InstallationOperationMaintenance VCW en EN

Installation, Operation, and
Maintenance
Model VCW
Table of Contents
Table of Contents
1 Introduction and Safety .................................................................................................................................... 3
1.1 Safety ........................................................................................................................................................ 3
1.1.1 Safety terminology and symbols ..................................................................................................... 4
1.1.2 User health and safety .................................................................................................................... 4
1.1.3 Safety regulations for Ex-approved products in potentially explosive atmospheres ....................... 7
1.1.4 Product warranty ............................................................................................................................. 9
2 Transportation and Storage............................................................................................................................ 11

2.1 Receive the unit....................................................................................................................................... 11
2.2 Unpack the unit ....................................................................................................................................... 11
2.3 Pump handling ........................................................................................................................................ 11
2.3.1 Lifting methods.............................................................................................................................. 11
2.4 Pump storage requirements .................................................................................................................... 12
2.4.1 Prepare the pump for long-term storage ....................................................................................... 13
3 Product Description ........................................................................................................................................ 14

3.1 General description ................................................................................................................................. 14
3.2 Nameplate information ............................................................................................................................ 14
4 Installation........................................................................................................................................................ 17
4.1 Pre-installation......................................................................................................................................... 17
4.2 Pre-installation......................................................................................................................................... 17
4.2.1 Inspect the sub-base..................................................................................................................... 17
4.2.2 Concrete foundation requirements................................................................................................ 18
4.2.3 Piping checklists............................................................................................................................ 21
4.3 Installing a partially-assembled pump ..................................................................................................... 22
4.4 Installing the bowl assembly, Install unassembled pump elements ........................................................ 23
4.5 Column installation .................................................................................................................................. 24
4.5.1 Install the open lineshaft ............................................................................................................... 24
4.5.2 Install the threaded coupling ......................................................................................................... 25
4.5.3 Installing the column - enclosed lineshaft ..................................................................................... 25
4.6 Installing the discharge head................................................................................................................... 26
4.7 Stuffing box installation ........................................................................................................................... 27
4.7.1 Installing the type A and B stuffing boxes ..................................................................................... 28
4.8 Mechanical seal options .......................................................................................................................... 29
4.8.1 Assemble a single inside-mounted mechanical seal..................................................................... 29
4.8.2 Assemble a single outside-mounted mechanical seal .................................................................. 30
4.9 Install the tube tension plate.................................................................................................................... 31
4.9.1 Tension the enclosing tube............................................................................................................ 32
4.9.2 Install the tension nut .................................................................................................................... 33
4.10 Install a solid-shaft driver....................................................................................................................... 34
4.10.1 Install the coupling hub ............................................................................................................... 38
4.10.2 Impeller adjustment..................................................................................................................... 38
4.10.3 Adjust the impeller for a solid-shaft driver ................................................................................... 40
4.10.4 Adjust the impeller for a hollow-shaft driver ................................................................................ 41
4.11 Installation and startup checklist............................................................................................................ 42
4.12 Optional Erection and Rigging of Individual Components ..................................................................... 45
Model VCW Installation, Operation, and Maintenance 1

Table of Contents
5 Commissioning, Startup, Operation, and Shutdown ................................................................................... 49

5.1 Preparation for startup............................................................................................................................. 49
5.1.1 Prepare for startup ........................................................................................................................ 50
5.2 Pump priming .......................................................................................................................................... 51
5.3 Start the pump......................................................................................................................................... 51
5.4 Pump operation precautions ................................................................................................................... 52
5.5 Mechanical seal leaks ............................................................................................................................. 52
5.6 Stuffing box leaks .................................................................................................................................... 53
5.7 Shut down the pump ............................................................................................................................... 53
5.8 Lubricate the thrust pot during a shutdown period .................................................................................. 53
6 Maintenance..................................................................................................................................................... 54
6.1 Maintenance schedule ............................................................................................................................ 54
6.2 Adjust and replace the packing ............................................................................................................... 54
6.2.1 Adjust the packing when leaking is excessive .............................................................................. 55
6.2.2 Adjust the packing when there is overheating or no leaks ............................................................ 55
6.3 Thrust pot lubrication guidelines.............................................................................................................. 56
6.4 Disassembly ............................................................................................................................................ 56
6.4.1 Disassembly precautions .............................................................................................................. 56
6.4.2 Disassemble the head and column ............................................................................................... 57
6.4.3 Bowl disassembly.......................................................................................................................... 57
6.4.4 Remove the bowl and impeller wear rings .................................................................................... 57
6.4.5 Remove the bowl, suction bell, and lineshaft bearings ................................................................. 58
6.5 Pre-assembly inspections ....................................................................................................................... 58
6.5.1 Replacement guidelines................................................................................................................ 58
6.6 Reassembly............................................................................................................................................. 59
6.6.1 Installing the bowl and impeller wear ring ..................................................................................... 59
6.6.2 Installing the bowl, and lineshaft bearings .................................................................................... 59
6.6.3 Installing the keyed bowl assembly............................................................................................... 59
7 Troubleshooting .............................................................................................................................................. 60
7.1 Operation troubleshooting ....................................................................................................................... 60
8 Parts Listings and Cross-Sectionals ............................................................................................................. 63

8.1 Typical Parts List and Cross Sectionals .................................................................................................. 63
9 Local ITT Contacts .......................................................................................................................................... 68

9.1 Regional offices....................................................................................................................................... 68
2 Model VCW Installation, Operation, and Maintenance

1 Introduction and Safety
1 Introduction and Safety

1.1 Safety
WARNING:
• The operator must be aware of the pumpage and take appropriate safety precautions to
prevent physical injury.
• Risk of serious injury or death. If any pressure-containing device is over-pressurized, it
can explode, rupture, or discharge its contents. It is critical to take all necessary meas-
ures to avoid over-pressurization.
• Risk of death, serious personal injury, and property damage. Installing, operating, or
maintaining the unit using any method not prescribed in this manual is prohibited. Prohib-
ited methods include any modification to the equipment or use of parts not provided by
ITT. If there is any uncertainty regarding the appropriate use of the equipment, please
contact an ITT representative before proceeding.
• Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining
devices can cause trapped liquid to rapidly expand and result in a violent explosion. This
manual clearly identifies accepted methods for disassembling units. These methods must
be adhered to. Never apply heat to aid in their removal unless explicitly stated in this
manual.
• Risk of serious personal injury or property damage. Dry running may cause rotating parts
within the pump to seize to non-moving parts. Do not run dry.
• Never operate the pump below the minimum rated flow, when dry, or without adequate
submergence.
• Running a pump without safety devices exposes operators to risk of serious personal in-
jury or death. Never operate a unit unless appropriate safety devices (guards, etc.) are
properly installed. See specific information about safety devices in other sections of this
manual.
• Risk of death, serious personal injury, and property damage. Heat and pressure buildup
can cause explosion, rupture, and discharge of pumpage. Never operate the pump with
suction and/or discharge valves closed.
• Never operate the pump when the strainer is clogged.
• Precautions must be taken to prevent physical injury. The pump may handle hazardous
and/or toxic fluids. Proper personal protective equipment should be worn. Pumpage must
be handled and disposed of in conformance with applicable environmental regulations.
• If the pump or motor is damaged or leaking, electric shock, fire, explosion, liberation of
toxic fumes, physical harm, or environmental damage may result. Do not operate the unit
until the problem has been corrected or repaired.
CAUTION:
Risk of injury and/or property damage. Operating a pump in an inappropriate application can
cause over pressurization, overheating, and/or unstable operation. Do not change the service
application without the approval of an authorized ITT representative.

1.1 Safety
1.1.1 Safety terminology and symbols

About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations
carefully before handling the product. They are published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
Hazard levels
Hazard level Indication

DANGER: A hazardous situation which, if not avoided, will result in death or seri-
ous injury
WARNING: A hazardous situation which, if not avoided, could result in death or

serious injury
CAUTION: A hazardous situation which, if not avoided, could result in minor or

moderate injury
NOTICE: • A potential situation which, if not avoided, could result in unde-

sirable conditions
• A practice not related to personal injury
Hazard categories
Hazard categories can either fall under hazard levels or let specific symbols replace the ordinary hazard
level symbols.
Electrical hazards are indicated by the following specific symbol:
ELECTRICAL HAZARD:
These are examples of other categories that can occur. They fall under the ordinary hazard levels and
may use complementing symbols:
• Crush hazard
• Cutting hazard
• Arc flash hazard
1.1.2 User health and safety

General precautions
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within the work
area:

1.1 Safety
• Helmet
• Safety goggles (with side shields)
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
The work area

Observe these regulations and warnings in the work area:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
Noise
WARNING:
Sound pressure levels may exceed 80 dbA in operating process plants. Clear visual warnings
or other indicators should be available to those entering an area with unsafe noise levels. Per-
sonnel should wear appropriate hearing protection when working on or around any equipment,
including pumps. Consider limiting personnel’s exposure time to noise or, where possible, en-
closing equipment to reduce noise. Local law may provide specific guidance regarding expo-
sure of personnel to noise and when noise exposure reduction is required.
Temperature
WARNING:
Equipment and piping surfaces may exceed 130ºF (54ºC) in operating process plants. Clear
visual warnings or other indicators should alert personnel to surfaces that may reach a poten-
tially unsafe temperature. Do not touch hot surfaces. Allow pumps operating at a high tempera-
ture to cool sufficiently before performing maintenance. If touching a hot surface cannot be
avoided, personnel should wear appropriate gloves, clothing, and other protective gear as nec-
essary. Local law may provide specific guidance regarding exposure of personnel to unsafe
temperatures.
Product and product positioning requirements

Observe these requirements for the product and the product positioning:
• Never operate a pump unless safety devices are installed.
• Never start a pump without the proper submergence .
• Never run a pump below the minimum rated flow or with the discharge valve closed.
Electrical connections regulations

Electrical connections must be made by certified electricians in compliance with all international, nation-
al, state, and local regulations.
Observe these guidelines and warnings for electrical connections:
• Make sure that the product is isolated from the power supply and cannot be energized by mistake.
This guideline also applies to the control circuit.
• Make sure that the thermal contacts are connected to a protection circuit according to the product
approvals, and that they are in use.

1.1 Safety
Earthing (grounding)
Observe the following regulations for earthing (grounding) connections.
Earthing (grounding) regulation Comment

All electric equipment must be earthed (grounded). This rule applies to pumps and mixers as well as
monitoring equipment.
The earthing (grounding) conductors must be correctly connect- Failure to follow this rule could result in a fatal ac-
ed. cident.
The earthing (grounding) conductors should always be longer If the motor cable is disconnected by mistake, the
than the phase conductor/conductors. earthing (grounding) conductor needs to be dis-
connected last from its terminal. This rule applies
to both ends of the cable.
Risk of electrical shock or burn. You must connect an additional —
earth- (ground-) fault protection device to the earthed (grounded)
connectors if persons are likely to come into physical contact
with the pump or pumped liquids.
1.1.2.1 Precautions before work

Observe these safety precautions before you work with the product or are in connection with the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Recognize the site emergency exits, eye wash stations, emergency showers and toilets.
• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product is thoroughly clean.
• Make sure that there are no poisonous gases within the work area.
• Make sure that you have quick access to a first-aid kit.
• Disconnect and lock out power before servicing.
• Check the explosion risk before you weld or use electric hand tools.
1.1.2.2 Precautions during work

Observe these safety precautions when you work with the product or are in connection with the product:
CAUTION:
Failure to observe the instructions contained in this manual could result in personal injury
and/or property damage, and may void the warranty. Read this manual carefully before instal-
ling and using the product.
• Never work alone.

• Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level control.
• Beware of the starting jerk, which can be powerful.

1.1 Safety
• Rinse the components in water after you disassemble the pump.
1.1.2.3 Clean chemicals from the eyes

1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes for at least 15 minutes.
Use an eyewash or running water.
3. Seek medical attention.
1.1.2.4 Clean chemicals from the body

1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least one minute.
3. Seek medical attention, if required.
1.1.3 Safety regulations for Ex-approved products in potentially explosive

atmospheres
Description of ATEX
The ATEX directives are a specification enforced in Europe for electrical and non-electrical equipment.
ATEX deals with the control of potentially explosive atmospheres and the standards of equipment and
protective systems used within these atmospheres. The relevance of the ATEX requirements is not limit-
ed to Europe. You can apply these guidelines to equipment installed in any potentially explosive atmos-
phere.
Every installation has to be properly analyzed and classified by professional certified personnel that set
the areas, zones and any other space to a corresponding hazardous area classification. Classification
normally includes the form of the hazardous material the potential exposure, the potential level, the fre-
quency of potential exposure. All equipment installed within such are must be certified accordingly, all
activities related to such equipment have to be handled to preserve its certification and the site specifica-
tion.
Guidelines for compliance
WARNING:
Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining devices
can cause trapped liquid to rapidly expand and result in a violent explosion. This manual clear-
ly identifies accepted methods for disassembling units. These methods must be adhered to.
Never apply heat to aid in their removal unless explicitly stated in this manual.
If there are any questions regarding these requirements, the intended use, or if the equipment requires
modification, contact an ITT representative before you proceed.
Personnel requirements
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
These are the personnel requirements for Ex-approved products in potentially explosive atmospheres:

1.1 Safety
• All work on the product must be carried out by certified electricians and ITT-authorized
mechanics. Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical
characteristics of the gas and/or vapor present in hazardous areas.
• Any maintenance for Ex-approved products must conform to international and national
standards.
Product and product handling requirements

These are the product and product handling requirements for Ex-approved products in potentially explo-
sive atmospheres:
• Only use the product in accordance with the approved motor data stated on the nameplates.
• The Ex-approved product must never run dry during normal operation. Dry running during service
and inspection is only permitted outside the classified area.
• Never start a pump with a closed suction valve or blocked suction line.
• Before you start working with the product, make sure that the product and the control panel are iso-
lated from the power supply and the control circuit, so they cannot be energized.
• Do not open the product while it is energized or in an explosive gas atmosphere.
• Make sure that thermal contacts are connected to a protection circuit according to the approval
classification of the product.
• Intrinsically safe circuits are normally required for the automatic level-control system by the level
regulator if mounted in zone 0.
• The yield stress of fasteners must be in accordance with the approval drawing and the product
specification.
• Make sure that the equipment is properly maintained:
• Monitor the pump components and the end temperature of the liquid.
• Maintain proper bearing lubrication.
• Do not modify the equipment without approval from an authorized ITT representative.
• Only use parts that have been provided by an authorized ITT representative.

