Installation instructions

Door control
TS 981
Control panel with traffic management

Version: 51171314

-en-
Version: t / 07.2019
OPERATING INSTRUCTIONS
Page
SAFETY DIRECTIONS...................................................................................................4

INSTALLATION ADVICE................................................................................................6

INSTALLATION OVERVIEW..........................................................................................7

ENCLOSURE INSTALLATION.......................................................................................8

CONNECTING THE CONTROL AND THE ELEKTROMATEN®.......................................8

MAINS SUPPLY..............................................................................................................9

MOTOR CONNECTION (internal wiring)......................................................................10

PHASE ROTATION.........................................................................................................10

RAPID ADJUSTMENT OF THE LIMITS.........................................................................11

HARDWARE OVERVIEW...............................................................................................12

WIRING DIAGRAM.........................................................................................................14

CONTROL PROGRAMMING..........................................................................................18

Operating mode...............................................................................................................19

Door position...................................................................................................................19

Functions.........................................................................................................................20

Safety functions...............................................................................................................21

Settings only for ELEKTROMATEN® with direct / frequency converter DI/FI..................23

Extended door functions..................................................................................................24

Maintenance cycle counter..............................................................................................25

MEMORY CHECK...........................................................................................................25

RESET............................................................................................................................26

SOFTWARE....................................................................................................................26

SAFETY DEVICES..........................................................................................................27

Door safety switch X2......................................................................................................27

Input for safety devices X2..............................................................................................27

Installation of the spiral cable..........................................................................................28

Function of the safety edge system.................................................................................29
Pass door / slack rope switch input X2............................................................................30

Page 2
 Page
FUNCTION DESCRIPTION............................................................................................31

Emergency stop X3.........................................................................................................31

Internal push button / Three push button / Key switch X5 / X15......................................31

Automatic closing............................................................................................................31

Reaction of automatic closing to photo cell / light curtain................................................31

Through / Reflective photo cell X6 / X16 or Light curtain X6...........................................32

Ceiling pull switch / Radio control X7 / X17....................................................................34

Key switch – intermediate stop X8..................................................................................34

Key switch (latching) interrupt automatic closing X11.....................................................35

Smoke draining (RWA) X12............................................................................................35

Light indicator for traffic control X13................................................................................35

Safety against entrampment X18....................................................................................37

Potential free changeover contact X20 / X21..................................................................37

Overrun correction ..........................................................................................................38

Door overload monitor.....................................................................................................38

AIR look SLF...................................................................................................................39

Status monitoring function SMF......................................................................................39

Maintenance cycle counter..............................................................................................39

Software Update..............................................................................................................40

Short circuit / overload monitor........................................................................................40

OPERATING STATUS DISPLAY....................................................................................41

TECHNICAL DATA.........................................................................................................46

LIFETIME / DOORCYKLES............................................................................................47

DECLARATION OF INCORPORATION.........................................................................48

FUNCTION OVERVIEW..................................................................................................49

Page 3
SAFETY DIRECTIONS
Specified use
The door control is intended for a power-operated door with a drive unit (GfA limit switch
systems).
The safe operation is only guaranteed with specified normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Declaration of Incorporation shall be rendered null and void.

Safety information

WARNING! Failure to follow these installation instructions may result

in severe injury or death.
- Please read these instructions before using the product
- Keep these instructions handy
- Please include these instructions when you pass on the product

Installation and commissioning are to be performed by skilled personnel only.

Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.

Coverings and protective devices

Only operate with corresponding coverings and protective devices.
Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.

Spare parts
Only use original spare parts.

Page 4
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
MATEN® appropriately and safely.

The individual directions have the following meaning:

DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.

CAUTION
This warns that the ELEKTROMATEN® or other materials may be damaged if
the appropriate precautions are not taken.

General warnings and safety precautions

The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN® in conjunction with other devices. These directions must be observed
strictly during installation and operation.

Check that all screw connections are secure before operating the control
and adjusting the limit switches.

Please observe the safety and accident prevention regulations valid for
the specific application.

The ELEKTROMATEN® must be installed with the authorised coverings and

protective devices. Care should be taken that any seals are fitted correctly
and screw couplings are tightened correctly.

In the case of ELEKTROMATEN® with a permanent mains connection,

an all-pole main switch with appropriate back-up fuse must be provided.

Check live cables and conductors regularly for insulation faults or breaka-
ges. When a fault is detected in the cabling, the defective cabling should
be replaced after immediately switching off the mains supply.

Before starting operation, check whether the permissible mains voltage

range of the devices corresponds to the local mains voltage.

With three – phase motor connection it must have right phase rotation

Page 5
INSTALLATION ADVICE
After the ELEKTROMATEN® is fitted we recommend the following procedure to rapidly reach
a fully functioning door.

• Installation Enclosure installation page 8

• Installation Wiring the Drive to the Control page 8

• Check Mains supply page 9

• Check Phase rotation page 10

• Programming Rapid limit adjustment page 11

The door is ready to work in Hold-to-run mode.

• Installation Safety devices page 14, 27

• Programming Door functions page 18

The door is ready to work in automatic mode.

Check connection of external devices e.g. push button etc.

Overview to connect external devices see diagram (page 14-17).
After the devices are connected the programming of the control panel must be finalised.
(page 18).

Page 6
 INSTALLATION OVERVIEW

Important!
Using the connection cable out side the building is not permitted.

Connection cable ELEKTROMAT ® for

Motor and DES ( electronic limit) 11

Spiral cable for

Safety edge system 4

Mains supply 5

Photo-beam 5

Pull switch 3

Three push button 5

Key switch (latching) interrupt 3

automatic closing
Emergency stop 3

Key switch (latching) 3

intermediate stop

Red / Green Traffic- Light 2x4

( )
Number of cores in the cable

Page 7
ENCLOSURE INSTALLATION
Before mounting the enclosure, the surface has to be checked for flatness, slope and freedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.

CONNECTING THE CONTROL AND THE ELEKTROMATEN®

After the drive and control are fitted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy fitting. The plugs for motor and control panel are different
and cannot be interchanged.

Control panel TS 981 ELEKTROMAT®

Motorconnection (MOT) Motor plug-in

Connection cable for 1
digital limit (DES) 2
U
3 V
2 PE
1 PE
4 3
W
PE 4
N

PIN
4- -1
5- -2
6- -3

Cable identification
Motor plug to control unit
PIN - Wire-No. Excution:
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N)
5 - PE Earth

Limit plug-in to control panel TS 981 (DES)

PIN - Wire-No. Excution:

1 - 5 Safety chain 24 V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
5 - 9 Safety chain
6 - 10 8 V DC

Page 8
MAINS SUPPLY

DANGER! To the life and health through electric shock.

If a GfA frequency drive FI is installed, it must be used a class B earth-leakage
circuit breaker in the mains supply. Other switches can fail and switching
unintentionally.

External fuse!
Control must be saved against short circuit and overload by an external fuse,
max. 10 A delayed, in the mains supply. An automatic cut off switch is required,
regarding the supply for three-phase or single-phase.

When connecting control to mains supply a mains isolator switch or (16 A CEE – plug)
according EN 12453 is required. The control panel has an integrated auto controlled power
unit for voltages from 230 V up to 400 V +/- 10 %.
The supply disconnect device (Main switch or CEE plug) must be installed between 1,2 m
and 1,7 m above floor level.

