Sugar Mill
Sugar Mill
Sugar Mill
Milling house Press filters of sugar processing house Vacuum pan of boiling house
ALLBEST/ZJGS
2x1,500 Sugar Mill, Myanmar
ALLBEST/AZGS & gz
Typical Material Flow Chart
Brief Introduction of Equipment
Sugar cane weighbridge
Sugar cane weighbridge is used to weigh cane and then discharges the weighed sugar
cane to the sugar cane feed table. The specification and the number of the equipment
can be chosen in accordance with the daily production of the mill. All choices can meet
the requirements of the production. It is equipped with a chain-plate type table above
and a weighbridge is place on the ground. The equipment is designed for batch
operation: sugar cane is lifted to the table by a crane, and weighed. Then switch on the
power to start the motor, sugar cane is discharged to feed table when chain-plate type
table runs. And then switch off the power, stop the motor. This operation can be
repeated according to the actual work requirement.
It has the characteristics with simple structure, easy operation and mechanization and
continuation of weighing of the sugar cane. This equipment is consisted of transmission
device, framework, lubrication system, chain-plate and gearbox reducer, etc.
Sugar cane feed table This equipment is designed to receive the sugar cane discharged
from the crane or weighing platform, and to feed sugar cane to the
conveyer evenly. The equipment is chain-tooth style. There are many
draw-chains with triangle- shaped steel mounted on the surface of
table, of which draws the sugar cane to slide along the surface and
discharges it into the conveyer.
It is batch operation. The weighed sugar cane is discharged on the
cane feed table. Then start motor, sugar cane is discharged to the
cane conveyer when the train runs. Switch off the power to stop the
motor. This operation can be repeated according to the actual work
requirement.
It has the characteristics with simple structure, easy operation and
mechanization and continuation of weighing of the sugar cane.
This equipment consists of transmission device, frame, lubrication
system, steel chains -plate and gearbox reducer etc.
Pretreatment
Sugar cane conveyer
They are sugar cane pretreatment equipment. The sugar cane is leveled, cut
and its fiber of cane is shredded into short pieces and fine chips, and cells of
the sugar cane are broken to benefit the extraction of the juice from it.
The equipment consists of a drum, a main shaft, knives, bearings and a
cover etc. it rotates reversely, it is a new model developed in recent years. It
is verified as a good product by both our research, development and
manufacture, and the actual use of our customers. Comparing with the
former knife-disc type, its efficiency is improved a lot; it has the advantages
of high preparation (improved from 70% to 75--80%) and with a good
physical-state. So, I it is used widely in sugar factory in recent years
Pretreatment
Heavy sugar cane shredder
1. This equipment can shred whole cane without using the sugar cutter for precutting. It can reduce equipment, investment
and lower the maintaining fees.
2. This shredder is equipped with two balance drums and one feeding drum to gives the best cane feed, which makes it free
from the problems of other equipments, such as the choking because of over loading and the poor preparation because of
less feeding. Hence the efficiency is improved.
3.Because stable feed can be maintained, the power consumption is stable. Differ from the others that may waste normal
production time because the failure of steam turbine or motor caused by the fluctuation of the load, which resulted from poor
cane feed.
4.Theoretically, sugar cane pretreatment index is in direct proportion to the tip speed, the higher tip speed, the bigger power
consumption, the bigger tear and wear of knife-hammer as well, the higher preparation index. Comparing with the other
shredders (which have to add some equipments such as cane cutter etc. before it), on the condition of same power
consumption, the pretreatment index of this shredder is higher than others. Given the same conditions in mill house, the
extraction is proofed to be higher than others.
5.The diameter of heavy sugar cane shredder can be designed according to the customer required preparationt index; the
width of the machine will be designed according to the existing sugar cane conveyer. Commonly, the designed power of the
equipment is 10kw per ton hour, the actual power consumption is 7kw per ton hour (calculated on the basis of the fibre
contain of sugar cane is 15%), rotation speed: 1000r/min, the driving power of the feeding drum is 22kw, the first balance
drum is 55kw, the second balance drum is 30kw (above is calculated on the basis of processing 250 tons of sugar cane per
hour). The transmission part of the shredder can adopt either electromotor or steam turbine.
