areas coloured in yellow will be monitored by the detector. onscreen prompts to reset & recalibrate the cameras.
When happy with the blocks set, select Save This procedure ensures that the two 640 cameras are
to commit the changes to the 640 synchronised with the zone to achieve optimised detection

N.B. Each time the zone boundary is saved or detector mode is

changed, the zone blocks will be updated to fit the zone boundary.
This will overwrite any blocks previously excluded. Also, when running
in Enhanced mode, the detector will automatically set blocks outside
the zone boundary to compensate for a 3 dimensional extension of the
flat (ground plane) zone boundary

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 USER CONFIGURATION

CONFIGURATION OF THE 640

6. (Continued) 7. Further detector settings can be found from the

Tools > Settings menu. When setup, the
Update button will save the changes back to
the detector & reinitialise Livewire accordingly

17
 USER CONFIGURATION

CONFIGURATION OF THE 640

8. The 640 is now correctly configured for your zone. The 9. To close the connection to the detector, select the Exit
walk test will verify the operation of the detector for the button from the toolbar. To exit Livewire completely, select
set zone. When in Walk Test mode, the zone boundary will the Exit button from the start up screen.
flash blue & red. When the detector enters a detect state,
the zone area will fill red

18
 HELP

frequently asked questions - FAQ’s

What is Livewire™
Livewire can refer to a number of items. A detector may be referred to as “Livewire Enabled” - meaning
the user can connect to the detector using a computer running special software via a Serial Cable or
Bluetooth connectivity. This software is known as the “Livewire” or the “AGD Livewire Toolkit” whose
purpose is to provide a user friendly, graphical set-up for AGD detectors. You may have also heard
reference to the cable connecting a detector to a computer (5pin to USB) as the “Livewire Cable”.

What is the Microsoft Stack

The Microsoft Stack is essentially a driver for the Bluetooth device on your computer. It contains a list
of commands that the Operating System (and programs there upon) require. Other Bluetooth Stacks
are available, such as the Widcomm Stack and Toshiba Stack, though these are currently unsupported
by AGD. There is a separate document detailing the Microsoft Stack named “Detector Communication
Support – Switching to the Microsoft Stack”

Can I use Livewire with the WIDCOMM or Toshiba Bluetooth Stack

Yes you can, but not natively. You will need to set-up a Virtual COM Port between your computer and
the detector using the Bluetooth stack installed. This will create a COM Port on your computer which
Livewire can treat this as a Cabled connection. If your Bluetooth device uses the Widcomm Stack, please
see the separate document “Using Livewire with the WIDCOMM Bluetooth Stack”

I’m not using Windows XP - does this document apply to me

AGD640 Livewire is also fully compatible with Windows Vista. We are not able to support Livewire
for previous versions of Windows, such as 2000 or 98. Due to the lack of demand and shift towards
Netbooks/Laptops, a PDA version of 640 Livewire does not exist.

MOUNTING
What height should the 640 be mounted at?
The 640 should optimally be mounted at a height of between 3.5 -4.0 metres from the ground and at the
recommended angle of declination indicated on the customer information sheet for correct operation and
have no obstructions from adjacent Signal Head hoods, backing boards etc as this will impair detection
performance.

Is there a recommended angle that the 640 should be installed at?

When first installing the 640 the tilt angle should be adjusted so that the triangular arrow marking on
the housing is aligned with the vertical edge of the mounting foot. A diagram showing this optimum angle
alignment can be found on page 6.

19
 HELP

frequently asked questions - FAQ’s

CONNECTIVITY
What methods can I use to connect to the 640 for set up?
There are two methods both made via a suitable Notebook PC. A direct ‘Livewire’ cable connection
(CA-190) between the detector and PC, or connection can also be made via ‘Bluetooth’ between PC and
detector using the recommended Bluetooth dongle (MS-076).