The Control panel TS 981 has a universal electric supply and works with the following
supplies. (See diagram Fig.1-5)

Mains supply terminal

Fig.: 1 Fig.: 4

symmetric winding
Fig.: 2 Fig.: 5

asymmetric winding
Fig.: 3

DI = 3 x4 00 V
FI 1,5 kW = 1 x 230 V/N/PE or 3 x 400 V/N/PE
FI 4,5 kW = 3 x4 00 V/PE or 3 x 400 V/N/PE

Page 9
MOTOR CONNECTION (internal wiring)
Three-phase 3 x 400 V AC, N, PE Three-phase 3 x 230 V AC, PE
Star connection Delta connection

Important note!
For 3 x 400 V AC PE
no neutral, the bra-
ke rectifier must be
connected between
terminal V and star-
point terminal. brown
blue
brown
blue
supply for
supply for brake recti-
brake recti- fier
fier

Single-phase 1 x 230 V AC, N, PE Single-phase 1 x 230 V AC, N, PE

symmetrical winding asymmetrical winding

On several ELEKTROMATEN® the connection U1 und V1 on the motor-plug are inter-

changed.

PHASE ROTATION

Important Notice!
After the mains supply has been connected: To confirm that the phase rotation of
the electrical motor is correct the door shall move UPWARDS if the OPEN push
button is operated. If the door does not OPEN change first phase rotation.
For all three phase ELEKTROMATEN® even DI: Change wiring at terminal
X1: 1.1 – 1.2. For inverter drives FI-ELEKTROMATEN® see page 11.
For all single phase ELEKTROMATEN®: Change wiring at the connection cable plug,
change core no. 1+3 reciprocal. For inverter drives FI-ELEKTROMATEN® see page 11.

DANGER! To the life and health through electric shock.

Before changing phase rotation the mains supply must be switched OFF.

Page 10
RAPID ADJUSTMENT OF THE LIMITS
Supply cables insert / switch on

When using a light curtain with OSE signal output (connection to terminal X2), please note
Menu item 0.3 first.

1. Check output rotating direction

2. Move to OPEN final limit position 3. Save OPEN final limit position

4. Move to CLOSE final limit position 5. Save CLOSE final limit position

After rapid adjustment of the final limit positions, the door operating mode “Hold-to-run” is
active. The final limit positions can be corrected later with Menu item 1.1 to 1.4. The pre-limit
is set automatically with safety edge connected. A correction is possible using Menu item
1.5.

Page 11
HARDWARE OVERVIEW
MOT DES MMC/SD

MOT DES MMC / SD

1.1

1.2
SLF
1.3

1.4
TS 981 SLF

X1 V1
SMF
S1
1.8
1.8 F1 = 1,6A t SMF
1.8
1.9

X2
1.9
X20 1.9

20.1
20.2 2.1
2.2
20.3 2.3
21.1 2.4
21.2
21.3
2.5
40014900
X11
RWA
3.1 3.2 5.1 5.2 5.3 5.4 24V GND 6.1 6.2 7.1 7.2 8.1 8.2 24V GND 11.1 11.2 12.1 12.2

X12
X21
13.1 13.1 13.1 13.2 13.3 13.4 13.5 13.6 15.1 15.2 15.3 15.4 24V GND 16.1 16.2 17.1 17.2 24V 24V 12V 18.1 18.2 GND

X3 X5 X6 X7 X8
X13 X15 X16 X17 X18

5 x UBS

Page 12
HARDWARE OVERVIEW
Description Print:

X1 Mains supply
external supply 230 V
1.9 = L1 L1 fused with F1 = 1,6 A
1.8 = N
(only with 3 x 400 V, N, PE und 1 x 230 V, N, PE symmetric winding)
X2 Safety edge system and pass-door plug
X3 Emergency push button
X8 Key switch for intermediate stop
X11 Key switch ON / OFF for automatic closing
X12 Smoke draining
X13 Traffic lights 2 x Red / Green
X18 Entrapment safety evaluation
X20 Potential free relay contact 1
X21 Potential free relay contact 2
DES Limit connection
MOT Motor connection
MMC/SD Slot for memory cards
SLF Slot for Air-lock control function
SMF Slot for Status / Information function
S1 Selector switch
UBS Socket for universal command sensor system (5x)
The UBS system is a simple plug-in connection technology from GfA. The control
devices are connected to the control by a commercially available patch cable
and detected automatically. The UBS devices function in the same way as wired
control devices.
V1 7-segment display
Internal push button

Command from inside Command from outside

X5 Three push button / Key switch X15 Three push button / Key switch
X6 Reflective photo-beam / photo-beam X16 Reflective photo-beam / photo-beam
X7 Ceiling pull switch / Radio control X17 Ceiling pull switch / Radio control

Page 13
WIRING DIAGRAM
Transmitter Receiver
Light curtain Bridge

N L1
Tx Rx L1 fused via F1 = 1,6 At
plug-in bridge

Normallyclosed contact 1k2 Bridge

pass or /
slack wire
switch contact
spiral
end-of-line or crash de-
cable
plug-in bridge resistor 1k2 tector
Terminal box

Normallyopen contact 8k2 Bridge

pass or /
slack wire
switch contact
spiral
or crash de-
cable Terminal box
plug-in bridge end-of-line tector
resistor 8k2
Optical safety edge system Bridge
pass or /
slack wire
spiral br switch contact
gr or crash de-
cable wh
plug-in bridge tector
Terminal box
Transmitter Receiver

outside
or or
inside

OPEN

Emergency STOP OPEN/ OPEN/

STOP-button CLOSE CLOSE
inside Key switch
CLOSE STOP
inside or outside

Three push Key switch with

button station STOP-button
inside or outside inside or outside

Page 14
WIRING DIAGRAM

outside
or
inside

Reflective photo-beam Transmitter- Receiver Transmitter- Receiver

inside or outside photo-beam light curtain
inside or outside inside
for closing direction

Ceiling pull switch / Key switch ON / OFF Key switch ON / OFF

Radio control Intermediate stop automatic closing
inside or outside

external
or Red - Green
X1 1.8/1.9 light
Smoke draining inside
contact RWA
Red - Green
light
outside

Page 15
WIRING DIAGRAM

or

Input for external entrapment Input for external entrapment

safety device 1k2 safety device 1k2
single double

or

Input for safety edge 8k2 Input for safety edge 8k2
against entrapment against entrapment
single double

or
gr 1
gr 2
wh

wh
br

br
gr

Transmitter - Receiver Transmitter - Receiver

br br br br
gr gr gr 1 gr 1
wh wh wh wh

Raytector photo-beam or Receiver - Transmitter

Optical safety edge br br
gr 2 gr 2
against entrapment wh wh
single
Raytector photo-beam or
Optical safety edge
against entrapment
double (inside - outside)

Page 16
WIRING DIAGRAM

or

Transmitter - Receiver Transmitter - Receiver

photo-beam
single,
against entrapment
comply EN 12978

Receiver - Transmitter
photo-beam
double,
against entrapment
comply EN 12978

Potential free Potential free

relay contact relay contact

Page 17
CONTROL PROGRAMMING
1. Start programming

Complete programming is only possible after setting the final limit positions!