1.1 Safety
Figure 1: ATEX identification
Equipment for monitoring

For additional safety, use condition-monitoring devices. Condition-monitoring devices include but are not
limited to these devices:
• Pressure gauges
• Flow meters
• Level indicators
• Motor load readings
• Temperature detectors
• Bearing monitors
• Leak detectors
• PumpSmart control system
1.1.4 Product warranty

Coverage
ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved prod-
ucts.
Limitations
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
• Bodily injuries
• Material damages

1.1 Safety
• Economic losses
Warranty claim
ITT products are high-quality products with expected reliable operation and long life. However, should
the need arise for a warranty claim, then contact your ITT representative.

2 Transportation and Storage
2 Transportation and Storage

2.1 Receive the unit
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
2.2 Unpack the unit

1. Remove packing materials from the unit.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the unit to determine if any parts have been damaged or are missing.
3. Contact your ITT representative if anything is out of order.
2.3 Pump handling
WARNING:
Dropping, rolling or tipping units, or applying other shock loads, can cause property damage
and/or personal injury. Ensure that the unit is properly supported and secure during lifting and
handling.
CAUTION:
Risk of injury or equipment damage from use of inadequate lifting devices. Ensure lifting devi-
ces (such as chains, straps, forklifts, cranes, etc.) are rated to sufficient capacity.
2.3.1 Lifting methods
WARNING:
• Risk of serious personal injury or equipment damage. Proper lifting practices are critical
to safe transport of heavy equipment. Ensure that practices used are in compliance with
all applicable regulations and standards.
• Safe lifting points are specifically identified in this manual. It is critical to lift the equipment
only at these points. Integral lifting eyes or eye bolts on pump and motor components are
intended for use in lifting the individual components only.
• Lifting and handling heavy equipment poses a crush hazard. Use caution during lifting
and handling and wear appropriate Personal Protective Equipment (PPE, such as steel-
toed shoes, gloves, etc.) at all times. Seek assistance if necessary.
Table 1: Methods
Pump type Lifting method

A fully-assembled pump Use suitable lifting devices attached to the lifting lugs on the discharge head or suita-
ble swivel hoist rings through the barrel flange or the discharge head base flange.
A partially-assembled pump Use suitable lifting devices attached to the component or sub-assembly lifting lugs or
suitable swivel hoist rings through the component flanges.

2.4 Pump storage requirements
Pump type Lifting method

A disassembled pump Use suitable lifting devices attached to the component lifting lugs or suitable swivel
hoist rings through the component flanges.
Examples
Figure 2: VCW lifted from horizontal to vertical (for pumps up to 15 feet (4.6 meters) in length))
NOTICE:
Actual number of lifting points may vary for specific pump design and installation circumstan-
ces. Refer to order-specific drawings for details.

Requirements
Vertical pumps require proper preparation for storage and regular maintenance during storage. The
pump is considered in storage when it has been delivered to the job site and is awaiting installation.
For specific requirements for storing motors, gearboxes, engines, panels, sealing plans and other auxilia-
ries, contact the equipment manufacturer.
Storage preparation
Condition Proper preparation

Indoor storage area (preferred) • Pave the area.
• Clean the area.
• Drain the area and keep it free from flooding.
Outdoor storage area (when indoor • Observe all indoor storage requirements.
storage is not available) • Use weather-proof coverings such as flame-resistant sheeting or
tarpaulins.
• Place coverings in a manner that maximizes drainage and air circu-
lation.
• Place moisture absorbing material in the quantity to prevent con-
densation
• Tie coverings down in order to protect the pump from wind damage.
Placement of pumps and compo- • Place the unit on skids, pallets, or shoring higher than 15 cm | 6 in.
nent parts from the ground for good air circulation.
• Sort the parts in order to permit easy access for inspection and/or
maintenance without excessive handling.

Condition Proper preparation

Stacking of units or component • Make sure that racks, containers, or crates bear the full weight of
parts units or parts in order to prevent distortion.
• Keep identification markings readily visible.
• Immediately replace any cover you remove for internal access.
Rotation of the pump and bowl as- • Rotate the pump shaft a half turn (180°) and bowl assembly shaft
sembly shaft clockwise once a month, at a minimum.
• Never leave the shaft in a previous position or in the extreme raised
or lowered lateral position.
• Make sure that the shaft rotates freely.
Controlled storage facilities • Maintain an even temperature of 6°C | 10°F or higher above the
dew point.
• Keep the relative humidity to less than 50%.
• Make sure that there is little or no dust.
Uncontrolled storage facilities that • Inspect the unit periodically to make sure that all preservatives are
have uneven temperatures, higher intact.
humidity, and/or dusty conditions) • Seal all pipe threads and flanged pipe covers with tape.
When pump is not in regular operation

If a pump has been installed, but is not in regular operation for an extended period of time, such as dur-
ing a seasonal shutdown, then operate it for at least 15 minutes every two weeks.
2.4.1 Prepare the pump for long-term storage

For storage periods over three months, you must follow the pump storage requirements and this proce-
dure:
1. Disassemble pump to enable proper long-term storage of sub-assemblies and individual compo-
nents: Discharge head sub-assembly, individual column pipes, individual shafts and couplings, and
bowl sub-assembly.
2. Store bowl sub-assembly indoors in vertical orientation. Store bowl sub-assembly with its suction
bell mounted on a flat and level floor with soft wood to protect suction bell material.
3. Store individual column pipes in horizontal orientation. Mount column pipes on the outside diame-
ters of both flanges with soft wood to protect flange material.
4. Store individual shafts indoors in vertical orientation. Hang shafts from horizontal beam with fixtures
connected to eye bolts threaded into ends of shafts. Do not stand shaft on floor.
5. Store discharge head sub-assembly in vertical orientation. Store discharge head sub-assembly with
its mounting flange mounted on a flat and level floor with soft wood to protect the discharge head
material.
6. Store loose parts and hardware from pump assembly in wooden boxes.

3 Product Description
3 Product Description
3.1 General description
The Model VCW pump is vertical, industrial, turbine-type pump designed to meet a wide variety of appli-
cations.
This pump has these capabilities:
• Capacities up to 90850 m3/h | 400,000 gpm
• Heads up to 183 m | 600 ft.
• Power up to 7,457 kW | 10,000 hp
Bowl assembly
The bowl construction is flanged for accurate alignment and ease of assembly and disassembly. Impel-
lers are either open or enclosed, depending on the design requirements. Impellers are keyed to the
shaft.
Column
Flanged column construction with rabbeted fits provides positive shaft and bearing alignment, and also
eases assembly and disassembly. The line shaft is supported within the column with the use of bearing
retainers that are spaced in order to provide vibration-free operation and ensure long bearing and shaft
wear.
Discharge head
The discharge head is designed to support the pump and to align the driver to the pump. Driver support
windows provide access to packing or seal piping and allow for easy adjustment of seals and couplings.
In the case of an underground discharge, these features are part of a separate motor stand above
ground.
Suction barrel (can)

The suction barrel flange, or separate mounting flange, is designed to support the weight of the pump
and driver when it is full of liquid. You can install the suction barrel in a sleeve or open steel structure with
thermal insulation around the suction barrel below its mounting flange.
Thrust pot
A thrust pot is an option that is used when the driver is not designed to carry the axial pump thrust.
Drivers
Solid shaft drivers are used with most industrial applications. The rigidity of the rotor enhances vibration-
free operation when mechanical seals are used.
3.2 Nameplate information

Important information for ordering
Every unit has a nameplate that provides information about it.
When you order spare parts, identify this pump information:
• Model

• Size
• Serial number
• Item numbers of the required parts
Item numbers can be found in the spare parts list.
Bowl assembly
Nameplate types
Nameplate Description
Provides information about the hydraulic characteristics of the pump.
Pump
ATEX If applicable, your pump unit might have an ATEX nameplate affixed to the pump, the base-
plate, or the discharge head. The nameplate provides information about the ATEX specifica-
tions of this pump.
Discharge head nameplate
SERIAL NO. ITEM NO.

P.O. NO.
MODEL SIZE
R.P.M. ROTOR LIFT
RATED FLOW RATED HEAD
M.A.W.P. DISCH.
M.A.W.P. SUCT.
CASE HYDROSTATIC TEST PRESSURE
DISCHARGE
SUCTION
YEAR BUILT INSPECTED BY
ROTATION
GOULDS PUMPS
ITT Engineered for life

(800) 422-5873 (562) 949-2113
NP105_06
Figure 3: Discharge head nameplate
Table 2: Explanation of discharge head nameplate
Nameplate field Explanation

SERIAL NO. Serial number of the pump
ITEM NO. Pump item number of the customer
P.O. NO. Purchase order number of the customer
MODEL Pump model
SIZE Size of the pump
R.P.M. Rated pump speed, revolutions per minute
ROTOR LIFT Axial lift of the pump shaft and impellers


RATED FLOW Rated pump flow, gpm (m3/hr)
RATED HEAD Rated pump head, ft (m)
M.A.W.P. DISCH. Maximum allowable working discharge pressure, psi (kg/cm2)
M.A.W.P. SUCT. Maximum allowable working suction pressure, psi (kg/cm2)
DISCHARGE Discharge region hydrostatic test pressure, psi (kg/cm2)
SUCTION Suction region hydrostatic test pressure, psi (kg/cm2)
YEAR BUILT Year the pump was built
INSPECTED BY Quality control identification stamp
ATEX nameplate
Figure 4: ATEX nameplate

II Group 2
2 Category 2
G/D Use when gas and dust are present
T4 Temperature class
The code classification marked on the equipment should be in accordance with the specified area where
the equipment will be installed. If it is not, please contact your ITT/Goulds representative before proceed-
ing.
WARNING:
Use of equipment unsuitable for the environment can pose risks of ignition and/or explosion.
Ensure the pump driver and all other auxiliary components meet the required area classifica-
tion at the site. If they are not compatible, do not operate the equipment and contact an ITT
representative before proceeding.

4 Installation
4 Installation
4.1 Pre-installation
Precautions
WARNING:
• When installing in a potentially explosive environment, ensure that the motor is properly
certified.
• All equipment being installed must be properly grounded to prevent unexpected dis-
charge. Discharge can cause equipment damage, electric shock, and result in serious in-
jury. Test the ground lead to verify it is connected correctly.
NOTICE:
• Electrical connections must be made by certified electricians in compliance with all inter-
national, national, state and local regulations.
• Supervision by an authorized ITT representative is recommended to ensure proper instal-
lation. Improper installation may result in equipment damage or decreased performance.
Precautions
WARNING:
• When installing in a potentially explosive environment, ensure that the motor is properly
certified.
• All equipment being installed must be properly grounded to prevent unexpected dis-
charge. Discharge can cause equipment damage, electric shock, and result in serious in-
jury. Test the ground lead to verify it is connected correctly.
NOTICE:
• Electrical connections must be made by certified electricians in compliance with all inter-
national, national, state and local regulations.
• Supervision by an authorized ITT representative is recommended to ensure proper instal-
lation. Improper installation may result in equipment damage or decreased performance.
4.2.1 Inspect the sub-base

1. If an optional sub-base is furnished, remove it from the pump discharge head when it is shipped
assembled.
2. Completely clean the underside of the sub-base.
You might need to coat the underside of the sub-base with an epoxy primer which you can pur-
chase as an option.
3. Remove the rust-preventative solution from the machined topside of the barrel flange with an appro-
priate solution.

4.2.2 Concrete foundation requirements

Requirements
Make sure that you meet these requirements when you prepare the pump foundation:
• The foundation must be able to absorb any vibration.
• The foundation must be able to form a permanent and rigid support for the pumping unit.
• The foundation must be of adequate strength in order to support the complete weight of the pump
and driver, plus the weight of the liquid that passes through it.
Typical installation
A typical installation has these characteristics:
• Bolts with a pipe sleeve that is two and a half times the size of the bolt diameter embedded in the
concrete
• Properly sized
• Located in accordance with the dimensions given in the example drawing
• Enough space inside the pipe sleeves to allow the final position of the foundation bolts to align with
the holes in the sub-base flange
1. Barrel flange, sub-base or discharge head

2. Foundation
3. Sleeve
4. Dam
5. Grout
6. Anchor bolt
Figure 5: Example of a typical installation

4.2.2.1 Installing the sub-base on a concrete foundation
WARNING:
• When installing in a potentially explosive environment, ensure that the motor

is properly certified.
• All equipment being installed must be properly grounded to prevent unexpect-

ed discharge. Discharge can cause equipment damage, electric shock, and result in seri-
ous injury. Test the ground lead to verify it is connected correctly.
1. Remove water and debris from the anchor bolt holes and sleeves before you start the grout.
2. For sleeve-type bolts, fill the sleeves with packing or rags in order to prevent grout from entering the
sleeves.
3. Carefully lower the sub-base onto the foundation bolts and hand-tighten the bolt nuts.
4. Use a machinist's level in order to level sub-base or the machine surface of the discharge head us-
ing leveling wedges or leveling screws.
In order to ensure an accurate reading, check that the surface being leveled is free from all contami-
nants, such as dust.
5. Level the sub-base in two directions at 90° on the machined surface to achieve levelness condition
indicated in this table.
Table 3: Levelness tolerances
Commercial API
0.4 mm/m | 0.005 inch/ft 0.2 mm/m | 0.002 inch/ft

4 7
5
6 1
2
1. Sub-base
2. Leveling wedges
3. Floor sleeve (optional)
4. Foundation
5. Dam
6. Grout
7. Centerline anchor bolt
Figure 6: Example of a foundation
4.2.2.2 Grout the sub-base

Non-shrink grout is recommended for this procedure.
WARNING:
Follow grout manufacturers SDS sheets for recommended PPE.
1. Inspect the foundation for dust, dirt, oil, chips, and water.
2. Remove any contaminants.
Do not use oil-based cleaners since they do not bond well with grout. Refer to the instructions from
the grout manufacturer.
3. Build a dam around the foundation.
4. Thoroughly wet the foundation.
5. Pour grout to a minimum thickness of 9.520 mm | 0.375 in. between the sub-base and concrete
foundation, up to the level of the dam.
6. Remove any air bubbles from the grout as it is poured by either puddling, using a vibrator, or pump-
ing the grout into place.
7. Allow the grout to set at least 48 hours.
8. Tighten the foundation bolts to the torque value provided on the pump general arrangement draw-
ing.