When connecting to an 640 via Bluetooth, how do I know which detector I am connected to as there are more
than one on site?
After searching for all available 640’s on site via Bluetooth, a list will be populated. To connect to an
640 on this list, the detector should be highlighted with the mouse and the connect button should be
clicked. A Blue LED will light up on the detector that you are trying to connect to and a window prompt
will ask you if this is the right detector. If the Blue LED is not lit up on the detector of interest, simply click
‘NO’ on the prompt box and select another 640 to connect to.

Is it possible to connect to more than one 640 at a time using the Bluetooth Connection mode?
No, it is only possible to connect to one 640 at a time and the Blue LED on the unit that you are connected
to will be lit to indicate this.

I have changed the Bluetooth name on my 640, but it doesn’t seem to appear when I carry out another search
afterwards. Why is that?
The Bluetooth name has been changed, however this will not normally be displayed until the 640 Livewire
program is closed down and your PC is re-booted. This is due to the Microsoft Bluetooth protocols
contained in Windows which can only handle limited device name changes. Once re-booted and the 640
Livewire software is re-started, the name change will be displayed when a further search of the 640 units
is carried out.

20
 HELP

frequently asked questions - FAQ’s

DETECTION ZONES AND OPERATING MODES

How many zones can be set using the 640?
The 640 has only one zone of detection which can be set in two different modes of operation,
‘Enhanced’ or ‘Standard’.

What is Enhanced Mode?

Enhanced Mode utilises the two cameras on board the 640 to build up a stereoscopic “3D” image
within the set zone of detection to detect pedestrian height in the zone and determine a valid input
demand. This mode of operation provides high levels of shadow rejection in the set zone compared with
previous generations of product.

What Is Standard Mode?

Standard Mode utilises only one of the cameras (which camera is in use can be set by the user) and
whilst a larger zone can be set than in Enhanced Mode users should note that Standard Mode will not
offer shadow rejection performance. Optimum performance in Standard operating mode can be achieved
by selecting ASH mode.

What is ASH Mode?

ASH Mode or Adaptive Shadow Heuristics mode has been specifically designed for use when the
Standard Mode of the 640 Kerbside Detector is in use to limit environmental factors influencing
the detector through visible/non-visible changes in light/shadows etc and enhance the detection
performance. This function can be activated when the 640 is in Standard mode only.

What is the maximum zone size of the 640?

The 640 has two modes of operation, ‘Enhanced’ and ‘Standard’. The zone sizes are up to 3 Metres x 2
Metres in Enhanced Mode and when Standard mode is deployed it can be optimised for larger zone sizes.
For wider Toucan crossings AGD recommends deployment of an 640 at each end of the wide zone for
optimum detection performance in Enhanced mode.

How do I know if my 640 is in Enhanced or Standard mode?

When you connect to the detector using the 640 Livewire Software, the zone is downloaded and
displayed. At the bottom left hand side of this screen, text will tell you which mode of operation the
detector is currently in.

I have a zone of 5 Metres in length and need to use two 640’s on two signal poles (one at each end of zone) to
cover this area. Will the two 640’s interact or crosstalk with each other if the zones overlap in the middle?
The 640 is a Vision Detector and does not transmit any RF signal, so having zones overlapping from two
separate units will not make them interact with each other.

21
 HELP

frequently asked questions - FAQ’s

DETECTION ZONES AND OPERATING MODES

I only have one Signal Pole to mount an 640 to and want to utilise the Enhanced Mode feature to detect
pedestrians in a zone size of more than 3 metres x 2 metres. Can I mount two 640’s on this signal pole
and set one of them up to cover the recommended enhanced area zone of 3m x 2m and the other to cover the
extended length beyond 3 metres?
No, it is not possible to cover a zone of more than 3 metres in length in the Enhanced mode of operation
by using two 640’s from the same mounting position. The Enhanced mode detection will only support
height detection of pedestrians in zones of up to 3 metres in length away from the mounting position.