Pretreatment
Tongaat Cane Shredder
Tongaat cane shredder is a type of firm crusher with a heavy hammer. The exquisitely and patented rotor makes the
covering area of hammer stamping is the same as the width of shredder, the unique stagger design of the rotary dish
guarantees the firmness of the structure of rotor. The strong side-frame provides reliable support to the rotor bearing. If
required, a cane cutter or a feeder can be installed on the top of shredder. So that the feeding of material into shredder can
be well distributed. In the case of large and hard impurities mixing into the cane, the railing plate can open out to avoid the
damage to the equipment.
For the cane factory, regardless of traditional milling process or diffusion process is adopted for the extraction of can juice,
the index of preparation can be stabilized up to 90% when tongat shredder is used. Only the new and original design of the
Tongaat may bring about such a high preparation index. It also brings about a high transformation coefficient of energy and
the least wear and tear on equipment. This is the unique feature of the Tongaat shredder.
Main Advantage:
(1)Due to its high preparation index, the load of mills can
be reduced. As a result, the driving power for mill can be also
reduced. In addition, because of the high density of the cane
fibres, the crushing g capacity can be raised by 10%.
(2)Due to its high preparation index, the hydraulic
pressure of mills can be reduced so as to reduce the wear
and tear of the mill rollers and extend the service life of the
rollers.
(3)The equipment enjoys reliable performance, simple
maintenance and convenient removal and replacement of the
heavy hammer.
(4)The prepared fibres of bagasse are longer, which is
suitable for comprehensive utilization.
Pretreatment
Beveled-adjustment mill
This is a straight triangle- shaped beveled-adjustment mill with 3 rollers and
taper pin. The structure of the mill is new and original; the top angle that center
of feed roller to the center of top roller and discharge roller is constantly to be 74
degree. the feed and discharge rollers can move up and down along the line of
37 degree. The inlet and outlet of the mill can be adjusted against the wearing of
the rollers during the campaign, the trash plate doesn’t need placing when it is
getting worn out, ensuring the safety operation .The structure of the mill is
compact, trash plate is narrow, and power consumption and cost of crushing are
low. All the top rollers and the feed roller of first mill and the discharge roller of
last mill adopt lotus roller. So, the drainage of juice is more efficient, and
effectively reducing the re- absorbability. Due to the unstable quality of the
domestic large rolling bearing, we adopt slide bearing, it has the advantages of
low cost, copper bush is not easy to be worn, and in case the copper bush is
worn, the replacement is easy to take, so as to improve the time efficiency.
Design and the manufacture of the machine follow the latest technology of the mill in the world. It was verified by the Ministry of Light
Industry that the extraction of juice reaches 96% or up. This machine has the features of compact structure, easy adjustment, rational
force taken, low power consumption, high efficient juice drainage, safe and reliable.
Juice Extraction
Two rollers mill
The production of the mill is an innovation to the traditional three rollers mill. It is the first
Large bottom roller of Double Rollers Mill that self-developed and manufactured in China.
The power consumption of this machine is greatly reduced. The saving of the power is up to
about 30%. The structure of the mill is compact, there is no need of adjustment of opening
ratio and trash plate, the installation and the adjustment are convenient.
Juice Extraction
High efficiency block-free lotus roller
High strength block-free lotus roller is greatly improved on the basis of the high strength
lotus roller, especially in way of processing. The inverse taper hole is design to make the
squeezed out cane juice smoothly drain out and block-free. It fully solved the problem of
drainage holes blocked by the bagasse. It assures the high efficiency of juice drainage,
greatly reduces the factor of re-absorbability, assures extraction of crushing, meanwhile, it
helps to reduce moisture and power consumption
(1)There is sealed trough between top roller and the feeder roller, forced canes enters into mill
under compressed condition. The feeder roller can press out more juice, improving extraction by 1-
2%, reducing moisture by 1-2%, increasing crushing capacity by 30%. The power consumption
usually less than 30% of the mill’s . The worn disposed roller of the mill can be used as feed roller
to save the investment.
