Samsung CE1279 KSE
Samsung CE1279 KSE
Samsung CE1279 KSE
CE1279KSE
SERVICE
MICROWAVE OVEN
Manual
CONTENTS
1. Precautions 2. Specifications 3. Operating Instructions 4. Disassembly and Reassembly 5. Alignment and Adjustments 6. Circuit Description 7. Troubleshooting 8. Exploded Views and Parts List 9. PCB Diagrams 10. Schematic Diagrams
BWT
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TOAVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse. (c) Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections. (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner. (e) A Microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.
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1. Precaution
Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents.
)
11. To avoid any possible radiation hazard, replace parts in accordance with the wiring diagram. Also, use only the exact replacements for the following parts: Primary and secondary interlock switches, interlock monitor switch. 12. If the fuse is blown by the Interlock Monitor Switch: Replace all of the following at the same time: Primary and secondary switches, as well as the Interlock Monitor Switch. The correct adjustment of these switches is described elsewhere in this manual. Make sure that the fuse has the correct rating for the particular model being repaired. 13. Design Alteration Warning: Use exact replacement parts only, i.e., only those that are specified in the drawings and parts lists of this manual. This is especially important for the Interlock switches, described above. Never alter or add to the mechanical or electrical design of the MWO. Any design changes or additions will void the manufacturer's warranty.10.Always unplug the unit's AC power cord from the AC power source before attempting to remove or reinstall any component or assembly. 14. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed. 15. Some semiconductor ("solid state") devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and field-effect transistors. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground.
1. All repairs should be done in accordance with the procedures described in this manual. This product complies with Federal Performance Standard 21 CFR Subchapter J (DHHS). 2. Microwave emission check should be performed to prior to servicing if the oven is operative. 3. If the oven operates with the door open : Instruct the user not to operate the oven and contact the manufacturer and the center for devices and radiological health immediatly. 4. Notify the Central Service Center if the microwave leakage exceeds 5 mW/cm2 5. Check all grounds. 6. Do not power the MWO from a "2-prong" AC cord. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields. 7. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers. 8. Make sure that there are no cabinet openings through which people--particularly children--might insert objects and contact dangerous voltages. Examples: Lamp hole, ventilation slots. 9. Inform the manufacturer of any oven found to have emmission in excess of 5 mW/cm2, Make repairs to bring the unit into compliance at no cost to owner and try to determine cause. Instruct owner not to use oven until it has been brought into compliance.
CENTRAL SERVICE CENTER
10. Service technicians should remove their watches while repairing an MWO.
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1-1
Pretaution
1-2
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2. Specifications
2-1 Table of Specifications
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
85W 170W 255W 340W 425W 510W 595W 680W 765W 850W
4 sec 7 sec 10 sec 13 sec 16 sec 19 sec 22 sec 25 sec 28 sec 30 sec
26 sec 23 sec 20 sec 17 sec 14 sec 11 sec 8 sec 5 sec 2 sec 0 sec
OUTPUT POWER
CE1279KSE
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2-1
3. Operating Instructions
3-1 Control Panel
Sensor Sensor
Auto Recipes
More/Less
GRILL / OVEN( C)
deodorization
MW+GRILL MW+OVEN
START 1 Min
STOP / CANCEL
DOOR LATCHES
HEATER
DISPLAY
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
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DOOR
VENTILATION GUIDE INHALATION SAFETY CONTROL INTERLOCK PANEL HOLES SLOT ROLLER HOLES
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3-1
SCREW
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4-1
H.V.CAPACITOR
H.V.TRANS
H.V.FUSE
HINGE VOLT
3.
HINGE UPPER
HINGE VOLT
4-2
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SCREW
SCREW
WEIGHT SENSOR
SCREW
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4-3
SCREW
BRACKET HEATER
Guide S/W
Interlock Switch Replacement When replacing defective switches, be sure to check that the pointing tabs are not bent or broken.