Can I re-calibrate the cameras on the 640 before I set up the zone of detection, or can this be done afterwards?
Re-calibration of the cameras during set-up is recommended following zone set-up and after any
subsequent adjustments have been made. This operation can however be performed at any time in the
set-up process and will not affect any other parameters or settings already made.

What is the minimum height that the 640 will detect someone standing in the zone?
The 640 will detect any pedestrian from 1.0 Metre in height upwards as specified in
HA Specification TR 2507.

In enhanced mode my 640 holds on

Check the zone blocks and ensure all items with height are edited out. Items that are not edited out will
be dropped after the presence time, however valid detection will result in the object being seen as a valid
target again.
or
Painted lines on the road with hard edges at the end of the zone can be seen as height, careful editing of
the zone blocks can overcome this.

MISCELLANEOUS AND POWER RATING

Can the 640 be used in low light levels and at night?
Yes the 640 employs infra-red LED illumination of the zone to enable it to be used at nightime and in
very low light conditions (minimum of 10 lux recommended ambient light) to maintain full detection of
pedestrians in the zone at all times of day (24hrs).

Can the 640’s detect LED be switched off at night?

Yes, the detect LED can be switched off via the Tools/Settings tab of the 640 Livewire software.

What is the current consumption of the 640?

The current consumption of the 640 is 160Ma @24Vac and 10mA typical at 230Vac (non-detect state) for
day time operation (see table page 9).

What is the Elexon code for the 640?

The Elexon code for the AGD640 is:- 79 52 003 001 100

22
 maintenance

MAINTENANCE

Being a vision product it is important that the two front lens areas of the detector are periodically cleaned of
surface grime and traffic film. Abrasive cleaning agents or materials should NOT be used on the lens area as
this will impair the operational performance of the detector.

It is recommended to use clean water and a lint free, non abrasive cloth. Dependent on the installation location
this cleaning cycle may need to be adjusted to suit local conditions.

Security of fixings and integrity of cable connections should also be checked.

23
 technical specifications

180mm 160mm

58mm

160mm
106mm

SPECIFICATIONS OPTIONS
Technology Stereo Digital Vision 1. User configurable via Livewire
Detection Zone 3m x 2m default (see Option 1) platform
2. Power supply option of 42Vac
Mounting Height 3-4m nominal and 230Vac available
Presence Time 3min default (see Option 1) 3. Opto isolator output available
Hold Time 0.8 sec default (see Option 1)
ACCESSORIES
LED Indication Front LEDs for Detect and Bluetooth®
Connection Mating connector complete with
1.5m cable
Weight 600g
USB detector configuration cable
Housing Material Black Polycarbonate set (with or without Livewire User
Housing Finish Self coloured black Login Details)
Laptop Bluetooth adapter kit
Sealing IP65
(with or without Livewire User
Operating Temperature -20º C to +60º C Login Details)
Power Supply 24 Vac (see Option 2) Livewire configuration hardware

Power 3.0-4.0W @ 24Vac day/night dependent

Lux Level Recommended ambient lighting to
minimum of 10 lux
Current 180mA average @ 24Vac - use day + night
Detect Output SPCO Relay (SPDT) (see Option 3)
Configuration Interface Livewire Bluetooth® wireless technology
or Serial cable
Approved to: BS EN 50293
BS EN 60950
TR2507 Owing to the Company’s policy of
continuous improvement, AGD Systems
Patent No. GB 2448617 Limited reserves the right to change their
specification or design without notice.

