COST BREAKUP

PART NAME: WELDMENT , DRIVE CHASIS DATE: 4/7/2021

ASSY No: 1276059 REV. No: J
CUSTOMER: UNIMACTS PVT. LTD. RFQ No: 0

Raw Material Cost

Gross Wt Used (Kg) 1.09
Gross RM cost 63.48
Nett Wt (Kg) 0.32
A Scrap Wt (Kg) 0.69
Scrap Cost 16.37
Net RM Cost 47.10
WA BOP Cost 0.00
RMC 47.10

Processing Cost
Laser Cutting 0.00
Streightning 0.00
B Grinding & Buffing 0.00
Painting Cost 0.00
PC 0.00

C Protection Cap and Bolt 0.00

Other Cost
OH's on PC @20% (B) 0.00
ICC @1% (A) 0.47
Rejection on RM+PC cost @1% (A+B+C) 0.47
D Profit @10% (A+B) 4.71
BOP Handling charges @3% (WA BOP+GA BOP) 0.00
Pallet &Packing charges 5% 2.36
Transportation charges 1% 0.94 DHL Ballabgarh
Other Cost (D) 8.95

E Final Part Cost (A+B+C+D) 56.05

 PROJECT WELDMENT , DRIVE CHASIS
DESCRIPTION:-
CUSTOMER UNIMACTS PVT. LTD.
NAME:-

ASSY. NO:- 1276059

RFQ NO.:-

DATE:- 4/7/2021

ISSUE NO:- J

DWG. REV. FINISHED COMPONENT DIMENSIONS (IN MM.) STANDARD SIZE AVAILABLE (IN MM.) PCS/ STD
PCS PCS WT. OF STD.
SL.NO. PART DESCRIPTION PART NO. NO. QTY. MATERIAL GRADE MATERIAL SHEET/ RM WT. RM PER NET WT. NET WT.
ISSUE DETAIL LENGTH WIDTH STD. PIPE SHEET / STD PER PC. SET PER PC PER SET
(L) (W) (T) Radius (OD) ID (NET (L) (W) (T) (OD) (ID) WISE WISE PIPE LENGTH
NO. WT.) LENGTH

1 WELDMENT , DRIVE CHASIS 1276059 J 1

1.1 ANGLE, CHASSIS COVER MOUNT 25847 A 8 STL , P/N 73302 51 50 2.5 0.05 2500 1250 2.5 900 1 900 61.33 0.07 0.55 0.05 0.4

1.2 BAR, DRIVE CHASSIS, HOSE RETAINER 1269450 A 2 355 Ø12 0.31 3000 12 15 1 15 5.33 0.36 0.71 0.31 0.62
STEEL , P/N GES 1486 CAT. XXI

1.3 PLATE, OSCILLATE STOP MOUNT 1270813 B 2 381 64 20 3.55 2500 1250 20 102 1 102 490.63 4.81 9.62 3.55 7.1
STEEL , P/N GES 1486 CAT, II

1.4 BAR, BEARING SUPPORT, HOSE GUARD 1270913 B 4 STEEL , P/N GES 1486 CAT, II 155 6 0.135 3000 12 19 1 19 2.67 0.14 0.55 0.14 0.54

1.5 PLATE, CHASSIS BEARING SUPPORT 1276060 B 2 STEEL , P/N GES 1486 CAT, II 762 355 20 18.46 2500 1250 20 9 1 9 490.63 54.51 109.03 18.46 36.92

1.6 TUBE, RECT, 4 X 12 X .375 1276061 A 2 3403 300X100 10 195.5 3500 300X100 10 1 1 1 199.38 199.38 398.76 195.50 391
STEEL , P/N GES 1486 CAT, II

1.7 PLATE, MANIFOLD, DRIVE CHASSIS 1276062 A 1 STEEL , P/N GES 1486 CAT, II 686 127 6 3.9 2500 1250 6 27 1 27 147.19 5.45 5.45 3.90 3.9

