Automatic Gearbox 0CT
Automatic Gearbox 0CT
Automatic Gearbox 0CT
Workshop Manual
Citigo 2012 ➤
Automatic gearbox 0CT
Edition 12.2013
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Repair Group
00 - Technical data
30 - Clutch
34 - Controls, housing
35 - Gears, shafts
39 - Final drive - differential
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Allocation gearbox - engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Calculation of gear ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Transmission System - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 Safety precautions when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 5
4.3 Notes on tow starting and towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.4 Safety precautions during road tests in which testing and measuring equipment is used . . 6
5 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 Fitting location summary - electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1 Clutch control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1 Summary of components - clutch actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Assembly overview - clutch release mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3 Check ball pin for wear and renew
Protected if necessary.
by copyright. . . .or.commercial
Copying for private . . . . . .purposes,
. . . . . in. part
. . .or.in.whole,
. . . .is .not. permitted
..... 15
1.4 Removing and installingunless clutch actuator VX64 . . . . . . . . . . . . . . . . . . . . . . . . . .
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
. . . ..... 16
1.5 Repairing the clutch release mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1 Assembly overview - clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2 Removing and installing clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
34 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1 Shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.1 Overview - selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.2 Summary of components - gearshift knob and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3 Assembly overview of shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.4 Summary of components - gear actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.5 Removing and installing gear knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.6 Installing and removing the transmission cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.7 Remove and install guide for shift lever, adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.8 Removing and installing selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.9 Removing and installing gear actuator VX65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 Removing and installing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.1 Removing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.2 Installing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.3 Specified torques for gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3 Assembly bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.1 Unit mounting - summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4 Transporting the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5 Disassembling and assembling the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.1 Schematic overview - Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2 Summary of components - Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3 Summary of components - Clutch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.4 Summary of components - shafts, differential gear, switch . . . . . . . . . . . . . . . . . . . . . . . . 58
Contents i
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
35 - Gears, shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1 Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.1 Summary of components - Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.2 Disassembling and assembling the drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1.3 Setting drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1.4 Replace gasket ring for drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2 Bevel pinion (output shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.1 Summary of components - Output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.2 Disassembling and assembling the output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.3
Protected Setting output
by copyright. Copying shaft
for private .or.commercial
. . . . . . purposes,
. . . . . in. .part
. .or. in. whole,
. . . .is.not
. .permitted
............................ 90
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
3unless
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A..S.�
Reverse shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 95
3.1 Removing and installing reverse gear shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
ii Contents
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
00 – Technical data
1 Identification
(SRL000665; Edition 12.2013)
⇒ “1.1 Gearbox identification”, page 1
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
Automatic unless
gearbox 0CT
with respect to the-arrow
correctness2-
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
of information in this document. Copyright by ŠKODA AUTO A. S.�
Note
1. Identification 1
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
2 Technical data
⇒ “2.1 Allocation gearbox - engine”, page 2 .
⇒ “2.2 Calculation of gear ratios”, page 2 .
I = ZG2 : ZG1 1)
iG = gear ratio = ZG2 :ZG1 = 29 : 36 = 0,806
iA = axle ratio = ZA2 :ZA1 = 68 : 26 = 2,615
itotal = total ratio = iG x iA = 0.806 x 2.615 = 2.108
1) Z1 = No. of teeth on driving gear, Z2 = No. of teeth on driven gear
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - Engine
2 - Clutch
3 - Manual gearbox
4 - Drive shaft
5 - Bevel pinion (output shaft)
6 - Differential gear
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Ratio
-Arrows- point in direction of travel.
I - 1st gear
II - 2nd gear
III - 3rd gear
IV - 4th gear
V - 5th gear
R - Reverse gear
A - Final drive
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
4 Safety instructions
⇒ “4.1 General safety instructions”, page 5
⇒ “4.2 Safety precautions when working on vehicles with a start/
stop system”, page 5
⇒ “4.3 Notes on tow starting and towing”, page 6
⇒ “4.4 Safety precautions during road tests in which testing and
measuring equipment is used”, page 6
WARNING
Caution
WARNING
4. Safety instructions 5
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Caution
Note
WARNING
5 Repair instructions
⇒ “5.1 General repair instructions”, page 7
5. Repair instructions 7
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Shims
♦ Gauge shims at several points with a micrometer. Different
tolerances allow to measure the required thickness for each
washer very precisely.
♦ Check for burrs and damage.
♦ Install only adjusting washers which are in perfect condition.