4.2.3 Piping checklists
4.2.3.1 General piping checklist

Install the pump on a structural-steel foundation
1. Locate the pump directly over, or as near as possible to the main building members, beams, or
walls.
2. Bolt the discharge-head mounting flange, or sub-base to the support in order to avoid distortion,
prevent vibration, and retain proper alignment.
3. Level the sub-base or discharge head using shims.
Precautions
WARNING:
• Risk of premature failure. Casing deformation can result in misalignment and contact with
rotating parts, causing excess heat generation and sparks. Flange loads from the piping
system, including those from the thermal expansion of the piping, must not exceed the
limits of the pump as defined on the Certified Outline Drawing.
• Risk of serious personal injury or property damage. Fasteners such as bolts and nuts are
critical to the safe and reliable operation of the product. Ensure appropriate use of fasten-
ers during installation or reassembly of the unit.
• Use fasteners of the proper size and material only.
• Replace all corroded fasteners.
• Ensure that all fasteners are properly tightened and that there are no missing fas-
teners.
CAUTION:
Do not move the pump to the pipe. This could make final alignment impossible.
CAUTION:
Never draw piping into place at the flanged connections of the pump. This can impose danger-
ous strains on the unit and cause misalignment between the pump and driver. Pipe strain ad-
versely affects the operation of the pump, which results in physical injury and damage to the
equipment.
Flange loads from the piping system, including those from the thermal expansion of the piping,
must not exceed the limits of the pump. Discharge head deformation can result in contact with
rotating parts, which can result in excess heat generation, sparks, and premature failure.
NOTICE:
Vary the capacity with the regulating valve in the discharge line. Never throttle the flow from the
suction side. This action can result in decreased performance, unexpected heat generation,
and equipment damage.
Piping guidelines
Guidelines for piping are given in the Hydraulic Institute Standards available from the Hydraulic Institute
at 9 Sylvan Way, Parsippany, NJ 07054-3802. You must review this document before you install the
pump.

4.3 Installing a partially-assembled pump
Checklist
Check Explanation/comment Checked

Check that all piping is supported in- • Strain on the pump
dependently of, and lined up naturally • Misalignment between the pump and the drive unit
with, the pump flange.
Check that only necessary fittings are This helps to minimize friction losses.
used.
Do not connect the piping to the —
pump until:
• The grout for the pit cover be-
comes hard.
• The grout for the barrel or sub-
base has hardened.
Make sure that all the piping joints This prevents air from entering the piping system or leaks that
and fittings are airtight. occur during operation.
If the pump handles corrosive fluids, —
make sure that the piping allows you
to flush out the liquid before you re-
move the pump.
Make sure that all piping compo-
nents, valves and fittings, and pump
branches are clean prior to assembly.
Make sure that all piping compo- —
nents, valves and fittings, and pump
branches are clean prior to assembly.
4.2.3.2 Discharge piping checklist

Checklist
Check Explanation/comment Checked

Check that an isolation valve is installed in The isolation valve is required for:
the discharge line. Minimize distance from
• Priming
pump discharge.
• Regulation of flow
• Inspection and maintenance of the pump
Check that a air-release/vacuum-break The location between the isolation valve and the pump
valve is installed in the discharge line, be- allows air to evacuate pump assembly during starting
tween the isolation valve and the pump and water to release from pump after stopping.
discharge outlet.
If increasers are used, they must be of the This prevents air from collecting at the top of the dis-
eccentric type. charge pipe.
Isolation valve opening after pump start-up Customer's engineer analyzes hydraulic system transi-
and closing prior to pump shutdown are ents to determine valve opening timing and closing tim-
controlled to prevent system surge and ing to protect system and pump.
water hammer.
4.3 Installing a partially-assembled pump

Pumps 12 meters | 40 feet or less in length are usually shipped partially assembled, with the exception of
these parts:

4.4 Installing the bowl assembly, Install unassembled pump elements
• Driver - for installation instructions refer to 4.10 Install a solid-shaft driver on page 34 and Instal-
ling a hollow-shaft driverThis topic describes how to install a hollow-shaft driver..
• Packing - for assembly instructions refer to 4.7 Stuffing box installation on page 27.
• Mechanical seal with piping - for assembly instructions refer to 4.8 Mechanical seal options on page
29.
• Coupling assembly, spacer or non-spacer type
Refer to the Certified Pump Outline Drawing for the location of the anchor-bolt holes.
1. If a sub-base is supplied, install it.
2. Clean the sub-base and the bottom of the discharge head base.
3. Attach suitable lifting devices to the discharge head lifting lugs or the hoist rings in the mounting
flange. Make sure that the shackles, eye bolts, and sling are rated to handle in excess of the pump
weight. Attach suitable lifting sling around suction bell. Lift pump assembly from horizontal position
with two separate crane hooks. See the outline drawing.
4. Hoist the unit into position over the foundation.
5. Carefully guide the unit so that it does not strike the sides of the sub-base or foundation.
6. Lower the unit until the discharge-head flange engages and rests firmly on the sub-base surface,
then secure it with the capscrews provided.
4.4 Installing the bowl assembly, Install unassembled pump

elements
WARNING:
Avoid working under suspended loads. If necessary to do so, follow the more stringent of local,
state or federal safety regulations.
CAUTION:
Refer to 2.3.1 Lifting methods on page 11.
Pump may need to be assembled in a horizontal or vertical position depending on site conditions. Refer
to assembly and erection drawing in appendix for specific instructions.
1. Check that all fasteners are tight and turn the pump shaft by hand to make sure it turns freely.
2. Remove all accumulated dust, oil, or other foreign material from the external surfaces.
3. Place two I-beam supports across the barrel opening that are strong enough to safely support the
weight of the entire pump assembly.
NOTICE:
I-beams and lifting clamps can be provided by ITT upon request. If I-beams and lifting clamps
are supplied by ITT the "Pump Installation Instructions (w/ Lifting Clamps)" IOM should be
used.
Connect these I-beams with threaded rods and nuts so you can clamp them firmly together for the
portion to be supported.

4.5 Column installation
4. Place a suitable hoist or derrick over the barrel opening with the hook in the center.
5. Attach a sling to the bowl assembly and hoist it into position over the foundation opening.
6. Carefully lower the bowl assembly, guiding the unit so it does not strike the sides of the opening,
until the discharge bowl flange rests firmly on the I-beam supports.
7. Place a cover over the discharge bowl opening to prevent the entrance of dirt or other foreign mat-
ter until you are ready to install the column assembly.

This section describes how to install the two lineshaft options available for the column assembly:
• Open lineshaft
• Enclosed lineshaft
4.5.1 Install the open lineshaft
NOTICE:
Use Molykote Dow-Corning anti-galling compound or an equivalent for all galling material such
as 316 stainless steel.
The bearing retainer is integral with the column. The top flange of the column has a male register and the
bottom flange of the column has a female register.
1. Before starting the shafts installation, check the headshaft and lineshaft for straightness.
The average TIR should be less than 0.013 mm | 0.0005 in. per 0.305 m | foot and not exceed
0.127 mm | 0.005 in. for every 3 m | 10 ft.
2. Apply a thin film of oil to the lineshaft.
3. Install the coupling per 4.5.1 Install the open lineshaft on page 24.
4. Attach the column to the bowl assembly:
a) Lower the column over the lineshaft, taking care as the shaft passes through the lineshaft bear-
ing, until the column flange engages the top-bowl flange register.

b) Attach a sling to the swivel hoist rings and to the hoist hook.
c) Hoist the column section over the bowl assembly.
d) Lower the column over the lineshaft until the column flange engages the discharge-bowl flange
register.
e) Insert as many capscrews through both flanges as possible and gradually tighten them in dia-
metrically-opposite pairs.
5. Lift the bowl and column assembly high enough to allow for the removal of the I-beam supports.
6. Install and tighten the remaining capscrews.
7. Place the bowl and column assembly on the I-beams across sub base surface:
a) Lift the entire assembly by the column pipe swivel hoist rings and remove the I-beam supports.
b) Slowly lower the bowl and column assembly.
c) Place the supports on the barrel flange and continue to lower the assembly until the upper col-
umn flange comes to rest on the supports.
8. If required, install the coupling and lineshaft to the protruding end of the lineshaft.
9. Assemble the next column section, or top column:
a) Make sure that the bottom-column register engages the top-column register.
b) Secure the columns with capscrews and hex nuts until all column and lineshaft sections re-
quired for the proper pump setting are assembled.
c) Tighten the capscrews into the hex nuts gradually and uniformly.
4.5.2 Install the threaded coupling

If you have a keyed coupling, see the Install the column section of this manual.
CAUTION:
Use Molykote Dow-Corning anti-galling compound or an equivalent for all galling material such
as 316 stainless steel.
Shaft threads are left hand.

1. Coat the threads with a light coat of oil for a non-galling material, or Molykote for galling material.
2. Install the threaded coupling onto the pump shaft by threading it on for one-half of its length.
You can insert a fine wire in the drill hole at the center of the coupling that serves as a gauge in
order to determine when the coupling is correctly positioned on the pump shaft.
3. Remove the wire.
4.5.3 Installing the column - enclosed lineshaft

Pump lineshafts are connected with keyed couplings. This section describes both procedures.
See the Certified Pump Outline Drawing for the number of column and shaft sections required.
1. Before starting the shafts installation, check the headshaft and lineshaft for straightness.
The average TIR should be less than 0.013 mm | 0.0005 in. per 0.305 m | foot and not exceed
0.127 mm | 0.005 in. for every 3 m | 10 ft.
2. Install the coupling per 4.5.1 Install the open lineshaft on page 24.
3. If the enclosing tube is threaded, attach the threaded lifting device to a section of enclosing tube. If
the enclosing tube is threaded, attached eyebolts to two holes in the flange.
4. Raise up and then lower the enclosing tube over the first length of shaft attached to the bowl.
5. Apply an anti-sieze compound to the matching threads of the pump-top screw bearing and securely
tighten.
6. Install the first length of column pipe over the tube:

4.6 Installing the discharge head
a) Install two swivel hoist rings diametrically opposite each other in the upper flange of the bottom
column.
b) Attach a sling to the swivel hoist rings and to the hoist hook.
c) Hoist the column section over the bowl assembly.
d) Lower the column over the enclosing tube until the column flange engages the discharge-bowl
flange register.
e) Insert as many capscrews through both flanges as possible and gradually tighten them in dia-
metrically-opposite pairs.
7. Lift the entire assembly by the column pipe swivel hoist rings and remove the I-beam supports.
8. Slowly lower the bowl and column assembly.
9. Place the supports on the foundation and continue to lower the assembly until the upper column
flange comes to rest on the supports.
10. Pour one quart of synthetic turbine oil ISO VG 32 into the top tubing section and screw the tube
bearing into the top length until it bottoms, ready to receive the next length of tubing assembly.
NOTICE:
Do not use automotive oils.
11. Install the lineshaft coupling onto the projecting end of the shaft.
If your lineshaft coupling is... Then...

Keyed 1. Install it onto the projecting end of the shaft as described in step 2.
2. Repeat this step until all joints are installed.
4.6 Installing the discharge head

CAUTION:
• Do not bump or scrape the shaft protruding above the column. This could result in a bent
or damaged shaft, which could affect the performance of the pump.
CAUTION:
• Packed stuffing boxes are not allowed in an Ex-classified environment.
• The mechanical seal used in an Ex-classified environment must be properly certified.
NOTICE:
Make sure that all rigging devices are rated to handle more than the pump weight.
Mechanical seals are shipped separately. If the seal housing is assembled to the discharge head, re-
move it before you begin this procedure.
For the enclosed lineshaft option, only perform steps 2 and 3 in this procedure:
1. If the stuffing box is assembled to the head, remove it and all attached piping.
2. Remove the coupling guard:
a) Attach shackles to the discharge head lifting lugs, or thread two eyebolts in the head driver-
support mounting holes diametrically opposite each other.
b) Hoist the discharge head over the protruding headshaft.
3. Orient the discharge head in the required position:

4.7 Stuffing box installation
a) Lower the head while you center the vertical hole with the headshaft that protrudes above the
column.
Stop when the discharge head engages the column.
b) Install the capscrews and secure the discharge head to the column.
c) Tighten the capscrews gradually in diametrically-opposite pairs.
4. Lift the pump assembly high enough to allow for the removal of the supports.
5. Install and tighten the remaining capscrews until all capscrews are uniformly tight.
6. Hoist the bowl, column, and head assembly and remove the supports.
7. Lower the bowl, column, and head assembly until the discharge-head mounting flange engages the
sub-base.
8. Secure the discharge head to the sub-base.

CAUTION:
• Make sure the split gland fits squarely in the stuffing box. A split gland that is not properly
seated can cause uneven compression of the packing and damage to the shaft or sleeve.
CAUTION:
Packed stuffing boxes are not allowed in an Ex-classified environment.
NOTICE:
Below instructions are to be used in case the stuffing box and packing are not mounted on
shipped pump.
Stuffing box types

The stuffing box installation has three types:
• Type A (standard version)
• Type B (shaft sleeved version)

5
2
4
3
1. Bypass line 4. Packing box

2. Packing washer 5. Packing rings
3. Bearing 6. Split gland
Figure 7: Type A stuffing box
9 1
8
3
7
4
6 5
1, Setscrew 6. Sleeve
2. Bypass line 7. Packing box
3. Packing washer 8. Packing rings
4. Bearing 9. Split gland
5. O-ring
Figure 8: Type B stuffing box
4.7.1 Installing the type A and B stuffing boxes

The type B stuffing box is the same as the type A with the exception that it has a shaft sleeve with an O-
ring.