2. Select Menu item and confirm

3.a) Set and store functions

3.b) Set and store positions (DES)

4. Exit programming

Page 18
CONTROL PROGRAMMING

2. Choose program and 3. Adjustment 4. Memorise

confirm

Operating mode

0. 1 Door function . 1 Hold-to-run OPEN

Hold-to-run CLOSE
Press
selector

.2 Self-hold OPEN
Hold-to-run CLOSE

.3 Self-hold OPEN
Self-hold CLOSE

.4 Self-hold OPEN, CLOSE

(X5/X15) release for external push-
button function only hold-to-run
close

.6 Hold-to-run OPEN
Hold-to-run CLOSE with active safety edge

Press
0.3 Special function . 1 Spiral cable or Radio-Safe selector

NOTE!
This Menu item is only enabled
.2 Light curtain
at initial operation or after a NOTE!
complete reset. The selection The selection is retained even after a
must be made before setting reset but can then be changed.
the final limit positions.

Door position
Final limit open -.- Move door Press STOP-
1. 1 coarse adjustment upwards or downwards button

1.2 Final limit close

coarse adjustment _._ Move door
upwards or downwards
Press STOP-
button

Final limit open

1.3 fine adjustment -.0 Final limit open can change
without door movement using +/-
Press
selector

1.4 Final limit close

fine adjustment -.0 Final limit close can change
without door movement using +/-
Press
selector

1.5 Pre-limit safety edge

fine adjustment -.0 Pre-limit safety edge can
change using +/-
Press
selector

Press STOP-
1.6 Intermediate stop
-.- Move to intermediate stop button

1.7 Switching position Relay 1

-.- Move to switching position relay 1 Press STOP-
button

1.8 Switching position Relay 2

-.- Move to switching position relay 2 Press STOP-
button

Page 19
CONTROL PROGRAMMING

2. Choose program and 3. Adjustment 4. Memorise

confirm

Functions

2. 1 Safety edge function in

Pre - limit area
. 1 Safety edge is activated Press
selector

.2 Safety edge is deactivated

Safety edge is activated
.3 + automatic ground adjustment
Active safety edge
.4 + re-open
2.2 Overrun correction .0
OFF Press
selector
ON
.1
2.3 Automatic closing 0.0 Time can be set between 1 s - 240 s
0 = OFF
Press
selector

2.4 Reaction of automatic

closing to photo cell / .0 OFF Press
selector
light curtain
. 1 Stopping of automatic closing and
CLOSE command

.2 Vessel recognition
Stopping of automatic closing and
CLOSE command
when actuated for >1.5 seconds

2.5 Reverse in case of obstacle .0 OFF Press

selector
Adjustable from 1 to 10
.1 1.0 Number of safety device
actuations

2.6 Step by Step function

(X7 / X17): Only Ceiling . 1 X7 / X17 = Command 1 Press
selector
pull switch / Radio remote
control
.2 X7 = Command 1, X17 = Command 2
.3 X7 = Command 2, X17 = Command 1
.4 X7 / X17 = Command 2
.5 X7 / X17 = Command 3

Page 20
CONTROL PROGRAMMING

2. Choose program and 3. Adjustment 4. Memorise

confirm

Functions

2.7 Function Relay 1

only available with .0 OFF Press
selector
Menu item 1.7
. 1 Switch contact impulse: 1s
2.8 Function Relay 2
only available with
Menu item 1.8 .2 Switch contact continuous
.3 Switch contact impulse: 1s
by open - commands

.4 Extended
cam
switch contact similar NES

.5 Light curtain testing at final Open position

before closing

.7 External brake supply

.8 Smoke and heat extraction
2.9 Functions
Position
Intermediate
. 1 Intermediate position terminal input via
X7 / X17 and Three Push Button X5 /X15
Press
selector

ATTENTION!
.2 and .3 not applicable with .2 Intermediate position terminal input via
X7 / X17; and fully open via Three Push
traffic light function and Button X5 / X15
inerlocking function.
Intermediate position terminal input via
Menu item 6.1 to .0
Menu item 7.1 to .0
.3 X7 / X17; and fully open via Three Push
Button X5 / X15

Safety functions

3. 1 Door overload monitor .0 OFF Press

selector

.1 Sensitive

Insensitive
.2

Page 21
CONTROL PROGRAMMING

2. Chose program and 3. Adjustment 4. Memorise

confirm

Safety functions

3.2 Photo beam interrupt

function .0 OFF Press
selector

.1 ON

3.4 Function:
switch
Door safety
.1 Slake rope / Pass door Press
selector

.2 Crash detector via NC Contact

.3 Crash detector via NO Contact

3.5 Rposition
WA s m o k e d r a i n i n g –
-.- Move to RWA position, up to a
minimum height of 2,5 m
PressSTOP-
button

3.7 Ssafety
elec tion of ex ter nal
against entrap- .0 OFF Press
selector
ment devices
NC contact evaluation 1k2 without
.1 testing single
NC contact evaluation 1k2 without
.2 testing double
NO contact evaluation 8k2 single
.3
NO contact evaluation 8k2 double
.4
Impulse-evaluation 1 kHz (Raytector
.5 or OSE) single
Impulse-evaluation 1 kHz (Raytector
.6 or OSE) double
Impulse-evaluation testing signal
.7 (Transmitter – Receiver photo-beam)
single
Impulse-evaluation testing signal
.8 (Transmitter – Receiver photo-beam)
double
Impulse-evaluation 1 kHz (optical
.9 safety devices) single;
only STOPP
Impulse-evaluation 1 kHz (optical
1.0 safety devices) double;
only STOPP
Press
3.8 This is the reaction time
actuation of the safety -.0 Normal re - open time selector
edge up to the moment
that the door re-opens _. 1 Re - open time reduction
-. 1 ReThree– open time extension
adjustment levels available

Page 22
CONTROL PROGRAMMING

2. Choose program and 3. Adjustment 4. Memorise

confirm

Settings only for ELEKTROMATEN® with direct / frequency converter DI/FI

Press
4. 1 OPEN output speed 0.0 Output speed rpm selector

Press
4.2 CLOSE output speed 0.0 Output speed rpm selector
When a safety device is triggered, the
door moves at reduced speed.

4.3 Increased CLOSE

output speed 0.0 Output speed in rpm
Up to an opening height of 2.5 m
Press
selector
0 = OFF
When a safety device is triggered, the
door moves at reduced speed.
Press
4.4 Changeover position to
CLOSE output speed -.- Approach and store desired door position
( With adherence to minimum opening STOP-
height requirement of 2.5 m!) button

Press
4.5 OPEN acceleration 0.0 Setting for
DI in 1.0 s steps selector
FI in 0.1 s steps

4.6 CLOSE acceleration 0.0 Setting for

DI in 1.0 s steps
Press
selector
FI in 0.1 s steps
OPEN deceleration Press
4.7 0.0 Setting for
DI in 1.0 s steps selector
FI in 0.1 s steps

4.8 CLOSE deceleration 0.0 Setting for

DI in 1.0 s steps
Press
selector
FI in 0.1 s steps
Press
4.9 OPEN/CLOSE
speed
crawling
0.0 Output speed rpm selector

The appeared numbers for output speed OPEN and CLOSE corresponding to
the real RPM of the drive unit. The speed has a direct influence into operating
forces of the door. The maximum and minimum speed will be delivered by the
drive unit in use and can not be raised or reduced.
Check again the adjustment and drive unit’s speed.

