Electronic Industry Solutions

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Electronic Industry

Solutions
Table of Contents
Applications .................................... 7
Lithium Ion Battery Production ............................................ 7

Solar Panel Production ....................................................... 13

IC Chips and Printed Circuit Boards ..................................17

Mobile Device Production ..................................................23

Contract Manufacturing (EMS) .........................................27

Displays (COD) ....................................................................32

Products .......................................35
Industry 4.0
Industry 4.0, IoT, and IIoT What Does IIoT Mean For Factories?
The technologies of Industry 4.0 make data readily available Visibility and Remote Access Increase Efficiency
and automate the communication between industrial automation In order to ensure efficient processes throughout the factory, machine
equipment and systems. This enables predictive analysis for operators must quickly and easily determine the status of machines.
machines as well as process optimization across the factory floor. The greater the visibility, the easier it is to identify and resolve
problems and keep operations running smoothly.
The Internet of Things (IoT) describes the technologies that
connect objects—from consumer electronics to industrial Traditional tower lights provide visibility wherever they can be
components—to the internet. physically seen. However, tower lights equipped with wireless
communication capabilities both display a visual indication of an
The Industrial Internet of Things (or IIoT) refers specifically to the
impact of this innovation on industrial applications. event and transmit wireless alerts. This helps ensure that operational
problems are identified and addressed immediately, regardless of
The key benefits include: whether a machine operator is physically present to see the visual
• Visibility and Remote Access to the operational status of indicator.
machine components (both historically and in real-time) An additional benefit of wireless indicators is data logging for use in
• Predictive Analytics for more accurate planning of machine OEE (Overall Equipment Effectiveness) calculations. Not only can
maintenance operators respond to alerts quickly as they occur, but a history of
alerts can also be stored and analyzed offline. This historical data can
• Interconnectivity for seamless communication among machines, be used to track machine uptime, production volume, rejected parts,
components, and people and other key metrics to make more informed decisions over time.

Predictive Maintenance Increases Machine Uptime and Availability


In addition to real-time status monitoring, IIoT technologies can
also be used to help avoid machine failures thanks to predictive
maintenance.
By monitoring machine components in real-time for increases in
vibration and temperature, problems can be detected and resolved
before they become too severe and cause additional damage or
result in unplanned downtime. Over time, the historical data creates
a valuable machine performance log that can be used to make more
informed maintenance decisions down the line.

Interconnectivity Streamlines Factory Communications


Wireless technologies also enable seamless interaction among
human workers, and can have a significant impact on the efficiency
of manual production lines. For example, instead of requiring machine
operators to walk over to the manager area for assistance with a
technical issue, a wireless system utilizing connected pushbuttons
or switches and tower lights can be used to alert managers when
assistance is needed on the line.

Is Your Business IIoT-Ready?


From keeping machines running smoothly to enabling seamless communication among machines,
components, and people, the benefits of IIoT technologies are tangible. It can be challenging knowing
where to start and how to use these technologies to their fullest advantage. Answering the following
questions can help manufacturing facilities identify the best technologies to meet their immediate
business needs and start taking advantage of the long-term benefits of IIoT.
• What are the inefficiencies in your operations?
• What kind of data would help you overcome these inefficiencies?
• What communication processes need to be in place in order to utilize data in a meaningful way?

4 | www.bannerengineering.com
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5 Advantages of IO-Link
1. Standardized and Reduced Wiring In addition, the ability to monitor sensor outputs, receive real-time
IO-Link devices do not require any special or complicated status alerts, and adjust settings from virtually anywhere allows
wiring, but can be connected using the same cost-effective users to identify and resolve problems that arise on the sensor
standard unshielded 3-wire cables as conventional discrete I/O. level in a timely manner. This capability reduces costly downtime
In addition, IO-Link also eliminates the need for analog sensors and improves overall efficiencies.
and reduces the variety of cord sets required for sensors, which
saves inventory costs. IO-Link also supports a master-slave 4. Simple Device Replacement
configuration with passive connection points, which further In addition to the ability to remotely adjust sensor settings, IO-
reduces wiring requirements. Link’s data storage capability also allows for automated parameter
reassignment in case of device replacement (also known as
2. Increased Data Availability Auto-Device Replacement or ADR). Users can import existing
Access to sensor-level data helps ensure the smooth operation sensor parameter values into a replacement sensor for seamless
of system components, streamlines device replacement, and replacement, getting the new device up and running as quickly as
enables optimized machine maintenance schedules—all of which possible.
save costs and reduce the risk of machine downtime.
5. Extended Diagnostics
This wealth of valuable data made available through IO-Link is
integral for the Industrial Internet of Things (IIoT) and Industry 4.0 IO-Link provides users with visibility into errors and health status
initiatives. from each device. This means that users can see not only
what the sensor is doing but also how well it is performing—a
3. Remote Configuration and Monitoring valuable insight into a machine’s efficiency. In addition, extended
With IO-Link, users can read and change device parameters diagnostics allow users to easily identify when a sensor is
through the control system software, enabling fast configuration malfunctioning and diagnose the problem without shutting down
and commissioning that saves time and resources. In addition, the line or machine.
IO-Link allows operators to dynamically change the sensor The combination of real-time and historic data not only reduces
parameters from the control system as needed—such as in the troubleshooting efforts as issues arise but also allows for
case of product changeover—which reduces downtime and optimization of machine maintenance schedules, saving costs
allows machines to accommodate greater product diversity. and increasing efficiency in the long term.

5
Lithium Ion Battery Production
From precise edge guiding and roll diameter monitoring to glue and tape detection, lithium ion battery production processes require
a variety of presence detection, measurement, and inspection solutions to ensure quality control within tight tolerances. Banner
Engineering offers an extensive portfolio of fiber optic sensors, photoelectric and laser measurement sensors, and machine vision
products for reliable error-proofing in this industry.
Solutions for Lithium Ion Battery Production

Tape Detection
Challenge Featured Solution
• Detect tape used to identify damaged film • DF-G2 Series
• Low optical contrast between tape and film High-Speed Fiber Optic
• High speed processing: 1.5 meters Amplifier and plastic fiber
per second optic sensors
• Hard-to-access deployment area with very
limited space

Key Features Key Benefits


• White, green, blue, and infrared LED sensing • Detect low-contrast, multicolored, reflective,
• Best-in-class response speeds: up to 10 μs and other difficult targets
• Very small, very flexible fiber optic sensors • Reliable performance in challenging
• IO-Link models available high-speed applications
• Easily fits in tight, confined spaces and can be
precisely positioned to perform inspections
• Advanced diagnostics, remote monitoring,
teaching, and configuration
see page 45

Roll Diameter Monitoring


Challenge Featured Solution
• Control diameter of lithium ion battery film • T30UX Series
• Continuous measurement on Ultrasonic Sensor
high-speed roll
• Hard to detect reflective material
• Machine vibration

Key Features Key Benefits


• Available ranges of 100 mm to 1 m, • Reliable monitoring of rolls regardless of size
200 mm to 2 m, or 300 mm to 3 m • Reduced machine downtime and product
• Provides continuous 0-10 V dc or 4-20 mA damaged by incorrect tension control
analog output • Immune to target reflectivity and variations in
• Detects targets using 114 kHz, 174 kHz, or color
224 kHz ultrasonic frequencies • Provides more reliable measurements to
• Built-in temperature compensation minimize waste left on the roll

see page 42

Edge Guiding
Challenge Featured Solution
• Monitor position of film edge on winding • DF-G3 Series
machine Long-Range Fiber
• Minute detection of variation in edge position Optic Amplifier
needed and heavy-duty
• High-speed winder: up to 1.5 meters of film shielded fiber array
per second
• Hard-to-access deployment area with very
limited space
Key Features Key Benefits
• Heavy-duty shielded fibers • Resists kinking, cutting, and snagging as well
• Detects 500 μm variation in edge position as chemicals and other environmental hazards
• High-power amplifier with world-class long- • Detects tiny misalignments, enabling precise
range sensing capability adjustments to prevent winding errors and
• IO-Link models available reduce material waste
• Advanced diagnostics, remote monitoring,
teaching, and configuration
see page 44

8 | www.bannerengineering.com
Glue Detection
Challenge Featured Solution
• Verify presence and consistency of adhesive • iVu Series Image Sensor
on the outer casing of a battery
Other Solutions
• Crowded production area with limited
deployment space • VE Series Smart Camera
• Frequent product changeover

Key Features Key Benefits


• All-in-one solution with camera, controller, • Simplifies installation and eliminates the
lens, and light included in one package expense of purchasing additional components
• PC, remote or integrated touchscreen operation • Setup, manage, and monitor inspections on the
• EtherNet/IP™, Modbus/TCP, PROFINET®, device or from a convenient location
PCCC and Serial RS-232 communication • Enables seamless integration with existing
• Full runtime editing capability equipment
• Reduces costly downtime by changing
inspection parameters while inspections are in
progress
see page 66

Thickness Monitoring
Challenge Featured Solution
• Maintain consistent thickness battery film • LM Series Laser
• High-speed production process Measurement Sensor
• Hard-to-access, space-constrained
deployment area

Key Features Key Benefits


• 0.002 mm resolution and repeatably • Precise measurements for reliable quality and
• Fast 0.5 ms response speed and process control
0.25 ms sampling rate • Reliably solves high-speed applications with
• Best in class thermal and mechanical stability fast-moving targets
• Optional Remote Sensor Display (RSD) • Superior thermal stability for more accurate and
reliable measurements
• Simplifies setup and monitoring of sensors in
difficult-to-access locations

see page 36

Monitoring Safety Doors


Challenge Featured Solution
• Monitor multiple guard doors • SI-RF Series RFID safety
• Staff need to frequently access the switches
protected area Other Solutions
• Prevent staff from bypassing safety functions
• SI-MAG Series magnetic
safety switches

Key Features Key Benefits


• Achieves Cat 4, PL e, or SIL CL 3 safety • Operates at the highest levels of safety (PL e)
ratings alone or in a cascade chain without the possibility of fault masking
• Cascade up to 32 switches together in a series • Simplifies installation and wiring and frees space
• No contact between switch and actuator on the safety controller
• Unique, high, and low code tamper resistance • Allows easy access and minimizes wear and tear
• In-Series Diagnostics (ISD) • Ensures that safety functions cannot be bypassed
• Makes it easy to identify and resolve issues,
minimizing downtime

see page 50

9
Presence of Liquid
Challenge Featured Solution
• Detect presence of liquid at a collection site DF-G3 Series fiber optic
• Potential exposure to oil and chemicals amplifier
• Below ground deployment area
• Provide indication if sensor is non-functional

Key Features Key Benefits


• Small, flexible and chemically resistant fiber • Reliable detection in challenging environments
optics • Detects very small amounts of liquid
• High-performance sensing for low-contrast • Provides output for detection of liquid or
application damaged fibers
• Intuitive user interface and easy-to-read dual • Simplifies setup, programming, and application
digital display monitoring

see page 44

Liquid Detection in a Tube


Challenge Featured Solution
• Detect the presence of liquid in a tube DF-G3LIR Infrared
• Low optical contrast between the tube water sensor
and liquid
Other Solutions
• Multiple inspection points in hard-to-access
areas DF-G1 Series general
purpose fiber optic
amplifier

Key Features Key Benefits


• High-performance sensing in low-contrast • Reliably detects liquids inside translucent or
application semi-opaque plastic and glass tubing
• Expert TEACH and SET methods • Ensures optimal gain and threshold for all
• Cross talk avoidance algorithm applications, including challenging high-speed
• Easy-to-use mounting straps and low-contrast applications
• Amplifiers can be deployed in close proximity to
each other
• Simplifies setup, programming, and application
see page 44 monitoring

Liquid Level Detection


Challenge Featured Solution
• Monitor fill levels of tanks to ensure steady Q45UA all-in-one ultrasonic
supply and prevent overfills sensor and wireless node
• Hard-to-access equipment
Other Solutions
• No wired infrastructure
K50U ultrasonic sensor
QT50U with Performance
Series -P14 Node

Key Features Key Benefits


• Combines ultrasonic sensor, wireless node, • Installs easily and can be deployed permanently
and battery power supply in one device or redeployed without altering infrastructure
• Secure, robust Sure Cross® wireless network • Eliminates the hassle and expense of running
• Immune to variations in target color, communication cable to connect devices
reflectivity, and transparency • Can be used to monitor a wide range of wet or
• Plug-and-play compatibility with Wireless dry materials
Solutions Kit for tank monitoring • Provides access to real time and historical data
and makes it easy to create visualization tools,
see page 68 warnings, and alarms to ensure maximum
uptime

10 | www.bannerengineering.com
Film Slicing Machine

Safety Monitoring Access Protection Cabinet Illumination


see page 46 see page 49 see page 53

Challenge Challenge Challenge


• Safeguard multiple safety devices • Safeguard access to film slicing area • Illuminate interior of a machine control panel
• Complex logic and multiple safety scenarios • Requires redundant, self-checking outputs • Space-constrained deployment area
• Communicate with HMI to display machine • Limited space for deployment • DC powered equipment
status

Featured Solution
Featured Solution Featured Solution
XS26 Series
expandable safety LP Basic Series WLS15 Series Low
controllers with compact Type 4 Profile, Low Power
Ethernet safety light curtain LED Strip Light

Other Solutions Other Solutions


SC26 Series safety LP Series full feature
controllers compact Type 4
safety light curtain
SC10
SLC4
Key Features
Key Features Key Features • Bright LED strip light with diffuse window
• Low-profile, compact design • Slim, space-saving 15 mm profile
• Powerful software offering intuitive icon-based, • Flexible mounting options
drag-and-drop operation • Provides basic functionality auto start/restart
(trip output) • Operates on 12 V dc or 24 V dc in one model
• Base controller with 26 inputs and two dual-
channel safety outputs supports up to eight • Zone and status indicators plus digital display
expansion I/O modules to indicate number of beams blocked and
• Can be configured for virtual non-safety status detailed diagnostics
outputs and virtual non-safety inputs
Key Benefits
Key Benefits Key Benefits • Provides bright, even illumination with
• Fits easily into small spaces without interfering no hot spots
• Configure safety program in minutes and test • Installs easily in confined areas without
configuration prior to implementation with operations or processes
• Cost-effective safety device for simple disrupting the work environment or
• Scalable solution can be expanded to fit obstructing sightlines
changing machine requirements applications
• Minimizes downtime by making it easy to • Integrates easily into existing equipment
• Two-way communication between the safety
controller and PLC, HMI, and other devices troubleshoot and quickly resolve issues
for advanced functionality and diagnostic