4.8 Mechanical seal options
1. Lubricate the O-ring and the shaft threads.

2. Slip the sleeve onto the shaft and carefully rotate it counterclockwise while you gently push down
until the O-ring is clear of the shaft threads.
3. Locate the sleeve on the shaft and secure it with setscrews.
4. Position the gasket on the discharge head.
5. Slide the stuffing box down over the shaft and into position on the gasket.
6. Secure the stuffing box with capscrews.
7. If the packing washer is provided, insert it into the stuffing box.
The packing washer is not required on shaft sizes 55.63 mm | 2.19 in. and larger.
8. Grease the packing rings for easier installation.
9. Install the packing rings:
a) Twist each of the five packing rings sideways in order to easily get them around the shaft.
You can set the sixth ring aside until the packing is adjusted for leakage after the first startup.
b) Start the first ring into the stuffing box.
c) Use your fingers to position the entire ring in the stuffing box.
d) Tap each ring down using a split wooden bushing and push the packing ring down firmly until it
seals on the shaft and bore of the stuffing box.
e) Stagger the ring joints 90° apart.
You can use the split gland as a tamper for the top ring.
10. Install the split gland and thread the nuts on the split gland studs.
11. Hand-tighten the nuts.
12. If an optional bypass line is furnished, attach it to the tube fitting in the stuffing box.
Final adjustment of the stuffing box must be made at pump start up. This final adjustment applies to all
stuffing box styles. A properly packed stuffing box needs to be loose enough to allow you to manually
turn the shaft.

Pumps are shipped without mechanical seals installed. Refer to the mechanical seal manufacturer's in-
stallation instructions.
These are the mechanical seal options for this pump:
• Cartridge mechanical seal
• Conventional inside component mechanical seal
• Conventional outside component mechanical seal
• High-pressure seal
• Dual mechanical seal
4.8.1 Assemble a single inside-mounted mechanical seal

Single inside-mounted mechanical seals have these characteristics:
• They are cartridge seals.
• They have glands and sleeves.
• They are assembled as a unit by the seal manufacturer.
Follow the special instructions from the seal manufacturer in the event that non-cartridge seals are instal-
led.
1. Assemble the seal:

If the seal is... Then...

An O-ring type Assemble the complete unit over the shaft.
Use care when you pass the sleeve and O-ring over the keyways or threads to
avoid damaging the O-ring.
A PTFE wedge- 1. Remove the sleeve collar and PTFE wedge ring.
ring type 2. Assemble them separately after the sleeve is in position.
3. Tighten the collar on the threads to seal the PTFE wedge around the shaft.
1. Bypass to suction
4.8.2 Assemble a single outside-mounted mechanical seal

These seals are provided in two sub-assemblies:
• Stationary unit
• Rotary unit
1. Install the stationary unit, which is the seal-gland assembly.
The stationary unit will face up.
2. Install the rotary unit and take care not to disengage the rotary parts.
Installation becomes difficult when the rotary unit parts become disengaged.
IMPORTANT: Do not tighten the setscrews or adjust the seal until the impellers are adjusted.
3. Adjust the seal:
a) Refer to the spring gap which is stamped on the collar and shown on the seal assembly draw-
ing.
b) Tighten the setscrews so that the compression ring is maintained at the same distance from the
collar at all points.
c) Before you start the pump, make sure that the spring gap and the distance from the face of the
stuffing box to the collar are the same as shown on the seal assembly drawing.

4.9 Install the tube tension plate
1. Bypass to suction

1. Lubricate the tube threads and the underside of the tension-plate flange with a thread compound.
2. Thread the tension plate onto the enclosing tube nipple manually until its shoulder rests on the dis-
charge head.

2
11
3
10
4
1. Stud
2. Hex nut
3. Packing
4. Tension nut
5. Bearing
6. Capscrew
7. Packing rings
8. Tension plate
9. Tube nipple
10. Line assembly water flush
11. Gland
Figure 9: Tension plate - water flush
4.9.1 Tension the enclosing tube

The enclosing tube sags from its own weight as it is installed and must be pulled tight (tensioned) to
make it straight. This section describes two methods you can use to tension the tube:
• Direct pull method is more precise and is preferred.
• Wrenching method is given as an alternate.
The correct tension is equal to the weight of the enclosing tube plus 10%. Weights per unit length for
each tube size are given in this table. Multiply by the total length of the tube to determine the total weight.
Table 4: Tube weight
Tube diameter in millimeters | inches Weight in kilograms | pounds per foot of length
101.60 | 4.00 6.80 | 14.98

Tube diameter in millimeters | inches Weight in kilograms | pounds per foot of length
127.00 | 5.00 9.43 | 20.78
152.40 | 6.00 12.96 | 28.57
177.80 | 7.00 13.32 | 35.98
203.2 | 8.00 19.68 | 43.39
228.6 | 9.00 24.43 | 53.86
254.00 | 10.00 29.18 | 64.33
279.40 | 11.00 34.66 | 76.42
304.80 | 12.00 40.15 | 88.51
4.9.1.1 Tension the enclosing tube using the direct pull method
This method requires the use of a dynamometer scale and an adapter fitting to grip the tube. A tube ten-
sion adapter is available through the factory.
1. Use a hoist to pull the upper end of the tube in order to obtain the predetermined tension value.
2. With the tension plate installed manually but not tightened, thread the special fitting onto the top of
the tube to full engagement.
3. Attach the dynamometer scale to the fitting, and connect the upper end of the scale to the hoist
hook.
4. Operate the hoist hook to apply the required tension.
This pulls the tension plate off the discharge head.
5. Manually thread the tension plate in order to reset it.
6. Release the tension from the hoist.
7. Remove the dynamometer scale and special fitting.
4.9.1.2 Tension the enclosing tube using the wrenching method

If a dynamometer scale is not available, you can tension the tube by wrenching the tube-tension plate.
1. Make up a spanner wrench to straddle the projecting threaded tube end and engage the tube-ten-
sion plate capscrew holes by two lugs.
2. Torque the tension plate to take all the slack out of the shaft tubing and induce a reasonable
amount of tension by turning the tension plate counterclockwise.
For tubing 2.50 in. (63.50 mm) and larger, a man's full strength on a 3 ft. (0.9 m) lever arm is suffi-
cient. For smaller sizes, you must utilize less pull.
Do not turn the tension plate clockwise to align the holes in the tension plate and discharge head.
4.9.2 Install the tension nut
CAUTION:
Be sure that the top of the enclosing tube does not interfere with the tension nut.
1. Install the capscrews in the tension plate.

2. Pour one pint of oil down the oil tube.
3. Install the packing in the tension plate.
4. Thread the tension nut and tighten it firmly against the packing.
5. Perform these steps if a packed-type tension nut is used for water flush:
a) Install the packing and packing gland.
b) Secure the packing and the packing gland with a stud and nut and finger tighten.
c) Install the line assembly and connect it to the flush liquid supply.

4.10 Install a solid-shaft driver
6. If the top of the tube interferes with the tension nut, determine the distance:
If the tube is... Then...

Too short Replace the tube with a longer tube of the correct length.
Too long Cut the tube to the correct length and re-thread it.
7. Reinstall and re-level the pump.

WARNING:
All equipment being installed must be properly grounded to prevent unexpected discharge. Dis-
charge can cause equipment damage, electric shock, and result in serious injury. Test the
ground lead to verify it is connected correctly.
WARNING:
• When installing in a potentially explosive environment, ensure that the motor

is properly certified.
• Do not test the motor for direction of rotation when it is coupled to the pump. If the pump
is driven in the wrong direction, serious damage to the pump, motor, and personnel could
result.
• Avoid working under suspended loads. If necessary to do so, follow the more stringent of
local, state or federal safety regulations.
NOTICE:
• Refer to the separate IOM supplement for thrust pots.
• Read and follow the motor manufacturer's instructions before lubricating the motor bear-
ings. Excessive lubrication can cause the bearings to overheat and fail prematurely.
The coupling between the driveshaft and the discharge-head shaft can either be a non-spacer type or a
spacer type.
The spacer type is used on pumps furnished with a mechanical seal to permit servicing of the seal with-
out the removal of the driver.

10 2
1. Driveshaft
2. Driver key, supplied by motor vendor
3. Driver hub
4. Adjusting plate
5. Pump hub
6. Pump key
7. Headshaft
8. Hex nut
9. Capscrew
10. Split ring
Figure 10: Non-spacer type coupling

13 2
12
3
11
4
10
7
9
1. Driveshaft
2. Driver key, supplied by motor vendor
3. Driver hub
4. Spacer
5. Adjusting plate
6. Pump hub
7. Pump key
8. Headshaft
9. Capscrew
10. Hex nut
11. Hex nut
12. Capscrew
13. Split ring
Figure 11: Spacer-type coupling

1
11
10
9 5
8
7
1. Driveshaft
2. Driver hubs
3. Split ring
4. Capscrew
5. Adjusting nut
6. Pump hub
7. Pump rotor
8. Pump key
9. Setscrew
10. Spacer
11. Driver key
Figure 12: Spacer-type adjustable rigid coupling
1. If a driver support is furnished and not installed, perform these steps:
a) Hoist the driver support and inspect the mounting surfaces and register.
b) Clean these surfaces thoroughly.
c) Install the driver support on the discharge head and secure it with capscrews.
2. Attach a sling to the lifting lugs of the driver and hoist the motor.
3. Inspect the mounting surface, register, and shaft extension, and then clean these surfaces thor-
oughly.
If any burrs are found, remove them with a smooth mill file.
4. Orient the motor-conduit box in the required position:
a) Align the motor-mounting holes with the mating-tapped holes on the discharge head.
b) Lower the motor until the registers engage and the motor rests on the discharge head.

c) Secure the motor with capscrews.

5. On drivers with a non-reverse ratchet or pins, manually turn the driver shaft clockwise when viewed
from the top, until the non-reverse ratchet or pins fully engage.
6. Lubricate the motor bearings according to the instructions on the lubrication plate attached to the
motor frame.
7. Make temporary electrical connections according to the tagged leads or the diagram attached to the
motor.
The motor must rotate counterclockwise when viewed from the top. See the arrow on the pump name-
plate. If the motor does not rotate counterclockwise, change the rotation by interchanging any two leads
(for three phase only). For single-phase motors, see the instructions from the motor manufacturer.
If motor shaft-end-play adjustment is required, check it using a dial indicator before you connect the
pump coupling to the solid-shaft motor. Consult the applicable motor manufacturer instruction manual for
detailed information on motor shaft end play.
4.10.1 Install the coupling hub

1. Apply a thin film of oil on the pump key and insert the key into the headshaft keyway seat.
2. Gently lower the pump half of the coupling hub onto the headshaft.
3. Thread the adjusting plate onto the headshaft until it is flush with the top of the headshaft.
4. Apply a thin film of oil to the driver key and insert the key into the drive-shaft keyway seat.
5. Place the driver half of the coupling hub onto the drive shaft with the key and slide it up the drive
shaft until the annular groove is exposed.
6. Install the split ring in the groove and slide the driver half of the coupling hub down over the split
ring to capture it.
7. If the pump is supplied with an adjustable spacer coupling, install the spacer between the headshaft
and the drive shaft hubs.
8. Secure with capscrews and hex nuts.
4.10.2 Impeller adjustment
NOTICE:
• When a mechanical seal is provided, make sure it is not secured to the shaft during im-
peller adjustment. The shaft must move up or down within the seal assembly.
• For pumps that handle liquids between -45°C to 93°C | -50°F to 200°F, you can make im-
peller adjustments under ambient conditions. For liquids in excess of this range, make
any impeller adjustments after the pump reaches the temperature of the liquid. In situa-
tions where this is not feasible due to safety considerations, or impossible due to external
ice buildup in cryogenic applications, refer to the factory for specific instructions.
• Improper impeller adjustment can cause contact between the rotating and stationary
parts. This may result in sparks and heat generation.
Example figures
Impeller adjustment is identical for all drivers. Adjust the impeller by turning the adjusting plate.
At location A in these two figures, measure the impeller adjustment before you tighten the coupling cap-
screws:

1
2
10 3
9
A
8
7 4
6 5
1. Driveshaft
2. Driver key, supplied by the motor vendor
3. Driver hub
4. Pump hub
5. Pump key
6. Headshaft
7. Capscrew
8. Adjusting plate
9. Hex nut
10. Split ring
Figure 13: Adjustable coupling (Type A)

1
13 2
12 3
11 4
10
A
5
9
6
8
7
1. Driveshaft
2.
(735)
HEX NUT
Driver key,FIGURE
supplied
11A-4
by motor vendor
3. Driver hub
4. Spacer
5. Adjusting plate
6. Pump hub
7. Headshaft
8. Pump key
9. Capscrew
10. Hex nut
11. Hex nut
12. Capscrew
13. Split ring
Figure 14: Spacer coupling (Type AS)
4.10.3 Adjust the impeller for a solid-shaft driver

IMPORTANT: The determination of the driver-shaft end-play can be critical and should be added to the
impeller setting noted in this topic. For larger pumps over 8.00 in. (20.32 cm), this amount might not be
sufficient. Refer to the pump outline drawing for details.
When impellers are reset, you must also reset the seal.
1. Complete these steps based on your impeller type:
If your impeller is an... Then...