Page 23
CONTROL PROGRAMMING

2. Choose program and 3. Adjustment 4. Memorise

confirm

Extended door functions

6. 1 Traffic light management

selection .0 OFF Press
selector

Attention!
. 1 One-way traffic
Menu item 2.9
.2 and .3 not applicable .2 Two-way traffic - priority OFF
.3 Two-way traffic - priority inside
.4 Two-way traffic - priority outside
6.2 Extended
period
green light
.0 Adjustment 0 s - 90 s Press
selector

Press
6.3 Fore-warning period .0 Adjustment 0 s - 10 s selector

Press
6.4 Gateway
period
evacuation
.0 Adjustment 0 s - 90 s selector

Press
6.7 Red light function if the
door is CLOSED .0 OFF selector

. 1 Red light inside ON

.2 Red light outside ON
.3 Red light inside/outside ON
Press
7. 1 Air-lock function
Attention!
.0 OFF selector
Menu item 2.9
.2 and .3 not applicable . 1 ON
7.2 Door OPEN command
transmission if the Air-lock 0.0 Time adjustment between 0 s – 10 s.
Delayed opening door 2 starts if door
Press
selector
function is ON 1 is closed
Press
7.5 Status message function
SMF ON / OFF .0 OFF
selector
SMF for message module
.1
SMF for unidirectional RS 232 interface
.2 module

Page 24
CONTROL PROGRAMMING

2. Chose program and 3. Adjustment 4. Memorise

confirm

Maintenance cycle counter

8.5 Counter adjustment 0.0 01-99 correspond from 1.000 up to

99.000 Count down cycles
Press
selector

8.6 Reac tion when

reaching 0 . 1 Dnumber
i s p l ay a p p e a r s „ C S“ a n d a d j u s te d
of cycles
Press
selector

.2 Changing to Hold-to-run display appears„CS“ and

adjusted number of cycles

to Hold-to-run same as „.2“ reset to

.3 Changing
about 500 cycles possible, press 3 s Stop – Button

.4 Display appears „CS“ and adjusted number

of cycles and Relay contact is activated

MEMORY CHECK

2. Chose program and Displayed

confirm

9. 1 Info Cycle counter

7- digit
Press
selector
M HT ZT T H Z E

The cycles would be displayed as follow.

M = 1.000.000 H = 100
HT = 100.000 Z = 10
ZT = 10.000 E = 1
T = 1.000
Press Last 2 faults would be alternately displayed.
9.2 Info last 2 faults selector

9.3 Info Program changes

7- digit
Press
selector
M HT ZT T H Z E
The Number of program changes would be dis-
played as follow.
M = 1.000.000 H = 100
HT = 100.000 Z = 10
ZT = 10.000 E = 1
T = 1.000
Program version will be displayed
9.4 Info Program version Press
selector

Page 25
RESET

2. Chose program and 3. Adjustment 4. Memorise

confirm

9.5 RandE S EProgram

T e xc e p t c yc l e -
change .1 Reset Press STOP-
button
counter 3s

SOFTWARE

2. Chose program and 3. Adjustment 4. Loading

confirm

9.7 Software loading Select required software version from S-D card Press STOP-
button
1. 1 3s

2. Chose program and

confirm

9.8 Software saving Press

selector

Page 26
SAFETY DEVICES

Door safety switch X2

This switch could be fitted on to the surface of the door and will be connected with the spiral
cable into the control panel. This door safety switch can used and programmed in two functions.

Menu item 3.4 a change of function can be realised.

Function Reaction following the activation
Slake rope / Contact interrupted: No reaction door stops
Pass door Contact closed: Door ready to run.
Crash detector Contact interrupted: Door will stop immediately out of the movement.
Contact closed: Switches the door function into Hold-to-run Mode.
(If a GfA frequency inverter drive would be in use,
the function changes to very slow speed). A reset
is available and made when pushing the built-in
STOP-button for a minimum of three seconds.

Input for safety devices X2

The control recognizes and works with 3 different safety edges.
Alternatively, a light curtain can be connected.
Each one needs a special 4 core spiral cable and includes an optional shutter pass - door or
slack wire switch contact.
The spiral cable connection must be made on the print with the plug provided. The opposite
side of the cable is connected to a terminal box or a signal (pressure switch) emitter.

Important note!
Connect safety edge systems in accordance with EN 12978.
"Hold-to-run" door operating mode can always be used should the safety edge
be defective.

Electrical safety edge

The input is meant for an electrical safety edge (NO) with a terminal resistance of 8k2
(+/-5 % and 0,25 W).
If there is a short circuit, fault indication F2.4 is displayed.
If there is an open circuit, the F2.5 fault indication appears.

Pneumatic safety edge

The input is meant for a pressure wave switch system (NC) with a terminal resistance of 1k2
(+/-5 % and 0,25 W). Upon activation or permanent disconnection of the current circuit, the
F2.6 fault indication appears.
If there is a short circuit, fault indication F2.7 is displayed.
The pressure wave switch system needs to be tested with CLOSE final limit position. The
test phase is initiated automatically by the pre-limit for DES. If no switching signal is gene-
rated on the pressure wave switch within 2 seconds, the test is negative and the fault indi-
cation F2.8 is displayed.

Page 27
SAFETY DEVICES
Optical safety edge system
The input is meant for an infrared safety beam sensor with transmitter and receiver in a rubber
profile. By pressing the rubber profile, the light beam is interrupted.
The F2.9 fault indication appears upon activation or a faulty safety edge system.

Light curtain
The light curtain detects people and obstacles without contact. If a light beam from the light
curtain is interrupted, the door moves to final limit position OPEN. When the light beam is
interrupted, fault indication F4.6 appears. When using a light curtain, Menu item 0.3 must
be set to function ".2".

Installation of the spiral cable

The spiral cable should enter the door control panel from the left- or right-hand side. The spiral
cable should be fixed in place with a cable gland. The safety edge system is connected via
the 3-pole plug, and the slack-rope or the pass door via the 2-pole plug.

Important note!
When using a safety edge system the automatic pre-limit adjustment
(5 cm) must be checked. When the safety edge is activated the door
should stop and reverse to the open position.

Page 28
SAFETY DEVICES
Function of the safety edge system
With Menu item 2.1 the function of the safety edge system can be chosen.

Function Reaction following the activation

Active safety edge Stop
De-activated safety edge No reaction, door moves until final limit close only for
folding doors
Active safety edge+ Stops and automatically re-adjusts the final limit with the
downward automatic next movement
floor adjustment
Active safety edge + Re-opens the door up to the half way of the overrun way
re-open

The function 'Auto ground adjustment' is used for doors with a cable e.g. Sectional doors or
vertical lift-gate. An automatic correction of slackness or change of ground height up to
2 cm - 5 cm is possible. The slack wire switch is be still recognised.

Important note!
To use the automatic floor adjustment, the safety edge must be operated
in the door closed position by an auxiliary puffer switch.

Important !
The automatic ground adjustment works only when the following safety
edge systems are connected:
Electrical ssafety edge 8k2 or optical safety edge system.

The active safety edge function with re-open function shall be used only if the overrun way
of the door will be more than 5 cm.

Important note!
When the safety edge has been operated twice the automatic closing feature
will be interrupted and fault F2.2 will be displayed.
With Menu item 2.5 (reversing in case of obstacle) you can set the number
of closing attempts.
To reset the fault press the internal push button so that the door travels
down until the final limit is reached.