11
Solar Cell Production
Printed circuit board (PCB) manufacturing lines include several types of equipment
and conveyors that all can benefit from the broad product offering provided by
Banner Engineering. From presence detection in high temperatures to ultra-precise
measurements to machine safety, Banner Engineering has solutions to critical challenges
for PCB and IC chip production lines.
Solutions for Solar Cell Production

Solar Wafer Detection


Challenge Featured Solution
• Detect the presence/absence of a solar wafer Q4X Series Laser Distance
• Low reflectivity from light absorbing material Sensor
• Minimize interference with processes

Key Features Key Benefits


• Dual teach mode measures distance and light • Reliably detects across a variety of target colors,
intensity changes compared to a background materials, and surfaces
reference condition • No reflector required for detection
• Reliable sensing range from 25 up to 610 mm • Can be installed in a convenient location away
from the line

see page 38

Solar Wafer Flipping


Challenge Featured Solution
• Detect the presence/absence of a solar wafer QS18 Series Photoelectric
• Low reflectivity from light absorbing material Sensors
• Minimize interference with processes

Key Features Key Benefits


• Universal housing with an 18 mm threaded • Quick, easy installation
lens or side mounts • Real-time feedback simplifies operation and
• Wide operating range up to 20 m troubleshooting
• Bright LED operating status indicators visible • Easy installation, wiring, preventative
from 360° maintenance, and sensor backup
• IO Link models available

see page 40

Solar Wafer Counting


Challenge Featured Solution
• Detect the presence/absence of a solar wafer VS8 Series miniature sensors
• Low reflectivity from light absorbing material
• Space constrained deployment area

Key Features Key Benefits


• Ultra-miniature housing (22 x 8 x 12 mm) • Fits easily in very small spaces
• High switching frequency • Reliable performance in high-speed applications
• Blue LED models reliably detect dark, • Detects challenging targets without requiring a
reflective, and transparent objects reflector
• Electronic push button or remote teach • Quick, easy setup enables rapid deployment

see page 40

14 | www.bannerengineering.com
Solar Wafer Counting
Challenge Featured Solution
• Detect the presence/absence of a solar cell Q3X Series Laser Contrast
• Light absorbing solar cell reflects very little light Sensor
• Reflective surface of the metallic trace
between cells

Key Features Key Benefits


• High-speed detection as fast as 250 us, • Reliable performance in high-speed applications
capturing up to 2,000 events per second • Sensor can be deployed off the line to avoid
• Reliable sensing range up to 300 mm interfering with processes
• Clear intensity readout from angled • Easy-to-see feedback simplifies operation and
three-digit display troubleshooting
• Superior resistance to ambient light • Resists nuisance output trips caused by
interference changing light conditions
• Two-point teach can easily detect the metal
trace versus the light absorbing material

see page 39

Pressure Monitoring
Challenge Featured Solution
• Ensure pressure levels remain within Performance Series
recommended range All-in-One Pressure Sensor
• Identify system problems before failure can and Wireless Node
occur
• Monitor large, complex system with multiple
hard-to-access inspection points
Key Features Key Benefits
• Combines pressure sensor, wireless node, • Compact, one-piece design simplifies
and battery power supply in one device installation and eliminates the need for ordering
• Field-proven Sure Cross® wireless architecture multiple components
• Integrates easily in applications where
infrastructure makes wired solutions impractical,
ineffective, or cost-prohibitive
• Collect data from one or multiple points and
monitor system performance from any network-
enabled location
see page 70

Presence Detection on a Buffer Machine


Challenge Featured Solution
• Maintain a steady stream of wafers Q12 Series Miniature Sensors
• Inconsistencies in color of cell magazines
Other Solutions
• Space constrained deployment area
VS8 Series Miniature Sensors
for Precise Detection

Key Features Key Benefits


• Ultra-miniature housing (22 x 8 x 12 mm) • Fits easily in very small spaces
• Superior resistance to fluorescent light • Resists nuisance output trips caused by light
interference interference
• Rugged design withstands exposure to • Reliable performance in challenging environment
extreme vibration • Long operational life with only routine
maintenance

see page 43

15
IC Chips and Printed Circuit Boards
Printed circuit board (PCB) manufacturing lines include several types of equipment
and conveyors that all can benefit from the broad product offering provided by
Banner Engineering. From presence detection in high temperatures to ultra-precise
measurements to machine safety, Banner Engineering has solutions to critical challenges
for PCB and integrated circuit (IC) chip production lines.
Solutions for Printed Circuit Boards and
Integrated Circuit (IC) Chips

Leading Edge And Adhesive Detection


Challenge Featured Solution
• Detect leading edge of printed circuit board VS8 Series miniature
(PCB) sensors
• Verify that adhesive has been properly
Other Solutions
applied to PCB
• Very high levels of precision required for DF-G1 Series fiber optic
both inspections amplifier with plastic fiber
• Tight-space constrained deployment area optic sensors

Key Features Key Benefits


• Space-saving form factor (21.1 x 14.6 x 8 mm) • Will not interfere with equipment or movement
• Bright, precise spot for precise detection of the PCB on the line
• High switching frequency • Precision inspections reduce rework and
wasted product
• Minimizes machine downtime for refilling the
glue gun
• Reliable performance in high-speed
applications
see page 40

Integrated Circuit (IC) Chip Presence


Challenge Featured Solution
• Detect missing, tilted, and multiple IC chips LM Series precision
in a nest measurement sensor
• Small, low-profile target
Other Solutions
• High-speed inspections
Q4X Series laser
distance sensor

Key Features Key Benefits


• Precise 0.002 mm - 0.004 mm resolution • Ensures parts meet tight tolerances with fewer
and ±0.02 - ±0.07 mm linearity failures
• Best-in-class thermal and mechanical stability • Achieves high levels of accuracy in
• Fast 0.5 ms response speed and 0.25 ms challenging environments
sampling rate • Reliable performance in high-speed
• Optional Remote Sensor Display (RSD) application
• Simplifies setup and monitoring of sensors

see page 36

Leading Edge Detection for Pick-and-Place Machine


Challenge Featured Solution
• Complex, multi-step pick-and-place process DF-G2 Series High
• High level of precision required Speed Amplifier
• Space-constrained deployment area
Other Solutions
DF-G1 Series General
Purpose Amplifier

Key Features Key Benefits


• Small, precise spot • Precise leading edge detection ensures
• Cross talk avoidance algorithm proper placement of SMT components
• Very small, very flexible fiber optic sensors • Multiple amplifiers can operate in close
proximity to each other
• Amplifiers can be installed in a convenient
location

see page 45

18 | www.bannerengineering.com
Integrated Circuit (IC) Chip Orientation
Challenge Featured Solution
• Confirm correct orientation of IC chips on iVu Series image sensor
pocket tape with integrated touch
• Space-constrained deployment area screen and light
• Frequent product changeover
Other Solutions
VE Series Smart camera

Key Features Key Benefits


• All-in-one solution with camera, controller, • Simplified installation without the expense of
lens, and light included in one compact purchasing additional components
package • Setup, manage, and monitor inspections on the
• Setup and manage inspections using Vision device or from a convenient location
Manager PC software, remote touchscreen, • Seamless integration with existing equipment
or integrated touchscreen and IIoT data collection
• EtherNet/IP™, Modbus/TCP, PROFINET®, • Change inspection parameters while
PCCC and Serial RS-232 communication inspections are in progress
• Full runtime editing capability
see page 66

Data Matrix Code Reading


Challenge Featured Solution
• Small, complex 2D code on a printed circuit ABR Series Imager-Based
board (PCB) Barcode Reader
• Printing errors leading to unreadable codes
Other Solutions
• High-speed processes
iVu BCR Series Barcode
Reader

Key Features Key Benefits


• High-resolution 1.3 MP • Detects very fine details on small, complex, and
(1280 x1024 pixels) imager challenging barcodes
• Integrated red or multicolor LED lights • Optimizes the contrast between the Data Matrix
• Barcode manager software code and the PCB
• Web interface capability • Intuitive flowchart programming simplifies
inspection setup
• Setup, manage, and monitor multiple ABR
Series barcode readers from any network-
enabled location
see page 35

19
Clean Room Monitoring
Challenge Featured Solution
• Monitor the status of each clean room DXM700 Wireless
• Signal personnel when it is safe to enter and Controller and K70 Series
exit the clean room Wireless LED Indicators
• Alert maintenance personnel of alarm
conditions via text or email

Key Features Key Benefits


• Indicator provides bright, easy-to-see • Monitor clean room status from a convenient
indication and wireless connectivity location
• Controller supports two-way communication • Activate an indication light and lock/unlock
with up to 47 wireless nodes doors from a convenient location
• Controller combines wireless gateway with a • No additional wiring or alterations to
logic controller offering advanced capabilities infrastructure required

see page 67

Temperature and Humidity Monitoring at a Chip Shooter


Challenge Featured Solution
• Monitor temperature and humidity levels in Q45 Series Nodes for
multiple locations throughout a facility Predictive Maintenance and
• Maintain consistent temperature and humidity M12 Series Temperature and
levels to suppress electrostatic discharge (ESD) Humidity Sensor
• Automate the collection of temperature and
humidity information
• Minimize downtime during installation

Key Features Key Benefits


• Humidity accuracy of ± 2% relative humidity • Real-time monitoring ensures consistent
and temperature accuracy of ± 0.3 °C temperature and humidity levels
• Wireless node is battery powered and • Quick, easy device setup and deployment
preconfigured to work with M12 Series sensor • Eliminates the hassle and expense of running
• Secure, robust Sure Cross® wireless network communication cable
• Monitors environmental conditions in
hard-to-access locations
see page 68

Monitoring Machine Status


Challenge Featured Solution
• Monitoring multiple machines TL50 Pro Series Tower Lights
• View machine status from all angles
Other Solutions
• Bright ambient light conditions
• Machines use AC and DC power sources TL50 Basic Tower Lights
TL50 Core Series Tower Lights
TL70 Series Modular Tower Lights

Key Features Key Benefits


• Features white windows with high intensity • At-a-glance visibility of machine status
LED lights • Versatile powering options enable use with a
• AC and DC power options available wide range of machines
• Audible options • No assembly required for rapid deployment
• Preassembled models

see page 59

20 | www.bannerengineering.com
PCB Automated Assembly Station

Safeguard Machine
Monitor Safety Devices see page 47 Access Points see page 51 Initiate Manual Reset see page 62

Challenge Challenge Challenge


• Monitor multiple safety devices on a small • Safeguard point of access on a small • Initiate manual reset on assembly station
assembly station assembly station • Provide status indication
• Display machine status on an HMI • Prevent attempts to bypass safety system • Unobtrusive operation
• Limited space on the machine control panel

Featured Solution Featured Solution Featured Solution


SC10 Series Compact SI-MAG Series Magnetic S22 Pro Series
Safety Controller/Relay Safety Switches Multicolor Touch Button
Hybrid
Other Solutions Other Solutions
Other Solutions SI-RF Series RFID Safety K50 Core Series
SC26 Series safety Switches Illuminated Touch
controller Buttons

Key Features Key Features Key Features


• Supports a wide range of safety devices • Achieves category 4/PLe safety rating with a • Multicolor illuminated touch surface
• Intuitive, icon-based programming with drag- single sensor • Ergonomic design requires no physical force
and-drop PC configuration • Two-piece, non-contact safety system to actuate
• Two-way industrial Ethernet communication • Coded magnets for tamper resistance • Flush mount device with terminal connector
enables 256 virtual non-safe status outputs • 3-5 mm tolerance to misalignment options
and 80 virtual non-safe inputs (reset, on/off, • Solid state electronics
cancel off-delay, mute enable)

Key Benefits Key Benefits Key Benefits


• Consolidates the functionality of multiple • Operates at the highest level of safety • Clear, at-a-glance display of status to quickly
safety relays into one compact device • Provides a long operational life, even in resolve issues
• Eliminates the need to buy and stock applications with persistent use • Easy actuation with no hand, wrist, and arm
dedicated relay modules • Resists attempts to bypass safety functions stresses
• Simplifies device setup and management • Minimizes machine downtime caused by • Quick, easy installation in panels
• Integrates multiple non-safety input and nuisance trips • Long operational lifespan
output devices without using additional IO
terminals

21
Mobile Device Production
Mobile device production requires assembling and inspecting very small parts in tight
spaces. Machines in this industry require reliable and compact equipment that does
not get in the way of the process and allows machines and workers to complete
tasks effectively. Banner Engineering offers a wide variety of compact machine safety
equipment, lighting and indication, and sensor and vision products to ensure the safety,
quality, and efficiency of production processes.
Solutions for Mobile Device Production

Operator Guidance at Robotic Assembly Station


Challenge Featured Solution
• Quickly identify assembly errors WLS28 Series LED Strip Lights
• Maintain a continuous workflow with EZ-STATUS®
• Operate in challenging environment
Other Solutions
WLS15 Series Low-Profile LED
Strip Lights with EZ-STATUS®

Key Features Key Benefits


• Combines brilliant, bright illumination and • Simplifies installation, operation, and
high-visibility indication in one device troubleshooting
• Three- and five-color models available • Allows operators to focus tasks without diverting
• Rugged, water-resistant IP66, IP67 and IP69K attention to monitor status
construction • Reliable operation in challenging environmental
conditions

see page 56

Part Positioning on a Robotic Assembly Station


Challenge Featured Solution
• Verify the presence and position of cell phone Q4X Series Laser Distance
board in a nest Sensor
• Low optical contrast between target and
Other Solutions
background
• Small, low-profile target requires high level of Q5X Series High Power,
precision to verify position Mid-Range Laser
• Minimize interference with processes Measurement Sensor

Key Features Key Benefits


• Reliable sensing range from 25 up to 610 mm • Enables installation in a convenient location
• Immune to variations in target color, away from the line
reflectivity, and transparency • Precise measurements ensures proper position
• Dual teach mode (intensity + distance) • Detects across a variety of target colors,
sensing, materials and surfaces based on distance
• Detects height changes as small as 0.5 mm

see page 38

Part Inspection at a Robotic Assembly Station


Challenge Featured Solution
• Confirm presence and orientation of VE Series Smart Camera
components on a cell phone board
• Complex inspection area with many similar Other Solutions
looking components iVu Series Image Sensor
• Inspection of fine details requires higher
resolution camera
Key Features Key Benefits
• Available with a high resolution 5MP imager • Detects very small details to verify that
• Full runtime editing capability all components are correctly placed and
• Software emulator positioned
• EtherNet/IP™, Modbus/TCP, PROFINET®, and • Minimize downtime by changing inspection
Serial RS-232 communication parameters while inspections are in progress
• Build and troubleshoot inspections offline prior
to implementation
• Supports seamless integration with existing
equipment and IIoT data collection
see page 63

