EOQ, CSL, ESC, FR Calculations

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Scenario - I: Orders are delivered independently

Particulars Product A Product B Product C


Demand/year (units) 25,000 18,000 5,000
Fixed cost/order (INR) 10,000 10,000 10,000
Variable cost/order (INR) 4,000 3,000 3,000
Holding cost/year (%) 15 12 18
Cost/unit (INR) 375 510 265
Economic order quantity (EOQ) 3,528 2,765 1,651
Cycle inventory (CI) 1,764 1,383 825
No. of orders 7 7 3
Holding cost (INR) 99,216 84,619 39,373
Ordering costs 99,216 84,619 39,373
Cost of the items 9,375,000 9,180,000 1,325,000
Logistics costs 198,431 169,238 78,746
Inventory costs 9,573,431 9,349,238 1,403,746
Aggregate inventory costs 20,326,416

Logistics cost in scenario - I (INR) 446,416


Logistics cost in scenario - II (INR) 331,442
Logistics cost that is saved (INR) 114,974
Logistics cost that is saved (%) 25.75

Task:
(I) Product and A and Product C can't be delivered together
(II) If capacity of the truck is restricted to 5000 units
Scenario - II: Orders are delivered jointly
Particulars Product A Product B Product C
Demand/year (units) 25,000 18,000 5,000
Fixed cost/order (INR) 10,000 10,000 10,000
Variable cost/order (INR) 4,000 3,000 3,000
Holding cost/year (%) 15 12 18
Cost/unit (INR) 375 510 265
Economic order quantity (EOQ) 3,017 2,172 603
Cycle inventory (CI) 1,509 1,086 302
No. of orders 8
Holding cost (INR) 84,856 66,473 14,392
Ordering costs 165,721
Cost of the items 9,375,000 9,180,000 1,325,000
Logistics costs 331,442
Inventory costs 20,211,442
Aggregate inventory costs
Av. demand/week (units) 10,000 Calculating CS
Lead time (weeks) 2 Order no. ROP SS SigmaL
Std. deviation (sigma) 1,000 1 20000 0 1,414
Demand during lead time (units) (DL) 20,000 2 20050 50 1,414
Std. deviation during the lead time 1414 3 20100 100 1,414
4 20200 200 1,414
5 20350 350 1,414
6 20500 500 1,414
7 20600 600 1,414
8 20750 750 1,414
9 20850 850 1,414
10 20950 950 1,414

The company has a policy of EOQ

Calculating ROP from CSL


CSL SigmaL SS DL
0.50 1,414 0 20,000
0.51 1,414 50 20,000
0.53 1,414 100 20,000
0.56 1,414 200 20,000
0.60 1,414 350 20,000
0.64 1,414 500 20,000
0.66 1,414 600 20,000
0.70 1,414 750 20,000
0.76 1,414 1000 20,000
0.80 1,414 1200 20,000
Calculating CSL, ESC and fr
z CSL NCSL fs(z) ESC fr
0.00 0.50 0.50 0.40 564 0.94
0.04 0.51 0.49 0.40 540 0.95
0.07 0.53 0.47 0.40 516 0.95
0.14 0.56 0.44 0.39 470 0.95
0.25 0.60 0.40 0.39 406 0.96
0.35 0.64 0.36 0.37 349 0.97
0.42 0.66 0.34 0.36 314 0.97
0.53 0.70 0.30 0.35 267 0.97
0.60 0.73 0.27 0.33 238 0.98
0.67 0.75 0.25 0.32 212 0.98

10000

om CSL
ROP
20,000
20,050
20,100
20,200
20,350
20,500
20,600
20,750
21,000
21,200

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