1.8 PLATE, OSCILLATE MOUNT 1276068 B 1 STEEL , P/N GES 1486 CAT, II 1066 55 38 34.77 2500 1250 38 608 1 608 932.19 1.53 1.53 34.77 34.77

1.9 PLATE, CHASSIS BEARING 1276070 A 1 STEEL , P/N GES 1486 CAT, II 1145 850 38 167.2 510 1 510 0.00 0.00 0.00 167.20 167.2

1.10 BAR, INNER CHASSIS AXLE MOUNT, HOSE GUARD 1276697 A 2 600 12 0.56 3000 12 5 1 5 5.33 1.07 2.13 0.56 1.12
STEEL , P/N GES 1486 CAT. XXI

1.11 PLATE, DRIVE ENABLE 1276840 B 1 STEEL , P/N GES 1486 CAT, II

1.12 PLATE, DRIVE CHASSIS FITTING 1281111 B 2 STEEL , P/N GES 1486 CAT, II 130 39 5 0.14 2500 1250 5 588 1 588 122.66 0.21 0.42 0.14 0.28

1.13 PLATE, DRIVE CHASSIS COUNTERWEIGHT MOUNT 1289458 A 2 STEEL , GES 1486 CAT, II 153 92 12 1.03 2500 1250 12 180 1 180 294.38 1.64 3.27 1.03 2.06

1.14 FORMING, OSCILLATE VALVE BRACKET 1290568 A 1 STEEL , GES 1486 CAT, II 165 75 5 0.47 2500 1250 5 217 1 217 122.66 0.57 0.57 0.47 0.47

1.15 FORMING, CENTER TIE-DOWN 1293286 A 2 STEEL , GES 1486 CAT, III 220 180 20 5.7 2500 1250 20 66 1 66 490.63 7.43 14.87 5.70 11.4

1.16 BAR, DRIVE CHASSIS SWING STOP 1295348 A 1 STEEL , GES 1486 CAT, II 45 45 38 0.59 2500 1250 38 1250 1 1250 932.19 0.75 0.75 0.59 0.59

1.17 MACHINING, CHASSIS AXLE MOUNT INNER 1299140 B 1 1 0 0.00 #DIV/0! #DIV/0! 0.00 0

1.17.1 WELDMENT , CHASIS AXEL MOUNT , INNER 1299138 B 1

1.17.1.1 PLATE CHASIS AXEL MOUNT , INNER 1276066 B 1 STEEL , GES 1486 CAT, II 914 331 20 24.07 2500 1250 20 7 1 7 490.63 70.09 70.09 24.07 24.07

1.17.1.2 BOSS , AXEL PIN REINFORCEMENT 1278579 B 1 STEEL , GES 1486 CAT, II

1.18 MACHINING, CHASSIS AXLE MOUNT, OUTER 1299141 B 1

1.19 MACHINING, CHASSIS AXLE MOUNT INNER 1299142 B 1

1.20 MACHINING, CHASSIS AXLE MOUNT, OUTER 1299143 B 1 STEEL , GES 1486 CAT, IV 1 0 0.00 #DIV/0! #DIV/0! 0.00 0

1.21 PLATE, DOUBLER, DRIVE CHASSIS 1301733 B 4 305 112 10 1.99 2500 1250 10 80 1 80 245.31 3.07 12.27 1.99 7.96
STEEL , GES 1486 CAT, IV

1.22 PLATE, CHASSIS COVER MOUNT 1305509 4 STEEL , GES 1486 CAT, II 77.0 77.0 5 0.08 2500 1250.00 5 450 1 450 122.66 0.27 1.09 0.08 0.324

1.23 PLATE, DRIVE CHASSIS COUNTERWEIGHT MOUNT 1305538 2 STEEL , GES 1486 CAT, II 153 92 12 1.03 2500 1250 12 180 1 180 294.38 1.64 3.27 1.03 2.06