Page 29
SAFETY DEVICES
Pass door / slack rope switch input X2
The pass door switch Entrysense features a protective function complying with safety
category 2 under EN 954-1. The electrical contact is monitored by the control panel that
outputs fault F1.7 when it malfunctions.

The electronic pass door switch Entrysense: Function and test

The pass door switch Entrysense is fitted with two reed contacts that are switched by a
permanent magnet. The control panel evaluates the switching states and the contact
resistance independently of each other.
At the lower limit position F1.2 is displayed when an OPEN command is given and at the
same time the pass door / slack rope switch circuit is open. The door can be moved only after
the pass door has closed or when the pass door / slack rope switch circuit signals OK. If the
circuit will be opened when the door is moving the door is stopped immediately.
F1.7 is displayed when an OPEN command is given after the door controller has detected
beforehand asymmetrical pass door switch positions (see below for reasons). This fault can
be reset when the door is reopened. This ensures that contact misalignments caused by
vibrations from the moving door do not trigger door shutdown.

Possible reasons for fault F1 .7

Decription Measures to solve the problem

Door was not fully closed for longer Reopen and close the door.
than 2 s so that only one reed contact
was switched during this time.
The control voltage was less than 21.6 V Measure the control voltage at the terminals 24 V-GND.
for longer than 2 s (by 10 %). After troubleshooting reopen and close the door.
Contact resistances too high in the pass With the pass door closed: Measure resistance and
door / slack rope switch circuit if necessary replace the contact resistances in the
pass door / slack rope switch circuit.
Electronic pass door switch is not Check that the shutter pass door switch is
installed correctly: installed correctly.
• Distance between switch and magnet After troubleshooting reopen and close the door.
too large
• Switch and magnet not attached at
the same height
• Switch installed at wrong position

Page 30
FUNCTION DESCRIPTION
Emergency stop X3
Connection of an emergency stop control device as per EN 13850 or an evaluation unit for
an anti-trap safety device. The F1.4 fault indication appears upon activation.

Important note!
Frequency inverter drive unit: The emergency stop switches the supply off.
The door control can only be operated again 30 seconds after unlocking the
emergency stop. (Display rotates during this time)

Internal push button / Three push button / Key switch X5 / X15

Internal and external push button
Internal and external push button working seperately from each other. Pushing at the same
time, the internal push button has priority.

Important note!
Hold-to-run mode UP and DOWN with internal push button.
Hold-to-run mode DOWN with external push button.
(Menu item 0.1 Adjustment „.4“)
In Hold-to-run mode the user shall be in full view of the door throug-
hout its travel.

Automatic closing
Menu item 2.3 the timer works between 1 s - 240 s If the automatic closing is active, the
shutter will close, from each limit position after the pre-adjusted time.

Important note!
The timer can be interrupted by pressing the internal pushbutton stop when
the shutter has reached a limit position. With a new command UP / DOWN
the timer is re-set.

Reaction of automatic closing to photo cell / light curtain

Menu item 2.4 can be used if the timer operation is required after interrupting and re-making
the photo-beam / Light curtain. The door closes after 3 seconds.

Page 31
FUNCTION DESCRIPTION
Through / Reflective photo cell X6 / X16 or Light curtain X6
Photo cell X6 / X16
A photo cell is used for presence detection. It is only active in door operating mode „.3“ and
„.4“, in the OPEN limit position or during the closing operation.
If the photo cell is interrupted, fault indication F2.1 appears.

Light curtain X6
The light curtain must be self-testing and correspond at least to safety category 2. If the light
curtain corresponds to these requirements, the door can close into self-hold without safety
edge system.

Important note!
- Operation without safety edge system, connect 8k2 resistor via
terminals X2/3 and X2/4
- Photo cells must not be used via the UBS system
- Do not use Menu item 3.2 for the light curtain

To test the light curtain, activate relay contact X20 or X21. Description of the relay functions
see Menu item 2.7 or 2.8.
If the photo cell is interrupted, fault indication F4.6 appears.
Testing is carried out at each CLOSE command, the contact of the light curtain must switch
off within 100 ms. If the test is positive, the contact must switch back on within 300 ms. If the
test fails, fault indication F4.7 appears.
Reset fault indication F4.7: Switch control off and on.

Important note!
Only photo cells or light curtains with „Light switching“ mode

Effect of obstructing the photo cell

Door position Effect of obstructing photo cell
CLOSE limit position No function
Upwards travel No function
OPEN limit position No function
Without automatic closing
OPEN limit position Reset automatic closing
With automatic closing delay timer 2.3
OPEN limit position The door close 3 seconds after the photo cell is
With automatic closing delay timer 2.3 re-made
and photo cell interrupt function 2.4
Downwards travel The door stops and re-opens

Page 32
FUNCTION DESCRIPTION
Reaction of automatic closing to photo cell / light curtain: Menu item 2.4:

Function Reaction of automatic closing to photo cell / light curtain

„.0“ No function
„.1“ Stopping automatic The door closes 3 seconds after the photo cell is re-made
closing
„.2“ Vehicle recognition As above „.1“ but the photo cell must be obstructed for more
than 1.5 seconds.No function if the photo cell is obstructed for
less than 1.5 seconds

Photo cell ignore function: Menu item 3.2:

Function Photo cell function disabled

„.0“ Off
„.1“ On

Set Menu item 3.2 = „.1“ and then exit programming to activate the „photo cell ignore“ teach-in
mode.

Warning!
Presence detection „stop and re-open“ is disabled in the Teach-in mode

In the Teach-in mode, the door must be fully opened and closed twice. The photo cell must be
interrupted twice at the same door position. The Teach-in mode then terminates. The photo
cell does not function below this stored door position.

Teach-in mode display

Upon exiting the programming
2.4
When the light beam is interrupted for the first time (1st open / close cycle)
1.4
After the second interruption of the light beam, 2nd open / close cycle and
must be at the same door position as the interruption in the 1st cycle, at the 1.1
final limit CLOSE position

Important note!
If the teaching-in is not successful, open and close the door again until the
photo cell has been interrupted at the same door position twice.

Page 33
FUNCTION DESCRIPTION
Ceiling pull switch / Radio control X7 / X17
It is possible to connect a ceiling pull switch or a radio receiver.
The radio receiver's switching contact must be potential free. Menu item 2.6: Several types
of commands can be adjusted. With each command (impulse) the shutter operates in the
following sequences.
With each command (contact) the shutter operates in the following sequence:
Command 1: Without STOP
Shutter position Shutter operation
Shutter closed Shutter travels to fully OPEN*-position
Shutter moving upwards No reaction
Shutter open Shutter moves to fully closed position
Shutter intermediate position open Shutter moves to fully closed position
Shutter moving downwards Shutter will STOP and moves BACK UP to final open Position*)
*) or to the intermediate stop position when the key switch is in the ON position

Command 2: With STOP

Shutter position Shutter operation
Shutter closed Shutter moves to fully open* or intermediate position
Shutter moving upwards Door closed
Shutter open Shutter moves to fully closed position
Shutter intermediate position open Shutter moves to fully closed position
Shutter somewhere in between Shutter moves in opposite direction
position
Shutter moving downwards Door closed
*) or to the intermediate stop position when the key switch is in the ON position

Command 3: OPEN
With each impulse the door travels to the final open position

Key switch – intermediate stop X8

Intermediate stop can be activated / de-activated by connecting a key switch (latching ON-
OFF). The intermediate shutter position „ PART OPEN“ is only in effect in the upwards direction
and is the new open position.
In Menu item 1.6 the position can be adjusted. This is the new final position.
By turning the key switch to the OFF position, the shutter works in standard mode.
Menu item 2.9 Adjustment of these several functions.
To get adjusted function working the terminals X8.1 / X8.2 need to be bypassed.