Synchronizer rings
5. Repair instructions 9
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
6 Electrical components
⇒ “6.1 Fitting location summary - electrical components”,
page 10
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
6. Electrical components 11
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
30 – Clutch
1 Clutch control
⇒ “1.1 Summary of components - clutch actuator”, page 12
⇒ “1.2 Assembly overview - clutch release mechanism”,
page 14
⇒ “1.3 Check ball pin for wear and renew if necessary.”,
page 15
⇒ “1.4 Removing and installing clutch actuator VX64 ”,
page 16
⇒ “1.5 Repairing the clutch release mechanism”, page 20
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - Gearbox
2 - Clutch actuator - VX64-
❑ with motor for clutch ac‐
tuator - V530-
❑ Removing and installing
with gearbox fitted
⇒ page 16
❑ Removing and installing
with gearbox removed
⇒ page 18
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒ Ve‐
hicle diagnostic tester
3 - Screw, 5 Nm + 90°
❑ replace after removal
4 - Screw, 5 Nm + 90°
❑ replace after removal
5 - Screw, 5 Nm + 90°
❑ replace after removal
6 - Connector
❑ Protect the slip joint and
socket housing against
damage
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Clutch control 13
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
1 - Release bearing
❑ To remove and install,
remove gearbox
❑ Remove and install to‐
gether with clutch re‐
lease lever
⇒ Item 3 (page 14)
and guide sleeve
⇒ Item 5 (page 14)
⇒ page 20 to
⇒ page 20
❑ Do not wash the bear‐
ing, just wipe clean
❑ replace noisy bearings
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒ Ve‐
hicle diagnostic tester
2 - Screw, 5 Nm + 90°
❑ replace after removal
3 - Clutch release lever
❑ To remove and install, Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
remove gearbox unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
❑ Remove and install to‐
gether with release
bearing
⇒ Item 1 (page 14) and
guide sleeve
⇒ Item 5 (page 14)
⇒ page 20 to
⇒ page 20
❑ remove previous grease
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒ Vehicle diagnostic tester
4 - Retaining spring
❑ To remove and install, remove gearbox
❑ attach to clutch release lever
5 - Guide bushing
❑ To remove and install, remove gearbox
❑ Remove and install together with release bearing ⇒ Item 1 (page 14) and clutch release lever
⇒ Item 3 (page 14) ⇒ page 20 to ⇒ page 20
6 - Ball pin
❑ To check and remove, remove gearbox
❑ check for wear ⇒ page 15
❑ replace ⇒ page 15
❑ remove previous grease from the contact surface of the release lever
❑ Grease ball part with grease - G 000 100-
❑ Carry out the basic setting via the Targeted functions . ⇒ Vehicle diagnostic tester
7 - Gasket ring for drive shaft
❑ replace after removal ⇒ page 78
8 - Gearbox
9 - Clutch actuator - VX64-
❑ with motor for clutch actuator - V530-
❑ removing and installing ⇒ page 16
❑ Carry out the basic setting via the Targeted functions . ⇒ Vehicle diagnostic tester
10 - Screw, 5 Nm + 90°
❑ replace after removal
11 - Screw, 5 Nm + 90°
❑ replace after removal
12 - Screw, 5 Nm + 90°
❑ replace after removal
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Clutch control 15
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
DANGER!
– For separating, pull the lock -1- towards the cable and push
the catch -2- to the side.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Install
Installation is performed in the reverse order, pay attention to the
following points:
The positions of the tappet can vary, e.g. -1-, -2- or e.g.. -3-.
• Do not grease the tappet!
• Do not pull or push on the tappet!
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Clutch control 17
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
DANGER!
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Install
Installation is performed in the reverse order, pay attention to the
following points:
The positions of the tappet can vary, e.g. -1-, -2- or e.g.. -3-.
• Do not grease the tappet!
• Do not pull or push on the tappet!
• The bellows of the tappet (⇒-arrow- previous fig.) must not be
damaged or pressed in.
Further assembly of the clutch actuator on the gearbox is descri‐
bed from ⇒ page 17
Tightening torques
♦ Clutch actuator to gearbox ⇒ page 12
1. Clutch control 19
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
2 Clutch
⇒ “2.1 Assembly overview - clutch”, page 21
⇒ “2.2 Removing and installing clutch”, page 22
Note
♦ Replace the clutch discs and pressure plates if the riveting is damaged or loose.
♦ Replace clutch disc and pressure plate together.
♦ Assign the clutch disc and pressure plate in accordance with engine identification characters ⇒ Electronic
Catalogue of Original Parts .
♦ Clean input shaft splines and, on used clutch plate, hub splines. Remove corrosion and apply only a very
thin coat of clutch plate spline grease - G 000 100- to splines. Subsequently move the clutch disc up and
down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease.
♦ The clutch plates are protected against corrosion and greased. Only clean the thrust surface as otherwise
the life of the clutch may be considerably shortened.
♦ The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel. Only
then may theunless
fixing screws be inserted.
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authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
♦ The dowel sleeves for aligning engine and gearbox must be in cylinder block, install if necessary.
♦ If the dowel sleeves are not present, this can result in difficulties to shift, clutch problems and if necessary
noises from gearbox (gear rattling).
2. Clutch 21
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
1 - Flywheel
❑ Removing and Installing
⇒ Engine; Rep. gr. 13
❑ make sure the centering
pins are tight
❑ Keep contact surface for
clutch lining free of
grooves, oil and grease.