24 | www.bannerengineering.com
Electronics Final Test

Safeguard Machine Emergency Stop


Process Initiation
Access Point see page 48 Actuation see page 52 see page 62

Challenge Challenge Challenge


• Safeguard access point on a small test • Provide emergency stop actuation on a small • Initiate test processes
machine test machine • Unobtrusive actuation
• Very fine levels of protection required • Indicate actuator status • Operator strain from repeated actuation
• Unobtrusive integration in small area

Featured Solution Featured Solution Featured Solution


SLC4 Series Compact, 30 mm Mount Emergency S22 Pro Series
Low-Profile Type 4 Stop Buttons Programmable Multicolor
Safety Light Curtains Panel Touch Button
Other Solutions Other Solutions
LP Series Low-Profile K30 Core Series Illuminated
Safety Light Curtains Touch Buttons

Key Features Key Features Key Features


• Defined area heights of 160 mm, 240 mm, • Pre-assembled one-piece, fully enclosed • Bright, colorful illuminated display
and 320 mm design with 8-pin quick-disconnect • Smart capacitative sensing technology
• 0.1 m to 2 m sensing range • Illuminated base: one color solid red or • Terminal connector options
• 14 mm or 24 mm resolution models available two-color solid yellow with flashing red display • Solid state electronics
• End-to-end sensing design

Key Benefits Key Benefits Key Benefits


• Fits easily in small spaces • Quick easy installation with no assembly or • At-a-glance display of status to quickly
• Will not interfere with machine access or wiring required resolve issues
operation • Clear, at-a-glance display of status to quickly • Requires no physical force to actuate,
• Detects objects as small as a finger or a hand resolve issues eliminating hand, wrist, and arm stresses
• Eliminates detection blind zones • 360° visible indication of E-Stop actuation • Quick, easy installation in panels
• Long operational lifespan with minimal
maintenance

25
Contract Manufacturing (EMS)
Banner Engineering’s broad offering of products and solutions enable electronics
equipment manufacturers and electronics manufacturing services (EMS) companies
throughout the world to solve their most challenging applications. From energy efficient
LED work lighting to a comprehensive offering of safety products, Banner Engineering has
the electronics industry experience necessary to solve a variety of applications.
Solutions for Contract Manufacturing (EMS)

Monitoring Machine Status


Challenge Featured Solution
• Provide status indication on legacy equipment TL70 Series Modular Tower
• Monitor multiple machines spread out over a Lights with Sure Cross®
wide area Wireless Communication
• Improve overall equipment effectiveness Segment
• Maintain a steady workflow
Other Solutions
TL70 Series Modular Tower
Lights with Sure Cross
Wireless Base

Key Features Key Benefits


• Bright, high-visibility illuminated segments • Provides at-a-glance status indication
• Modular design with color, audible, and • Users can customize functionality adding
wireless segments available segments as desired
• Secure, robust Sure Cross wireless network • Wireless connectivity enables remote
with up to two miles line of sight signal range monitoring and access to machine
performance data
see page 60 • Quick, easy installation requiring no
communication cables to connect devices to
the network

Verify Presence and Position of Disk


Challenge Featured Solution
• Ensure disk is present and properly properly Q20 Series Sensors and
positioned in a specific location Q4X Series Analog Laser
• Shiny, reflective surface Measurement Sensor
• Minimize interference with processes
Other Solutions
Q3X Series Laser Contrast
Sensor and Q4X Series Laser
Measurement Sensor

Key Features Key Benefits


• Reliable sensing range up to 150 mm (Q20) • Enables installation in a convenient location
and 600 mm (Q4X) • Precise measurements ensures proper position
• Small spot size for precise leading edge • Detects across a variety of target colors,
detection (Q20 and Q4X) materials and surfaces based on distance
• Dual teach mode sensing measures the • Detects a wide range of objects regardless of
distance to and light intensity from a target color, reflectivity, and transparency
background condition (Q4X)
see page 43 • Detects height changes as small as
0.5 mm (Q4X)

28 | www.bannerengineering.com
Vibration and Temperature Monitoring on a Motor
Challenge Featured Solution
• Off-line motor testing requires costly downtime Q45VA All-in-One Vibration
and can miss changes between tests and Temperature Sensor
• On-line or dynamic testing may neglect key and Wireless Node and DXM
symptoms that indicate motor decline Series Wireless Controller
Other Solutions
QM30VT Series Vibration
and Temperature Sensor,
MultiHop Modbus Radio or
1-Wire Serial Node, and DXM
Series Wireless Controller

Key Features Key Benefits


• Continuously monitor a variety of vibration • Monitor multiple machines in real-time from a
characteristics and temperature to identify convenient location
machine problems early • Identify errors before a failure can occur by
• Communicates data over a secure, reliable creating real-time alerts to notify operators when
see page 68 Sure Cross® wireless network vibration thresholds have been exceeded
• Combines a vibration and temperature sensor, • All-in-one design eliminates the time and
wireless node, and battery power supply in expense of installing separate sensors and
one compact and completely wireless device nodes

Vibration and Current Monitoring on a Motor


Challenge Featured Solution
• Expose machine performance issues CM Series Condition
• Identify equipment requiring full spectrum Monitoring Node, Current
analysis Transformer, and QM30VT
• Establish more strategic scheduling of Vibration and Temperature
equipment maintenance Sensor

Key Features Key Benefits


• Combines a wireless radio, antenna, and • Quick, easy deployment: simply connect one or
battery power supply in one compact device both devices and begin communicating
• Preconfigured to work with current • Eliminates the hassle and expense of running
transformer and a QM30VT Series vibration communication cable to connect devices
and temperature sensor • Provides access to real time and historical data
• Includes 20 amp and a 150 amp current and makes it easy to create visualization tools,
transformer warnings, and alarms to ensure maximum
• Full compatibility with Wireless Solutions Kits uptime
and Connected Data Solutions cloud software • Monitors general health and performance,
see page 70 specific components, and can be used to verify
that equipment is ON or OFF, track energy use,
and identify power surges

29
Operator Guidance for Electronic Assembly
Challenge Featured Solution
• Assemble multiple parts at one station PTL110 Series Pick-
• Simplify complicated assembly processes to-Light devices
• Improve assembly accuracy
• Increase product output

Key Features Key Benefits


• Bright, multi-color indication with animation • Simplifies the build of parts and ensures a high
options provide clear communication to guide level of quality assurance
staff through assembly • System keeps pace with the speed of the
• Easy-to-see digital display indicates part assembler
count or instructions • Precise picking system supports multiproduct
• Optical sensor detects hands as they pick assembly, allowing one assembler to work on
pieces different components at the same station
• Very fast response speed for indication of next • Monitor for speed and accuracy, production
step in assembly process and inventory levels, and respond quickly to
see page 55 • Compatible with DXM700 wireless controller quality issues
for use on carts and mobile picking stations

Roll Diameter Measurement


Challenge Featured Solution
• Monitor roll of shrink wrap to alert when Q5X Series High Power,
product is running out Mid-Range Laser
• Splice new roll on to old roll with minimal Measurement Sensor
downtime
Other Solutions
• Ensure proper roll tension to prevent breakage
LE Series Laser
Displacement Sensor

LTF Series Long-Range


Laser Sensor

Key Features Key Benefits


• Dual teach mode sensing measures • Reliable detection regardless of object color,
the distance to and light intensity of the translucence, or reflectivity
background condition • Accurate measurement reduces waste left on
• 0.1 to 2 m sensing range the core
see page 37 • Optional Remote Sensor Display (RSD) • Simplifies setup and monitoring of sensors in
difficult-to-access locations
• Reduces downtime between product
changeover

30 | www.bannerengineering.com
Automated Tray Handling System

Reading Barcodes on Safeguarding Machine


JEDEC Trays see page 35 Access Points see page 49 Illuminating Work Area see page 55

Challenge Challenge Challenge


• Create record for IC chips being processed • Safeguard access to tray processing area • Illuminate machine and work area
• Space-constrained deployment area • Requires redundant, self-checking outputs • Consistent, even illumination over a wide area
• High-speed process • Limited space for deployment • Reduce service and maintenance on light
fixtures

Featured Solution Featured Solution Featured Solution


ABR Series Imager- LP Basic Series compact WLB72 Series LED
Based Barcode Reader Type 4 safety light curtain Task Light
Other Solutions Other Solutions Other Solutions
iVu BCR Series Barcode LP Series full feature compact WLB92 Series LED
Reader Type 4 safety light curtain Task Light

Key Features
Key Features Key Features
• Available in models with a WVGA imager or a 1.2
• Low-profile, compact design and multiple • Ultra-bright white light with even light
MP imager with standard or polarized windows
mounting options distribution
• Barcode Manager software with intuitive flowchart
• Available in nickel-plated housings for • Rugged metal housing with shatterproof
programming and advanced capabilities
ESD-safe applications cover
• Ultracompact housing for even the tightest of
• Zone and status indicators plus digital display • Robust electronics and circuit design for long
spaces
to indicate number of beams blocked and product lifetime
• Factory communication options include Ethernet
detailed diagnostics • Plug-and-play operation out of the box
or USB
• End-to-end sensing design

Key Benefits Key Benefits Key Benefits


• Reliably reads small, complex, and challenging • Installs easily in very small spaces
barcodes • Increased safety and productivity
• Device can be installed within the machine • No bulb replacement or other maintenance
• Quick, easy device setup, management, and frame
monitoring of multiple barcode readers from • Low installation costs, quick install time
• Minimizes downtime by making it easy to easy • Fewer fixtures needed to illuminate the
network-enabled location troubleshoot and quickly resolve issues
• One-piece, ultracompact device fits easily in very whole area
• Eliminates detection blind zones
small spaces
• Seamless integration with existing equipment
and IIoT data collection

31
Displays (Clear Object Detection)
A challenging but critical aspect of electronics manufacturing is the ability to reliably and
cost-effectively detect clear objects like transparent film, plastic, or glass and other targets
with low optical contrast. Banner Engineering offers a wide variety of solutions to clear
object detection challenges, including economical photoelectric sensors, versatile fiber
optic sensors, and high-power laser sensors to meet any application requirements

32 | www.bannerengineering.com
Solutions for Display Production
Detecting Clear Plastic Material
Challenge Featured Solution
• Detect clear plastic waste material in a bin QS18E Clear Object
• Prevent overfill of material Detection Sensor
• Low optical contrast

Key Features Key Benefits


• Polarized lens with coaxial optics • Reliably detects a wide range of clear,
• Three user-selectable thresholds translucent, or opaque objects
• Universal housing design with 18 mm • Detects at any distance from the face of the
threaded lens and multiple mounting options sensor out to the reflector with no dead zone
• Compensates for dust build up and ambient • Optimize performance to the type of object
temperature changes being detected
• Versatile, cost-effective and easy-to-use sensor
• Long operational life with only routine
maintenance
see page 40

Monitoring Tote Fill Levels


Challenge Featured Solution
• Detect high and low fill levels QS30H2O Series Water
• Low optical contrast between waste water Sensor
and container
Other Solutions
• Challenging environmental conditions
DF-G3LIR Long-Range
Infrared Water Sensor with
Glass Fiber Optic Bundle

Key Features Key Benefits


• Emits a 1450 nm sensing beam that is • Reliably detects the presence of any
attenuated by water-based liquids water-based liquid
• Long-range sensing of up to 8 m between • Detects liquids in a wide range of different sized
emitter and receiver containers
• Rugged IP67 (NEMA 6) housing and • Resists harsh environments
encapsulated electronics

see page 41

Detecting Clear Plastic Film


Challenge Featured Solution
• Detect clear, thin glass sheet Q4X Series Laser
• Low optical contrast Distance Sensor
• Machine vibration

Key Features Key Benefits


• Dual teach mode measures distance and light • Detects a wide range of objects regardless of
intensity changes compared to a background color, reflectivity, and transparency
reference condition • Easy-to-see feedback simplifies operation and
• Robust IP69K-rated stainless steel housing troubleshooting
• Clear intensity readout from angled three-digit • Resists aggressive cleaning, mechanical
display impact, and extreme vibration
• No reflector required

see page 38

33
Sensors

Products
LM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Q5X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Q4X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Q3X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
QS18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
QS30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Q12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Q20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
VS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
DF-G3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DF-D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
T30UX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Safety
XS26-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SLC4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
LP Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
RFID Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Magnetic Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hinge Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
E-Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Lighting & Indicators


WLS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
WLB32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
WLS28-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PTL110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
WLB72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
TL50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
TL70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
K50 Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
S22 Touch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Vision
VE Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
iVu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Barcode Readers
ABR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
iVu BCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Wireless
DXM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Q45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
QM30VT/ Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
K50U/Tank level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Pressure Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Condition Monitoring Nodes . . . . . . . . . . . . . . . . . . . . 70
LM Series
Compact Precision Laser Measurement Sensor
• Precise measurements with 0.002-0.004 mm analog resolution
• Fast 0.5 ms response speed and 0.25 ms sampling rate
• Compact housing designed to fit into small spaces
• Thermally stable housing and secure mounting for real-world stability
• IP67 and Grade 316 stainless steel for chemical compatibility
• Optional Remote Sensor Display (RSD) for remote monitoring and setup

SMBLML1 SMBLML2
Series Range (mm) Output Connector
LM 150 KI QP
MQDEC2-515
5- Pin M12 Euro-Style
MQDEC2-515RA
150 = 50 –150 KI = Discrete with IO-Link and QP = PVC M12 with Shield
5 m (15')
80 = 40 – 80 4 to 20 mA analog Euro Pigtail QD

5-Pin Double-Ended
MQDEC3-515SS
M12 Euro-Style with
5 m (15')
Shield (Male/Female)

Additional lengths available on bannerengineering.com

LE Series
Laser Measurement Sensor
• Precise measurements with 0.02 mm resolution
• Ready to measure right out of the box with simple setup
• Two-line, eight-character intuitive display for easy adjustments
• Small spot, visible laser for simple alignment
• Repeatability and accuracy for challenging targets, from metal to black rubber

Laser
Family Range Output Class Connector
LE 550 I Q

550 =100 -1000 mm I = 4 to 20 mA analog and (1) NPN/PNP discrete Blank = Class 2 Blank = 2 m Integral Cable
250 =100 -400 mm U = 0 to 10 V analog and (1) NPN/PNP discrete C1 = Class1 Q = Rotatable M12 Euro QD
D = (2) NPN/PNP discrete QP = PVC M12 Euro Pigtail QD
K = Dual Discrete with IO-Link W/30 = 9 m Integral Cable