Body Latch
4-4
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ScrewL
ScrewM
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4-6
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Secondary Terminal
5-3 Magnetron
1. Continuity checks indicate only an open filament or a shorted magnetron. To diagnose an open filament or shorted magnetron, do the following: 2. Isolate the magnetron from the circuit by disconnecting its leads. 3. A continuity check across the magnetron filament terminals should indicate one ohm or less. 4. A continuity check between each filament terminal and the magnetron case should read open. Magnetron Antenna Gasket Plate
Cooling Fins
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5-1
5-7 Adjustment of Primary Switch, Door Sensing Switch and Monitor Switch
Precaution For continued protection against radiation hazard, replace parts in accordance with the wiring diagram and be sure to use the correct part number for the following switches: Primary and secondary interlock switches, and the interlock monitor switch (replace all together). Then follow the adjustment procedures below. After repair and adjustment, be sure to check the continuity of all interlock switches and the interlock monitor switch. 1. When mounting primary switch and interlock monitor switch to latch body, consult the figure. 2. No specific adjustment is necessary during installation of primary switch and monitor switch to the latch body is necessary. 3. When mounting the Latch Body to the oven assembly, adjust the Latch Body by moving it so that the oven door has vo "play". Check for play by pulling the door assembly. Make sure that the latch keys move smoothly after adjustment is completed. Completely tighten the screws holding the latch body to the oven assembly. 4. Reconnect to Monitor switch and re-check that the the monitor circuit and all latch switches are secured.(see components test procedures). 5. Confirm that the gap between the switch housing and the switch actuator is no more than 0.5mm when door is closed. Primary Interlock Switch
Interlock Monitor Switch Body Latch Guide switch Lever Door(B) Door Sensing Switch Door Open 0 Door Closed 0 0 0
Primary switch Monitor switch (COM-NC) Monitor switch (COM-NO) Door Sensing S/W
5-2
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Output Power =
* Output (W) = 85.5x T 7. Normal temperature rise for this model is 9C to 11C at 'HIGH'. NOTE 1: Variations or errors in the test procedure will cause a variance in the temperature rise. Additional power test should be done if temperature rise is marginal. NOTE 2: Output power in watts is computed by multiplying the temperature rise (step E) by a factor of 91 times the centigrade temperature.
X 100(%)
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5-3
WARNING
AVOID TOUC HING THE HIGH VOLTAGE COMPONENTS.
5-4
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5-5
6. Circuit Description
6-1 When food is placed inside oven and door is closed
1. Low voltage transformer supplies the necessary voltage to the touch control circuit when power cord is plugged in. 2. The primary interlock switch is closed. 3. The interlock monitor switch is opened. This interlock monitor switch blows the 10A fuse and stops magnetron oscillation when the door is opened (abnormal condition). 4. The door key is caught by the door hook, this clodesthe door sensing switch is closed to send the doorclose signal to the touch control circuit.
6-2 When cooking, power and time are set by touching the function pads
1. The time appears in the display window. 2. The touch control circuit stores the cooking data at.
Primary Switch
H.V.Trans
Main Relay
Power Relay
H.V. TRANS
4. 230V~50Hz AC is applied to the high voltage transformer through the contacts of primary windings ( shown by the solid line) just after the power control relay turns ON. (Fig. 1) 5. 3.4V AC is generated from the filament winding of the high voltage transformer. This 3.4V is applied to the magnetron to heat the magnetron filament through two noise preventing choke coils. 6. High voltage (2,230 volts AC) is generated by the high voltage transformer secondary. This secondary voltage is increased by the diode and high voltage capacitor. This resultant DC voltage is then applied to the anode of the magnetron. As shown in Fig. 2, the first half cycle of the high voltage produced in the secondary high voltage transformer charges the high voltage capacitor.The dotted lines indicate the current flow. During operation of the second half cycle, the voltage produced by the transformer secondary (plus the charge of the high voltage capacitor) is applied to the magnetron as shown in the solid line, which cawses the magnetron to oscillate. The electrlcal interference generated by the magnetron is prevented by the 1.6uH choke coils, 500pF filter capacitors and the magnetrons shielded case (so that TV and radio signals are immune). 7. The power control relay is turned on intermittently by the touch control circuit (when the oven is set at any power) except full power. The touch control circuit controls the ON/OFF time of the power control relay in order to vary the output power of the microwave oven from Low to "Full" power. One complete ON/OFF cycle of the power control is 30 seconds. 8. The cooking when the oven is set at any power setting is shown on the display (starts to count down.)
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6-1
Circuit Description
Monitor Fuse
Main Relay
Power Relay
6-2
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7. Troubleshooting
7-1 Checking the Weight Sensor
7-1-1. Overview Elevarion motor Tantable motor Shaft
Weight sensor
7-1-2. Operation
1. If the weight of the food is less than 1.5Kg (including the cooker), the rotating dish automatically moves to the optimum location by the elevation motor. (If the weight is more than 1.5Kg the cooking is done in the basic location) 2. When defrosting, the weight sensor detects the weight and moves the food to the appropriate height . (The elevation operates when the weight is less thon1.1Kg or less (including the dish)). 3. When reheating food 700g or less (including the dish), it swings once and then cookis in the basic location. (If the weight is 700g the cooking is done in the basic location) 4. Manual cooking is done in the basic location with only the rotating motor operating.
( Output Wave ) 5V
0V
The output frequency of the basic condition (when 0 point adjusted) is between 3150 and 3650Hz.