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒ Ve‐
hicle diagnostic tester
2 - Clutch disc
❑ Assignment ⇒ Electron‐
ic Catalogue of Original
Parts
❑ center ⇒ page 22
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒ Ve‐
hicle diagnostic tester
3 - Pressure plate
❑ removing and installing
⇒ page 22
❑ Check the extremities of
the membrane spring
⇒ page 24
❑ Check feather joints and
riveted joints
⇒ page 24
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒ Ve‐
hicle diagnostic tester
4 - M 6 screw: 13 Nm, M 7: 20 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
❑ Assignment ⇒ Electronic Catalogueunless
of Original
authorised byParts
ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
❑ release or tighten in small stages crosswise
Note
2. Clutch 23
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
2. Clutch 25
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
34 – Controls, housing
1 Shift mechanism
⇒ “1.1 Overview - selector mechanism”, page 26 .
⇒ “1.2 Summary of components - gearshift knob and cover”, page
28 .
⇒ “1.3 Assembly overview of shift mechanism”, page 29 .
⇒ “1.4 Summary of components - gear actuator”, page 30 .
⇒ “1.5 Removing and installing gear knob”, page 31 .
⇒ “1.6 Installing and removing the transmission cover ”,
page 31 .
⇒ “1.7 Remove and install guide for shift lever, adjust”,
page 33 .
⇒ “1.8 Removing and installing selector mechanism”,
page 33 .
⇒ “1.9 Removing and installing gear actuator VX65 ”,
page 35 .
Note
♦ Disconnect earth strap at battery before carrying out work on the shift mechanism in the engine compartment
⇒ Electrical System; Rep. gr. 27 .
Removing
♦ Protected and installing shift mechanism ⇒ page 33 .
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
I-
⇒ “1.2 Summary of compo‐
nents - gearshift knob and
cover”, page 28 .
II -
⇒ “1.3 Assembly overview of
shift mechanism”, page 29 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Shift mechanism 27
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
1 - Gearshift knob
❑ removing and installing
⇒ page 31
2 - Clamp
❑ for securing the gear‐
shift knob to the gear‐
shift lever
3 - Trim
4 - Cover
❑ removing and installing
⇒ page 31
5 - Setting wheel
❑ for setting the guide
6 - Shift lever guide
❑ installation position and
adjusting ⇒ page 33
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - Screw 8 Nm
❑ Gearshift mechanism to
gearshift housing
❑ Qty. 4
2 - Shift mechanism
❑ with integrated selector
lever - E313-
❑ removing and installing
⇒ page 33
3 - Collar nut, 8 Nm
❑ Shift housing with crash
plate on floor
❑ Qty. 4
4 - Shift housing
❑ is a part with the crash
plate and seals
❑ removing and installing
⇒ page 34
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Shift mechanism 29
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Caution
1 - Gearshift shaft
2 - Screw, 5 Nm + 90°
❑ Gear actuator to gear‐
box
❑ replace after removal
3 - Gear actuator - VX65-
❑ Removing and installing
gear actuator - VX65-
⇒ page 35
❑ Protect the slip joint and
socket housing against
damage
❑ Carry out the basic
setting via the Targe-
ted functions . ⇒Protected
Ve‐ by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
hicle diagnostic tester
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
4 - Screw, 5 Nm + 90°
❑ Gear actuator to gear‐
box
❑ replace after removal
5 - Cap
❑ for gearbox bleeder
6 - Screw, 5 Nm + 90°
❑ Gear actuator to gear‐
box
❑ replace after removal
7 - Screw, 5 Nm + 90°
❑ Gear actuator to gear‐
box
❑ replace after removal
8 - Sealing ring
9 - Gearshift lever
10 - Hexagon nut
11 - Gasket
12 - Screw cap
13 - Screw
Caution
The trim panel -A- can be carefully clipped out towards the top, if
necessary in order to pull out the clamp -2-.
The illustration of the trim panel -A- does not correspond to the
original. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
– Pull off the gearshift knob -3-with
(⇒respect
previous fig.). of information in this document. Copyright by ŠKODA AUTO A. S.�
to the correctness
Install
• Gearshift knob fits in one position only.
– Press on the gearshift knob as far as the stop.
– Press in clamp -2- up to the stop.
– Press the two trim panels -A- and -1- onto the gear shit knob
-3-.
1. Shift mechanism 31
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
– If necessary, carefully lever off the lower part of the cover using
a screwdriver -arrows-.
1. Shift mechanism 33
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
– Remove 4 screws.
Note
Removing
– Removing shift mechanism ⇒ page 33 .
– Unscrew the bottom part of the central console in the footwell
⇒ Body Work; Rep. gr. 68 .
– Unscrew the nuts -1- of the retaining bracket -2- and unscrew
the shift housing (shown here with the central console re‐
moved, and gearshift mechanism installed).
1. Shift mechanism 35
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Removing
Bring the gear actuator into the neutral/idle position as follows:
Caution
Carefully unclip the bracket for the electrical wiring harness from
the gear actuator-arrows-
Note
– Unscrew the front fixing screw for the gear actuator -arrow-.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Unscrew the top fixing screws for the gear actuator -arrows-.