NOTE: Discrete NPN/PNP is user configurable

SMBAMSLEIP
full assembly with
plate and protective
5-Pin M12 MQDEC2-515 windows
Euro-Style MQDEC2-515RA
RWAMSLE
with Shield 5 m (15')
replacement windows
SMBAMSLTFP
SMBLEFA SMBLEL SMBLEU Additional lengths available on bannerengineering.com mounting plate

36 | www.bannerengineering.com
Q5X Series
High Power, Mid-Range Laser Measurement Sensor
• Reliable detection of black targets against a black background, black targets
against a shiny metal background, clear and reflective objects, multicolor
packaging, and targets of all colors
• Dual teach mode measures both distance plus light intensity to solve the
most challenging applications
• 270-degree rotatable M12 QD to meet a variety of mounting constraints
• Rated IP67 for reliable performance in wet environments
• Optional Remote Sensor Display (RSD) for remote monitoring and setup

Series Output Emitter Mode Range (mm) Connector


Q5X K L AF 2000 — Q8

K = Configurable Dual Discrete L = Laser AF = Adjustable Field 2000 = 2000 (max. specified Q8 = Integral Swivel
with IO-Link on all models Background & settable switch point M12 connector
Suppression detection range)

Double-Ended Euro-Style
with 5-pin straight male MQDC-4501SS
to 4-pin straight female 0.3 m (1')
connectors MQDC-4506SS
Required for use between 1.83 m (6')
RSD and sensor

SMBQ5XFAM10 SMBQ5XDT MQDC-415


5-Pin M12 Euro-Style MQDC-415RA
5 m (15')

Additional lengths available on bannerengineering.com

SMBQ5XM4F SMBAMSQ5XIPRA

37
Q4X Series
Rugged Laser Measurement Sensor
• Save time and money with the Q4X which is ready to measure right out of the box
• A simple user experience from installation to setup
- Bright spot alignment
- Three push buttons simplify setup
- Intuitive menus
• Four-digit display shows distance to target in mm
• FDA-grade stainless steel is suitable for IP69K washdown environments

Threaded
Family Housing Style Output Mode Range Connector
Q4X T B LAF 300 – Q8
T = 18 mm Threaded B = Bipolar Discrete U = 0 to10 V Analog LAF = Laser 600 = 25-600 mm* Q8 = Integral QD
Barrel NPN & PNP† I = 4 to 20 mA Adjustable-Field 500 = 25-500 mm**
K = Dual Discrete Analog COD = Clear Object 300 = 25-300 mm††
with IO-Link 100 = 25-100 mm

Flush
Family Housing Style Output Mode Range Connector
Q4X F N LAF 310 – Q8
F = Flush face P = PNP U = 0 to10 V Analog LAF = Laser 610 = 35-610 mm* Q8 = Integral QD
N = NPN I = 4 to 20 mA Adjustable-Field 310 = 35-310 mm
K = Dual Discrete Analog 110 = 35-110 mm
with IO-Link


* Only available in Dual Discrete with IO-Link models Clear Object models only available with bipolar output
††
** Not available in Dual Discrete with IO-Link models Clear object only this range

MQDEC2-515
5-pin Euro-Style
MQDEC2-515RA
Used with: Analog models
5 m (15')

5-Pin Washdown Euro-Style MQDCWD-506


SMB18A Used for: Analog Washdown 2 m (6.5')

4-pin Euro-Style MQDC-415


SMBQ4XFA SMBQ4XFAM10
Used with: NPN, PNP, MQDC-415RA
includes 3/8" bolt includes 10 mm
Dual Discrete 5 m (15')
for mounting bolt for mounting
MQDC1-515
5-pin Euro-Style
SMBQ4XFAM12 MQDC1-515RA
Used with: Bipolar
clamps directly onto industry standard 5 m (15')
SMBAMS18P
bracket systems of 1/2" or 12 mm rods
4-Pin Washdown Euro-Style
MQDC-WDSS-0415
Used for: NPN, PNP,
5 m (15')
Dual Discrete
5-Pin Washdown Euro-Style MQDC-WDSS-0515
Used for: Bipolar 5 m (15')

Additional lengths available on bannerengineering.com

38 | www.bannerengineering.com
Q3X Series
Laser Contrast Sensor
• High-speed part detection as fast as 250 us, capturing up to
2,000 events per second
• Reliable sensing range up to 300 mm
• Used for challenging presence/absence or orientation detection for
applications with small contrast differences
• Rugged, nickel-plated zinc housing suitable even for environments with
cutting fluids and oils
• Clear intensity readout from angled three-digit display
• Fixed background suppression models allow for contrast detection in a
fixed range while ignoring a background

Family Housing Style Output Mode Connector


Q3X T B LD – Q8
T = 18 mm Threaded B = Bipolar Discrete LD = Laser Diffuse, 300 mm Q8 = 5-pin integral QD
Barrel NPN & PNP LD50 = Laser Diffuse, 50 mm
(60 mm background suppression)
LD100 = Laser Diffuse, 100 mm
(120 mm background suppression)
LD150 = Laser Diffuse, 150 mm
(190 mm background suppression)
LD200 = Laser Diffuse, 200 mm
(280 mm background suppression)

MQDC1-515
5-Pin M12 Euro-Style MQDC1-515RA
5 m (15')

5-Pin M12 Euro-Style


SMB18A MQDC-WDSS-0515
Washdown - Stainless
5 m (15')
Steel

SMBQ4XFA SMBQ4XFAM10 Additional lengths available on bannerengineering.com


includes 3/8" bolt includes 10 mm
for mounting bolt for mounting

SMBQ4XFAM12
clamps directly onto industry standard SMBAMS18P
bracket systems of 1/2" or 12 mm rods

39
QS18 Series
All-Purpose Photoelectric Sensor
• Features a universal housing with an 18 mm threaded lens or side mounts
• Meets IP67 and NEMA 6 standards for harsh environments
• Available in opposed, polarized and non-polarized retroreflective, convergent,
regular and wide-angle diffuse, small spot diffuse, laser, ultrasonic, plastic or glass
fiber optic, fixed-field and adjustable-field sensing modes
• Offers easy push-button TEACH-mode setup in Expert QS18E and ultrasonic
models
• Available in models with IO-Link communication for simplified wiring, installation,
preventative maintenance, and sensor backup

Sensing
Family Output Power Mode Connector
QS18 VP 6 LLP – Q8
VN = NPN 6 = DC power LLP = Polar retro Blank = 2 m Integral Cable
VP = PNP Q8 = M12 4-pin Euro QD
SMB312S SMB18A

Sensing
Family* Output Power Mode Connector
QS18E P 6 XLPC – Q8 4-Pin M12 MQDC-415
Euro-Style 5 m (15')

N = NPN 6 = DC power XLPC = Polar retro with Blank = 2 m Integral Cable


P = PNP coaxial optics Q = M8 4-pin Pico Pigtail QD 4-Pin
K = Programmable PNP for clear objects Q5 = M12 4-pin Euro Pigtail QD PKG4M-5
Pico-Style
PKW4M-5
or NPN with IO-Link Q7 = M8 4-pin pico QD Straight
5 m (15')
Q8 = M12 4-pin Euro QD Right-angle
* All models require a reflector
Additional lengths available on bannerengineering.com

VS8 Series
Miniature Sensor for Precise Detection
• Miniature sensor for installation in the smallest of spaces
• Red laser models provide bright, precise laser light spot for optimum
small part detection
• Models with a blue LED reliably detect challenging targets, including dark, reflective,
and transparent objects without requiring a reflector
• High switching frequency for detection in even the fastest processes
• Robust, glass-fiber-reinforced plastic housing

Sensing Mode
Blue LED Range Output Type Connection Model

Blue LED, Fixed 30 mm 2 to 30 mm PNP 2 m (6.5 ft) unterminated VS8APFF30B*


Background Suppression (0.08 to 1.18 in) NPN 4-wire PUR cable VS8ANFF30B*
* To order the 200 mm (7.8 in) PUR cable model with a 3-pin M8/Pico-style quick disconnect, add suffix "Q3" to the model number. For example, VS8APFF15Q3

Opposed, retroreflective and additional background suppression models are available at bannerengineering.com

4-Pin M12 MQDC-415


Euro-Style 5 m (15')

3-Pin 4-Pin
Pico-Style PKG3M-5 PKG4M-5
Straight PKW3M-5 PKW4M-5
SMBVS8DT SMBVS8RA Right-angle 5 m (15') 5 m (15')
Additional lengths available on bannerengineering.com

40 | www.bannerengineering.com
QS30 Water Detection
DC-Operated Long-Range Sensors
• Detects waterbased liquids in translucent and opaque bottles
• Ability to work reliably in low contrast applications
• 1450 nm infrared wavelength to enhance contrast of clear liquids

Sensing Mode
Infrared LED Range Connection Output Type Model

2m QS30EXH2O Emitter

5-pin Euro Pigtail QD QS30EXH2OQ5 Emitter
2m Bipolar NPN/PNP QS30ARXH2O
5-pin Euro Pigtail QD LO QS30ARXH2OQ5
4m
OPPOSED WATER
2m Bipolar NPN/PNP QS30RRXH2O
DETECTION 5-pin Euro Pigtail QD DO QS30RRXH2OQ5
2m QS30RXH20U
Analog 0-10 V
5-pin Euro Pigtail QD QS30RXH20UQ5
2m Bipolar NPN/PNP QS30ARH2O

5-pin Euro Pigtail QD LO QS30ARH2OQ5


2m
OPPOSED WATER 2m Bipolar NPN/PNP QS30RRH2O
DETECTION DO
5-pin Euro Pigtail QD QS30RRH2OQ5
SUPER 2m QS30EXSH2O Emitter
HIGH-POWER —
5-pin Euro Pigtail QD QS30EXSH2OQ5 Emitter
2m Bipolar NPN/PNP QS30ARXSH2O
8m
5-pin Euro Pigtail QD LO QS30ARXSH2OQ5
OPPOSED WATER 2m Bipolar NPN/PNP QS30RRXSH2O
DETECTION
5-pin Euro Pigtail QD DO QS30RRXSH2OQ5

MQDC1-515
5-Pin M12 Euro-Style
5 m (15')

Additional lengths available on bannerengineering.com

SMBQS30L SMBQS30LT

SMBQS30Y SMB30SC

41
T30UX Series
Right-Angle, Long-Range Ultrasonic Sensors
• Built-in temperature compensation for high-accuracy across a wide range of
ambient temperatures
• Resists harsh environments with rugged IP67 (NEMA 6) housing and fully
encapsulated electronics
• Push-button and remote TEACH-mode programming with an external switch,
computer or controller for added security and convenience

Range Frequency Connection Response Time Output Models*

2m T30UXDA
Discrete:
100 mm to 1 m 224 kHz 45 ms
NPN, PNP, NO, NC, Selectable
4-Pin Euro QD T30UXDAQ8

2m T30UXDB
Discrete:
200 mm to 2 m 174 kHz 92 ms
NPN, PNP, NO, NC, Selectable
4-Pin Euro QD T30UXDBQ8

2m T30UXDC
Discrete:
300 mm to 3 m 114 kHz 135 ms
NPN, PNP, NO, NC, Selectable
4-Pin Euro QD T30UXDCQ8

2m T30UXUA
Selectable
100 mm to 1 m 224 kHz Analog: 0 to 10 V dc
45 or 105 ms
4-Pin Euro QD T30UXUAQ8

2m T30UXIA
Selectable
100 mm to 1 m 224 kHz Analog: 4 to 20 mA
45 or 105 ms
4-Pin Euro QD T30UXIAQ8

2m T30UXUB
Selectable
200 mm to 2 m 174 kHz Analog: 0 to 10 V dc
92 or 222 ms
4-Pin Euro QD T30UXUBQ8

2m T30UXIB
Selectable
200 mm to 2 m 174 kHz Analog: 4 to 20 mA
92 or 222 ms
4-Pin Euro QD T30UXIBQ8

2m T30UXUC
Selectable
300 mm to 3 m 114 kHz Analog: 0 to 10 V dc
135 or 318 ms
4-Pin Euro QD T30UXUCQ8

2m T30UXIC
Selectable
300 mm to 3 m 114 kHz Analog: 4 to 20 mA
135 or 318 ms
4-Pin Euro QD T30UXICQ8

MQDEC2-415
4-Pin M12 Euro-Style
MQDEC2-415RA
with Shield
5 m (15')

SMB30A SMB30FA.. SMB1815SF Additional lengths available on bannerengineering.com

42 | www.bannerengineering.com
Q12 Series
Miniature Self-Contained Sensor
• Delivers powerful sensing performance in extremely confined areas
• Rated IP67 for use in the widest range of locations and applications
• Available in models with rugged, sealed housing or PFA chemical-resistant jacket
• Uses unique overmolded design for enhanced durability and shieldingvv

Sensing
Family* LO/DO Output Power Mode Connector**
Q12 A B 6 LP
Blank = Emitter Blank = Emitter 6 = DC power E = Emitter Blank = 2 m Integral Cable
A = Light Operate (LO) B = Bipolar R = Receiver Q = 4-pin Euro pigtail QD
R = Dark Operate (DO) P = PNP LP = Polarized Retro Q3 = 3-pin Pico pigtail QD
N = NPN LV = Retroreflective Q5 = 4-pin Euro pigtail QD
FF15 = Fixed-field (15 mm cutoff)
* For black housing, add prefix D to the model number, for example DQ12AB6FF15 FF30 = Fixed-field (30 mm cutoff)
** For 9 m (30 ft) cable, add suffix W/30 to the model number, for example, Q126E W/30 FF50 = Fixed-field (50 mm cutoff)

MQDC-415
4-Pin Euro-Style
MQDC-415RA
(for Q5 models)
5 m (15')

3-Pin 4-Pin
Pico-Style PKG3M-5 PKG4M-5
SMBQ12T SMBQ12A Straight PKW3M-5 PKW4M-5
Right-angle 5 m (15') 5 m (15')

Additional lengths available on bannerengineering.com

Q20 Series
Industry Standard Global Housing
• Versatile sensor with a universal rectangular housing and multiple
mounting options, making it ideal for global manufacturing
• Rated to 1200 psi for use in washdown environments
• Enhanced design for noise immunity and crosstalk avoidance
• Visible red beam for easy alignment on most models

Sensing
Family Output Mode* Range Connector
Q20 N FF 50 Q8
N = NPN FF = Fixed Field 50 = 0-50 mm cutoff Blank = 2 m Integral Cable
P = PNP 100 = 0-100 mm cutoff Q5 = M12 4-pin Euro Pigtail QD
150 = 0-150 mm cutoff
* Additional sensing modes available on bannerengineering.com

MQDC-415
4-Pin Euro-Style
MQDC-415RA
(for Q5 models)
5 m (15')