The weight sensor converts the weight of the food into a series of pulses that are compared to the"zero point" wavefrom. This frequency difference determines the cooking time.
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7-1
Troubleshooting
Shaft Barbecue
Tray Oil
6. Press the Power level+Reheat keys simultaneovsly until the 1111is displayed. (about 5 seconds). At this time lamp and the rotating dish motor are on. 7. After 10 seconds, A normal reading is between 0350 and 0650. 8. Press the cancel key to complete the adjustment.
7-1-5. Error codes Error indication E0 Cause of occurrence Gas sensor open/short (sensor value between 6 and 211) Exceeds of T1 time limit (gas sensor) Sensor Thermistor Open/Short Problem with the weight sensor (Output frequency=0Hz) Excess of maximum allowed time with maximum load (When cooking food that weight less tman 300g the maximum time is 10 minutes.) Fire in cavity or overheated. Problen with the EEPROM Management method Check the connection and cooking reheating Put the power switch again and and use it after 10 minutes. First press the cancel key and check if the food is positiotes Exchange the sensor thermistor check the wire connection Exchange the weight sensor Check the wire connection When cooking 300g or less, cook within 10minutes. Remarks Automatic reheating
E1 E3 E4 E6
Automatic reheating
E9 E10
7-2
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Troubleshooting
7-1-7. Precautions
1. Do not apply heavy load or pressure on the rotating dish (The elevation and the weight sensor directly contact the rotating dish). Putting food that exceeds 4kg(Total) can damage the weight sensor. 2. Use only genuine replacements that fit the model(C.E., rotating dish and supporter). 3. When food exceeding 300g(Total) is put on the rotating dish, the oven operates for only 10 minutes. (Error E6.)
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7-3
Troubleshooting
PRECAUTION
1. FIRST CHECK THE GROUND CONNECTIONS. 2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT. 3. DISCHARGE THE HIGH VOLTAGE CAPACITOR. 4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON. OTHERWISE YOU MIGHT DAMAGE THE METER ORGET APTISE READING. 5. DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE STATIC DISCHARGE MAY DAMAGE IT. ALWAYS TOUCH GROUND WHILE WORKING ON IT TO DISCHARGE ANY STATIC CHARGE BUILT UP.
7-4
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Troubleshooting
Bad contacts Cut-off Bad insertion Poor Board DC fect on Short circuit Fusion and poor Poor operation Short circuit Poor operation
Fuse is damaged a. Power transformer (short circuit) b. Safety switch c. Monitor switch (short switch) d. HVC e. Latch operation
7-3-2 When operating Problem Electrical shock location a. Grounding wire b. AC 230V power line is the chassis Cause Measures
Bad grounding Inspection Lead wire not connected Exposed part of the power Adjustment line is shorting the chassis Disconnected Coil disconnected Bad contact point Is the LVT wire normal? Poor wire connection Disconnection Exchange/adjustment Exchange Exchange Exchange/adjustment Adjustment Exchange/ Assembly exchange
Lamp is not on
a. b. c. d.
Lamp and lead wire Check the lamp relay Thermostat 2EA LVTransformer
a.Check the connections to the elevation assembly b. Continuity between terminals of the elevation motor (Measure after removing the power leads)
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7-5
Troubleshooting
Fuse is blown if secondary winding is open Resistance neadings should be: A=about 96 B=about 0.0 C=about 1.58 D= but ween c Misuse of metallic material Carbonization of food left over Poor placement of rotating shaft Not enough contact in the front side of the cooking room and the door Deformation Explanation Explanation / and cleaning Explanation/ and adjustment
a. Quality of the "cooker" being used b. Left-over food c. Piacement of the bupporter
a. Condition of the door Assembly b. The surface contacting the front of the cooking room and the door
Adjust the door hinge . Check the operating condition of the safety switch. Adjustment or exchange Exchange
a. Continuity between magnetron terminals b. High voltage transformer 1st coil continuity (Measure it after cutting the power lead). c. Continuity of high voltage diode (Measure it after cutting the power leads). d. Continuity between the magnetron e. High frequency emissions f. Power relay operation g. Continuity of high voltage fuse
Disconnection Disconnection
Forward direction =about 0 Reverse direction =500 Bad continuity Bad magnetron Bad contact points Disconnection
7-6
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Troubleshooting
a. Continuity between terminals (Measure after removing the power leads) b. Lead (terminal) c. Alien substance in the motor a. Continuity between terminals (Measure after disconnecting the power and lead wire) b. Lead (terminal) c. Rotate the fan by hand a. Check the connections to the weight sensor b. Readjust the 0 point
Disconnection Poor insertion and disconnection Bad contacts needs cleaning Poor connection 0 point not adjusted
Exchange Adjustment Adjustment or exchange Adjustment Taking measures according to the error list.