The gear actuator is sealed at the gearbox with the sealant - AMV
188 200 03- .
– Due to the adhesive effect of the sealant , pull vigorously on
the gear actuator.
1. Shift mechanism 37
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
– Push the gearbox shift lever -A- carefully between the mark‐
ings -arrows-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
• If the gearbox shift lever -A- cannot be pushed between the
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
markings -arrows-, the gear actuator must be removed once
the gearshift shaft is installed.
– While doing so, unscrew the fixing nut ⇒ Item 10 (page 31) for
the gearbox shift lever.
– Detach the gear actuator together with the gearbox shift lever
-A- from the gearshift shaft.
Install
– Carefully remove the screw cap - T10507- .
– Undo the screws from the threaded holes used to fasten the
gear actuator.
• The shift rails -A- of the gearbox are in the idle position.
– Apply the sealant - AMV 188 200 03- evenly on several points
on the sealing surfaces for the gear actuator -arrows-.
– Insert gear actuator and tighten with new screws ⇒ page 30 .
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Shift mechanism 39
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
– Lock the bracket for the electrical wiring harness with the gear
actuator.
– Disconnect all the electrical plug connections on the gear ac‐
tuator, clutch actuator, speed sensor and electrical wiring
harness -arrows-.
– Press the electrical wiring harness -A- into the bracket.
– Protect the electrical plug connection -1- and -2- from damage.
• The plug connections must not get damaged when swivelling
the gearbox.
Carefully unclip the bracket for the electrical wiring harness from
the gear actuator-arrows-
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Unscrew the front fixing screw for the gear actuator -arrow-.
1. Shift mechanism 41
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
– Unscrew the top fixing screws for the gear actuator -arrows-
(shown here on an installed gearbox).
The gear actuator is sealed at the gearbox with the sealant - AMV
188 200 03- .
– Due to the adhesive effect of the sealant , pull vigorously on
the gear actuator.
If the gear actuator cannot be detached completely, the gearshift
shaft hooks on the shift forks of the gearbox.
– Remove the gear actuator and the gearshift shaft separately
⇒ page 38 .
Caution
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Change the gearbox position in the area -A- and -B- when
lowering.
– Please pay attention to the existing components -arrow-.
Note
Note
Gearbox ends in area of 5th gear (-area A-) and in area of differ‐
ential (-arrow B-) are facing downwards.
– Then raise gearbox carefully and guide past subframe.
– Please pay attention to the existing components -arrow-.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Note
WARNING
– If detached, press on the seal for the front flap onto the lock
carrier.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Install coupling rod -3- to anti-roll bar -2- on both sides ⇒ Axles,
steering; Rep. gr. 40 .
• Pour in gear oil ⇒ page 67 .
– Remove battery tray ⇒ Electrical System; Rep. gr. 27 .
– Install battery ⇒ Electrical System; Rep. gr. 27 .
– Connect the battery and follow procedure after connecting the
battery ⇒ Electrical System; Rep. gr. 27 .
– Install air filter ⇒ Engine; Rep. gr. 24 .
Note
1 M 12 x 60 3 80
2 M 12 x 70 2 80
3 M 10 x 55 3 40
4 For starter only 2 ⇒ Electrical
system; Rep.
gr. 27
Pos. -A- dowel sleeves for centering
3 Assembly bracket
⇒ “3.1 Unit mounting - summary of components”, page 52
1 - Engine mounting
❑ ⇒ Engine; Rep. gr. 10
2 - Screw
❑ Pendulum support to
sub-frame
❑ ⇒ Axles, steering; Rep.
gr. 40
3 - Pendulum support
❑ ⇒ Axles, steering; Rep.
gr. 40
4 - Screw
❑ Pendulum support to
gearbox
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
❑ ⇒ Axles, steering; Rep.
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
gr. 40
5 - Screw, 40 Nm + 90°
❑ M10 x 55
❑ replace after removal
❑ Gearbox console to
gearbox
6 - Gearbox bracket
7 - Gearbox mount
❑ ⇒ Engine; Rep. gr. 10
8 - Screw
❑ Gearbox mounting to
body
❑ ⇒ Engine; Rep. gr. 10
9 - Screw
❑ Gearbox mounting to
body
❑ ⇒ Engine; Rep. gr. 10
10 - Screw, 60 Nm + 180°
❑ M12 x 85
❑ replace after removal
❑ Gearbox bracket to gearbox mounting
Gearbox to body
– Renew bolt.
– Screw in bolts hand-tight.