4-Pin Pico-Style
Straight PKG4M-5
Right-angle PKW4M-5
5 m (15')
4-Pin Pico-Style Snap-On
(for Q7 models)
Straight PKG4-2
SMBQ20H SMBQ20LV SMBQ20L SMBQ20U Right-angle PKW4Z-2
2 m (6.5')
Additional lengths available on bannerengineering.com

43
DF-G3 Series
Long-Range Fiber Optic Amplifiers
• World-class long-range sensing capability, more than 3 m (10 ft) with
opposed mode fibers
• Easy to read dual digital displays show both signal level and threshold
simultaneously
• Cross-talk avoidance function allows seven inspections in dense
sensing point applications
• Models with IO-Link enable a point-to-point communication link between a master
device and a sensor, facilitating remote monitoring, teaching, and configuration
• Operator control of the sensitivity (hysteresis) provides additional detection
sensitivity, or a stabilized output depending on the application details
• Additional DF-G1, DF-G2, and DF-G3 models are available at bannerengineering.com

IO-Link
Sensing Beam Color Range Connection Output Models

3,000 mm Channel1: IO-Link, push/pull


Visible Red, 635 nm 2m DF-G3-KD-2M
Channel2: PNP only output, or input

6,000 mm Channel1: IO-Link, push/pull


Infrared, 850 nm 2m DF-G3IR-KD-2M
Channel2: PNP only output, or input

Analog
Sensing Beam Color Range Connection Analog Output NPN Models PNP Models

Voltage: 0-10 V DC DF-G3-NU-2M DF-G3-PU-2M


Visible Red 3,000 mm 2m
Current: 4-20 mA DF-G3-NI-2M DF-G3-PI-2M

Voltage: 0-10 V DC DF-G3IR-NU-2M DF-G3IR-PU-2M


Infrared, 850 nm 6,000 mm 2m
Current: 4-20 mA DF-G3IR-NI-2M DF-G3IR-PI-2M

Single Output
Sensing Beam Color Range Connection NPN Models PNP Models

Visible Red 3,000 mm 2m DF-G3-NS-2M DF-G3-PS-2M

Infrared, 850 nm 6,000 mm 2m DF-G3IR-NS-2M DF-G3IR-PS-2M

Dual Output
Sensing Beam Color Range Connection NPN Models PNP Models

Visible Red 3,000 mm 2m DF-G3-ND-2M DF-G3-PD-2M

Infrared, 850 nm 6,000 mm 2m DF-G3IR-ND-2M DF-G3IR-PD-2M

* Only 2 m (6.5 ft) PVC cable models are listed. To order M8 Pico pigtail, change suffix "2M" to "Q3" (for example, DF-G3-NU-Q3).
To order M12 Euro pigtail, change suffix "2M" to "Q5" (for example, DF-G3-NU-Q5).

A full line of plastic and glass fibers is


available on bannerengineering.com

44 | www.bannerengineering.com
DF-G2 Series
High-Speed Fiber Optic Amplifier
• Best in class response speeds of 10 μs, 15 μs, 50 μs, 250 μs, 500 μs, and 1000 μs
• Easy-to-read dual digital displays show signal level and threshold values
• Simple user interface ensures easy sensor set-up and programming via displays
and switches/buttons or remote input teach wire
• Expert TEACH and SET methods ensure optimal gain and threshold for all
applications, especially for high speed or low contrast applications
• Thermally stable electronics shortens start-up time and maintains signal stability
during operation
• Economy display mode reduces amplifier power consumption by 25%
• Cross talk avoidance algorithm allows two sensors to operate in close proximity
• Additional DF-G1, DF-G2, and DF-G3 models are available at bannerengineering.com

IO-Link
Sensing Beam Color Range** Connection* Channel 1 Output Channel 2 Output Model*

150 mm (6 in) PVC


Visible red 1100 mm IO-Link, push/pull PNP only, or input DF-G2-KD-Q5
pigtail, M12 Euro, 5-pin

150 mm (6 in) PVC


Infrared † 2100 mm IO-Link, push/pull PNP only, or input DF-G2IR-KD-Q5
pigtail, M12 Euro, 5-pin

DF-G2: High-Speed Single Discrete Output

Sensing Beam Color Range Connection NPN Model PNP Model

2m DF-G2-NS-2M DF-G2-PS-2M

9m DF-G2-NS-9M DF-G2-PS-9M
Range varies by response speed used, 150 mm (6 in) PVC pigtail,
gain setting, target light source intensity, DF-G2-NS-Q3 DF-G2-PS-Q3
Visible red M8 Pico connector, 4-pin
ambient light level and with fiber optics
used. 150 mm (6 in) PVC pigtail,
DF-G2-NS-Q5 DF-G2-PS-Q5
M12 Euro QD connector, 4-pin

Integral M8 Pico, 4-pin DF-G2-NS-Q7 DF-G2-PS-Q7

DF-G2 Color LED


Sensing Beam Color Range Connection* NPN Models PNP Models

Infrared† 190% of Visible Red Range 2m DF-G2IR-NS-2M DF-G2IR-PS-2M

Broad spectrum white 50% of Visible Red Range 2m DF-G2W-NS-2M DF-G2W-PS-2M

Visible green 60% of Visible Red Range 2m DF-G2G-NS-2M DF-G2G-PS-2M

Visible blue 70% of Visible Red Range 2m DF-G2B-NS-2M DF-G2B-PS-2M

* Only 2 m (6.5 ft) PVC cable models are listed. To order M8 Pico pigtail, change suffix "2M" to "Q3" (for example, DF-G3-NU-Q3). To order M12 Euro pigtail, change suffix "2M" to
"Q5" (for example, DF-G3-NU-Q5).
** Excess gain = 1, Long Range response speed, opposed mode sensing. PIT46U plastic fiber used for visible LED models, IT.83.3ST5M6 glass fiber used for IR model

IR models require T5 terminated glass fiber optic cables

MQDC-415
4-pin Euro QD for Q8 or 5 m (15')
Q5 models MQDC-415RA
5 m (15')

4- pin Pico QD for Q7 models


Straight snap-on connector PKG4-2
2 m (6')
Right-angle snap-on connector
PKW4Z-2
2 m (6')
SA-DIN-CLAMP
DIN-35.. SA-DIN-BRACKET
Mounting Clamp Additional lengths available on bannerengineering.com

45
XS26-2
Expandable Safety Controller
• PC Configurable: Flexible and easy-to-use
• Safety Inputs: 26 (base unit) up to 154
• Independently controlled Safety Outputs: up to 68, 0.5A to 6A each
• Convertible Safety Inputs: 8 (Base Unit) up to 40
• LCD Display for easy troubleshooting
• Industrial Ethernet

PCCC

Independently Independently
Inputs/ Controlled Max.Safety Inputs/ Controlled Max.Safety
Model* Description Convertible Safe Outputs Output Rating Model* Description Convertible Safe Outputs Output Rating
XS26-2d XS2so
XS26-2de
Base Safety
0.5A PNP 0.75A PNP
Controller 26/8 2 Output NA 2
@24 V dc @24 V dc
with LCD Module

XS26-2 XS4so
XS26-2e
Safety
Base 0.5A PNP 0.5A PNP
26/8 2 Output NA 4
Controller @24 V dc @24 V dc
Module

XS8si XS1ro
Safety
Safety
Relay 6A; 2 NO, 1
Input 8/2 NA NA NA 1
Output NC aux
Module
Module

XS16si XS2ro
Safety Safety
Input 16/4 NA NA Relay 6A; 2 NO, 1
NA 2
Module Output NC aux
Module

* Models operate at 24 V dc +/- 20%

SC-XM3 SC-XMP2 SC-USB2


Memory Card Programming Tool USB Cable for PC configuration
for SC-XM2 of SC26/XS26

46 | www.bannerengineering.com
SC10
Hybrid Safety Controller plus 2 Safety Relays
• PC Configurable: Flexible and easy-to-use
• Safety Inputs: up to 10; up to 14 using Automatic Terminal Optimization (ATO)
• Independently controlled Safety Outputs: 2, 6A each
• Convertible Safety Inputs: 4
• Terminal LEDs for easy troubleshooting
• Industrial Ethernet

PCCC

Independently
Controlled Max.Safety
Model* Description Inputs/Convertible Safe Outputs Output Rating
SC10-2roe

Base Controller 10/4 2 6A; 3 NO

* Models operate at 24 V dc +/- 20%

SC-XM3
Fast Programming and Swapout

• Backup copy of configuration, password,


network settings
• Download configuration without a PC;
Save time during panel build
• Fast swapout to minimize downtime
at swapout
Store SC-XM3
memory card
directly on SC10

SC-USB2 SC-XM3
USB Cable for PC Memory Card
configurtion of SC10

47
SLC4 Series
Basic Feature, Very Compact Type 4 Safety Light Curtain
• Basic models with limited options for additional value on simple applications
• Very compact aluminum housing with IP65 polycarbonate enclosure for smaller
production machines
• End-to-end sensing (no blind zone)
• Highly visible alignment and dianostic indicators
• Available in 14 or 24 mm resolutions (detection capability)
• Defined areas of 160, 240 and 320 mm
• 2 m maximum sensing range
• Integral 300 mm M12 QD Pigtail included

System
Family Type Resolution Defined Area Termination
SLC4 P 14 — 160 P44

P = Pair (Emitter and Receiver) 14 = 14 mm 160 = 160 mm P4 = 300 mm pigtail, 4-Pin M12 QD
E = Emitter only 24 = 24 mm 240 = 240 mm (individual Emitter or Receiver
R = Receiver only 320 = 320 mm models)
P44 = 300 mm pigtail, 4-Pin M12
QD pigtails (Pair)

SLC4A-MBK-10 SLC4A-MBK-11 SLC4A-MBK-12

48 | www.bannerengineering.com
LP Basic
Basic Feature, Very Compact Type 4 Safety Light Curtain
• 4 meter range
• 14 and 25 mm resolution
• IP54 rated
• Defined areas from 270 to 690 mm in 140 mm increments
• Basic functionality auto start/restart (trip output)
• “RD” M12 pigtail and brackets ordered separately

System
Family Type Resolution Defined Area Termination
SLPVA P 14 –– 410

P = Pair (Emitter and Receiver) 14 = 14 mm 270 = 270 mm Blank = No pigtail, RD


E = Emitter only 25 = 25 mm 410 = 410 mm connection
R = Receiver only 550 = 550 mm
690 = 690 mm

"RD" to M12 Pigtail DELPE-51D (5-pin)


Euro-Style M12 Male QD to 0.3 m (1 ft)
LP Custom "RD" Connector DELPE-81D (8-pin)
0.3 m (1 ft)

8-PIN RD RDLS-815
Cordsets 4.6 m (15')

8-pin M12 QDE-850D


Euro-Style 15.2 m (50')

LPA-MBK-10 LPA-MBK-16
5-pin M12 QDE-550D
Euro-Style 15.2 m (50')

Additional lengths available on bannerengineering.com

LPA-MBK-11 LPA-MBK-12

49
RFID Switches
Non-Contact
• Single and cascade models available to protect one or multiple entry points
• Status and performance data from each sensor in a cascade chain is available
using In-Series Diagnostics (ISD) and can be accessed with an HMI or similar device
• On-sensor LED indicator provides at-a-glance status information
• Cascade up to 32 sensors in a series using a standard 4-wire cable with M12
connectors, T-adapters, and an end plug
• Tamper resistance to meet the needs of any application with unique,
high, and low code models
• Achieves Cat 4, PL e, or SIL CL 3 safety ratings alone or in a cascade chain
• Rugged, IP69 construction withstands exposure to high-pressure,
high-temperature washdown
• High tolerance (10 mm) to misalignment enables reliable performance in challenging
industrial environments where machine vibration and impact are possible

System
Family Type Reset Coding* Connector
SI-RF P T — U P8

P = Single T = Automatic (Trip) L = Low P8 = 250 mm pigtail, M12 8-pin QD


S = Cascade L = Manual (Latch) H = High 2M = 2 m cordset**
D = Cascade with (ISD) U = Unique P5 = 250 mm, M12 5-pin QD**

QD models require mating cordset

NOTE: SI-RF-A Actuator is required to complete a sensor solution.


Ordered separately.

* Tamper Resistant Coding


Low (L)—The SI-RF Safety Switch accepts any SI-RF-A actuator
High (H)—The SI-RF Safety Switch only accepts the last taught-
in actuator, a maximum of 12 teach-in processes are
possible
Unique (U)—The SI-RF Safety Switch only accepts the taught-in
actuator, and only one teach-in process is possible

** Available on single models only


SI-RFA-TS
T-Adapter for series
connecting switches
4-pin to 8-pin to 4-pin
In-Series Diagnostics (ISD) provides users with status and performance data
from each sensor in a cascade chain. The ISD data collected is converted to SI-RFA-P
IO-Link so it can be accessed with an HMI or similar device. Users receive Termination plug
notification when an event has occurred as well as where in the series the event
occurred. Events include the opening or closing of a door, door misalignment,
wrong actuator, and a number of sensor health attributes. SI-RFA-TK
T-Adapter for local
reset button
8-pin to 4-pin to 8-pin
MQDEC-4xxSS
ISD to IO-Link Module 4-pin Male/Female M12
double-ended cable
Access comprehensive diagnostic information for each sensor and (straight to straight)
for the entire system (string of switches) directly via IO-Link or an
IO-Link Master with gateway or via a laptop with USB interface. MQDEC-4xxRS
• Time and cost savings during commissioning, maintenance and 4-pin Male/Female M12
double-ended cable
fault investigation (right-angle to straight)
• Protection against unexpected machine stops through pre-fault
detection MQDC-4xx
• Basic information, such as switch safety input and safety output 4-pin female M12 to
status, can be quickly obtained flying lead cable
• Extended diagnostic information and fault information can also be
obtained as needed USB-USBM-1
1M USB configuration
cable for the SI-RFA-DM1
Model Output Interface
SI-RFA-DM1 8 digital outputs; 1 diagnostic circuit IO-LINK and USB 2.0
For more accessories and specific cable lengths visit our website
bannerengineering.com

50 | www.bannerengineering.com
Magnetic Switches
Non-Contact
• Cost-effective non contact solution minimizes device wear and tear,
even in applications with persistent use
• 3 to 5 mm misalignment tolerence
• A single magnetic pair can achieve up to Category 4/PLe safety rating
• Coded magnets minimize the potential for intentional defeat
• Available in cable or QD models

Device Connection
Family Housing Type Orientation Connection
SI-MAGB 1 SM

1 = Rectangular SM = Sensor Blank = Standard Blank = 3 m cable


2 = Square MM = Magnet CO = Opposite QD = 4-pin QD
3 = Round -W/30 = 9 m cable

NOTE: When ordering housing 1 or 2 with a QD connection, you QD models require mating cordset
will receive an M8 Pico connector. When ordering housing
3 with a QD connection you will receive an M12 Euro
connector.