24
 MANUFACTURING TEST PROCESS
Pandora™ and Atlas™ are bespoke sets

PANDORA
TEST TM
EQUIPMENT: of test equipment designed and developed
INTELLIGENT DETECTION SYSTEMS
by AGD Systems. They are dedicated to the
PRODUCT TEST: 640 testing of the 640 digital vision pedestrian
PANDORA was designed and developed
by AGD Systems
wait area detector and 100% of units
TEST FUNCTION: • Stereo image final alignment • Full operational parameters recorded
• Test cycle time 10 minutes • Equipment dimensions: 2.5x2.0x1.5m manufactured at AGD are Certified by
Pandora and Atlas.
The key test functions performed
by Pandora to Certify the premium
performance of your Intelligent Detection
System are:
• Stereo image final alignment
• Full operational parameters recorded
• Verification of Bluetooth and serial
communication to detector
• Day and night-time simulated
operation
• Test cycle time of
9 minutes

PRECISION
PANDORA analyses the 640 camera images allowing
extremely accurate final stereo image alignment.
Both cameras will then view a concurrent zone area
when mounted at the recommended height and
declination angle in the field

The key test functions performed by Atlas to

Certify the premium performance of your
Intelligent Detection System are: Pandora
is a sophisticated
• Focussing and alignment of individual lightproof chamber measuring 2.5 x
cameras 2.0 x 1.5metres. Projection of simulated
• >15 hour burn-in target zone information on to the inside
• Test cycle time of 12 minutes back-wall is viewed by both cameras of
the 640 allowing very precise final stereo
Strong emphasis is placed on the individual image alignment to be performed. Both
camera focussing and alignment during cameras will then accurately view a
the Atlas test process. This is achieved by concurrent zone area when mounted at
progressive comparison of the independent the recommended height and declination
images of target information from each angle in the field.
camera.
Day and night time simulated operation
are possible within Pandora and the night
LIFETIME PRODUCT time cycle confirms full operation of the
TRACEAbILITY detector’s IR illumination.

ATLAS
There are clearly defined pass and fail criteria TEST TM
at all stages within the Pandora and Atlas test EQUIPMENT:
INTELLIGENT DETECTION SYSTEMS

processes. The test results in association with

the product build revision are recorded on a PRODUCT TEST: 640
product serial number basis. The full suite TEST FUNCTION: • Camera focussing and alignment • Burn in >15hrs
ATLAS was designed and developed
by AGD Systems

of test measurements is instantly sent to the • Equipment dimensions: 2.0x0.6x0.6m • Test cycle time 12 minutes

dedicated product database within the AGD

secure server facility, providing full traceability
during the product lifetime.
The AGD Certified symbol is your mark
of assured performance.

25
 importAnt SAFETY INFORMATION

Safety Precautions

All work must be performed in accordance with company working practices, in-line with adequate risk
assessments. Only skilled and instructed persons should carry out work with the product. Experience and safety
procedures in the following areas may be relevant:

• Working with mains power

• Working with modern electronic/electrical equipment
• Working at height
• Working at the roadside or highways

1. This product is compliant to the Restriction of Hazardous Substances (RoHS - European Union directive
2002/95/EG).

2. Only non-conductive tools are to be used when operating switches.

3. The product must be correctly connected to the specified power supply. All connections must be made
whilst the power supply is off or suitably isolated. Safety must take always take precedence and power
must only be applied when deemed safe to do so.

4. No user maintainable parts are included within the product. Repairing or modifying the PCB,
components or antenna is deemed dangerous and will void all warranties.

5. Under no circumstances should a product suspected of damage be powered on. Internal damage may
be suggested by unusual behaviour, an unusual odour or damage to the PCB, components or antenna.
Please contact AGD for further advice.

26
NOTES
 DISCLAIMER

While we (AGD Systems) endeavour to keep the information in this manual correct at the time of print, we make no
representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability
or availability with respect to the information, products, services, or related graphics contained herein for any purpose.

Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss
or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever
arising from loss of data or profits arising out of, or in connection with, the use of this manual.

Warranty

 All 640 detectors are covered by a three year return to factory warranty. Products falling outside this period may
be returned to AGD Systems for evaluation and chargeable repair.

©AGD Systems Limited 2012 Doc. Ref. 640 PM ISS1

AGD Systems Limited

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Gloucester Road, F: +44 (0)1452 854213 ISO 9001 ISO 14001
Staverton, Cheltenham E: [email protected] Registered
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