Poor defrosting
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7-7
Troubleshooting
Applicability of parts
Check for looseness, jamming or terminal insertion of the lead wire. (check that there are no shorts to ground. Check the connection between he screw and bolt.
Check for a cut line within the equipment, combustible foreign matter, or loose hardware.
Check that there is no damage to the cord, plug, socket etc. Also check that power rating is adequate. Check that the main body is grounded to the PCB. Explain to the customer that he following are dancerous hazards : a. Connection to the gas pipe b. Connection to the vinyl water pipe c. Connection to the telephone line. For the PCB ground wire and power cord ground wire, Check the continuity to ground.
Grounding check
7-8
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2 3 1
21
4 5
59 7 24 58 20 8 9 10 19 12 55 54 57 56 11 18 23 25 27 53 52 50 61 46 44 49 40 39 51 74 71 72 73
NC
22 13 14 15 16 17
26 28 30
31 29
32 33
NO COM
34 35 36 37
29
NC NO COM
38 48 47 62 63 68 64 67 65 66 69 70 46 45 41
43
42
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8-2
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: Option Parts
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8-3
11 4 12 3
2 1
9 7 8
10
Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12
Parts No. DE64-40078J DE67-20033C DE64-40079A DE92-50002F DE64-40173A DE64-20024A DE64-40175A DE61-70041B DE60-60073A DE68-10001A DE61-80037C DE61-80006B
Description DOOR-A SCREEN-DOOR-B DOOR-SUB ASSY DOOR-E DOOR-C HANDLE-DOOR DOOR-KEY SPRING-KEY PIN-HINGE LABEL-BRAND HINGE-UPPER HINGE-LOWER
Specification PC 110G WHT CE1279KSE TEMP.GLASS T4 W260 L378 BLK CI PC NTR 60G RE-751/652 SELANT BLK PBT BLK 24G RE-1300 PC BLK 89G RE-751/652 POM(TC3005) BLK 13G RE-330 ES HSW3 PI0.7 D4.9 BLUING RE-7 MOLD 4 17.5 AL SAMSUNG S/S 8.0 50 SCP1 T3.0 W26 L76 ZP2C-W MB245 ZP2W T3.0 ZN(PLATING) RE-552
Q'ty 1 1 1 1 1 1 1 1 2 1 1 1
Remarks
8-4
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4 11
10 7 2 9 8
5 1
Ref. No. 1 2 3 4 5 6 7 8 9 10 11
Parts No. DE92-90439T DE72-70088P DE92-90443C DE91-10497A DE64-10049A DE66-20071A DE66-20070A DE66-20272E DE66-20073J DE66-20074A DE66-20066A
Description ASSY-CONTROL FRAME CONTROL-PANEL ASSY-BUTTON START ASSY P.C.B-MAIN KNOB-COVER BUTTON-SELECT-E BUTTON-SELECT-F BUTTON-SELECT(D) BUTTON-SELECT-C BUTTON-CAP BUTTON-SELECT-B
Specification MOLD&FILM CE1279KSE GRAY PC 140G WHT CE1279KSE CE979GSE CIS RC-753-02 230V50HZ VFD CE1279 ABS NTR 9G RE-642 ABS NTR 20G RE-751/652 ABS NTR 20G RE-751/652 ABS NTR 20G RE-751W ABS 20G WHT CE1279KSE ABS NTR 20G RE-751/652 PC NTR 6G RE-642
Q'ty 1 1 1 1 1 1 1 1 1 1 1
Remarks
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ELEVA
8-6
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9. P.C.B Diagrams
9-1 P.C.B Diagrams
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9-1
P.C.B Diagrams
9-2
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BRN
GRILL T.C.O
L BRN
BRN
FUSE 10A250V
2200pF
AC230V
RED ORG
DRIVE MOTOR CONV MOTOR
H.V.T 0V
COM NO
FAN MOTOR
WHT
H.V.D H.V.C
LIN-CAPACITORT 0.1uF
AC230V 50Hz
GRN
WHT
GRILL HEATER
1mH
500K
AC12V
BLU
ELEVATION MOTOR
L.V.T
EM
DM
CM
FM
NC RED
0V
ELEVATION RELAY
WHT
AZR
L
VIL
ORG
E BLU
GRILL RELAY
2200pF
(PCB PATTERN)
CONV RELAY
FAN RELAY
RED
YEL
MONITER SWITCH
BLK
PIN
FA
RESISTOR
BLU
MAGNETRON
MAGNETRON
RED H.V.FUSE BRN SYMBOL COLOR ORG ORANGE BRN BROWN RED RED BLU BLUE
BLU
RED
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