Hinge Switches
One-Piece Sensor and Actuator with Hinge Function
• Mounts at the axis of a swinging guard where the possibility of misalignment is at its
lowest, minimizing the opportunity for nuisance trips
• Achieves Category 4/PLe safey rating with two switches deployed
• Once set, the switch point setting mechanism is fully concealed within the switch,
preventing access and complicating any attempts to bypass safety functions
• Available in stainless steel, IP69-rated models that resist high-pressure,
high-temperature washdown and similar challenges
• Hinge switches are similar in appearance to standard door hinges,
making them completely inconspicuous once installed
• One piece device installs quickly with no need to align the switch and actuator

Contact Switch Connection Washdown


Family Material Configuration Connection Position Exit Rating

SI-HG63 F QD R -W

Blank = Stainless Steel F R = Switch mounted on right Blank = IP67


Z = Zinc Die-cast side of hinge -W = IP69 Washdown*
L = Switch mounted on left
side of hinge
QD = 6-pin Micro-style QD B = Switches mounted on Blank = Inline QD/Cable
both sides of hinge* R = Right angle QD/Cable
* Stainless steel models only

SI-LS31HG SI-LS3R SI-HG63A SI-HGZ63A


Lever Hinge Switch Rotary Hinge Switch Satainless Steel Zinc Blank Hinge
Blank Hinge

51
E-Stop Button
Illuminated 30 mm Mount
• Illumination allows for easy identification of which E-stop has been activated
• Easy installation and no assembly or individual wiring required
• Push-to-stop, twist-to-release or pull-to-release operation per IEC 60947-5-5
• Compliant with ANSI B11.19, ANSI NFPA79 and
IEC/EN 60204-1 Emergency Stop requirements
• Incorporate with OTB/STB optical touch button for a simplified operator station that
does not require an additional enclosure.
• “Safe Break Action” ensures NC contacts will open if the contact block is damaged
or separated from the actuator
• Internal electronics automatically change the color from the on state to the off state
when the button is pressed

Description Illumination Models

2NC / 1NO (PNP) YEL/RED-Flash/Solid SSA-EB1PLYR-12ECQ8

2NC / 1NO (PNP) GREEN/RED-Flash/Solid SSA-EB1PLGR-12ECQ8

2NC / 1NO (PNP) OFF/RED-Flash/Solid SSA-EB1PLXR-12ECQ8

2NC / 1NO (PNP) OFF/RED-Flash/Solid, with 60 mm button SSA-EB2PLXR-12ECQ8

2NC / 1NO (PNP) OFF/RED-Solid/Solid SSA-EB1PL-12ECQ8

2NC – Safety BUS node compatible YEL/RED-Flash SSA-EB1PLYR-02ECQ5A

2NC – Safety BUS node compatible OFF/RED-Flash SSA-EB1PLXR-02ECQ5A

2NC – Safety BUS node compatible OFF/RED-Soild SSA-EB1PL-02ECQ5A


Illuminated button, OFF (armed),
2NC – Safety BUS node compatible SSA-EB1PL2-02ECQ5A
RED (solid, PUSH ON)
2NC – Safety BUS node compatible YEL/RED-Flash SSA-EB1PLYR-02ECQ5B

2NC – Safety BUS node compatible OFF/RED-Flash SSA-EB1PLXR-02ECQ5B

2NC – Safety BUS node compatible OFF/RED-Solid SSA-EB1PL-02ECQ5B


Illuminated button, OFF (armed)
2NC – Safety BUS node compatible SSA-EB1PL2-02ECQ5B
RED (solid, PUSH ON)

A B C

5-Pin 8-Pin

(A)
Euro-Style DEE2R-53D DEE2R-83D
Double-ended 0.9 m (3') 0.9 m (3')
male/female

SSA-MBK-EEC1 SSA-MBK-EEC2 SSA-MBK-EEC3 4-Pin


CSS-M12F43M12M41M12F41
(B) 0.9 m (3')
Euro-Style
8-Pin
Straight
splitter CSS-M12F83M12M81M12F81
0.9 m (3')
4-Pin 8-Pin
MQDC-415 MQDC2S-815
(C)
5 m (15') 5 m (15')
M12/Euro-Style
MQDC-415RA MQDC2S-815RA
Shielded
5 m (15') 5 m (15')
SSA-EB1P-ECWC
Washdown cover
M12/Euro-Style
SXA-815D
Straight female,
5 m (15')
non-shielded

52 | www.bannerengineering.com
WLS15 Series
Low Profile LED Strip Light
• Improves visibility, safety, and efficiency
• 15 mm low profile fits in tight spaces that other lights cannot
• Installs in minutes without impacting existing application framework
• Single-color and dual-color with EZ-STATUS® available
• EZ-STATUS®combines illumination and multiple indication capabilities
in a single device

Single-Color Models
Family Cascadable Color Length (mm) Window Construction Connector
WLS15 X DW 0360 D S C2

C = Cascadable DW = Daylight White 0220 0640 D = Diffuse S = Sealed C2 = 2 m Integral


X = Non Cascadable WW = Warm White 0360 0920 (IP66, IP67) QP = 150 mm Integral Euro QD
0500 1200 QS = 150 mm Integral cable with Deutsch DTM

Models with a QD or Deutsch DTM connector


require a mating cordset

Dual-Color Models
Family Cascadable Color 1 Color 2 Length (mm) Window Construction Connector
WLS15 X W R 0360 D S C2

C = Cascadable W = Daylight White R = Red 0220 0640 D = Diffuse S = Sealed C2 = 2 m Integral


X = Non Cascadable B = Blue Y = Yellow 0360 0920 (IP66, IP67) QP = 150 mm Integral Euro QD
G = Green A = Amber 0500 1200
Models with a QD connector require
a mating cordset

MQDC-415
4-Pin 5 m (15')
Euro-Style MQDC-415RA
5 m (15')

Straight/Straight
MQDEC-412SS
3 m (12')

4-Pin Euro-Style
Double-ended Straight/Right-Angle
LMBWLS15-150S LMBWLS15
MQDEC-412RS
Type C Type I 3 m (12')

2-Pin Deutsch
Single-ended cordset with DTMC-215
Type G Type A straight connectors for 5 m (15')
single-colored models
LMBWLS15MAG LMBWLS15TF (Tape)
PSW-24-1
Power Supply (Adapters included) 2-Pin Deutsch
DTMEC-206
Double-ended cordset
2 m (6')
with straight connectors

Additional cordset lengths available on bannerengineering.com

53
WLB32 Series
LED Light Bar

• Banner’s WLB32 is an ultra-bright LED fixture that features an even light output
for a no glare ‘glow’
• Highly energy efficient for overall cost savings
• High/Low/OFF switch
• Daisy chain power to multiple lights
• Metal housing, shatterproof window
• Easy installation with snap clips, or a choice of magnetic or angle brackets

Lighted
Length
Family Power Cascadable (mm) Shield Control Connector Plug Type**
WLB32 C 285 PB Q

Blank = DC 285 850 Blank = None ** Only needed for AC models


Z = AC 570 1130 M = Motion Switch B = North & Central America, Japan, Taiwan
PB = Hi/Lo/OFF Switch D = India, Sri Lanka, Nepal, Namibia
EF = France, Belgium, Slovakia, Tunisia, Germany, Austria,
C = Cascadable Blank = No shield Blank = 2 m Integral Cable (dc) Netherlands, Spain, S. Korea, Turkey, Poland
E = Eye shield Q = Integral Euro QD (dc) G = UK, Ireland, Cyprus, Malta, Malaysia, Singapore,
QM = AC Hong Kong, Vietnam
I = Australia, New Zealand, Papua New Guinea, Argentina, China
N = Brazil, South Africa
C = AC connector with flying leads
Blank = AC (no power cord)

DC Cascadable AC Cascadable Hi/Low/Off Motion Eye Shield


Switch Detection

Cordsets for DC Models


MQDC-415
5 m (15')
4-pin Euro-Style
MQDC-415RA
5 m (15')
4-pin Euro-Style QD MQDEC-403SS
Double-Ended 1 m (3')
Straight/Straight or MQDEC-403RS
Straight/Right-angle 1 m (3')

Branches Trunk
4-pin Euro-Style
0.3 m 0.3 m
QD Splitter
LMBWLB32 LMBWLB32-180S
CSB-M1241M1241

Cordsets for AC Models


Double-Ended
LQMAC-306B
NEMA 5-15 grounded
LMBWLB32U LMBWLB32UT 2 m (6.5')
(IEC Type B)

Double-Ended
LQMAEC-312SS
For Cascading
3 m (12')
Straight/Straight

LMBWLB32MAG Additional cordset lengths available on bannerengineering.com

54 | www.bannerengineering.com
PTL110
Scalable, Versatile Pick-to-Light Solution
• Achieve fast picking speeds in large scale systems with PICK-IQ™
serial communication
• Optimize application performance with options including optical sensor,
touch button and display
• Reduce system costs with simple mounting and direct device connection

Family Housing Control Sensor Touch Display Connection


PTL 110 S — FF100 T D3 QP150

S = PICKIQ® Serial FF100 = 100 mm fixed-field T = Touch with Indicator D3 = 3-digit LED display QP150 = Dual 150 mm PVC cable
Communicaton FF200 = 200 mm fixed-field L = Indicator only Blank = No display with M12 Euro-style QD
Blank = No sensor input

MQDC-415
5 m (15')
4-pin Euro-Style
MQDC-415RA
5 m (15')
5-Pin M12/Euro-Style Shielded MQDC-STP-515
Straight connector models listed 5 m (15')

LMBPTL110F LMBPTL110A45 4-pin Euro-Style QD


MQDEC-406SS
Double-Ended
For slotted extrusion and flat rail mounting 2 m (6.5')
Female Straight/Male Straight

4-pin Euro-Style QD
MQDEC-401SS-MM
Double-Ended
0.3 m (1')
Male Straight/Male Straight

4-pin Euro-Style QD
MQDEC-401SS-FF
Double-Ended
LMBPTL110C 0.3 m (1')
Female Straight/Female Straight
For 28 mm tubular racking
Additional cordset lengths available on bannerengineering.com

WLB72
Industrial LED Strip Light
• Improve visibility with bright, uniform illumination
• Reduce costs through high-efficacy, low-maintenance design
• Simplify installation and wiring with versatile, reliable hardware

Lighted
Family Tier Voltage Cascadable Color Length (mm) Window Control Connector
WLB72 B Z C W 1200 D A CT

B = Basic Z = AC C = Cascadable 1200 A = 0-10 V Analog CT = Conduit Entry


Dimming

W = Daylight White D = Diffuse

LMBWLB72HK5 LMBWLB72F LMBWLB72RAS

55
WLS28-2 Series
LED Light Strip
• Compact, space-saving design
• Rugged, water-resistant IP69K option
• Available in 8 lengths from 145 mm to 1130 mm
• Lensed models, or choice of clear or diffuse window
• Cascadable models available for connecting multiple lights end-to-end
• Low power consumption less than 9 watts per foot
• Optional snap clips for easy installation and repositioning

Single-Color Lighted
LED Length
Family Cascadable Color (mm) Window Construction Control Connector
WLS28-2 C W 145 X Q

C = Cascadable 145 570 990 S = Sealed* Blank = 2 m Integral Cable


X = Non Cascadable 285 710 1130 X = Not Sealed Q = Integral Euro QD
430 850
QD models require mating cordset
W = Cool White G = Green Blank = Clear Plastic Blank = None
WW = Warm White B = Blue D = Diffused Plastic M = Motion Switch
R = Red Y = Yellow L25 = 25° Lensed Window PB = Hi/Lo/OFF Switch
PWM = Pulse width Modulation Dimming
* Sealed models not available with ON/OFF Switch (PB) or Motion Switch (M)

UV Models Lighted
Family Cascadable Wavelength Length (mm) Window Construction Control Connector
WLS28-2 C UV395 — 285 X PB Q

C = Cascadable 285 850* S = Sealed† Blank = 2 m Integral Cable


X = Non Cascadable 570 1130* X = Not Sealed* Q = Integral Euro QD

UV365 = 365 nm Blank = Clear Acrylic (UV395 models) Blank = None


UV395 = 395 nm G = Clear Glass (UV365 models) PB = Hi/Lo/OFF Switch
L25 = 25° Lensed Window (UV395 models) PWM = Pulse Width Modulation Dimming
* Not available in UV365 models
† Sealed models not available with ON/OFF Switch (PB)

Dual Colors Models


Colors (C) /Density (D) Lighted
Length
Family Cascadable C1 D1 C2 D2 (mm) Window Construction Control Connector
WLS28-2 X W R 2 285 D X PB Q

C = Cascadable 145 710 S = Sealed* Blank = 2 m Integral Cable


X = Non Cascadable 285 850 X = Not Sealed Q = Integral Euro QD
430 990
570 1130 QD models require mating cordset

Density
W = Daylight White Blank = 100% Blank = Clear Plastic Blank = None
WW = Warm White 2 = 50% D = Diffused Plastic PB = Color 1/OFF/Color 2
R = Red 3 = 33% L25 = 25° Lensed Window
G = Green
B = Blue * Sealed models not available with ON/OFF Switch (PB)
Y = Yellow

56 | www.bannerengineering.com
Multicolor with EZ-STATUS® Models
Lighted
Colors 1-5 Length
Family Cascadable and Control (mm) Window Construction Voltage Connector
WLS28-2 X WGRXX3 – 0285 D S 24 Q

C = Cascadable 0285 Blank = Clear Plastic X = Not Sealed 24 = 24 V Blank = 2 m integral cable
X = Non Cascadable 0570 D = Diffused Plastic S = Sealed Q = Integral 4-pin
0850 L25 = 25˚ Lensed Window M12/Euro-style
1130 quick disconnect

WGRXX3 = White, Green, and Red with override control QD models require mating cordset
WYRXX3 = White, Yellow, and Red with override control
GYRXX3 = Green, Yellow, and Red with override control
WGRYB5 = White, Green, Red, Yellow, and Blue with binary control
WGRXX6 = White, Green, and Red with I/O Block control
WYRXX6 = White, Yellow, and Red with I/O Block control
GYRXX6 = Green, Yellow, and Red with I/O Block control

Compact, space-saving Lensed models or


design available in eight choice of clear or
lengths from 145 to 1130 mm diffuse window