– Tighten screw to specified torque ⇒ Item 10 (page 52) .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
3. Assembly bracket 53
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - 1st gear
2 - 2nd gear
3 - 3rd gear
4 - 4th gear
5 - 5th gear
6 - Reverse gear
7 - Gearbox housing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
8 - Clutch housing
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
9 - Drive shaft
10 - Bevel pinion (output shaft)
11 - Differential gear
12 - Shift mechanism
I-
⇒ “5.3 Summary of compo‐
nents - Clutch housing”,
page 57
II -
⇒ “5.4 Summary of compo‐
nents - shafts, differential gear,
switch”, page 58
II -
⇒ “1.4 Summary of compo‐
nents - gear actuator”,
page 30
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - Clutch housing
❑ Assignment ⇒ Electron‐
ic Catalogue of Original
Parts
❑ repairing ⇒ page 64
2 - Oil drain plug 30 Nm
3 - Screw, 5 Nm + 90°
❑ replace after removal
4 - Gearbox housing
❑ Assignment ⇒ Electron‐
ic Catalogue of Original
Parts
❑ repairing ⇒ page 64
5 - Clutch release lever
❑ with guide bushing and
clutch release bearing
❑ To remove and install,
remove gearbox
❑ removing and installing
⇒ page 20
6 - Screw
❑ removing and installing
⇒ page 14
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - Gearbox housing
❑ with reverse gear shaft
-arrow-
❑ Removal of reverse
gear shaft is not neces‐
sary to remove the re‐
verse gear
❑ Repairing gearbox
housing ⇒ page 64
❑ Assignment ⇒ Electron‐
ic Catalogue of Original
Parts
2 - Gearbox input r.p.m. sender
- G182-
❑ protect against damage
❑ removing and installing
⇒ page 108
3 - Screw, 5 Nm + 90°
❑ replace after removal
4 - Electrical wiring harness
with bracket
❑ with plug connections
for clutch actuator -
VX64- , gear actuator -
VX65- and gearbox in‐
put r.p.m. sender -
G182- .
❑ The plug connections
must not be inter‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
changed with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Drive in the bushing -1- for the shiftgear shaft up to the stop
A - Mandrel - T30083 (3264)-
– Assembling gearbox ⇒ page 60 .
Note
To remove the reverse gear, raise the input shaft slightly and
press away from the reverse gear.
The input shaft and output shaft with gearshift forks are removed
from the gearbox housing together as follows:
– Swivel the gearbox housing in the assembly support as fol‐
lows.
– Remove axle -1- for gearshift forks slightly.
♦ The right hand should hold the input shaft and gearshift forks
- 2-.
♦ With the left hand, remove the output shaft from the teething
-3-.
♦ Later, grip the output shaft in the area -4- behind the sliding
sleeve -arrow-.
Note
Do not push off the sliding sleeve -arrow-. The locking pieces are
pressed out and will release in an uncontrolled manner.
Assembling gearbox
– Slide the gearshift forks -A-, -B- and -C- onto the axle.
Fitting position:
• 1st/2nd gearshift fork Gear -A-, underneath the gearshift fork
3rd/4th Arrange gear -B-.
• 5th/R gear shift fork. Gear -C-, above the gearshift fork 3rd/4th
Arrange gear -B-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Complete output shaft -A-, drive shaft -B- with the gearshift
forks -C-.
• The individual gearshift forks are located in the sliding sleeves
-arrows-.
The input shaft and output shaft with gearshift forks are inserted
together into the gearbox housing:
– Swivel the gearbox housing in the assembly support as fol‐
lows.
♦ The right hand should hold the input shaft and gearshift forks
- 2-.
♦ With the left hand, grip the output shaft in the area -4- behind
the sliding sleeve -arrow-.
Note
Do not push off the sliding sleeve -arrow-. The locking pieces are
pressed out and will release in an uncontrolled manner.
– Position thrust washer -1-, reverse gear -2-, roller bearing -3-
and thrust washer -4- in sequence.
Fitting position of the reverse gear:
♦ The chamfer -arrow- points to the gearbox housing.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1 - Gearbox housing
❑ when used: Adjust input
shaft, output shaft and
differential gear
⇒ page 107
2 - Bush
❑ for gearshift shaft
❑ replace after removal
⇒ page 59
3 - Fitting sleeve
❑ Qty. 2
4 - Outer ring/tapered-roller
bearing
❑ for drive shaft
❑ remove from the gear‐
box housing and press
into the gearbox hous‐
ing ⇒ page 69
❑ when used: Setting
drive shaft ⇒ page 75
5 - Outer ring/tapered-roller
bearing
❑ for output shaft
❑ remove from the gear‐
box housing and press
into the gearbox hous‐
ing ⇒ page 80
❑ when used: Setting out‐
put shaft ⇒ page 90
6 - Outer ring/tapered-roller
bearing
❑ for output shaft
❑ remove from the clutch
housing and press into the gearbox housing ⇒ page 80
❑ when used: Setting output shaft ⇒ page 90
7 - Adjusting washer
❑ for output shaft
❑ Setting overview ⇒ page 107
8 - Outer ring/tapered-roller Protected
bearing by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
❑ for drive shaft with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
❑ remove from the clutch housing and press into the gearbox housing ⇒ page 69
❑ when used: Setting drive shaft ⇒ page 107
9 - Adjusting washer
❑ for drive shaft
❑ Setting overview ⇒ page 107
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
8 Gear oil
⇒ “8.1 Check gear oil level”, page 67
⇒ “8.2 Draining and filling gearbox oil”, page 67
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Note
The area beneath the sealing plug -arrow- must be covered with
a cloth.