Important note!
To ensure error free function of the panel, the terminal X8 must not be
used without intermediate stop adjustment.

Page 34
FUNCTION DESCRIPTION
Key switch (latching) interrupt automatic closing X11
The automatic closing time can be interrupted with a normally open switch (latching)

Smoke draining (RWA) X12

With this special function the door may be used for smoke and heat draining (RWA) according
to an industrial buildings directive for buildings up to 1600 sqm.
Menu item 3.5 here the height may be adjusted, to where the shutter shall move when Alarm is given.
Under Menu item 2.7 / 2.8, a relay contact with the setting „.8“ indicates the approached door
position for smoke and heat exhaust.

Attention!
The adjusted height fort his RWA- requirement must be a minimum height of
2,5 m and works only if adjusted.

If the contact which is related to X12.1 / 12.2 will be triggered (closed) by a signal supplied by
the central fire detector (BMA) the shutter will travel up to the adjusted height (RWA position).
The contact must be kept continuously close at all the time when the shutter travels. When
the door travels in RWA function the control sets all safety devices (safety edge, photo-beam,
etc.) and pushbutton signals (OPEN-STOP-CLOSE) out of order. External safety switches as
emergency stop, further in function. If the contact related to X12.1 / 12.2 would be interrupted
(opened) all shutter and control functions going back in work.

Attention!
If Display appears indication as follows 1 . 1 , RWA-function activated.

Light indicator for traffic control X13

TS 981 control have a complete one-way and two-way traffic light management integrated.
Two pairs of red/green light indicators may be connected on terminal X13. Supply voltage
for these light indicators is selectable and could be provided from external or directly from
internal terminals X1 1.8 / 1.9. A neutral is always required.

Attention !
Light indicators with 230 V LED-bulbs are recommended. They have a big
luminosity, low requirement of energy, and they are maintenance free.
If conventional bulbs in use the maximum power for each indicator light
shall not exceed 40 W.

Page 35
FUNCTION DESCRIPTION
Menu item 6.1 Traffic light management
The integrated traffic light management of TS 981 supplies two traffic modes
One-Way
Two-Way
One-Way mode: This could be selected if the shutter width delivers enough space for two
cars driving through the door. The lights indicating only when the shutter is fully OPEN.
Additionally the lights supplying fore - warning signal when the shutter travels downwards.

Two-way mode: This could be selected if the shutter gateway does not deliver enough space
for two cars and sequence must be controlled. Priority for inside or outside could be adjusted.

Menu item 6.2 Extended green light period

Timer could be selected from 3 seconds up to 90 seconds. This works only if the shutter is
OPEN and the green light is illuminated. Timer counts down after a CLOSE command or if
two-way traffic mode is selected, and a command from opposite side is given. The indicator
keeps green light during the whole time. This function could be used for green light activation
only, and without automatic closing function.

Menu item 6.3 Fore – warning period

Fore - warning supplies an additional signal before the shutter closes; red lights flushing
hereby with a frequency of 1 Hz. Selectable time is 10 seconds and the function starts when
green light period has finished.

Menu item 6.4 Doorway evacuation period

The selected mode supplies the possibility to keep the gateway free from present car, before
a new car drives into the doorway.
Timer counts down if green period has finished, respectively after adjuster pre-warning time;
during this time the red light is indicated.

Menu item 6.7 Red light function if door closed

On requirement continuous red light function ON or OFF may be selected.

Attention!
Traffic light management works independent of automatic closing
or continuously Open command.

Page 36
FUNCTION DESCRIPTION

Safety against entrampment X18

At terminals X18/ 18.1 and 18.2 two of safety devices against entrapment could be connected.
This function works only when the shutter moves upwards.
With Menu item 3.7 can be selected whether one ore two entrees shall be activated.

Adjustment Description
If safety devices would be activated the shutter stops and reverses to
.1 .8 downwards direction for 2 seconds.

These inputs affect the OPEN and CLOSE operation of the door.
.9 1.0 If safety devices would be activated the shutter stops.

The TS 981 works with four several evaluating principles.

Principle To be used
NC contact 1k2 with out testing NC contact for one external evaluator
NO contact 8k2 Electrical safety edge with 8k2 resistor
Impulse evaluation1 kHz Raytector optical safety edge impulse signal
1 kHz 12 / 24 V supply
NC contact with testing Photo beams, with a separate testing before
each Upwards movement.

Attention!
All safety devices in use respectively their directly connected sensors must
comply with EN 12978 safety devices entrapment protective.

Potential free changeover contact X20 / X21

In Menu item 2.7 / 2.8 this contact is able to work for several functions.

Important note!
It is only possible to work with one adjusted function.

When activating the switching point the shutter must be moved to the point. Menu item 1.7
/ 1.8 must be activated.

Page 37
FUNCTION DESCRIPTION
Overrun correction
The stopping position of the door can be influenced by various factors e.g. temperature,
cable extension etc.
To always have the same door stopping position the overrun correction can be activated.
Using Menu item 2.2 the overrun correction can be switched ON or OFF.

Important!
Great variations of temperature during a time when the door is not in
use, could cause a position variation of about 1 cm. This will be reset
automatically after reaching the final close limit.

Door overload monitor

The door overload monitor recognises that a person is being lifted by the door (hanging on
a handle, etc.) and could be adjusted within Menu item 3.1 with a possibility of two steps of
sensitivity. Adjustment „.1“ sensitive reaction and adjustment „.2“ insensitive reaction

Important!
After programming the force monitoring the door must perform a
complete opening and closing cycle in automatic mode, during which
the system reads the increments to calculate the way.

Important Note!
To have a trouble-free service the following points must be checked:
- The door must be correctly balanced
- The cable drum diameter should not be less then 160 mm
Environmental influences e.g. temperature or wind load can cause the
overload monitor to be activated.

The overload monitor is a self-learning system, and checks the system from 5 cm up to ca. 2 m,
slow-occurring changes e.g. spring tension will be automatically recognised and equalized.

Important Note!
The overload monitor does not take place against other safety devices e.g.
(safety against entrapment)

When an overload is detected the door works only Hold-to-run Mode in the UP and DOWN
direction.
The control unit automatically resets to impulse control when a final limit position has been
reached.

Page 38
FUNCTION DESCRIPTION
AIR look SLF
Air-lock management could be realised by means an easy electrical cable connection between
two shutters with TS 981.
The required module with cable should be connected into SLF plug-in. This module would
be delivered complete within a manual.
When cable connection is finalized select AIR-LOCK ON in Menu item 7.1 in both control
panels.
Automatic OPEN - Transmission
To realise Air-lock operation a push button is not required. An automatic open impulse about
timer adjustment could be selected in Menu item 7.2, thereafter the present closed shutter
OPENS when acting shutter has CLOSED.

Status monitoring function SMF

When in use a port supplies status or error information’s to a central monitoring unit. To realise
a lot of different uses the control has a socket to be used with external modules that supplies
relay contacts or BUS-gateway.
Users manual would be delivered with the module.