Optional switch for local IP69K sealed model


intensity or color control options available

Top Mount Side Mount

SMBWLS28RA SMBWLS28SM
(included with light)
PSD-24-4 Class 2 Power Supply
WLS28-2MQ Input: 90-264 V ac 1.5A
Magnetic Mount Snap Mount In-Line Motion Output: 24 V dc 3.9A
Detection Switch 2 m (6.5') 4-Pin Euro Connector
with M12 Connectors

MQDC-415
5 m (15')
4-pin Euro-Style
MQDC-415RA
5 m (15')
SMBWLS28SP 4-pinEuro-Style QD
SMBWLSMAG MQDEC-403SS
WLS28-2PBQ Double-Ended
SMBWLSMAGR 1 m (3')
In-Line Switch with Straight/Straight
Protective cover for
magnet sold separately M12 Connectors
Additional cordset lengths available on bannerengineering.com

57
TL50 Tower Lights
Preconfigured Tower Lights
• Exceptionally bright, highly visible from a distance
• Install quickly and easily with no assembly required
• Clearly evident on/off status
• Versatile mounting options
• Compact, sleek, rugged design with IP67 models available
• Audible alert: continuous, pulsed and staccato models available

LASER
MARKING
AVAILABLE

Audible Sealed Sealed Omni-Directional


max. intensity 92 db max. intensity 94 db max. intensity 99 db
@ 1 meter (typical) @ 1 meter (typical) @ 1 meter (typical)

Standard and High-Brightness


Color Position
Supply Audible Housing
Housing Brightness Voltage 1 2 3 4 5 6* 7* Alarm Color Connector
TL50 H G Y R Q

Blank = Standard G = Green R = Red W = White Blank = Black Blank = 2 m Integral Cable
H = High Brightness Y = Yellow B = Blue Blank = Audible Only C = Gray Q = Euro Integral QD (dc only)
C = Compact QP = Euro Pigtail QD (Available
with Micro Pigtail QD for
Blank (1 to 5 colors) = 18 to 30 V dc or Blank = None (IP67) AOS3 = Omni-Directional Sealed Audible ac models if 4 segments
21 to 27 V ac A = Audible (IP50) Pulsed Tone or less)
Blank (6 or 7 colors) = 12 to 30 V dc or ALS = Sealed Audible Continuous Tone AOS3I = Omni-Directional Sealed Audible
21 to 26 V ac ALS3 = Sealed Audible Pulsed Tone Pulsed Tone with Intensity Adjust QD models require mating cordset
Z = 100 to 240 V ac ALS4 = Sealed Audible Staccato Tone AOS4 = Omni-Directional Sealed Audible * Positions 6 and 7 not available
AOS = Omni-Directional Sealed Audible Staccato Tone in high brightness or AC models
Continuous Tone AOS4I = Omni-Directional Sealed Audible Position 7 not available with audible
AOSI = Omni-Directional Sealed Audible Staccato Tone with Intensity Adjust
Continuous Tone with Intensity Adjust

3 Segments/ MQDC-415 3 Light Segments/ MQAC-415


4-Pin Euro-Style 5 m (15') 4-Pin Micro-Style 5 m (15')
for use with DC MQDC-415RA for use with AC MQAC-415RA
models 5 m (15') models 5 m (15')

SMB30A SMB30MM 4 Segments/ MQDC1-515 4 Lights/5-Pin MQDAC2-515


5-Pin Euro Style 5 m (15') Micro-Style 5 m (15')
for use with DC MQDC1-515RA for use with AC MQDAC2-515RA
models 5 m (15') models 5 m (15')
5+ Segments/ MQDC2S-815
8-Pin Euro Style 5 m (15')
for use with DC MQDC2S-815RA
models 5 m (15')
SMBAMS30P SMB30RAVK

58 | www.bannerengineering.com
TL50 Pro Tower Lights
Programmable Tower Lights
• Up to ten segments (depending on model) for advanced status signaling and
high-resolution process details
• Full control of color, flashing, rotation and intensity settings
• Advanced animations like level, timer, counter and action mode provide dynamic
visual response
• Parameter and process data options on IO-Link models enable fast and complete
control of functionality
• Discrete models are programmable using Banner’s Pro Editor software and Pro
Converter Cable

PRO
Number of Housing
Family Style Housing Segments Audible Alarm Color Connector
TL50 P C 3 A Q

P = Pro Blank = Standard 1 = 1 Segment Blank = None Blank = Black Blank = 2 m Integral Cable
C = Compact 2 = 2 Segments A = Audible C = Gray Q = Euro Integral QD
BL = Beacon 3 = 3 Segments ALS = Sealed Audible Continuous Tone QP = Euro Pigtail QD
4 = 4 Segments AOS = Omni-Directional Sealed Audible
5 = 5 Segments Continuous Tone QD models require mating cordset
6 = 6 Segments AOSI = Omni-Directional Sealed Audible
7 = 7 Segments* Continuous Tone with Intensity
Adjust
*Not available with audible

Number of Housing
Housing Segments Audible Alarm Control Color Connector
TL50 3 A K Q

TL50 = Standard 1 = 1 Segment Blank = None K = IO-Link Blank = Black Q = Euro Integral QD
TL50C = Compact 2 = 2 Segments A = Audible C = Gray QP = Euro Pigtail QD
TL50BL = Beacon 3 = 3 Segments ALS = Sealed Audible Continuous Tone
4 = 4 Segments AOS = Omni-Directional Sealed Audible QD models require mating cordset
5 = 5 Segments Continuous Tone
6 = 6 Segments AOSI = Omni-Directional Sealed Audible
7 = 7 Segments Continuous Tone with Intensity
8 = 8 Segments Adjust
9 = 9 Segments
10 = 10 Segments*
*Not available with audible

PRO-KIT-ACC Includes:
ACC-PRO-CABLE5
MQDC-506-USB
Mating accessory for
Pro Converter Cable
cabled and terminal
CSB-M1251FM1251M
models
Splitter
MQDC-801-5M-PRO
PSW-24-1
5-pin to 8-pin
Power Supply
double-ended cordset

59
TL70 Tower Lights
Modular Tower Lights
• Light segments have user-selectable solid ON or flashing
• Up to six light segments (six color options) or five segments plus an audible
in one device
• Rugged, water-resistant IP65 housing with UV stabilized material
• Bright, uniform indicator segments appear gray when off to eliminate false
indication from ambient light

LASER
MARKING
AVAILABLE

Preassembled DC
Color/Position
Housing
Housing 1 2 3 4 5 6 Audible Alarm* Color Connection
TL70 G R Y B W O Q

G = Green W = White Blank = None Blank = Black Blank = 2 m Integral Cable


Y = Yellow O = Orange A = Audible (92 dB) C = Gray T = Terminal Wired
R = Red Blank = None AL = Louder Audible Q = Euro Integral QD
B = Blue (85 -101 dB) QP = Euro Pigtail QD
AP = Programmable Audible

Preassembled AC
Color/Position Housing
Housing 1 2 3 4 5 6 Audible Alarm* Color Connection
TL70Z G R Y B W O Q

G = Green B = Blue Blank = None Blank = Black Blank = 2 m Integral Cable


Y = Yellow W = White A = Audible (92 dB) C = Gray Q = 1/2-20/Micro-style Integral QD**
R = Red O = Orange AL = Louder Audible
Blank = None (85 -101 dB) * Not available with six light modules
AP = Programmable Audible
** Models with Q are limited to 4 modules

Preassembled Wireless
Color/Position
Audible Housing
Housing Radio 1 2 3 4 5 6 Alarm* Color Connection
TL70 DXN2 W B G Y R O Q

DXN2 = Node 2.4 GHz G = Green W = White Blank = None Blank = Black Blank = 2 m Integral Cable
DXN9 = Node 900 MHz Y = Yellow O = Orange A = Audible (92 dB) C = Gray Q = Euro Integral QD
DR2M = MultiHop Data Radio R = Red Blank = None AL = Louder Audible QP = Euro Pigtail QD
2.4 GHz B = Blue (85 -101 dB)
DR9M = MultiHop Data Radio AP = Programmable Audible
900 MHz

Requires Gateway or master radio of the same frequency

Accessories for TL70 shown on previous page. Additonal accessories


and cordset lengths are available on bannerengineering.com

60 | www.bannerengineering.com
K50 and K30 Pro
Domed and Compact Indicators
• Simplified ordering and design
• Reliable performance in harsh environments
• Improved production efficiency
• Compact models for low profile applications
• Full flexibility of colors and animations with Pro Editor software or IO-Link®

K50 Pro
Example Model Number: K50L2RGB7Q
Audible
Family Material Color & Input Alarm* Connection
K50L2 RGB7 A1 Q

K50L2 = Dome Blank = Standard Blank = No Audible Blank = 2 m Integral Cable


K50CL2 = Compact** F = FDA Grade A1 = Audible Q = Euro Integral QD**
AL1 = Loud Audible QP = Euro Pigtail QD
RGB7 = RGB Multicolor (7 colors) ALS = Sealed Audible
QD models require mating cordset
RGBK = RGB Muliticolor with IO-Link
*
Audible models not available in
FDA-grade material or compact
**
Compact and integral QD models
not available in FDA-grade material

K30 Pro
Example Model Number: K30L2RGB7Q

Family Material Color & Input Connection


K30L2 RGB7 Q

Blank = Standard RGB7 = Multicolor Blank = 2 m Integral Cable


F = FDA Grade Q = Euro Integral QD*
QP = Euro Pigtail QD
* Integral QD and Terminal Screw models not T = Terminal Screw*
available in FDA-grade material
QD models require mating cordset

MQDEC-415
5 m (15')
4-Pin Euro QD
MQDEC-415RA
5 m (15')

MQDC1-515
SMB30FA SMB22FVK 5 m (15')
5-Pin Euro QD
MQDC1-515RA
5 m (15')
PRO-KIT-ACC Includes:
MQDC-506-USB ACC-PRO-CABLE5 5-Pin M12/ Euro QD
MQDC-WDSS-0515
Pro Converter Cable Mating accessory for Washdown (IP69K)
5 m (15')
CSBM1251FM1251M cabled and terminal Straight connector
Splitter models
SMB30SC SMB22A PSW-24-1 MQDC-801-5M-PRO Additional lengths available on bannerengineering.com
Power Supply 5-pin to 8-pin
double-ended cordset

61
S22 Touch Series
Flush Touch Button
• Large, bright illuminated area for clear visibility of input and touch status
• Flush mount design sits tight against panel, machine and bracket surfaces
• Independent color control or preconfigured models to suit your indication needs
• Momentary versions remain activated as long as touch is present, while latching
versions toggle between activated and not activated states on successive touches
• Excellent immunity to false triggering by water spray, detergents, oils, and other
foreign materials
• Rugged, water-resistant IP69K design for washdown environments
• Ergonomically designed to eliminate hand, wrist and arm stresses, requiring no
physical pressure to operate and can be actuated with bare hands or work gloves

Multipurpose Independent Control


Output Output Activation
Family State Function Method Material Color Function Connector
S22 A M T S RGB7 F2 QP

A = Normally Open M = Momentary T = Touch S = Standard RGB7 = RGB Multicolor F2 = Multifunction Blank = 2 m Integral Cable
R = Normally Closed L = Latching F = FDA Grade (7colors) QP = Euro Pigtail QD

Illuminated Button Control


Color
Output Output Activation
Family State Function Method Material not activated activated Function Connector
S22 A L T S G R H Q

A = Normally Open M = Momentary T = Touch S = Standard G = Green H = Output only Blank = 2 m Integral Cable
R = Normally Closed L = Latching F = FDA Grade Y = Yellow Q = Euro Integral QD
R = Red QP = Euro Pigtail QD
B = Blue T = Terminal Screws
W = White
X = Not used

MQDC1-515
5 m (15')
5-pin Euro QD
MQDC1-515RA
5 m (15')

SMB22A SMB22FVK SMBAMS22P SMB22RAVK 5- pin M12 Euro-


Style Washdown MQDC-WDSS-0515
Straight connector 5 m (15')
models only
Additional lengths available on bannerengineering.com

62 | www.bannerengineering.com
VE Series
Versatile, Easy-To-Use Smart Cameras

• Available in 5 MP (2592 x 2048 pixels), 2MP (1600 x 1200 pixels), 1.3MP (1280 x 1024
pixels), and WVGA (752 x 480 pixels) models, all with the same powerful inspection
capabilities
• Runtime editing capability reduces costly downtime and the software emulator allows
for offline building and troubleshooting of applications
• Factory communications (EtherNet/IP™, Modbus/TCP, PROFINET® and
RS-232 Serial) for integration on the manufacturing floor
• Two-line, eight-character onboard display provides inspection information and
focus number and makes it easy to update sensor settings, facilitating fast product
changeover
• Robust metal housing with optional lens covers with or without LED lighting to achieve
IP67 rating for use in harsh environments with heat, vibration, or moisture

Ethernet
Family Resolution Imager Connection
VE 202 G 1A

200 = WVGA, 752 x 480 pixels G = Grayscale 1A = M12, 8-pin


201 = 1.3 MP, 1280 x 1024 pixels Euro-style female
202 = 2MP, 1600 x 1200 pixels
205 = 5 MP, 2592 x 2048 pixels

Select a camera Choose lens Optional filters create IP67 lens covers or ring lights
resolution additional contrast available for additional protection

C-Mount lenses, lens covers, ring lights, and bandwidth filters are available on bannerengineering.com

MQDC2S-1215
12-pin Euro
MQDC2S-1215RA
with Shield
5 m (15')

RJ45 to
Ethernet 8-pin STP-M12-815
M12 Euro 5 m (15')
(Cat5e shielded)
SMBVERA SMBVEMP Additional lengths available on |bannerengineering.com
Mounting Plate

63
ABR Series
Imager-Based Barcode Readers
• Powerful decoding capability to read even difficult 1D and 2D codes, including
DPM and low contrast codes
• Compact metal housing for industrial environments
• Quick configuration with on-board push buttons or a PC using Barcode Manager to
solve the most difficult barcode reading applications
• Integrated LED lighting and easy focus adjustment in one package for maximum
application flexibility
• Versatile lens options are available to simplify setup and configuration, including
autofocus (ABR 7000) which easily adapts to changes in reading distance
• Factory communication options include Ethernet, serial and USB for integration on
the manufacturing floor
• Embedded web server interface for monitoring images and statistics over any network

Front Communication
Series Family Resolution Lens Lighting Window Type Code Type
ABR 7 1 06 — R S E 2

7 06 = 6 mm S = Standard E = Ethernet 2 = 1D + 2D
09 = 9 mm
L9* = 9 mm * Liquid lens autofocus
1 = 1.3MP 1280x1024 pixels R = Red
12 = 12 mm ** Red and blue LEDs for optimized reading of DPM
M = Multicolored** codes, available on 6 mm and 9 mm models only
16 = 16 mm