(2)It is popularly used by most of sugar refineries in Cuba and Africa. The research and
application of the machine was started in 70s domestically. It has been used in Jiexi sugar factory
and Zhongshan sugar factory in Guangdong province, Guixiang sugar factory (now, Guitang
Group) and Tuolu sugar factory in Guangxi province China. And gains satisfied results
Inter carrier
This equipment is installed between two mills, used to covey the cane materials. The inter
carrier has the types of belt type and rake-teeth type etc.
This equipment is used to carry the bagasses discharged from front mill to back mill in the
sugar factory. During the transportation, the bagasse on the belt can be imbibed in the
meantime. The machine uses rake- teeth as medium belt for the bagasse conveyance, the
bottom of the trough is sealed, so there is no bagasse and juice leaking out from the
bottom of the trough, making the place relatively clean and tidy, and easy to maintenance.
Because it equipped with feed chute, the feed is greatly improved.
Juice Extraction
Cane juice screen
It is consisted of screen mesh and the box body. The screen mesh is composed of wedge
shaped copper stick that combines into a big arc surface of the screen. The clearance
between the wedge -shaped sticks can be adjusted by the copper washer. The stick can
be made of copper or stainless steel to meet the requirements of filtering the mixed liquid,
which contains many different impurities. Mixed liquid flows from the top juice tank of
screen to pass through a round overflow weir then enters surface of the screen with a
waterfall shape, the filtered liquid drains out under the screen, the impurities slide along
with the surface of the screen and fall into the collection chute.
The features are:
a. Because there is no moving component, the process utilizes gravity, so there is no
power consumption of the equipment itself.
b. It is simple structure, safety and reliability and convenient maintenance.
Roller screen
Juice Extraction
Screw conveyer
Bagasse packer
Juice Extraction
Heater
Heater is the heating equipment that using the steam as the source of heat in sugar
factory. It is multi-procedure vertical tubebank heater with fixed tube plate. It is
mainly consisted of cylinder, top cover and down cover. Utilizing the principle of
balance, the up and down covers is connected with connecting rod, which is easy
to open and close.
The heater and the tube plate is swell fixed (when using stainless steel tube, the
fixing is made by welding), it is easy to maintenance and replacement, the
seamless steel pipe, copper pipe and stainless steel pipe can be adopted to
produce the heater according to the choice of the customers.
The customer shall supply the position of the pipe orifice of the equipment when
placing order.
Constant subsider
This elevator is used to convey lime to the slaker. Driven by electromotor, reducer drives the steel wire
rope moving to drag the ladles moving along the rail, and conveying the lime to the slaker.
Lime slaker
This machine is used to slake
lime. It is driven by electromotor.
Lime moves along with the
moving of the screw plate in the
slaker. Lime is slaked into lime
milk by adding water.
This equipment is mainly used to exhaust air to form vacuum, and also can be used to condensate
steam as well. It is mainly applied to vacuum filter, juice drawing device and keeping vacuum
condition. The vacuum is obtained by spray out many rays of high speed water flows through equal
spread symmetric arranged nozzles, which condensates, brings, mixes and compresses the steam,
and then exhausted into the air through the tail pipe on the throat
Condenser
The equipment is a matching equipment with the evaporation, sugar boiling vacuum system in sugar
factory. It is mainly used to condensation and exhausts minor incondensable gas. Utilized to
evaporate, condensate steam of sugar boiling and keep vacuum.
Crystallizer is consisted of tubebank heating room, juice and steam room, bottom cover and juice capture device etc. heating room is
suspending drum type, using supporting member to suspend the heating room on the wall of the jar. The circular liquid descendent
channel is formed between the heating room and the wall of jar. The central downcomer makes the massecuite, which raised by the
heating in the heating pipe is divided into inner circulation branch and external circulation branch on the tube plate. The heating room
of the crystallizer uses the structure of incline tube plate. Up and down tube plate adopts the same angle of inclination. The bottom
cover is taper one, using the electric valve to discharge materials. The diameter of the juice and steam room is bigger than the
heating room; it can reduce the liquid level of the tube in down tube plate when boiling massecuite at same volume so as to reduce
the effect of static pressure and strengthen the circulation of the massecuite. There is mechanical agitator installed in the forced
circulation crystallizer. Driving the massecuite to make forced circulation in the container so as to improve the heat-transfer coefficient
and evaporation intensity, and increase the speed of crystallization. The agitator has top placing type and middle placing type.