Open impeller 1. With the impeller resting on the bottom of the bowl assembly, turn
the adjusting plate down until it reaches the bottom of the shaft
thread.
2. Install the coupling bolts through the driver hub, adjusting plate, and
pump hub, and hand tighten the bolts evenly. Measure and record
the gap between the adjust plate and the driver hub flange faces.
3. Tighten the coupling bolting evenly in a star pattern and in small in-
crements until the pump rotor begins to turn free. This indicates that
the impeller is just lifted off from the bowl assembly. Measure and

If your impeller is an... Then...

record the gap between the adjust plate and the driver hub flange
faces.
4. Calculate the difference between the two gaps recorded above. To
this difference add the specified impeller lift value from the pump
general arrangement drawing or from the pump nameplate. Record
the calculated sum.
5. Loosen and remove the coupling bolting. Turn the adjusting plate
until the measured gap between the flange faces of the adjusting
plate and the driver hub is equal to the calculated sum above.
6. Install the coupling bolts and tighten in a star pattern to draw the
flanges together. Prestress the bolts in three stages to the final tor-
que value provided on the pump assembly drawing.
7. Set the shaft packing or the mechanical seal.
Enclosed impeller 1. Obtain the impeller setting from the Certified Pump Outline Drawing.
2. Align the adjusting plate with the pump hub, and tightly draw the
coupling flanges together with capscrews and nuts.
3. Set the seal:
1. Securely tighten all setscrews in the collar.
2. Remove the spacer between the gland plate and the collar.
3. Retain the spacer for future resetting of the seal.
4.10.4 Adjust the impeller for a hollow-shaft driver
NOTICE:
• If your hollow-shaft driver has a mechanical seal, you must disengage the mechanical
seal prior to impeller adjustment.
• Improper impeller adjustment can cause contact between the rotating and stationary
parts. This may result in sparks and heat generation.
This procedure applies to the open and enclosed impeller:

1. Make sure that the shafting is all the way down and that the impellers are resting on their seats.
2. Turn the adjusting nut in a counterclockwise direction in order to lift the shaft until the impellers just
clear their seats and the shaft turns freely by hand.
This removes all deflection from the shaft.
3. Align hole A in the adjusting nut and hole C in the motor coupling.
If you are careful, you can reach an initial impeller clearance between 0.02 mm to 0.07 mm | 0.001
in. to 0.003 in. depending on the shaft size and thread data shown in this table:

4.11 Installation and startup checklist
AA
1
2
A F
B E
BB
3
C
H
G
D
1. Lower impeller
2. Raise impeller
3. Correct impeller rotation
4. Insert a capscrew into hole B provided that these are the nearest-matching holes for counterclock-
wise rotation of the adjusting nut.

Use this checklist in conjunction with the standard instruction manual furnished with the equipment. Initial
each completed item or write N/A if the item is not applicable. After you complete this checklist, forward a
copy to the VPD field service for entry into the quality assurance records. Use a separate checklist for
each individual pump.
Part 1: System and installation inspections
Check Checked
Check that the pump foundation is level to within 0.0123 cm per m | 0.005 in. per ft. of diameter. For
API units, the level requirement is 0.003 cm per m | 0.001 in. per ft. of diameter.
Check that the foundation can handle the weight and loading of the pump.
Check that the foundation is properly grouted using a high quality non-shrink grout.
Check that all the anchor bolts are tight.
Check that the suction and discharge piping is properly supported and that there is no excess nozzle
loading on the discharge flange.
On units with flexible or expansion joints attached to the pump suction or discharge, check that tie
rods are in place and properly installed.
Check that the suction valve is fully open.
Check these items for all valves:
• Operate freely
• Properly installed for the direction of flow

Check Checked
• Have the proper pressure
Check where the pumped fluid is going and that the system is properly lined up for the test.
Check that the pumped fluid supply will be continuously available for the duration of the test.
It is very important that the initial run is at least ten minutes in duration in order to completely flush
the pump.
If possible, check the cleanliness of the pumped fluid and piping. If you are present during the instal-
lation, check that the sump, barrel, and piping are clean.
Check that electrical conduit and boxes aren’t obstructing of the windows of the discharge head.
Check that electrical conduit and boxes are sized to manufacturers' recommendations along with all
appropriate standards and local statutes.
Check that all control and alarm systems, which may be electrical, hydraulic, or pneumatic, are cor-
rected installed and functioning in accordance with the manufacturer’s instructions. All alarm point
settings should be verified.
Part 2: Pump assembly pre-start inspections
Check Checked
Verify that the drivers are properly lubricated before start-up. On drives with grease-lubricated motor
bearings, insist that the motor vendor grease them on-site. Lubrication information is located on spe-
cial motor tags or in the motor manuals.
Determine the allowable number of cold/hot starts with the motor vendor.
The general rule of thumb is two cold or one hot start per hour. Exceeding the recommended starts
breaks down the motor insulation and can cause failure. Megger the motor if possible.
Before you couple the driver to the pump, verify the proper rotation of the driver by bumping it. The
proper rotation for vertical pumps is counterclockwise when viewed from above except for the AR
type.
Run the pump uncoupled in order to check that the driver runs smooth and sounds normal.
• For VHS motors, remove the driveshaft if a coupling is provided. If a coupling is not provided,
then remove the steady bushing and driver coupling.
• On drivers with NRRs. remove the rachet pins, if possible. Otherwise, rotate the drive coupling
clockwise until the pin stops tight against the rachet plate.
If a customer refuses to allow you to check the rotation, have the customer sign and date this check-
list before you proceed.
After you verify the proper rotation of the driver, you can couple the pump to the driver.
• On VSS units with a flanged coupling, except for the AR type, set the impeller lift.
• On VHS units, set the impeller lift using the adjusting nut on top of the motor after you make
up the threaded or AR coupling.
See either the pump nameplate or the outline drawing for the specific impeller lift required for an indi-
vidual pump.
Check the alignment on pumps that are equipped with jacking bolts since they require that the motor
be physically aligned to the pump.
Use a dial indicator in order to check that the shaft runout above the sealing element is not exces-
sive:
• Mechanical seal limit is a maximum of 0.13 mm | 0.005 in.
On units with seals, check these items:
• Check that the seal rotates freely.
• Check that the seal spacers are removed.
• Check that the seal piping is properly installed and leak-free.

Part 3: Unit startup
Check Checked
After you complete all of the checks in Parts 1 and 2, conduct a start-up meeting with customer in
order to discuss the actual procedures they might require during start-up and commissioning. Also,
verify with the customer that their system is ready for pumped fluid.
When the system is ready, push the start button and adjust the discharge valve in order to meet the
design point, if required.
Watch for signs of trouble. The unit must run at least ten minutes in order to flush out the pump and
system.
Verify that the unit runs smoothly with no unusual noise, vibration, or over heating.
Run the unit for one hour in order to test the system.
Measurements
Reading Value
Impeller lift
Driver shaft runout
Pump head shaft runout
Seal housing face runout
Seal housing bore runout
Megger
Vibration

2 Two Eye Bolts - 180° Apart
Chain ≤60° with Washer and Nut
1 2 Bearing Retainer
Eye Bolt - with Bearing
Straps Keyed Coupling Tool -
1 Shaft Lifting
To Lift Bearing Retainer
Two Eye Bolts 1
≤60° 1
ADJ. Coupling-Motor 98.42
[2499,8] 55.31
238.09
[1405,0] 118.08 119.94
238.09 120.0 [6047,4]
[2999,2] [3046,5] 202.13
[6047,4] [3048]
Chain Wrench 120.00 [5134,0]
13.0
[3048,0]
[330] 118.08
31.63
25.3 [803,3] [2999,2]
[641] Chain Wrench
Step-1 Step-2 Step-3 Step-4 Step-5 Step-6 Step-7 Step-8 Step-9 Step-10 Step-11 Step-12
Assembly Coupling Assemble Liner Impeller and Pump Shaft Assemble Bowl Bowl Assembly Bowl Assembly Rotation Lineshaft Assemble Lineshaft Enclosing Tube - Tighten Enclosing Column Assemble Column
HUB, Key and Split-Ring Into Bell with Bell Into Bell and Liner to Suction Bell with Keyed Coupling Column Tube with Chain Wrench to Bowl Assembly and
on Motor with Motor Mounted Mounted on Level Floor Tighten Bearing Retainer
Temporarily on Floor Stands to Enclosing Tube with Chain
Wrench and Then Take the Tool Off
2
1
Lifting Shackel and Chain
Tool-
To Lift Enclosing Tube 1
2 1 Eye Bolt - Keyed Coupling

2 Lifting Shackel and Chain
Shaft Lifting
Model VCW Installation, Operation, and Maintenance

Eye Bolt - 1
Chains
≤60° (Typ) Shaft Lifting 1
Tool -
Tool - 120.00 To Lift Bearing Retainer
Keyed Coupling To Lift Enclosing Tube [3048,0] 119.34
2 120.00
119.94 [3031,2]
[3048,0]
Straps [3046,5]
Bearing Retainer 155.37
with Bearing 35.97 [3946,4] Use Tool to Lift
Step-15 Step-17 Step-19 Chain Wrench [913,5] Step-22 Keyed Coupling as
Lineshaft Enclosing Tube - Column HeadShaft Shown in Detail A
Column - Zone A5
2 155.97 155.97
Two “I” Beams Chain Wrench 155.97
[3961,5] Use Tool to Lift [3961,5] [3961,5] 120.00 120.00
One on Each Side [3048,0]
Keyed Coupling as Shown [3048,0]
Across the Floor Column
in Detail A - Zone A5 Column
Opening Floor Lifting Lugs Supported
on “I” Beams
120.00 120.00
120.00 120.00 120.00
[3048,0] [3048,0]
[3048,0] [3048,0] [3048,0]
Column Column
Column Column Column
82.12 82.12 82.12 82.12 82.12

[2086,0] [2086,0] [2086,0] [2086,0] [2086,0]
Bowl Assy. Bowl Assy. Bowl Assy. Bowl Assy. Bowl Assy.
Step-13 Step-14 Step-16 Step-18 Step-20

Vertical Positioning Set “I” Beams on Assemble Lineshaft with Tighten Enclosing Tube Assemble Column
the Floor, Lower Keyed Coupling Use Provided with Chain Wrench and Tighten Bearing
Assembly Into Pit Tool to Lift Keyed Coupling and Then Take the Tool Off Retainer to Enclosing
After Assembly Take the Tool Off Tube with Chain Wrench
and Then Take the Tool Off
Step-21 Step-23
Lower Assembly Assemble Headshaft with
Into Pit Keyed Coupling Use Provided
Sleeve Keyed Coupling Tool to Lift Keyed Coupling
Quick Release Pin After Assembly Take the Tool Off
Pipe
Fasteners
Detail A
Assembly Tool to Lift Sleeve Keyed Coupling
4.12 Optional Erection and Rigging of Individual Components
45
46
2 Two Eye Bolts - 180° Apart
Chain ≤60° with Washer and Nut
1 2 Bearing Retainer
Eye Bolt - with Bearing
Straps Keyed Coupling Tool -
1 Shaft Lifting
To Lift Bearing Retainer
Two Eye Bolts 1
≤60° 1
ADJ. Coupling-Motor 98.42
[2499,8] 55.31
238.09
[1405,0] 118.08 119.94
238.09 120.0 [6047,4]
[2999,2] [3046,5] 202.13
[6047,4] [3048]
Chain Wrench 120.00 [5134,0]
13.0
[3048,0]
[330] 118.08
31.63
25.3 [803,3] [2999,2]
[641] Chain Wrench
Step-1 Step-2 Step-3 Step-4 Step-5 Step-6 Step-7 Step-8 Step-9 Step-10 Step-11 Step-12
Assembly Coupling Assemble Liner Impeller and Pump Shaft Assemble Bowl Bowl Assembly Bowl Assembly Rotation Lineshaft Assemble Lineshaft Enclosing Tube - Tighten Enclosing Column Assemble Column
HUB, Key and Split-Ring Into Bell with Bell Into Bell and Liner to Suction Bell with Keyed Coupling Column Tube with Chain Wrench to Bowl Assembly and
on Motor with Motor Mounted Mounted on Level Floor Tighten Bearing Retainer
Temporarily on Floor Stands to Enclosing Tube with Chain
Wrench and Then Take the Tool Off
2
1
Lifting Shackel and Chain
Tool-
2 1 Eye Bolt - Keyed Coupling

Eye Bolt - Shaft Lifting
Chains 1
≤60° (Typ) Shaft Lifting 1
Tool -
Tool - 120.00 To Lift Bearing Retainer
Keyed Coupling To Lift Enclosing Tube [3048,0] 119.34
2 120.00
119.94 [3031,2]
[3048,0]
Straps [3046,5]
Bearing Retainer 155.37
with Bearing 35.97 [3946,4] Use Tool to Lift
Step-15 Step-17 Step-19 Chain Wrench [913,5] Step-22 Keyed Coupling as
Lineshaft Enclosing Tube - Column HeadShaft Shown in Detail A
Column - Zone A5
2 155.97 155.97
Two “I” Beams Chain Wrench 155.97
[3961,5] [3961,5] 120.00
Use Tool to Lift [3961,5] 120.00

One on Each Side [3048,0]
Keyed Coupling as Shown [3048,0]
Across the Floor Column
in Detail A - Zone A5 Column
Opening Floor Lifting Lugs Supported
on “I” Beams
120.00 120.00
120.00 120.00 120.00
[3048,0] [3048,0]
[3048,0] [3048,0] [3048,0]
Column Column
Column Column Column
82.12 82.12 82.12 82.12 82.12

[2086,0] [2086,0] [2086,0] [2086,0] [2086,0]
Bowl Assy. Bowl Assy. Bowl Assy. Bowl Assy. Bowl Assy.
Step-13 Step-14 Step-16 Step-18 Step-20

Vertical Positioning Set “I” Beams on Assemble Lineshaft with Tighten Enclosing Tube Assemble Column
the Floor, Lower Keyed Coupling Use Provided with Chain Wrench and Tighten Bearing
Assembly Into Pit Tool to Lift Keyed Coupling and Then Take the Tool Off Retainer to Enclosing
After Assembly Take the Tool Off Tube with Chain Wrench
and Then Take the Tool Off
Step-21 Step-23
Lower Assembly Assemble Headshaft with
Into Pit Keyed Coupling Use Provided
Sleeve Keyed Coupling Tool to Lift Keyed Coupling
Quick Release Pin After Assembly Take the Tool Off
Pipe
Fasteners
Detail A
Assembly Tool to Lift Sleeve Keyed Coupling