Maintenance cycle counter

Free adjustable maintenance cycle counter Menu item 8.5 makes it possible to pre-adjust a
max. No of cycles until a maintenance is agreed.
The no of cycles can be adjusted from 1.000 up to 99.000; the adjustment is possible in steps
of 1.000 cycles.
Three different reactions can be chosen if the point of pre- adjusted maintenance cycles has
been reached, see Menu item 8.6
Whenever the final open limit has been contacted the pre-adjusted number will be reduced
with 1 until 0 is reached.
When maintenance was done the cycle counter could be re-adjusted to a new maintenance
period and count down starts again.

Page 39
FUNCTION DESCRIPTION
Software Update
For software updates TS 981 have a MMC/SD card slot available. With this function the
software can be updated respectively in external places saved. For that purpose the new
program can be taken from a PC with special card reader function for GfA cards, following
the card could be guided into the control panel existing slot.

Attention!
Before loading the new program check the existing program is saved.

Menu item 9.7 MMC/SD card program can be uploaded. If this function is selected the display
appears 0.
When pushing the integrated open and close button the display appears all existing software
versions on MMC/SD card. To start the uploading mode the stop-button shall be pushed for
three seconds. As long the loading has not started the mode may be interrupted if pushing
the selector switch.

With Menu item 9.8 present up to date programs could be saved onto MMC/SD card.
Down load initialising: Insert MMC/CD card, select Menu item 9.8 and push selector switch.

Short circuit / overload monitor

The TS 981control panel delivers 2 supplies for external devices.

230 V AC; max. 1,6 A

24 V DC; max. 1000 mA

At a short circuit or overload at the 24 V DC supply, the display is off.

Page 40
OPERATING STATUS DISPLAY
The control TS 981 can display up to three different status conditions one after another.
Each status is displayed with a letter and a number. The letter and the number are flashing
alternately, thereby the control differentiates between a FAULT = F and a command = E.

Report Description Measure to solve the problem

Door safety switch Check the proper operation of pass door contact, or
F. 1.2 Pass door contact open whether the supply cable is broken
X 2.1- X 2.2
Emergency operator or Check emergency manual operation. Check door and
1.3 motor-winding thermal door drive unit for stalling.
protection operated Warning! Danger of the door dropping!
Stalling may indicate the anti fall back
device (if incorporated) has activated.
Take appropriate measures.
Emergency stop activated Check the emergency stop is activated, or whether
1.4 the supply cable is broken

Error AIR-LOCK function Check, whether opposite control panel is ON and Air-lock
1.5 function is adjusted or possibly the cable connection is
interrupted

Failure pass door contact Check pass door circuit’s transition resistance and wea-
1.7 X 2.1- X 2.2 or control voltage ther pass door switch works; verify the voltage is OK at
circuit less than 24 V 24V terminal to GND. Fault acknowledgement: Open and
close the pass door switch or switch OFF and ON the
main switch or disconnect and reconnect the mains plug.
Failure input pass door Fault acknowledgement: switch OFF and ON the main
1.8 X 2.1- X 2.2 switch or disconnect and reconnect the mains plug.
If necessary replace the control panel.
No safety edge detected Check the wiring of the safety edge
2.0
Light barrier activated Check the light barrier has been fitted properly, or
2. 1 whether the connecting cable is broken

Safety edge operated in Check if there is an obstacle in the shutter area, or the
2.2 two consecutive cycles connecting cable is broken or there is a short circuit
in the cable
Safety edge 8k2 activated Check the safety edge is activated or there is a short
2.4 circuit in the connecting cable

Page 41
OPERATING STATUS DISPLAY
Report Description Measure to solve the problem

Safety edge 8k2 defect Check safety edge and connecting cable are not
F. 2.5 broken

Safety edge 1k2 activated Check safety edge and connecting cable are not
2.6 broken

Safety edge 1k2 defect Check safety edge and connecting cable do not have
2.7 a short circuit

Safety edge 1k2 pneumatic Check the proper safety edge function and that testing
2.8 system TESTING negative in the lower door position is correct

Optical safety edge activated Check the proper safety edge function or whether the
2.9 or defect supply cable is interrupted

Limits not adjusted Adjust limits

3.0
Safety open limit operated Turn mains supply OFF and move the shutter down-
3. 1 wards - with the manual operator- until the safety limit
is free or the open limit should be re-adjusted

Safety close limit operated Turn mains supply OFF and move the shutter upwards
3.2 - with the manual operator- until the safety limit is free
or the close limit should be re-adjusted

Door load monitor has Check the door mechanism for tightness
4. 1 activated

Entrapment safety device Check all connected sensors (e.g. re-adjust photo
4.2 actuated –beam)

Entrapment safety device Check all connected sensors

4.3 defective

Door safety switch: function Check the switch is proper fitted or activated. After
4.5 Crash detector interrupted fault repair: Press STOP-button for a minimum of 3 s
X2.1-X2.2
Light curtain actuated at Check light curtain
4.6 terminals X2.3 - X2.5 / Check the connection cable is in order
X6.1 - X6.2
Light curtain defective Read the light curtain manufacturer specification
4.7 instructions. Check connection cable

Page 42
OPERATING STATUS DISPLAY
Report Description Measure to solve the problem

ROM - Fault Fault acknowledgement: open and close the pass

F. 5. 1 door switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
Internal fault report Fault acknowledgement: open and close the pass
5.2 door switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
RAM - Fault Fault acknowledgement: open and close the pass
5.3 door switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
Internal control fault Fault acknowledgement: open and close the pass
5.4 door switch or switch OFF and ON the main switch or
disconnect and reconnect the mains plug.
DES – no response Check electronic limit DES connection. To acknow-
5.5 ledge the fault switch off and on the main switch or
disconnect and reconnect the mains plug.
If necessary replace the control panel or digital limit
DES).
Drive unit does not work Check the limit switches for correct rotational mo-
5.6 vement. Check door and door drive unit for stalling.
Warning! Danger of the door dropping!
Stalling may indicate the anti fall back
device (if incorporated) has activated.
Take appropriate measures.
Phase rotation failure Check main supply phase rotation turns right
5.7
Inadmissible door movement Fault acknowledgement: with next command being
5.8 when stopped, e.g. owing to given. Check function of the brake and replace if
worn brake or by a failure deli- necessary. If the brake works correct and if the fault
vered from the inverter. reappears replace the frequency inverter.
The drive does not follow the Fault acknowledgement: with next command being
5.9 given command e.g. torque given. Check drives load and mains voltage. If this is
overload or a failure at the correct and if the fault reappears replace the frequency
frequency inverter. inverter.

Page 43
OPERATING STATUS DISPLAY

Report Description Measure to solve the problem

Closing rpm over speeded Fault acknowledgement: switch OFF/ON on the mains
F. 6. 1 at DI / FI or disconnect and reconnect the mains plug and if the
fault reappears replace the frequency inverter.
Internal FI communication fault Fault acknowledgement: switch OFF/ON on the mains
6.2 at FI or disconnect and reconnect the mains plug and if the
fault reappears replace the frequency inverter.