Main features:
a. It owns relatively big liquid-descend cross section, its circulation rate (the heating section divide by descend section) reaches 2. So
the convection circulation is good.
b. Sugar is easy to discharge
c. Condensation water can be discharged fully
d. Forced circulation crystallizer improves heat-transfer coefficient and evaporation intensity, increases speed of crystallization.
Boiling
Constant sugar boiling jar
(1)The horizontal placed round jar is divided into many locelluses by the longitudinal and transverse placed dampers. Massecuite
is forwarded along the locelluses, passing one locellus to another through a series holes on lower part of the damper.
(2)Transverse placed heating pipe column are arranged in vertical rows. The end of the pipe is connected with the wall of the jar
and sealed with the patented seal device that can make the pipe swelling freely. Pipe extends into the steam tank; the cover of the
tank is closely seal by the bolts; the steam flows through the pipe.
(3)The circulation rout of the massecuite in the jar is, raising between the transversely placed tubebank, and descending along the
space between the out shell and the pipe column. For producing a forced agitation, the noncondensing gas is drawn from the steam
tank and sprayed into the bottom of the jar by the steam sprayer.
(4)Every locellus is connected with syrup or molasses taking device. Juice vapor is exhausted from the top of jar (with juice
capture device). Massecuite is drawn out through the overflow device at the end locellus and discharged from the bottom of the jar.
All the process is autocontrolled.
(5)Constant sugar boiling jar has the features of heat quantity saving, full autocontroling, shortening sugar boiling time, improving
the quality of massecuite, homogenizing the crystal etc. it can reduce labor intensity, save labor, improve work environment, lower
investment and reduce maintenance fee.
Vacuum seeds tank
This equipment is used to store seeds for sugar boiling purpose. It is consisted of tank body, transmission device, agitator,
discharging valve etc. The structure of the tank body is sealed horizontal cylinder type. Agitator is driven by the speed reducing motor
through the worm wheel reducer. It keeps the crystal seeds stored in the tank out of precipitation.
Boiling
Vertical crystallizer
Boiling
Water-cooling crystallizer
The series machines are interval water-cooling cryatallizer, it is an
equipment for cooling and crystallizing of the massecuite, which used
in refinery workshop of the cane sugar factory. It is suitable for
crystallizing of C massecuite.
The machine is consisted of U shaped body, agitator, cooling system,
transmission device etc. there are inclined elliptic rings on the shaft of
agitation, and every ring fits with water tube. The water outflow and
inflow of the tube passes through the hollow shaft. Motor drives
agitation shaft rotation at a speed of 0.5 r/min through worm wheel
reducer, which cools the massecuite by turning over of it up and down,
to make the sugar crystallizing.
Air-cooling crystallizer
This is a kind of air-cooling crystallizer among the interval crystallizer series. It
is crystallizing equipment for cooling and crystallizing of the massecuite, which
is used in refinery workshop of the cane sugar factory. It is suitable to be a
storage container for A massecuite before separating or for crystallizing of C
massecuite.
This equipment is consisted of U shaped body, agitator, transmission device
etc. There are symmetrical left and right agitation plates that are installed on
the long horizontal shaft, which prevents crystal grain from sediment. The
agitator turning is driven by electromotor through the worm wheel reducer,
Massecuite releases heat into air by continuously contacting with surface of
metal shell, and cooling through the surface of the massecuite, which is
exposed in the air, to reach the purpose of crystallizing.