2
1
1 Tool - 1
Hoist Ring
Tool - To Lift Bearing Retainer Hoist Ring with Washer
Bearing Retainer Spreader Bar
with Bearing Tension Plate
Housing Assembly
Two Eye Bolts - Tool - Tension Plate 1
155.37 155.37 Chain Wrench
134.87 Tension Plate
[3946,4] [3946,4]
[3425,7] 32.50 for Lifting
Chain Wrench 134.87 20.50 Floor
[825,5] 32.50
120.0 [3425,7] [520,7] 1
[825,5]
[3048,0]
Step-30
120.00 120.00 Step-27 Motor Support
Step-24 120.00
[3048,0] [3048,0] Discharge Column 134.87 134.87
Enclosing Tube - [3048,0] 134.87 134.87
Column Column [3425,7] [3425,7]
Discharge Column [3425,7] [3425,7]
Discharge Column Discharge Column
120.00 120.00 120.00

[3048,0] [3048,0] [3048,0] 120.00 120.00
Column Column Column [3048,0] [3048,0] 120.00 120.00
Column Column [3048,0] [3048,0]
Column Column
82.12 82.12 82.12
[2086,0] [2086,0] [2086,0]
Bowl Assy. Bowl Assy. Bowl Assy. 120.00 120.00
[3048,0] [3048,0] 120.00 120.00
Column Column [3048,0] [3048,0]
Column Column
82.12 82.12

[2086,0] [2086,0] 82.12 82.12
Bowl Assy. Bowl Assy. [2086,0] [2086,0]
Bowl Assy. Bowl Assy.
Step-25 Step-26 Step-28 Step-29 Step-31 Step-32 Step-33

Tighten Tighten Bearing Assemble Lower Assembly Assemble Motor Remove “I” Beams and Assemble Tension Plate
Enclosing Tube Retainer to Enclosing Discharge Column Into Pit Support Assemble Motor with Tool and Then Take
with Chain Wrench Tube with Chain Wrench Support to Sub Base the Tool Off
and Then Take the and Then Take the Tool Off
Tool Off
Adj. Coupling-Pump
3/8 Typ
109.54
[2782,3] 3
32.50
[825,5]
Floor
87.00
134.87 [2209,8] 134.87
Refer to IOM Manual for
[3425,7] [3425,7]
Discharge Column Disch. Discharge Column Safety Warnings & Cautions
Disch.
457.00
Braces
[11608]
120.00 120.00
[3048,0] [3048,0] Typ
599.04 3/8
Column Column
[15215,6]
3
480.00
[12192,0]
120.00 120.00
[3048,0] [3048,0]
Column Column
Step-36
82.12 82.12
Assemble Braces
[2086,0] [2086,0]
Between Discharge
Column and Foundation Wall
23.0
[584]
Step-34 Step-35
Assemble Coupling on Assemble Motor
Pump Shaft to Motor Support
and Connect Coupling
47
48
2
1
1 Tool - 1
Hoist Ring
Tool - To Lift Bearing Retainer Hoist Ring with Washer
Bearing Retainer Spreader Bar
with Bearing Tension Plate
Housing Assembly
Two Eye Bolts - Tool - Tension Plate 1
155.37 155.37 Chain Wrench
134.87 Tension Plate
[3946,4] [3946,4]
[3425,7] 32.50 for Lifting
Chain Wrench 134.87 20.50 Floor
[825,5] 32.50
120.0 [3425,7] [520,7] 1
[825,5]
[3048,0]
Step-30
120.00 120.00 Step-27 Motor Support
Step-24 120.00
[3048,0] [3048,0] Discharge Column 134.87 134.87
Enclosing Tube - [3048,0] 134.87 134.87
Column Column [3425,7] [3425,7]
Discharge Column [3425,7] [3425,7]
120.00 120.00 120.00

[3048,0] [3048,0] [3048,0] 120.00 120.00
Column Column Column [3048,0] [3048,0] 120.00 120.00
Column Column [3048,0] [3048,0]
Column Column
82.12 82.12 82.12
[2086,0] [2086,0] [2086,0]
Bowl Assy. Bowl Assy. Bowl Assy. 120.00 120.00
[3048,0] [3048,0] 120.00 120.00
Column Column [3048,0] [3048,0]
Column Column
82.12 82.12
[2086,0] [2086,0] 82.12 82.12
Bowl Assy. Bowl Assy. [2086,0] [2086,0]
Step-25 Step-26 Step-28 Step-29 Step-31 Step-32 Step-33

Tighten Tighten Bearing Assemble Lower Assembly Assemble Motor Remove “I” Beams and Assemble Tension Plate
Enclosing Tube Retainer to Enclosing Discharge Column Into Pit Support Assemble Motor with Tool and Then Take
with Chain Wrench Tube with Chain Wrench Support to Sub Base the Tool Off
and Then Take the and Then Take the Tool Off
Tool Off
Adj. Coupling-Pump
3/8 Typ
109.54
[2782,3] 3
32.50
[825,5]
Floor
87.00
134.87 [2209,8] 134.87
Refer to IOM Manual for
[3425,7] [3425,7]
Discharge Column Disch. Discharge Column Safety Warnings & Cautions
Disch.
457.00
Braces
[11608]
120.00 120.00
[3048,0] [3048,0] Typ
599.04 3/8
Column Column
[15215,6]
3
480.00
[12192,0]
120.00 120.00
[3048,0] [3048,0]
Column Column
Step-36
82.12 82.12
Assemble Braces
[2086,0] [2086,0]
Between Discharge
Column and Foundation Wall
23.0
[584]
Step-34 Step-35
Assemble Coupling on Assemble Motor
Pump Shaft to Motor Support
and Connect Coupling

5 Commissioning, Startup, Operation, and Shutdown
5 Commissioning, Startup, Operation, and

Shutdown
5.1 Preparation for startup
WARNING:
• Risk of serious physical injury or death. Exceeding any of the pump operating limits (e.g. -
pressure, temperature, power, etc.) could result in equipment failure, such as explosion,
seizure, or breach of containment. Assure that the system operating conditions are within
the capabilities of the pump.
• Risk of death or serious injury. Leaking fluid can cause fire and/or burns. Ensure all open-
ings are sealed prior to filling the pump.
• Breach of containment can cause fire, burns, and other serious injury. Failure to follow
these precautions before starting the unit may lead to dangerous operating conditions,
equipment failure, and breach of containment.
• Risk of explosion and serious physical injury. Do not operate pump with blocked system
piping or with suction or discharge valves closed. This can result in rapid heating and va-
porization of pumpage.
• Risk of breach of containment and equipment damage. Ensure the pump operates only
between minimum and maximum rated flows. Operation outside of these limits can cause
high vibration, mechanical seal and/or shaft failure, and/or loss of prime.
WARNING:
• Risk of death, serious personal injury, and property damage. Heat and pressure buildup
can cause explosion, rupture, and discharge of pumpage. Never operate the pump with
suction and/or discharge valves closed.
• Running a pump without safety devices exposes operators to risk of serious personal in-
jury or death. Never operate a unit unless appropriate safety devices (guards, etc.) are
properly installed.
• Failure to disconnect and lock out driver power may result in serious physical injury or
death. Always disconnect and lock out power to the driver before performing any installa-
tion or maintenance tasks.
• Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.
• Refer to driver/coupling/gear manufacturer's installation and operation manuals
(IOM) for specific instructions and recommendations.
Precautions
WARNING:
The mechanical seal used in an Ex-classified environment must be properly certified.

5.1 Preparation for startup
CAUTION:
When a cartridge mechanical seal is used, ensure that the set screws in the seal locking ring
are tightened and that the centering clips have been removed prior to startup. This prevents
seal or shaft sleeve damage by ensuring that the seal is properly installed and centered on the
sleeve.
NOTICE:
• Verify the driver settings before you start any pump. Refer to the applicable drive equip-
ment IOMs and operating procedures.
NOTICE:
You must follow these precautions before you start the pump:
• Flush and clean the system thoroughly to remove dirt or debris in the pipe system in order
to prevent premature failure at initial startup.
5.1.1 Prepare for startup
WARNING:
• For the VSS motor, do not check the motor rotation unless the motor is bolted to the
pump and the driver hub is disconnected from the pump hub.
• Do not test the motor for direction of rotation when it is coupled to the pump. If the pump
is driven in the wrong direction, serious damage to the pump, motor, and personnel could
result.
Consult the applicable manufacturer instructions for detailed information for the prime mover (electric
motor, engine, or steam turbine), coupling, drive shaft, gear-head, or mechanical seal.
1. Confirm that you have completed these procedures:
a) Connected the driver to a power supply.
b) Verified that the driver rotates counterclockwise when viewed from above.
c) Checked the alignment between the pump and driver.
d) Adjusted the impeller.
e) Attached the mechanical-seal lock collar to the shaft.
2. Verify that the mechanical seal is properly lubricated and that all piping to the seal is connected.
3. Verify that all cooling, heating, and flushing lines are operating and regulated.
4. Verify that all connections to the driver and starting device match the wiring diagram.
5. Verify that the voltage, phase, and frequency on the motor nameplate agree with the line current.
6. Rotate the shaft manually to make sure that the impellers are not binding.
7. Verify that the driver bearings are properly lubricated and check the oil level in the housing.
8. Verify that the auxiliary seal components are properly vented.
9. For flush water lubricated lineshafts, see the instructions on General Arrangement Drawing.

5.2 Pump priming
5.2 Pump priming

CAUTION:
• The pump must be properly vented through the discharge head connections. This is im-
portant for liquids with suction pressures close to their vapor pressures. Vent piping must
continuously rise back to the suction source so that liquid cannot collect in the vent line.
NOTICE:
Net positive suction head available (NPSHA) must always exceed NPSH required (NPSHR) as
shown on the published performance curve of the pump.
Requirements
• The minimum submergence must always be as indicated on the Certified Pump Outline Drawing.
• Never run the pump dry as this can cause the rotating parts within the pump to gall and seize to the
stationary parts.
• The parts are lubricated by the liquid being pumped unless the enclosed linshaft option is pur-
chased to lubricate the lineshaft bearings with a clean fluid.
5.3 Start the pump

WARNING:
Risk of equipment damage, seal failure and breach of containment. Ensure all flush and cool-
ing systems are operating correctly prior to starting pump.
NOTICE:
• Risk of equipment damage due to dry operation. Immediately observe the pressure
gauges. If discharge pressure is not quickly attained, stop the driver immediately, reprime,
and attempt to restart the pump.
1. Fully close the discharge valve, depending on system conditions.

2. Start the driver.
3. Slowly open the discharge valve until the pump reaches the desired flow.
4. Immediately check the pressure gauge to ensure that the pump quickly reaches the correct dis-
charge pressure.
5. If the pump fails to reach the correct pressure, perform these steps:
a) Stop the driver.
b) Restart the driver.
6. Monitor the pump while it is operating:
a) Check the pump for bearing temperature, excessive vibration, and noise.
b) If the pump exceeds normal levels, then shut down the pump immediately and correct the prob-
lem.
7. Repeat steps 5 and 6 until the pump runs properly.

5.4 Pump operation precautions
5.4 Pump operation precautions

General considerations
NOTICE:
• Vary the capacity with the regulating valve in the discharge line. Never throttle the flow
from the suction side. This action can result in decreased performance, unexpected heat
generation, and equipment damage.
• Risk of equipment damage from unexpected heat generation. Do not overload the driver.
Ensure that the pump operating conditions are suitable for the driver. The driver can over-
load in these circumstances:
• The specific gravity or viscosity of the fluid is greater than expected
• The pumped fluid exceeds the rated flow rate.
Operation at reduced capacity
WARNING:
• Risk of breach of containment and equipment damage. Excessive vibration levels can
cause damage to bearings, stuffing box, seal chamber, and/or mechanical seal. Observe
pump for vibration levels, bearing temperature, and excessive noise. If normal levels are
exceeded, shut down and resolve.
• Risk of explosion and serious physical injury. Do not operate pump with blocked system
piping or with suction or discharge valves closed. This can result in rapid heating and va-
porization of pumpage.
• Risk of equipment damage and serious physical injury. Heat build-up can cause rotating
parts to score or seize. Observe pump for excessive heat build-up. If normal levels are
exceeded, shut down and resolve.
NOTICE:
Cavitation can cause damage to the internal surfaces of the pump. Ensure net positive suction
head available (NPSHA) always exceeds NPSH required (NPSH3) as shown on the published
performance curve of the pump.
Operation under freezing conditions
NOTICE:
Do not expose an idle pump to freezing conditions. Drain all liquid that will freeze that is inside
the pump and any auxiliary equipment. Failure to do so can cause liquid to freeze and damage
the pump. Note that different liquids freeze at different temperatures. Some pump designs do
not drain completely and may require flushing with a liquid that doesn't freeze.
5.5 Mechanical seal leaks

Occasional leaks
If the seal leaks slightly at start-up, allow a reasonable amount of time for the seal to adjust itself. Fluids
with good lubricating qualities normally take longer to adjust than fluids with lesser lubricating qualities.

5.6 Stuffing box leaks
When a seal starts out with a slight leak and the leak decreases while running, it indicates leaks across
the seal faces. Run the pump continuously in order to eliminate this issue.
Continuous leaks
When immediate leaks occur and remain constant, even during operation, it usually indicates either sec-
ondary seal (shaft packing) damage, or seal faces that are warped or cracked. See Troubleshooting for
probable causes.
5.6 Stuffing box leaks

Normal leaks
With the pump in operation, there should be some leaking at the stuffing box packing. The correct leak
rate is a rate which keeps the shaft and stuffing box cool. This rate is approximately one drop per sec-
ond. Check the temperature of the leaked fluid as well as the discharge head.
Decreased leaks
If the pump runs hot and the leaks begin to decrease, stop the pump and allow it to cool down. Loosen
the packing gland in order to allow the packing to resume leaking. After the pump has cooled, restart the
pump and run it for 15 minutes. Then check the leaks. If the leaks exceed two drops per second, adjust
the packing.
5.7 Shut down the pump

WARNING:
Precautions must be taken to prevent physical injury. The pump may handle hazardous and/or
toxic fluids. Proper personal protective equipment should be worn. Pumpage must be handled
and disposed of in conformance with applicable environmental regulations.
1. Slowly close the discharge valve and fully open minimum flow bypass line or partially open the dis-
charge valve, depending on system conditions.
2. Shut down and lock out the driver to prevent accidental rotation.
5.8 Lubricate the thrust pot during a shutdown period

1. Completely immerse the bearings in oil.
This helps to avoid oxidation of the anti-friction bearings during shutdown periods lasting longer
than one week.
2. Fill the oil reservoir until the oil runs over the oil retainer tube and down the shaft.
Before startup, drain the oil to its required level.