459.49 #DIV/0! 692.38

 COSTING SHEET

RM RM Rate PIPE/ ROD BENDING 10 PER 100 MM

PIPE 67.20 PUNCHING 0.5 Per Cut WELDING 3mm -8mm Fill 55.00 Per Meter Plasma Piercing 4.00 Per Pcs
SHEET 58.22 Brake Press 7.50 Per Pcs Grinding 20% of Welding 11.00 Per Meter Plasma Cutting 20.00 Per Mtr
ROD 68.20 PIPE Cutting 10.00 Per Cut Tack Weld 20% of Weldi 11.00 Laser Cutting 50.00 Per Min
0-10mm(Sailma) 43.10 Brake Press BENDING 3.00 Per Stroke Drilling Hardox 20.00 Per Hole MachiningVmc 7.50 Per Pcs
0-10mm (MS) 40.60 Milling (chemfer Cutting) 4.17 Per Minute Reamming 25.00 Per Pcs Straightening 1.00 Per Kg
Scarp 23.74 Dia 16 Rod Cutting 2.5 Per Cut Painting 7.00 Per kg Chemfer Cutting 4.17 Per Minute

BLANKING 0.5 PER SET Short Blasting 3.00 Per kg Tapping 5.00 Per Hole

Short Blasting 3.00 Per kg Tapping 5.00 Per Hole

In Tonnage
SCRAP SCRAP Plasma Plasma Brake Brake
PER Scrap RATE BOP COST RM BOP COST RM COST/ Gross RM
RE- NET RM COST Laser Cutting Laser cost per Plasma Plasma cost Grinding cost
Piercing Piercing cost
Machining Time In Machining
Blanking Punching Press Press cost
Pipe Cutting
( PER PC) RATE ( PER UNIT) COMPONENT COST/ UNIT (Min) set Cutting (Mtr) per set per set Minute Cost Bending Bending cost (Cut)
SET COVERY (Nos) per set Blanking cost per Punching cost per (Stroke) per set
(Stroke) per set
set set
0.00

0.13 23.74 58.22 0.00 3.967 31.738 3.101 28.64 0.00 0.00 0.00 1.00 32.00 0.00 0.00 0.00 0.00 0.00

0.08 23.74 68.20 0.00 24.238 48.476 1.940 46.54 0.00 0.00 0.00 1.00 8.00 0.00 0.00 0.00 0.00 0.00 2.00

2.27 23.74 58.22 0.00 280.041 560.082 53.844 506.24 0.00 0.00 0.00 3.00 24.00 0.00 0.00 0.00 0.00 0.00

0.01 23.74 68.20 0.00 9.392 37.569 0.232 37.34 0.00 0.00 0.00 1.00 16.00 0.00 0.00 0.00 0.00 0.00 2.00

64.90 23.74 58.22 0.00 3173.799 6347.597 1540.655 4806.94 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

6.98 23.74 67.20 0.00 13398.336 26796.672 165.800 26630.87 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.00

1.40 23.74 58.22 0.00 317.380 317.380 33.147 284.23 0.00 0.00 0.00 1.00 4.00 0.00 0.00 0.00 0.00 0.00

-29.91 23.74 0.00 0.00 0.000 0.000 -710.137 710.14 0.00 0.00 0.00 1.00 4.00 0.00 0.00 0.00 0.00 0.00

-150.48 23.74 0.00 0.000 0.000 -3572.395 3572.40 0.00 0.00 0.00 1.00 4.00 0.00 0.00 0.00 0.00 0.00

0.91 23.74 68.20 0.00 72.714 145.429 21.631 123.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.00

0.12 23.74 58.22 0.00 12.145 24.289 2.931 21.36 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 6.00 0.00

1.09 23.74 58.22 0.00 95.214 190.428 25.871 164.56 0.00 0.00 0.00 2.00 16.00 0.00 0.00 0.00 0.00 0.00

0.09 23.74 58.22 0.00 32.908 32.908 2.035 30.87 0.00 0.00 0.00 2.00 8.00 0.00 0.00 0.00 2.00 6.00 0.00