Boiling
Massecuite distribution groove
Boiling
Full Automatic Batch Centrifugal
The TBS full automatic batch centrifugal is produced cooperatively by Thomas Broadbent & Sons Ltd. The driving motor creates
three phases of synchronous speeds. The production cycle is controlled by a Programmable Logic Controller (PLC), which will
indicate and verify the presetting parameters and monitor fault status. The centrifugal is equipped with many kinds of interlocks in
safe and fault in order to protect the damage to operators or other equipment when the operation is failed. The material is fed into
the rotary screen basket and distributed around the inside wall by the centrifugal action. The molasses can be washed off by the
washing piping system inside the centrifugal . After rotating at high speed, the basket speed is getting slow and a plough scraper
operated by pneumatic advice will scrap the material on inside wall to fall down, and the material is discharged by discharge valve
to a conveyor from the middle of centrifugal bottom.
The motor has the elaborate design for professional three-speed or changing speed of frequency
conversion so that the centrifugal has simple structure, small volume, bigger power and lower
energy consuming. The thermometer in the coil can suitably and effectively protect the motor
against high temperature and furthest prolong its using life. The patent technology of the holistic
rotational shaft gets rid of the conventional backrest wheel so that the centrifugal arrives at the
unique, more effective and safer power effect. The special shockproof facility will cushion the shock
and swing because of the centrifugal operation. Adding the inner shaking detector and swing
monitor, we can fully ensure the safety and stability of centrifugal during running. The perfect
automatic control system can connect with the DCS(data control system) of factory so that the
operator can control the centrifugal’s working status according to actual process condition of the
factory in computer terminal or using a finger to touch a screen. The safe and stable screen basket
possesses bigger loading capacity and lighter weight so that it effectively reduces the braking load
of the motor and increases the running safety and life of the equipment. The unique automatic
washing can evenly spray the water to every place of the basket in the shortest time. So it ensures
that the customers can get the even and high quality product and increases the reclaiming sugar
rate of the centrifugal. The outstanding feeding and discharging no material to be leaked so that the
product has no any effect coming from the leaky material during the separating and
dischargingtreatments. The downwards discharging valve and elaboratemanufacture of plough
scraper can completely discharge all material of the basket and do not destroy the screen to avoid
the troubles of the screen blocking and excessive crystal coming back to the previous process.
Therefore it will increase the working efficiency of the centrifugal and whole process flow.
Vibration conveyer
This equipment is used to convey the white granulated sugar that purged from centrifugal to the dyer. It is consisted of groove body,
transmission device, connection rod, spring arm and housing etc. The groove is welded by stainless steel. The spring arm is the
structure of wood board cramping spring steel plate. The connection rod is made of wood. The housing is welded by channel steel.
Driven by electromotor, speed is reduced by pulley, the vibration of the groove is caused by reciprocation of connection rod, which
impelled by the crank shaft. Materials form into a incline angle under the acting force of the vibration of the groove, the materials is up
thrown moving forward and constantly turning over during the conveyance, it makes material distributed and discharged
homogenously.
Fluidizing bed granulate sugar dry cooler is an equipment used in drying and cooling of the crystal grain material.
Main features
(1). This equipment can finish the drying and cooling process in a device simultaneously. There is no transmission part in the
structure of this machine, reliable operation, easy to operation and maintenance.
(2). There are special holes on the distribution plate of the machine. So, the speed of airflow is relatively low, the treatment to
the materials is soft. It fairly keeps out-shape and brilliancy of crystal grain in a good condition, the tear and wear of the crystal
grain is minute.
(3). The height of fluidizing layer of the materials is high, about 300-400mm. So, the dry air and cooling air can fully contact
with the crystal grain material. The transmission of the heat and material is intensively. The drying and cooling speed of the
materials is quickly, and production efficiency is high.
(4). The temperature of the material is relatively low; it is convenient for the packing and storage of the goods.
(5). The equipment is with high automation, there are inspection and automatic controller, and the flow rate of cool and heat
air and steam can be automatically controlled. It makes the drying and cooling of the material in a best condition.
(6). This structure of the machine is whole sealed, the inside state of this machine is in negative pressure. So, it is impossible
for the material to leak out from the holes. The operation environment is clean and the condition of sanitary is good.
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