6 Maintenance
6 Maintenance
6.1 Maintenance schedule
Maintenance inspections
A maintenance schedule includes these types of inspections:
• Routine inspections
• Three-month inspections
• Annual inspections
Shorten the inspection intervals appropriately if the pumped fluid is abrasive or corrosive or if the envi-
ronment is classified as potentially explosive.
Routine inspections
Perform these tasks whenever you check the pump during routine inspections:
• Check for unusual noise vibration, and bearing temperatures.
• Check the pump and piping for leaks.
• Analyze the vibration.*
NOTICE:
*If equipped, temperature and vibration levels can be retrieved by using your i-ALERT monitor-
ing sensor and app.
Three-month inspections
Perform these tasks every three months:
• Check that the foundation and the hold-down bolts are tight.
Annual inspections
Perform these inspections one time each year:
• Check the pump capacity.
• Check the pump pressure.
• Check the pump power.
If the pump performance does not satisfy your process requirements, and the process requirements
have not changed, then perform these steps:
1. Disassemble the pump.
2. Inspect it.
3. Replace worn parts.
6.2 Adjust and replace the packing

NOTICE:
Never over-tighten packing to the point where less than one drop per second is observed.
Over-tightening can cause excessive wear and power consumption during operation.

6.2 Adjust and replace the packing
WARNING:
Packed stuffing boxes are not allowed in an Ex-classified environment.
Adjust the packing when one of the following conditions occurs:

• The leakage rate exceeds two drops per second.
• There is overheating or no leakage.
If you cannot tighten the packing to obtain less than the specified leakage rate, then replace the packing.
6.2.1 Adjust the packing when leaking is excessive

Perform this procedure if leaks exceed two drops per second.
1. With the pump in operation, tighten the gland nuts one-quarter turn.
2. Before you make any more adjustments, check to see if the packing has equalized against the in-
creased pressure by making sure the leaks have decreased to a steady state.
If the leaks decrease to two drops per second, then you are finished. If the leaks continue to exceed two
drops per second, continue to the next step.
3. Shut down the pump.
4. Allow the packing to compress enough so that the gland is about to contact the upper face of the
stuffing box.
5. Remove the split gland, add one extra packing ring, and readjust.
6. If this fails to reduce the leak to two drops per second, then remove all packing rings and replace
them with new rings:
a) Remove the packing with the aid of a packing hook.
b) If a lantern ring is provided, remove it by inserting a wire hook in the slots of the ring and pull it
from the stuffing box.
c) Thoroughly clean the stuffing box of all foreign matter.
7. If the replacement packing is in the form of a continuous coil or rope, cut it into rings before instal-
ling:
a) Tightly wrap one end of the packing material around the top shaft like one coil spring.
b) Cut through the coil with a sharp knife.
See Installation for details about how to properly reinstall the stuffing box.
6.2.2 Adjust the packing when there is overheating or no leaks
CAUTION:
If there are no leaks or the stuffing box overheats, do not back off the gland nuts while the
pump is running. This causes the entire set of packing rings to move away from the bottom of
the box without relieving pressure of the packing on the shaft.
A small amount of leaking is required in order to prevent overheating.

1. Stop the pump and allow the packing to cool.
2. Restart the pump.
3. Repeat these steps until two drops of liquid per second comes through.
4. If this fails to fix the problem, then you must replace the packing.

6.3 Thrust pot lubrication guidelines
6.3 Thrust pot lubrication guidelines

Flushing the oil reservoir
Flush the oil reservoir in order to remove all grit particles in the oil reservoir sump. Use the same type of
oil to flush the reservoir as specified for lubrication.
NOTICE:
• Pumps are shipped without oil. Oil-lubricated bearings must be lubricated at the job site.
• Refer to Thrust Pot IOM for lubrication requirements.
Oil levels
Pump status Oil level

Not operating At or lower than 0.635 to 0.3175 mm | 1/8 in. to 1/4 in. from the top of the oil sight gauge. Never
operate the pump when the oil in the sight gauge is not at the required level.
Changing the oil

Observe the instructions in the Thrust Pot IOM.
6.4 Disassembly
6.4.1 Disassembly precautions
WARNING:
• Failure to disconnect and lock out driver power may result in serious physical injury or
death. Always disconnect and lock out power to the driver before performing any installa-
tion or maintenance tasks.
• Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.
• Refer to driver/coupling/gear manufacturer's installation and operation manuals
(IOM) for specific instructions and recommendations.
• Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining
devices can cause trapped liquid to rapidly expand and result in a violent explosion. This
manual clearly identifies accepted methods for disassembling units. These methods must
be adhered to. Never apply heat to aid in their removal unless explicitly stated in this
manual.
• Handling heavy equipment poses a crush hazard. Use caution during handling and wear
appropriate Personal Protective Equipment (PPE, such as steel-toed shoes, gloves, etc.)
at all times.
• Precautions must be taken to prevent physical injury. The pump may handle hazardous
and/or toxic fluids. Proper personal protective equipment should be worn. Pumpage must
be handled and disposed of in conformance with applicable environmental regulations.
• Risk of serious physical injury or death from rapid depressurization. Ensure pump is iso-
lated from system and pressure is relieved before disassembling pump, removing plugs,
opening vent or drain valves, or disconnecting piping.
• Risk of serious personal injury from exposure to hazardous or toxic liquids. A small
amount of liquid will be present in certain areas like the seal chamber upon disassembly.

6.4 Disassembly
CAUTION:
• Avoid injury. Worn pump components can have sharp edges. Wear appropriate gloves
while handling these parts.
6.4.2 Disassemble the head and column
WARNING:
Safe lifting points are specifically identified in the general arrangement drawing. It is critical to
lift the equipment only at these points. Integral lifting eyes or swivel hoist rings on pump and
motor components are intended for use in lifting the individual components only. Never try to lift
the entire pump assembly by the lifting points furnished for the driver only.
1. Remove the necessary components:
If the pump is... Then remove...

Gear-driven The driveshaft between the gear and the prime mover.
Electric-motor driven The electrical connections at the conduit box and label the
electrical leads so they can be reassembled correctly.
2. Uncouple the driver, or gear box, from the pump shaft and mounting flanges, and then lift off by the
lifting lugs or swivel hoist rings as furnished.
3. Remove all hold-down bolts and integral piping.
4. Remove the coupling, mechanical seal.
5. Continue with disassembly down to the bowls as described in the next section.
6.4.3 Bowl disassembly

The bowl assembly is composed of these parts:
• Suction bell
• Intermediate bowls
• Top bowl
• Impellers and securing hardware
• Bearings
• Pump shaft
NOTICE:
Match mark the components in sequence in order to aid the reassembly.
6.4.3.1 Disassemble the keyed bowl

1. Remove the capscrews that secure the top bowl to the intermediate bowl.
2. Slide the top bowl off the pump shaft.
3. For singe-stage pumps, lift pump shaft and impeller from suction bell as an assembly. Dismantle
split ring from impeller and remove shaft from impeller.
6.4.4 Remove the bowl and impeller wear rings

1. Use a diamond-point chisel in order to cut two V-shaped grooves on the bowl or impeller wear ring
approximately 180° apart.
Use extreme care not to damage the wear ring seat.
2. With a chisel or drift punch, knock the end of one half of the ring in, and pry the ring out.

6.5 Pre-assembly inspections
3. On high-alloy materials such as chrome steel, set up the bowl or the impeller in a lathe and machine
the wear ring off, using extreme care not to machine or damage the ring seat.
6.4.5 Remove the bowl, suction bell, and lineshaft bearings
NOTICE:
Bowl bearings are press fit. Do not remove the bowl bearings unless replacement is necessary.
1. Press the bearing out of bearing housing or bowl.

Use an arbor press and a piece of pipe or sleeve with an outside diameter that is slightly smaller
than the diameter of the bowl or lineshaft bearing housing bore.
6.5 Pre-assembly inspections

Guidelines
Before you assemble the pump parts, make sure you follow these guidelines:
• Inspect the pump parts according to the information in these pre-assembly topics before you reas-
semble your pump. Replace any part that does not meet the required criteria.
• Make sure that the parts are clean. Clean the pump parts in solvent in order to remove oil, grease,
and dirt.
NOTICE:
Protect machined surfaces while cleaning the parts. Failure to do so may result in equipment
damage.
6.5.1 Replacement guidelines

Casing check and replacement
WARNING:
Risk of death or serious injury. Leaking fluid can cause fire and/or burns. Inspect and ensure
gasket sealing surfaces are not damaged and repair or replace as necessary.
Gaskets, O-rings, and seats replacement
WARNING:
Risk of death or serious injury. Leaking fluid can cause fire and/or burns. Replace all gaskets
and O-rings at each overhaul or disassembly.
• Replace all gaskets and O-rings at each overhaul and disassembly.

• Inspect the seats. They must be smooth and free of physical defects. In order to repair worn seats,
skin cut them in a lathe while you maintain dimensional relationships with other surfaces.
• Replace parts if the seats are defective.

6.6 Reassembly
WARNING:
Risk of serious personal injury or property damage. Fasteners such as bolts and nuts are criti-
cal to the safe and reliable operation of the product. Ensure appropriate use of fasteners during
installation or reassembly of the unit.
• Use fasteners of the proper size and material only.
• Replace all corroded fasteners.
• Ensure that all fasteners are properly tightened and that there are no missing fasteners.
6.6 Reassembly
6.6.1 Installing the bowl and impeller wear ring
1. Place the chamfered face of the bowl or impeller wear ring towards the ring seat and press the ring
into the seat.
2. Use an arbor press or equivalent and make sure the ring is flush with the edge or the wear ring
seat.
6.6.2 Installing the bowl, and lineshaft bearings

Make sure you have an arbor press or equivalent for pressing the bearings.
1. Press bowl bearings into bearing housings until bearing is flush with seat.
2. Press line shaft bearings into retainers in column pipes.
6.6.3 Installing the keyed bowl assembly

1. Install the key into the keyway of the pump shaft, slide the impeller over the shaft, and position the
impeller on the key.
2. Install a split-thrust ring on the pump shaft groove and secure it to the impeller with capscrews.
3. Slide an intermediate bowl over the pump shaft and secure it to the suction bell with capscrews.
4. Repeat these steps for the number of stages required.

7 Troubleshooting
7 Troubleshooting
7.1 Operation troubleshooting
Symptom Cause Remedy
Pump does not start. The electrical circuit is open or not Check the circuit and make any necessa-
complete. ry corrections.
Rotor resists turning due to freezing. Drain pump and dry internal surfaces with
dry air.
The impellers are binding against the Reset the impeller adjustment. See Instal-
bowls. lation for details.
The electric driver is not receiving Make sure that the driver is wired correct-
enough voltage. ly and receiving full voltage.
The motor is defective. Consult an ITT representative.
The pump is not delivering liq- The bowl assembly is not submerged Adjust the liquid level in the sump as nec-
uid. enough. essary.
The suction strainer is clogged. Remove the obstructions.
There is an obstruction in the liquid Pull the pump and inspect the impeller
passage. and bowl.
The discharge head is not properly Open the vent.
vented.
The pump is not producing the The impellers are not rotating fast Make sure that the driver is wired correct-
rated flow or head. enough. ly and receiving full voltage.
The impellers are rotating the wrong di- Make sure the impellers are spinning
rection. clockwise when viewed from above.
Check the engagement of the motor cou-
pling.
The total pump head is too high. Check the pipe friction losses. Use larger
discharge piping.
The liquid passages are partially ob- Inspect the impellers and bowls and re-
structed. move any obstructions.
There is cavitation. Insufficient NPSH. Check for and remove
any obstructions in pump suction inlet.
The impellers are too high (semi-open Reset the impeller adjustment. See Instal-
construction only). lation for details.
There is not enough pressure. The impellers are not rotating fast Make sure that the turbine is receiving full
enough. steam pressure.
The liquid passage is obstructed. Inspect the impellers and bowls and re-
move any obstructions.
The impellers are rotating in the wrong Make sure the impellers are spinning
direction. clockwise when viewed from above.
Check the engagement of the motor cou-
pling.
The impellers are too high (semi-open Reset the impeller adjustment. See Instal-
construction only). lation for details.
The pump starts and then stops Excessive power is required. Use a larger driver. Consult an ITT repre-
pumping. sentative.
The pump is pumping a higher viscosi- Test the liquid for viscosity and specific
ty or different specific gravity liquid gravity. Consult an ITT representative.
than it was designed to handle.
Critical parts have experienced me- Check the bearings, wear rings, and im-
chanical failure. pellers for damage. Any irregularities in


these parts will cause a drag on the shaft.
Replace any damaged parts as necessa-
ry.
The impellers are rotating too fast. Check the frequency on the motor.
The pump and driver are misaligned. Realign the pump and driver.
vented.
The pump requires excessive The impellers are damaged. Inspect the impellers for damage and re-
power. place them if necessary.
A foreign object is lodged between the Remove the object.
impeller and the bowl.
The liquid is heavier than expected. Check the specific gravity and viscosity.
The liquid viscosity is too high or the Check for both conditions. They can
pumped fluid is partially freezing. cause drag on the impeller. Consult an
ITT representative.
The bearings are defective. Replace the bearings and check the shaft
or shaft sleeve for scoring.
The stuffing-box packing is too tight. Release the gland pressure and retighten.
Keep the leaking fluid flowing. If there are
no leaks, then check the packing, sleeve,
or shaft.
See Maintenance for details.
The pump is noisy. The pump is cavitating. Increase the liquid level in the sump.
The shaft is bent. Straighten as necessary.
Rotating parts are binding, loose, or Replace parts as necessary.
broken.
The bearings are worn. Replace the bearings.
vented.
The pump is vibrating exces- One of these conditions might exist: Determine the cause by using a vibration
sively. frequency analyzer or by disassembling
• The coupling is misaligned.
the pump. A complex problem might re-
• The shaft is bent. quire the assistance of an ITT representa-
• The impellers are not balanced. tive.
• The bearings are worn.
• There is cavitation.
• There is strain on the discharge
piping.
• There is resonance.
The driver shaft is not adjusted proper- Readjust the driver. See Installation for
ly. details.
There is excessive leakage from The packing is defective. Replace any packing that is worn or dam-
the stuffing box. aged.
The wrong kind of packing was used. Consult an ITT representative.
The stuffing box is overheating. The packing is too tight. Release the gland pressure and retighten.
Keep the leakage flowing. If there is no
leakage, then check the packing, sleeve,
or shaft.
See Maintenance for details.
The packing is not lubricated. Release the gland pressure and replace
any packing that is burned or damaged.
Regrease the packing as necessary.