8. Gear oil 67
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
– Fit hose -A - into sealing plug hole and fill gearbox oil.
– Use screw plugs and tighten fixing screw -arrow- to the given
tightening torque.
• If oil should get on gearbox and other components, remove it
thoroughly.
Tightening torques
Fixing screw for screw plugs 5 Nm + 90°
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
35 – Gears, shafts
1 Drive shaft
⇒ “1.1 Summary of components - Drive shaft”, page 69
⇒ “1.2 Disassembling and assembling the drive shaft”,
page 71 .
⇒ “1.3 Setting drive shaft”, page 75 .
⇒ “1.4 Replace gasket ring for drive shaft”, page 78 .
Note
♦ When installing new pinions or a new drive shaft observe the technical data ⇒ page 2 and ⇒ Electronic
Catalogue of Original Parts .
♦ Heat pinion to max. 120 °C.
♦ Replace both tapered-roller bearings together.
♦ Insert all bearings on the drive shaft with gear oil.
♦ Before installing, bearing inner rings/tapered-roller bearing to 100 °C.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Drive shaft 69
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
1 - Gearbox housing
2 - Outer ring/tapered-roller
bearing
❑ removing ⇒ page 72
❑ pressing on
⇒ page 72
3 - Inner ring/tapered-roller
bearing
❑ pressing out
⇒ page 72
❑ pressing on
⇒ page 73
4 - Drive shaft
❑ adjust ⇒ page 75
5 - Gear pinion for 3rd gear
❑ pressing out
⇒ page 73
❑ Fitting position: The col‐
lar points to the 4th gear
⇒ page 74
❑ pressing on Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
⇒ page 74 unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
6 - Circlip
❑ replace after removal
7 - Circlip
❑ replace after removal
8 - Gear pinion for 4th gear
❑ together with gear pin‐
ion for 5th gear
⇒ page 73
❑ Fitting position: The col‐
lar points to the 3rd gear
⇒ page 74
❑ pressing on ⇒ page 74
9 - Gear pinion for 5th gear
❑ press off together with gear pinion for 4th gear ⇒ page 73
❑ Fitting position: Higher collar points to the 4th gear gear ⇒ page 75
❑ pressing on ⇒ page 75
10 - Circlip
❑ replace after removal
11 - Inner ring/tapered-roller bearing
❑ pressing out ⇒ page 71
❑ pressing on ⇒ page 72
12 - Outer ring/tapered-roller bearing
❑ removing ⇒ page 71
❑ pressing on ⇒ page 71
13 - Adjusting washer
❑ Determine thickness ⇒ page 75
14 - Clutch housing
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Press off inner ring/tapered-roller bearing on thewith
side of tothe
respect the clutch
correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
housing
A - Separating device 12...75 mm , e.g. -Kukko 17/1-
B - Pressure plate - MP3-406 (VW 401)-
C - Pressure spindle - MP3-408 (VW 412)-
D - Pressure plate - MP3-407 (VW 402)-
1. Drive shaft 71
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Press off inner ring/taper roller bearing on the side of the gearbox
housing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
A - Pressure spindle - MP3-448 (VW 408 A)- with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Note
Press off inner ring/taper roller bearing for bearing in clutch hous‐
ing ⇒ page 71 .
Press off gear pinion for 5th gear and gear pinion for 4th gear
together
A - Pressure spindle - MP3-423 (VW407)-
B - Separating device 12 - 115 mm - Kukko17/2-
C - Pressure plate - MP3-406 (VW 401)-
D - Pressure plate - MP3-407 (VW 402)-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Remove the circlips -arrows-.
1. Drive shaft 73
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Note
1. Drive shaft 75
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
• Both bearing inner rings for the taper roller bearing are press‐
ed onto the drive shaft ⇒ page 73 and ⇒ page 72 .
• The outer ring/tapered-roller bearing is pressed into the gear‐
box housing ⇒ page 72 .
– Press the outer ring/tapered-roller bearing up to the stop into
the clutch housing without the adjusting washer.
A - Pressure spindle - MP3-408 (VW 412)-
B - Thrust piece - T10428-
– Insert drive shaft in the gearbox housing and install clutch
housing. Tighten screws to tightening torque
⇒ Item 3 (page 57) .
Note
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Remove the gearbox housing and pull out the outer ring/tapered-
roller bearing out of the clutch housing.
A - Countersupport , e.g. -Kukko 22/2-
B - Internal extractor 36 … 46 mm , e. g. -Kukko 21/6-
– Install gearbox housing and tighten new hex screws to the
tightening torque ⇒ Item 3 (page 57) .