Insufficient mains supply or Fault acknowledgement: with next command being

6.3 by a fault delivered from FI given. Braking time must be increased, see Menu
item.
Intermediate circuit overload, Fault acknowledgement: with next command being
6.4 e.g. braking time too short given. Braking time must be increased, see Menu
item.
Exceeding of the admissible Fault acknowledgement: with next command being
6.5 temperature of the FI e.g. deli- given.
vered by exceeded no cycles,
heat accumulation, heat trans-
mission etc.
Exceeded motor current by Check the door mechanism and weight.
6.6 overload of the drive unit or fai- Fault acknowledgement: with next command being
lure at the frequency inverter. given and if the fault reappears replace the frequency
inverter.
Fault brake / FI Check brake, replace if required. If the fault reappears
6.7 replace frequency inverter.

FI Group status Fault acknowledgement: with next command being

6.9 given and if the fault reappears replace the frequen-
cy inverter.
At initial operation minimum Move the door for at least 1 second
8. 1 travel distance was not com-
pleted

Report Command description

An OPEN-command is present.
E. 1. 1 Inputs X5.3, X7.2, UBS control device or UBS radio receiver

A STOP-command is present.
1.2 Inputs X5.2, X7.2, UBS control device or UBS radio receiver or simultaneous OPEN
and CLOSE commands

A CLOSE-command is present.
1.3 Inputs X5.4, X7.2, UBS control device or UBS radio receiver

Page 44
OPERATING STATUS DISPLAY

Report Status

Programming option is blocked

8.8
flashing

Function for changing the rotating direction is activated, only possible during initial
. operation

Change of rotating direction has been carried out, only possible during initial operation
.
Teach in OPEN final limit position
.
flashing
Teach in CLOSE final limit position
.
flashing
UPWARDS travel active
1.1
flashing
CLOSING operation active
1.1
flashing
Stop between the set final limit positions
1.1
Stop at the OPEN final limit position
1.1
Stop at the intermediate stop position
1.1
Stop at the CLOSE final limit position
1.1
Blocking of programming option confirmed.
C.3 Flashing display: Unblocking of programming option active.

Interruption of the photo cell function:

1.4 At first interruption of the light beam.

Interruption of the photo cell function:

2.4 When exiting the programming.

C.S Adjusted cycles for maintenance reached

Display off = Short circuit or overload at the 24 V DC supply

Page 45
TECHNICAL DATA

Housing Dimensions 190 mm x 300 mm x 115 mm (W x H x D)

Mounting vertical
ELEKTROMATEN® Supply Three-phase 3 x 230 / 400 V AC ± 5 %, 50 Hz...60 Hz
Single-phase 1 x 230 V ± 5%, 50 Hz...60 Hz
Power max. at 3 x 400 V AC, max. 3 kW
Control supply via L1, L2 400 V AC or 230 V AC + - 10 %, 50 Hz...60 Hz,
voltage changing with bridge to 3- pole terminal,
safety fuse F1 (1,6 A t)
External supply fuse 10 A delayed
Permitted Load ca. 40 V A (without motor and ext. 230 V)
External supply 1 230 V via L1 and N, safety fuse F1 (1,6 A t)
External supply 2 24 V DC uncontrolled, max. Load 1000 mA,
Protected via electronic fuse
Inputs 24 V DC / typ. 10 mA
signal length must be more than 100 ms
Relay output If inductive loads are to be switched (e.g. other relays)
those have to be protected with free-wheeling Diodes
contact load at 230 V max. 1 A
Traffic light contacts LED - bulb 230 V
or
Normal bulb 230V shock resistant max. 40 W
Temperature Working: -10 °C...... +50 °C
Storage: +0 °C......+50 °C
Humidity: To 93 % not condensing
Vibration: Vibration free mounting, e.g. on flat built wall
Protection class IP 54 (CEE Plug), IP 65 available

www.gfa-elektromaten.de

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LIFETIME / DOORCYKLES
The GfA control panels working with electro mechanical contactor boards.
Contactor boards having generally a limited life time; this depends on the switched power
of ELEKTROMATEN® in use and the amount of switching cycles. Therefore we recommend
a replacement for control boards in use after doors having reached their confirmed lifetime
cycles. Coherence between power and amount of cycles for ELEKTROMATEN® describes
diagram bellow.

Cycles according
to EN 12433-2

Power in kW

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DECLARATION OF INCORPORATION
within the meaning of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B

Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU

We, the The following requirements from Appendix I of

GfA ELEKTROMATEN GmbH & Co. KG the Machinery Directive 2006/42/EC are met:
declare under our sole responsibility that the 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4.2,
following product complies with the above 1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.9,
directives and is only intended for installation 1.5.1, 1.5.2, 1.5.4, 1.5.5, 1.5.6, 1.5.7, 1.5.8,
in a door system. 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.1.1, 1.7.1.2, 1.7.2, 1.7.3, 1.7.4.3.
Door control
TS 981 Standards applied:
(Part no.: 20098100) EN 12453:2001
Industrial, commercial and garage doors and
We undertake to transmit in response to a re- gates - Safety in use of power operated doors -
asoned request by the appropriate regulatory Requirements and test methods
authorities the special documents on the partly
completed machinery. EN 12978:2003+A1:2009
Industrial, commercial and garage doors and
This product must only be put into operation gates - Safety devices for power operated doors
when it has been determined that the com- and gates - Requirements and test methods
plete machine/system in which it has been
installed complies with the provisions of the EN 60335-1:2012
above-mentioned directives. Household and similar electrical appliances -
Safety - Part 1: General requirements
Authorised representative to compile the tech-
nical documents is the undersigned. EN 61000-6-2:2005
Electromagnetic compatibility (EMC) -
Part 6-2: Generic standards - Immunity
Düsseldorf, 10.08.2018 standard for industrial environments

Stephan Kleine EN 61000-6-3:2007

CEO Electromagnetic compatibility (EMC) -
Part 6-3: Generic standards - Emission
standard for residential, commercial and light-
industrial environments
Signature

Page 48
FUNCTION OVERVIEW
• Control panel for ELEKTROMATEN ®
up to. 3 kW at 400 V / 3~ with electronic limit DES
designed for only low-level adjustment
• 7- Segment led display showing
- Programming the control panel
- Displays Command - / Info- / Fault
• Software release loading and saving
• Mains supply
- 400 V / 3~ with and without Neutral
- 230 V / 3~
- 230 V / 1~ (for single-phase motors)
• Door operating modes
- Hold-to-run open- and close
- Self-hold open- and hold-to-run mode close (without safety edge)
- Automatic open- and close (with safety edge connected)
• Integrated safety edge systems
- Electrical safety edge
- Pneumatic safety edge
- Optical safety edge system
• Automatic close feature
- Free programmable from 1 s up to max. 240 s
- On interrupting and re-making light barrier closing after 3 s
- Can be interrupted by a separate switch
• Supply for external devices
- 230 V (at 400 V / 3~ with N), up to 1,6 A load
- 24 V DC, up to 1000 mA load
• Plug for 5 pole motor connector 6 pole for electronic limit DES
• Plug for spiral cable (safety edge and pass-door contact)
• Integrated internal pushbutton OPEN / STOP / CLOSE
• Additional terminals for different control equipment
- Emergency stop (LATCHING)
- Additional safety stops
- External three push button OPEN / STOP / CLOSE
- Light barrier activated Stop and Reverse function, time reset, time interruption 3 s
- One channel - impulse functions e. g. Ceiling pull switch for OPEN / CLOSE / STOP
– sequencing or radio control
- Key switch ( latching) for intermediate Stop
- 2x potential free relay output (NC / NO), output signal from aux. limit
If a signal lamp is in use, the potential free limit is not available
• Integrated traffic light management
- One-way
- Two-way

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