Minimum
Resolution
(mils) ††

16 mm 1.1

12 mm 0.7

9 mm L9* 1.1

9 mm 1D Code .06
2D Code
6 mm 2.2

0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Reading Distance (mm) †


Reading distance for 20 mil (0.5 mm) Code 128 and Data Matrix, dependent on focus position
††
Minimum code resolution is at minimum reading distance

Resolution/ Front Communication


Series Family Lens Lighting Window Type Code Type
ABR 3 106 — W S U 1

3 W = White S = Standard U = USB 1 = 1D


P = Polarized* E = Ethernet 2 = 1D + 2D

* Only available in 1.2MP models


009 = WVGA 752x480 pixels (9 mm lens)
106 = 1.2MP 1280x960 pixels (6 mm lens)

Minimum
Resolution
(mils) ††

1.2 MP 1.2

1D Code
WVGA 1.4
2D Code

0 50 100 150 200 250 300 350 400 450 500


Reading Distance (mm) †


Reading distance for 20 mil (0.5 mm) Code 128 and Data Matrix, dependent on focus position
††
Minimum code resolution is at minimum reading distance

64 | www.bannerengineering.com
For Use with ABR Ethernet Models Connection Box
17-pin M12 female MQDC2S-1715
shielded (for power, serial 5 m (15')
and IO)

4-pin M12 D-code


to RJ45 Ethernet for STP-M12D-415
Ethernet Communication 5 m (15')
TCNM-ACBB1

For Use with ABR USB Models

Power and USB Communication only For Use with TCNM-ACBB1 Connection Box

17-pin M12 female to USB MQDEC-1703SS-USB 17-pin M12 female


MQDEC-1703SS-DB25
to DB25 (replaces
0.9 m (3')
MQDC2S-17xx)
OR

Power, USB Communication, IO and Serial Communication 17-pin female to


MQDEC-1715SS
17-pin male shielded
5 m (15')
17-pin M12 female shielded MQDC2S-1715 (optional extension cable)
(for power, serial and IO) 5 m (15')

Splitter cable. 17-pin M12 CSB-M121701USB02M121702


female trunk with one 17-
pin M12 male branch and
one USB branch

iVu BCR Barcode Reader


Imager-Based Barcode Readers
• Program through an integrated touch screen, remote touch screen or PC interface
• Reads a variety of 1D and 2D barcodes including DataMatrix (ECC 200), Linear Bar
Codes, Code 128, Code 39, Codabar, Interleaved 2 of 5, EAN 13, EAN 8, UPC-E,
POSTNET, IMB, and Pharmacode
• Ethernet (EtherNet/IP™, Modbus/TCP, and PROFINET®) and Serial RS-232
Integrated
Touchscreen
communications
shown • Read multiple barcodes in any orientation with one device
• Rugged IP67 housing for factory environments
• Available with a variety of lens and integrated light options – red, blue, green, white,
UV or infrared

Ring Light
Series Touch Screen Sensor Type Color Lens (mm)
IVU2P T B R 04

T = Integrated B = Barcode R = Red 6 = UV365 04 = 4.3 16 = 16


R = Remote* B = Blue 9 = UV395 06 = 6 25 = 25
G = Green XC = C-mount 08 = 8 Blank = No lens (only
W = White X = No Ring Light 12 = 12 C-Mount)
I = Infrared
* Remote display or PC is required for set up and viewing of Accessories shown on page 66
Remote Touch Screen sensors

65
iVu Vision Sensors
Color and Grayscale Vision Sensors
• The iVu and iVu Color Vision Sensors are used to monitor parts for type, size,
orientation, shape, location, and color or color variations.
• Configure in minutes using Vision Manager PC software, onboard touchscreen
display or using remote touchscreen to access to hard to reach places
• All-in-one solution with camera, controller, lens, and light included in one package
• Inspect multiple features with a wide variety of grayscale or color tools
• Compact, rugged, IP67 housing available with a variety of integrated ring lights
including red, blue, green, white, infrared or UV
• Interchangeable lenses, including C-mount, for maximum application flexibility
• Factory communications (EtherNet/IP™, Modbus/TCP, PROFINET®, PCCC and
Serial RS-232) for integration on the manufacturing floor
• Ability to change parameters on the fly with full runtime editing to reduce costly
downtime

Ring Light
Series Touch Screen Sensor Type Color Lens (mm)
IVU2P T G R 04

T = Integrated C = Color† R = Red 04 = 4.3


R = Remote* G = Grayscale B = Blue 06 = 6
G = Green 08 = 8
W = White 12 = 12
I = Infrared 16 = 16
6 = UV365 25 = 25
9 = UV395 Blank = No lens (only C-Mount)
XC = C-mount**
X = No Ring Light
RDM35 Remote
Touch Screen
* Remote display or PC is required for set up and viewing of
(sold separately) Remote Touch Screen sensors

** Requires C-mount lens



Color sensor only available in white, C-mount or no ring light

Sensors with
Remote Touch
Screen

Power (Required) MQDC2S-1215


5 m (15')
12-Pin M12/Euro MQDC2S-1215RA
with Shield 5 m (15')

Ethernet (Required for


Ethernet communications) IVUC-E-415
5 m (15')
RJ45 to 4-Pin Pico QD
SMBIVURAL SMBIVURAR

USB PSG-4M-403-USB
Used to update firmware and 0.9 m (3')
access sensor files

IVURDM-QD-815
Machine Mountable Remote
5 m (15')
Display (Required for use of
IVURDM-QD-815RA
RDM35 remote display)
5 m (15')
SMBIVUU SMBRDM35 Double-ended M12/ 8-pin Euro
Docking station for
machine mountable
remote display Additional lengths available on |bannerengineering.com

66 | www.bannerengineering.com
DXM Wireless Controller
Industrial Wireless Controller
• Enables end-to-end IIoT solutions, connecting Banner sensors to Banner’s
Connected Data Solutions (CDS) cloud platform
• Integrates Banner’s ISM radio, cellular connectivity, and local I/O
• Program the DXM using action rules and ScriptBasic language, which can execute
concurrently
• Log data on the Micro SD card
• Automation protocols include Modbus RTU, Modbus/TCP, and EtherNet/IP for
communications with PLC’s, HMI’s, or other local hosts
• Interactive programmable user interface with LCD and LED indicators
• Industry standard RS-485, Ethernet, and USB communication ports
• Easily interfaces with Banner CDS and other cloud service providers

Controller Models*
Models Description Frequency
DXM700–B1R1 DXM700 Controller with Performance Series Gateway 900 MHz

DXM700–B1R2 DXM700 Controller with MultiHop Modbus Data Radio 900 MHz

DXM700–B1R3 DXM700 Controller with Performance Series Gateway 2.4 GHz

DXM700–B1R4 DXM700 Controller with MultiHop Modbus Data Radio 2.4 GHz

DXM1000–B1R1 DXM1000 Controller with Performance Series Gateway 900 MHz

DXM1000–B1R2 DXM1000 Controller with MultiHop Modbus Data Radio 900 MHz

DXM1000–B1R3 DXM1000 Controller with Performance Series Gateway 2.4 GHz

DXM1000–B1R4 DXM1000 Controller with MultiHop Modbus Data Radio 2.4 GHz

* For additional models and cellular data plans go to bannerengineering.com

Connected Data Soutions (CDS) Software Packages


Models Description

Starter Package
806252
1,000 Data Points per hour Total Storage: 2 million Data Points

Standard Package
806253
4,000 Data Points per hour Total Storage: 20 million Data Points

Premium Package
806254
12,000 Data Points per hour Total Storage: 100 million Data Points

PSD-24-4 PSDINP-24-13 MQDMC-401 BWA-AH12106 SX1-LTE-001 SX1-GSM-001


DC power supply – desktop DC power supply Euro-style male enclosure Cellular Data Modem Cellular Data Modem
style, 24 V dc 4A, Euro 4-pin DIN rail mount, quick disconnect Verizon 4G LTE Cat. 1 Worldwide HSPA
connector 24 - 28 V dc, 1.3A cable, 4-Pin 3G with 2G GSM
straight connector fallback

67
Q45 Nodes
for Predictive Maintenance
• To save on installation time, Q45 1-wire serial nodes are pre-configured to work
with Banner 1-wire serial sensors. The compact size, integrated lithium batteries,
and a variety of compatible sensors make remote monitoring easy.
• The Q45VTP is designed to pair with the QM30VT1 Vibration and Temperature
sensor. Vibration characteristics and sample intervals can be set using DIP
switches.
• The Q45TH connects directly to the M12FTH4Q temperature and humidity sensor.
Sample rates can be set using DIP switches.
• The Q45U is a universal 1-wire serial node that reads any Banner 1-wire serial
sensor and determines an efficient power setting.

Select Your Node Select Your Sensor


Radio Device
Band Series Type*
DX80N 2 Q45 U
QM30VT1 M12FTH4Q
Vibration & Temperature and
9 = 900 MHz Q45 VTP = Vibration/Temperature Temperature Humidity Sensor K50UX1RA
2 = 2.4 GHz TH = Temperature/Humidity Sensor Ultrasonic
Sensor
U = Universal

* Sensor units must be ordered separately

Q45
All-in-One Sensors
• Vibration and Temperature or Tank Level sensor and node in one
compact package
• Uses a 1-wire serial interface
• Easy-to-order
• Easy-to-deploy
Vibration • DIP switch configurable for vibration characteristics and sample intervals
• Dual-axis vibration sensing

Ultrasonic
Vibration: Sensor and Node
Models Frequency Description

DX80N9Q45VA 900 MHz All-in-one Vibration and Temperature sensor

2.4 GHz
DX80N2Q45VA All-in-one Vibration and Temperature sensor sensor

Ultrasonic: Sensor and Node


Models Range Description

DX80N9Q45UAC 900 MHz Q45 Node with Integrated Ultrasonic Sensor

DX80N2Q45UAC 2.4 GHz Q45 Node with Integrated Ultrasonic Sensor

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QM30VT Series
Vibration and Temperature Sensor

• Avoid machine failures and delays by detecting problems early


• Provides high accuracy vibration and temperature measurements
• Dual-axis vibration detection up to 4 KHz bandwidth
• Manufactured with a sealed aluminum housing
• Reduces labor costs by obviating manual checks and eliminating error

Models Description

QM30VT1 Vibration and temperature sensor with 1-wire serial interface; 3 m QD cable

QM30VT2 Vibration and temperature sensor that functions as a modbus slave device via RS-485; 3 m QD cable

QM30VT2-SS-9M Vibration and temperature sensor with stainless steel housing that functions as a modbus slave device via RS-485; 9 m cable with flying leads

5-pin Double Ended


DEE2R-53D
M12/Euro-Style
1 m (3')
with Shield
BWA-BK-013 BWA-BK-012
Additional lengths available on bannerengineering.com

K50U Ultrasonic Sensor


Wireless Level and Tank Monitoring

• Provides a distance measurement from the target to the sensor


• Monitor wirelessly to avoid long cable runs
• Built-in temperature compensation for reliable measurement
• Threaded housing for easy installation

Models Description
K50UX1ARA Ultrasonic sensor with 1-wire serial interface; 1 m sensing range

K50UX1CRA Ultrasonic sensor with 1-wire serial interface; 3 m sensing range

K50UX2ARA Ultrasonic sensor that functions as a modbus slave device via RS-485; 1 m sensing range

K50UX2CRA Ultrasonic sensor that functions as a modbus slave device via RS-485; 3 m sensing range

BWA-BK-006
Mounts both the K50U 5-pin Double Ended
Ultrasonic sensor and DEE2R-53D
M12/Euro-Style
a Wireless Q45 Node 1 m (3')
with Shield

Additional lengths available on bannerengineering.com

69
Pressure Sensor Node
All-in-One Performance Series Node

• Combines a media isolated pressure sensor, a Performance Series wireless node, and
a battery power supply
• Compact, one-piece design simplifies installation and eliminates the need for ordering
multiple components
• Integrates easily in applications where infrastructure, movement, or mobility make
wired solutions impractical, ineffective, or cost-prohibitive
• Field-proven, Sure Cross wireless architecture ensures secure, reliable communication
between devices

Models Description

DX80N9X1W-PS50G 0-50 PSI GAUGE Pressure Sensor in the housing port pre-wired to the Node

DX80N9X1W-PS50G1 0-50 PSI GAUGE Pressure Sensor in the housing port 1 meter cable pre-wired to the Node

DX80N9X1W-PS150G 0-150 PSI GAUGE Pressure Sensor in the housing port pre-wired to the Node

DX80N9X1W-PS150G1 0-150 PSI GAUGE Pressure Sensor in the housing port 1 meter cable pre-wired to the Node

DX80N9X1W-PS500S 0-500 PSI SEALED GAUGE Pressure Sensor in the housing port pre-wired to the Node

DX80N9X1W-PS500S1 0-500 PSI GAUGE SEALED Pressure Sensor in the housing port 1 meter cable pre-wired to the Node

Condition Monitoring Node


Vibration, Temperature, and Current
• Performance Node with a Euro-style connector for use with a Banner VT1 Vibration
and Temperature sensor (sold separately) and one-meter twisted pair
cable for use with a current transformer
• 20 A and 150 A split core current transformers included
• DIP switch configurable
• Compatible with the Vibrations Solutions Kit
• Improved internal antenna for extended wireless range
• 6+ year battery life

Models Frequency Description

DX80N9X1W-CM1L 900 MHz Pre-wired Euro-style connector for use with any Banner 1-Wire Serial Vibration Sensor
(sold separately). Pre-wired one-meter twisted pair cable reports true RMS current
DX80N2X1W-CM1L 2.4 GHz (20 A and 150 A current transformers included with Node).

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More Information Online
For the latest products, brackets, cordsets, accessories, and new solutions, find us on the web at www.bannerengineering.com.
You also have access to more detailed information such as engineering drawings, complete specifications, installation instructions,
product configurators and product videos.
How to Reach Us
Global Sales and Support
Questions? Need additional assistance?
Banner has more than 3,000 representatives and distributors worldwide — ready to help you. Our highly
skilled application engineers and industry experts are ready to support you wherever you are. For a
complete listing, go to bannerengineering.com and find your local Banner Representative.

To contact a Banner Engineer about your application, call 1-888-3SENSOR (1-888-373-6767)


or visit our website at www.bannerengineering.com/contact-us

9714 10th Ave. North


Minneapolis, MN 55441
PN 212567 Office: (763) 544-3164
© 2019 Banner Engineering Corp., Mpls, MN USA www.bannerengineering.com

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