Adjusting washer table
Bearing clearance Adjusting washer
Measured value (mm) Thickness (mm)
0.800 … 0.824 0.650
0.825 … 0.849 0.675
0.850 … 0.874 0.700
0.875 … 0.899 0.725
0.900 … 0.924 0.750
0.925 … 0.949 0.775
0.950 … 0.974 0.800
1. Drive shaft 77
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Note
Do not damage contact surface for gasket ring on the drive shaft.
– Half-fill space between sealing lip and dust lip of new seal with
sealing grease .
– Slightly moisten the outer circumference of the gasket ring with
gearbox oil.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Insert the gasket ring for the drive shaft until flush
– Install the clutch release lever together with the release bear‐
ing and guide bushing ⇒ page 14 .
– Install manual gearbox.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1. Drive shaft 79
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
Note
♦ When installing new pinions or a new drive shaft observe the technical data ⇒ page 2 and ⇒ Electronic
Catalogue of Original Parts .
♦ Heat pinion to max. 120 °C.
♦ Insert all bearings, sliding gears and synchronizer rings onto the output shaft with gear oil.
♦ Replace both tapered-roller bearings together.
♦ Before installing, bearing inner rings/tapered-roller bearing to 100 °C.
♦ Do not interchange the synchronizer rings, if re-used always assign to the original sliding gear.
1 - Clutch housing
2 - Adjusting washer
❑ Determine thickness
⇒ page 75
3 - Outer ring/tapered-roller
bearing
❑ removing ⇒ page 83
❑ installing ⇒ page 83
4 - Inner ring/tapered-roller
bearing
❑ pressing out
⇒ page 83
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❑ installing ⇒ page
unless authorised 84 AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
by ŠKODA
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
5 - Bevel pinion (output shaft)
❑ adjust ⇒ page 75
6 - Stop ring
❑ prevents the arresters
from wandering
❑ removing ⇒ page 88
❑ installing ⇒ page 89
7 - Sliding sleeve with 5th and
Rear gear synchronizer body
❑ remove after removal of
the circlip
⇒ Item 9 (page 81)
❑ disassembling and as‐
sembling ⇒ page 88
❑ Fitting position and po‐
sition on shaft
⇒ page 89
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Press off inner ring/taper roller bearing for bearing in clutch hous‐
ing .
A - Pressure spindle - MP6-405 (VW 411)-
B - Drift - MP3-481/2 (VW 460/2)-
C - Pressure plate - MP3-407 (VW 402)-
D - Pressure plate - MP3-406 (VW 401)-
E - Separating device 12...75 mm , e.g. -Kukko 17/1-
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Press off inner ring/taper roller bearing on the side of the gearbox
housing with sliding gear, 1st gear:
A - Pressure spindle - MP3-423 (VW407)-
B - Drift - MP3-481/2 (VW 460/2)-
C - Alignment rails - MP3-457 (VW 457)-
– Initially, remove the circlip -1- or the inner ring/tapered-roller
bearing.
– Alignment rails - MP3-457 (VW 457)- under the running gear‐
ing, not the sliding gear of sliding gear,1st gear.
The thrust washer for the 1st gear sliding gear is located beneath
the inner ring/tapered-roller bearing.
– Remove thrust washer ⇒ Item 36 (page 82) for sliding gear,
1st gear.
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Press off synchronizer body/sliding sleeve, 3rd and 4th gear with
synchronizer ring, 4th gear
A - Pressure spindle - MP6-405 (VW 411)-
B - Thrust plate - MP3-467 (40-105)-
C - Pressure plate - MP3-407 (VW 402)-
D - Pressure plate - MP3-406 (VW 401)-
E - Separating device 12 - 115 mm , e.g. -Kukko 17/2-
– Position the separating device -A- underneath the synchron‐
izer ring, 4th gear.
– Replace the synchronizer ring, 4th gear after assembly.
– Remove synchronizer ring, 4th gear.
– Remove sliding gear, 4th gear.
– Remove circlip above needle bearing for sliding gear, 4th gear.
– Remove needle bearing for sliding gear, 4th gear.
– Remove thrust washer for 4th and 5th gear with disc
⇒ Item 12 (page 81) .
– Remove sliding gear, 5th gear.
– Remove needle bearing for sliding gear, 5th gear.
– Remove synchronizer ring, 5th gear.
– Remove circlip for sliding sleeve/synchronizer body for 5th
and reverse gear.
– Remove sliding sleeve/synchronizer body for 5th and reverse
gear.
Assemble output shaft
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inspect synchronizer ring, 2ndauthorised
unless gear for wearAUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
by ŠKODA
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Press the synchronizer ring, outer ring and inner ring on the
cone of the sliding gear and measure clearance -a- with a
feeler gauge.
Clearance -a- Installation dimen‐ Wear limit
sion
2nd gear 1.0 … 1.9 mm 0.9 mm
Assembly of the sliding sleeve/1st, 2nd, 3rd and 4th gear syn‐
chronizer body
The sliding sleeve is drawn over the synchronizer body.
– Insert arresters and mount springs with 120° offset. The an‐
gled end of the spring must grip into the hollow arrester.