The wrong grade of packing was used. Consult an ITT representative.
The stuffing box was improperly Repack the stuffing box.
packed.
The packing wears out too fast. The shaft or shaft sleeve is worn or Remachine or replace any parts as nec-
scored. essary.
There is insufficient leakage across the Repack the stuffing box and make sure
packing. that the packing is loose enough to allow
some leakage.
The stuffing box was improperly Repack the stuffing box properly, making
packed. sure that all old packing is removed and
the stuffing box is clean.
The wrong grade of packing was used. Consult an ITT representative.
The seal leaks. The seal faces are not flat because the Remove the gland bolts and then reinstall
gland bolts are too tight. This causes them properly.
the gland and insert to warp.
The gasket packing has been chipped Replace the packing.
during installation.
One of these conditions exists: Remove the mechanical seal, inspect,
and replace as necessary.
• The carbon insert is cracked.
• The insert face or seal ring was
chipped during installation.
The seal faces are scored from foreign Install a strainer, and then filter or cyclone
particles between the faces. the separator as required in order to filter
out any foreign particles.
The seal squeals during opera- There is an inadequate amount of liq- A bypass flush line is necessary. If a by-
tion. uid at the seal faces. pass line is already in use, then enlarge it
in order to produce more flow.
Carbon dust is accumulating on There is an inadequate amount of liq- Bypass the flush line. If a bypass line is
the outside of the gland ring. uid at the seal faces. already in use, then enlarge it to produce
more flow.
Liquid film is flashing and evaporating Consult an ITT representative.
between the seal faces and leaving
residue, which is grinding away the
carbon.
The seal leaks but nothing ap- The seal faces are not flat. Relap or replace the seal faces.
pears to be wrong.
The seal is wearing out too This product is abrasive. This causes Determine the source of the abrasives
quickly. excessive seal face wear. and install a bypass flushing in order to
prevent abrasives from accumulating in
the seal area. Install a cyclone separator
as necessary.
Abrasives are forming due to the proc- Install a bypass flush line in order to hold
ess liquid cooling and crystallizing or the liquid temperature around the seal
partially solidifying in the seal area. above the crystallization point.
The seal is running too hot. Check for possible rubbing of the seal
components. Recirculation or a bypass
line may be necessary.
The wrong kind of seal was used. Consult an ITT representative.

8 Parts Listings and Cross-Sectionals
8 Parts Listings and Cross-Sectionals

8.1 Typical Parts List and Cross Sectionals
Figure 15: Cross Sectional


Table 5: Sub Assembly - Bowl Assembly Parts List
Item No Qty Sub Assembly - Bowl Assem- Material GP MATL

bly
689 1 Bell, Suction ASTM A48 Class 30B with 5853
SCOTCHKOTE 134
780 1 Liner ASTM A744 GR CF3-M, 316L 1219
SS
673 1 Impeller ASTM A744 GR CF3-M, 316L 1219
SS
730A 1 Key, Impeller ASTM A276 Type 316 2229
725 1 Thrust Ring, Impeller ASTM A276 Type 316 2229
759A 8 SKT HD Screw, Imeller/Thrust ASTM A276 Type 316 2229
Ring
739A 32 Studs, Bell/Liner/bowl ASTM A193 GR B8M Class 2 2287
735A 32 Hex Nut, Bell/Liner/Bowl ASTM A194 GR 8M 2291
669 1 Bowl ASTM A48 Class 30B with 5853
SCOTHKOTE 134
682 1 Wear Ring, Impeller ASTM B148/B505 Alloy 954 1128
684 1 Wear Ring, Bowl ASTM B148/B505 Alloy 954 1128
774A 3 Set Screw, Bowl/Wear Ring ASTM A276 Type 316 2229
774B 3 Set Screw, Impeller/Wear Ring ASTM A276 Type 316 2229
794A 1 Housing, Lower Bearing, Bowl ASTM A108 GR 1018 2242
794 1 Housing, Bearing, Bowl/Enclos- ASTM A108 GR 1018 2242
ing Tube
674 2 Bearing, Bowl Hard Shell Rubber Bearing (Ni- 6106
trile & Brass)
739B 32 Studs, Bearing Housing ASTM A193 GR B8M Class 2 2287
735B 32 Hex Nut, Bearing Housing ASTM A194 GR 8M 2291
660 1 Pump Shaft ASTM A479-Type 410 Cond. 2 0000
with PT1-25
739C 32 Studs, Bowl, Column ASTM A193 GR B8M Class 2 2287
735C 32 Hex Nut, Bowl/Column ASTM A194 GR 8 2291
Table 6: Sub Assembly - Column and Discharge Assembly Parts List

bly
642 2 Column ASTM A36, Carbon Steel 9616
643 1 Column, Discharge ASTM A36, Carbon Steel 9616
739E 64 Studs, Column/Column ASTM A193 GR B8M Class 2 2287
735E 64 Hex Nut, Column/Column ASTM A194 GR 8M 2291
646 2 Lineshaft ASTM A479-Type 410 Cond 2 0000
with PTI-25
608 1 Headshaft ASTM A479-Type 410 Cond 2 0000
with PTI-25
734 3 Sleeve, Key Coupling ASTM A564, Type 630 2255
726 3 Splitting, Key Coupling ASTM A564, Type 630 2255
730B 6 Key, Coupling ASTM A564, Type 630 2255
760A 6 Hex Hd Screw, Key Coupling ASTM A564, Type 630 2253
654A 2 Enclosing Tube, Column ASTM A53, Grade B, Type E 6531


bly
654B 1 Enclosing Tube, Discharge Col- ASTM A53, Grade B, Type E 6531
umn
767 2 Bearing Retainer, Enclosing ASTM A108 GR 1018 2242
Tube
656 2 Bearing, Enclosed Shaft Hard Shell Rubber Bearing (Ni- 6106
trile & Brass)
755 2 Brace ASTM A36, Carbon Steel 9616
860 2 Plate ASTM A36, Carbon Steel 9616
795 4 Pin ASTM A564 Type 630 2255
795A 4 Pin 316 SS 0000
739D 32 Studs, Discharge Column/Motor ASTM A193 GR B8M Class 2 2287
Support
735D 32 Hex Nut, Discharge Column/ ASTM A194 GR 8M 2291
Motor Support
747A 4 Pipe Plug, Tension Plate ASTM A276 Type 316 2229
Table 7: Sub Assembly - Seal Assembly Parts List

bly
616 1 Housing, Tension Plate ASTM A108 GR 1018 UNS 2242
G10180
617 1 Bearing, Tension Plate Hard Shell Rubber Bearing (Ni- 6106
trile & Brass)
759B 8 SKT HD Screw, Tension Plate/ ASTM A276 Type 316 2229
Motor Mount
743 2 O-Ring, Tension Plate Nitrile BUNA-N 5302
747 2 Pipe Plug, Tension Plate ASTM A276 Type 316 2229
620 3 Packing Ring JOHN CRANE Packing Style 5017
1340
618 1 Gland, Split ASTM B148/B505 Alloy 954 1128
739F 2 Studs, Split Gland/Tension Plate ASTM A276 Type 316 2229
735F 2 Hex Nut, Split Gland/Tension ASTM A276 Type 316 2229
Plate
760G 2 Hex Hd Screw, Split Gland ASTM A276 Type 316 2229
735G 2 Hex Nut, Split Gland ASTM A276 Type 316 2229
Table 8: Sub Assembly - Adj. Coupling Assembly Parts List

bly
610 1 Hub, Driver ASTM A108 GR 1018 with Zinc 5933
Phosphate Coating
722 1 Ring, Retaining ASTM A434 Grade 4140/4142 2467
Class BC
730C 1 Key, Hub Driver ASTM A564, Type 630 2255
613 1 Plate, Adjusting ASTM A108 GR 1018 with Zinc 5933
Phosphate Coating
614 1 Hub, Pump ASTM A108 GR 1018 with Zinc 5933
Phosphate Coating
730D 1 Key, Hub Pump ASTM A564, Type 630 2255


bly
739H 12 Studs, Adj Coupling ASTM A193 GR B7 2239
735H 24 Hex Nut, Adj Coupling SAE J995 Grade 8 2318
Table 9: Sub Assembly - Motor Support Assembly Parts List

bly
602 1 Support ASTM A36, Carbon Steel 9616
603A 2 Sub Base ASTM A36, Carbon Steel 3236
603B 1 Sub Base ASTM A36, Carbon Steel 3236
760D 16 Hex Hd Screw, Motor ASTM A354 Grade BD or SAE 2298
Support/Sub Base 5429 GR8
790 18 Jacking Bolt, Sub Base ASTM A582 Type 303 2226
860A 18 Plate, Jacking Bolt ASTM A108 GR 1018 2242
777 2 Lifting Lug, Motor Support Alloy Steel Generic 0000
760B 8 Hex Hd Screw, Motor Support/ ASTM A354 Grade BD or SAE 2298
Motor S429 GR 8
760C 4 Hex Hd Screw, Alignment, Mo- ASTM A354 Grade BD or SAE 2298
tor Support/Motor S429 GR 8
Table 10: Accessories

bly
800 1 Driver - Motor Vendor: GE 0000
634A 1 Air Release Valve - APCO Cast Iron Brass Fitted 0000
099 1 Pipe - cut to length ASTM A53, Grade B, Type E 6531
017 2 Elbow, Pipe MAL Iron 7201
013 1 Union, Pipe Mal Iron 7611
040 1 Flow Switch Vendor: IFM EFECTOR, Model: 0000
SI5002
040A 1 Pressure Switch Vendor: IFM EFECTOR, Model: 0000
PA3226

9 Local ITT Contacts
9 Local ITT Contacts

9.1 Regional offices
Region Address Telephone Fax
North America ITT - Goulds Pumps +1 315-568-2811 +1 315-568-2418
(Headquarters) 240 Fall Street
Seneca Falls, NY 13148
USA
Houston office 12510 Sugar Ridge Boulevard +1 281-504-6300 +1 281-504-6399
Stafford, TX 77477
USA
Los Angeles Vertical Products Operation +1 562-949-2113 +1 562-695-8523
3951 Capitol Avenue
City of Industry, CA 90601-1734
USA
Asia Pacific ITT Fluid Technology Asia Pte Ltd +65 627-63693 +65 627-63685
1 Jalan Kilang Timor
#04-06 Singapore 159303
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35, Oksansandan-ro
Oksan-myeon, Heungdeok-gu,
Cheongju-si, Chungcheongbuk-do
28101, Rep. of KOREA
Europe ITT - Goulds Pumps +44 1297-639100 +44 1297-630476
Millwey Rise Industrial Estate
Axminster, Devon, England
EX13 5HU
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Camino La Colina # 1448
Condominio Industrial El Rosal
Huechuraba Santiago
8580000
Chile
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Achileos Kyrou 4
Neo Psychiko 115 25 Athens
Greece

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ITT - Goulds Pumps Vertical Products Operation

3951 Capitol Avenue
City of Industry, CA 90601-1734
USA
Form IOM.VCW.en-us.2021-06
©2021 ITT Corporation

The original instruction is in English. All non-English instructions are translations of the original instruction.

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Installation, Operation, and

2 Transportation and Storage............................................................................................................................ 11

3 Product Description ........................................................................................................................................ 14

Model VCW Installation, Operation, and Maintenance 1

5 Commissioning, Startup, Operation, and Shutdown ................................................................................... 49

8 Parts Listings and Cross-Sectionals ............................................................................................................. 63

9 Local ITT Contacts .......................................................................................................................................... 68

2 Model VCW Installation, Operation, and Maintenance

1 Introduction and Safety

Model VCW Installation, Operation, and Maintenance 3

1.1.1 Safety terminology and symbols

Hazard level Indication

WARNING: A hazardous situation which, if not avoided, could result in death or

CAUTION: A hazardous situation which, if not avoided, could result in minor or

NOTICE: • A potential situation which, if not avoided, could result in unde-

1.1.2 User health and safety

4 Model VCW Installation, Operation, and Maintenance

The work area

Product and product positioning requirements

Electrical connections regulations

Model VCW Installation, Operation, and Maintenance 5

Observe the following regulations for earthing (grounding) connections.

Earthing (grounding) regulation Comment

1.1.2.1 Precautions before work

1.1.2.2 Precautions during work

• Never work alone.

6 Model VCW Installation, Operation, and Maintenance

• Rinse the components in water after you disassemble the pump.

1.1.2.3 Clean chemicals from the eyes

1.1.2.4 Clean chemicals from the body

1.1.3 Safety regulations for Ex-approved products in potentially explosive

Guidelines for compliance

Model VCW Installation, Operation, and Maintenance 7

Product and product handling requirements

8 Model VCW Installation, Operation, and Maintenance

Figure 1: ATEX identification

Equipment for monitoring

1.1.4 Product warranty

Model VCW Installation, Operation, and Maintenance 9

10 Model VCW Installation, Operation, and Maintenance

2 Transportation and Storage

2.2 Unpack the unit

2.3 Pump handling

2.3.1 Lifting methods

Pump type Lifting method

Model VCW Installation, Operation, and Maintenance 11

Pump type Lifting method

2.4 Pump storage requirements

Condition Proper preparation

12 Model VCW Installation, Operation, and Maintenance

Condition Proper preparation

When pump is not in regular operation

2.4.1 Prepare the pump for long-term storage

Model VCW Installation, Operation, and Maintenance 13

Suction barrel (can)

3.2 Nameplate information

14 Model VCW Installation, Operation, and Maintenance

Discharge head nameplate