3.12 23.74 58.22 0.00 432.791 865.581 74.085 791.50 0.00 0.00 0.00 1.00 8.00 0.00 0.00 0.00 2.00 12.00 0.00

0.14 23.74 58.22 0.00 43.418 43.418 3.328 40.09 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! 23.74 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

41.42 23.74 58.22 0.00 4080.598 4080.598 983.248 3097.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! 23.74 67.20 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

3.88 23.74 58.22 0.00 178.526 714.105 91.994 622.11 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.69 23.74 58.22 0.00 15.869 63.476 16.372 47.10 0.00 0.00 0.00 1.00 16.00 0.00 0.00 0.00 0.00 0.00

1.09 23.74 58.22 0.00 95.214 190.428 25.871 164.56 0.00 0.00 0.00 2.00 16.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! 0.00 #DIV/0! #DIV/0! #DIV/0! 0.00 0.00 0.00 124.00 0.00 0.00 0.00 24.00 0.00
0.05 0.25
0.3
 Pipe Chamferin WELDING
Pipe Pipe Rolling g Straighteni Straighteni Tapping Drilling Reaming
WELD
COST INC. Grinding & Total
Cutting Chamferin ng Tapping Drilling RUNNING Tack Weld Short Blasting Painting Area Sq. Painting
cost per Rolling ( In Nos) g ( In Nos) ng cost per (Hole) cost per ( Nos) ( Nos) cost Reamming cost per LENGTH/ LABOUR & Buffing cost per set Short Blasting (kg) Cost Inch cost Process
( In Nos) cost per cost per (kg) set per set set COMP. CONSUMA cost Cost
set set set set (Mtr)
BLES/ UNIT
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 32.00

40.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 48.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 24.00

80.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 96.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

40.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 40.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.00

40.00 2.00 15.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 55.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 6.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 16.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 14.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 20.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 16.00

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 16.00

200.00 15.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 363.00
ITEM PART NO. DESCRIPTION QTY.
1 25847 ANGLE, CHASSIS COVER MOUNT 8
2 1269450 BAR, DRIVE CHASSIS, HOSE RETAINER 2
3 1270813 PLATE, OSCILLATE STOP MOUNT 2
4 1270913 BAR, BEARING SUPPORT, HOSE GUARD 4
5 1276060 PLATE, CHASSIS BEARING SUPPORT 2
6 1276061 TUBE, RECT, 4 X 12 X .375 2
7 1276062 PLATE, MANIFOLD, DRIVE CHASSIS 1
8 1276068 PLATE, OSCILLATE MOUNT 1
9 1276070 PLATE, CHASSIS BEARING 1
10 1276697 BAR, INNER CHASSIS AXLE MOUNT, HOSE 2
11 1276840 GUARD
PLATE, DRIVE ENABLE 1
12 1281111 PLATE, DRIVE CHASSIS FITTING 2
13 1289458 PLATE, DRIVE CHASSIS COUNTERWEIGHT 2
14 1290568 MOUNT
FORMING, OSCILLATE VALVE BRACKET 1
15 1293286 FORMING, CENTER TIE-DOWN 2
16 1295348 BAR, DRIVE CHASSIS SWING STOP 1
17 1299140 MACHINING, CHASSIS AXLE MOUNT INNER 1
18 1299141 MACHINING, CHASSIS AXLE MOUNT, OUTER 1
19 1299142 MACHINING, CHASSIS AXLE MOUNT INNER 1
20 1299143 MACHINING, CHASSIS AXLE MOUNT, OUTER 1
21 1301733 PLATE, DOUBLER, DRIVE CHASSIS 4
22 1305509 PLATE, CHASSIS COVER MOUNT 4
23 1305538 PLATE, DRIVE CHASSIS COUNTERWEIGHT 2
MOUNT
 2500 1250
920 335
2.717391 3.731343 1250
1.358696 7.462687 65