Press on the synchronizer body with the 3rd and 4th gear sliding
sleeve
A - Pressure spindle - MP3-408 (VW 412)-
B - Drive bushing - MP1-316 (30-100)-
C - Thrust plate - MP3-467 (40-105)-
D - Pressure plate - MP3-407 (VW 402)-
– Install circlip.
– Remove synchronizer ring, 3rd gear.
– Remove sliding gear, 3rd Position gear with needle bearing.
– Remove thrust washer for 2nd and 3rd Install gear
⇒ Item 24 (page 81) and ⇒ Item 23 (page 81) .
– Remove sliding gear, 2nd Position gear with needle bearing.
– Install circlip.
Fitting position of the outer ring, inner ring and 2nd gear syn‐
chronizer ring
– Place inner ring -A- onto the sliding gear.
♦ The lands -1- face away from the sliding gear.
– Position the outer ring -B-.
♦ Lock the lands -2- in the recesses -3- of the sliding gear.
– Position the synchronizer ring -C-.
♦ Lock the larger recesses -4- in the lands -1- of the inner ring
-A-.
– inspect synchronizer ring, 2nd gear.
Note
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Thickness (mm)
1.100 1.250 1.400
1.125 1.275
1150 1.300
1.175 1.325
1.200 1.350
1.225 1.375
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– Press in outerby ring/tapered-roller
unless authorised ŠKODA AUTO A. S. ŠKODAbearingAUTO A. S.with theguarantee
does not determined
or accept any liability
adjusting washer
with respect (in theofexample:
to the correctness 1.00
information in this mm).Copyright by ŠKODA AUTO A. S.�
document.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
3 Reverse shaft
⇒ “3.1 Removing and installing reverse gear shaft”, page 95
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
3. Reverse shaft 95
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
1 - Sealing ring
❑ for drive shaft
❑ replace after removal
⇒ page 78
2 - Sealing ring
❑ for right drive shaft
❑ replace after removal
⇒ page 98
3 - Sealing ring
❑ for left drive shaft
❑ replace after removal
⇒ page 96
4 - Sealing ring
❑ for gearshift shaft/ gear
actuator - VX65-
❑ no spare part Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
❑ replace together with with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
gear actuator - VX65-
⇒ page 35
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Install
– Drive the new seal ring in up to the stop, do not twist the seal
ring.
– Fill half the space between the sealing lip and dust lip with
sealing grease - G 052 128 A1- .
– Install drive shaft ⇒ Axles, steering; Rep. gr. 40 .
– Pour in gear oil ⇒ page 67 .
1. Gasket rings 97
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
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2 Differential gear
⇒ “2.1 Summary of components - Differential”, page 99
⇒ “2.2 Disassembling and assembling differential gear”,
page 100
⇒ “2.3 Adjusting the differential gear”, page 104
2. Differential gear 99
Citigo 2012 ➤
Automatic gearbox 0CT - Edition 12.2013
10 - Drag plate
❑ replace after removal
❑ Cap points away from the housing
11 - Clutch housing
❑ repairing ⇒ page 64
12 - Sealing ring for right drive shaft
❑ replace with installed gearbox ⇒ page 98
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
♦ Pressure plate - MP3-406 (VW 401)-
♦ Pressure plate - MP3-407 (VW 402)-
♦ Extractor - V.A.G 1582-
♦ Support - V.A.G 1582/4-
♦ Distance sleeve - MP3-458 (VW 472)-
♦ Thrust piece - MP3-431 (3002)-
♦ Pressure spindle - MP3-408 (VW 412)-
♦ Thrust piece - MP3-411 (VW 454)-
♦ Insertion tube - MP3-485 (32-109)-
♦ Wedge - T10161-
♦ Cap - T30066 (30 - 23)-
Note
Replace new drag plate (here shown in connection with the gear‐
box housing)
Fitting position: The cap -arrow- faces away from the housing
-A-
Note
Note
Note
Press on bearing inner ring for taper roller bearing ⇒ page 102
Note
WARNING
– Insert adjusting washer with the required thickness (in this ex‐
ample 1.50 mm) and press the outer ring/tapered-roller bear‐
ing back into the clutch housing ⇒ page 101 .
A - Counterholder - MP1-216 (3036)- or steel collar 8 X 280
B - Pressure spindle - MP3-448 (VW 408 A)-
C - Pressure washer - MP3-413 (VW 510)-
D - Pressure plate - MP3-406 (VW 401)-
E - Pressure plate - MP3-407 (VW 402)-
– Position the clutch housing and tighten the screws to the given
tightening torque.
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3 Setting overview
Note
Set:
Drive shaft Output shaft Differential
⇒ page 75 ⇒ page 90 gear
⇒ page 104
Replaced part: Gearbox housing x x x
Clutch housing x x x
Drive shaft x
Bevel pinion (output shaft) x
Differential gear housing x
Tapered-roller bearing for drive x
shaft
Tapered-roller bearing for output x
shaft
Tapered-roller bearings for differ‐ x
ential gears
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with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