Tensor Electric Assembly Tools

Tighten up on error proofing and productivity

Right first time...

Tensor assembly tools are the complete

solution to the high-quality industrial
assembly of threaded fasteners. Fully integ-
rated control and visualization systems
ensure consistent accuracy, reliability and
quality. And Tensor tooling even resolves
many ‘human factor’ issues.

Error proofing – built-in intelligent error-

monitoring functions – to eliminate ope-
rator error, avoiding incorrectly tightened
or missing screws.

Advanced ergonomic design, for comple-
te, quiet, well-balanced tools that reduce
operator strain and enhance productivity.

Ingenious Tensor technology and soft-
ware, for high accuracy on all joint types
combined with the fastest cycle times to
boost productivity.

Legendary dependability – our tools just
keep on going. And, in the unlikely event
that a problem arises, our global support
network is there for you – round the
clock.

Now you know it’s right

– first time.

3
Tensor electric assembly tools

Quality

Cost Productivity
efficiency

Tensor assembly plant

More Atlas Copco electrical assembly tools are installed on
Tensor electric benefits
6
production lines across the world than any other make. With

13
good reason. Extensive enough to cover every application
requirement, the Tensor range features the latest technologies,
for improved productivity, quality and efficiency. Thanks to Tensor assembly tools
this combination of high performance and broad choice,
Atlas Copco Tensor Electric Tools now dominate the global
fastening market.

Pioneering innovative technology

We know what assembly plants look for: high productivity, top
Tensor control units
25
31
quality and value for money. Equipped with the Tensor range,
an electric assembly plant meets all three criteria.
Tensor cables

More power, more flexibility, more durability, more reliabi-
lity – more productivity.

Less weight, less vibration, less noise, less operator strain –

less worker absenteeism.

Higher speeds, greater precision, reduced service require-

ment – better value for money.
Software applications
33
Technical information
36
5
Tensor productivity gains
Superior spindle performance
Motor power and spindle performance are critical to increased
productivity. The proprietary motor technology that powers all
Tensor tools ensures superior cycle times and optimum cycle
rates at maximum efficiency. This makes Tensor nutrunners the
natural choice for the all of today’s most demanding applica-
tions.
Productivity
Power

S Motor

TENSOR ELECTRIC BENEFITS

Improve the working environment
Conventional DC Tensor electrical tools generate significantly less noise than con-
motor
ventional tooling, offering sounds levels of 50-60 dBA for a
quieter workplace. And electrical tools emit no oil mist. Low
Conventional Air
noise and clean air – for a happier and more productive workforce.

Noise
Torque
Conventional tool

Fast cycle times


High cycle rates

Demanding applications
 Tensor

Optimized ergonomics
Modern industrial thinking recognizes that ergonomically
designed tools enhance productivity. Atlas Copco has been
supplying ergonomically designed tools for more than 50 years. Low noise

Each tool is optimized to ensure that operators avoid unneces-
sary strain or fatigue caused by weight, an uncomfortable grip, Cleaner environment

vibration or sudden changes in the reaction force. This yields Happier workforce

dividends in increased productivity. The programmable
ErgoRamp further reduces strain.
Eliminate click wrenches
Consistent torque/time respons
The torque value from transducerised tools such as the Tensor S
Torque
Nm/Ft Ibs and ST is traceable. This value can be stored to confirm that the
tightening operation has been carried out, and to the correct tor-
que level. Termed ‘right first time’, no additional tightening
operation is required, eliminating the need for click wrenches
(sometimes used to verify the original tightening process further
down the line). This minimizes labor costs and is a major pro-
Hard Time ductivity booster in the modern assembly plant.
ms
Medium

Soft
Speed
Rpm
2:nd stage of tightening

Low weight

Optimized balance

Low vibration


Right first time


Eliminate click wrenches

Increase productivity


7
Tensor quality benefits
Quality

Accurate and controlled fastening

Tensor tools meet the highest standards of accuracy for hand-
held electrical nutrunners. Add Atlas Copco design know-how
in gear packages and you have a tool that offers exceptional
levels of fastening accuracy. Tensor tool accuracy is tested in
compliance with the international ISO5393 test standard for
Feedback for zero fault assembly
power tools.

TENSOR ELECTRIC BENEFITS

Clear and reliable operator feedback is essential for quality
assurance. Signal lights built into the tool handle ensure the
operator is immediately notified of any problems relating to the
tightening process. Reliable feedback ensures operators take
5393 appropriate corrective action if problems arise in the fastening
process.
IS O

D
E

TEST

Advanced control strategies


Well designed gear packs

Operator signal lights

Accurate fastening

Reliable electronic reporting

Zero-fault process

Monitor the complete process
A cleaner environment
The Tensor tool is the final element of a complete quality con-
trol system. All tool types are capable of monitoring the num- High-quality products demand assembly in a clean
ber of turns or the angle during the entire fastening process, environment with no risk of contamination. Any
from the moment the operator hits the start trigger. As well as decline in quality can cause negative publicity and
detecting stripped or crossed threads, monitoring the tightening prove highly costly. The oil mist generated by con-
and rundown angle also ensures complete rundown of the faste- ventional tooling leads inevitably to contamination
ner. Angle monitoring functionality is also used to detect mis- and reduced product quality. Lubrication-free electrical tools
sing washers and trapped cables/material beneath the bolt head. emit no oil mist, ensuring a cleaner environment and contribu-
ting to higher-quality products.
Clamping Clamping angle
Acceptance
angle window

Step 1 #
of turns
Torque
Final
Angle step 1 target
Acceptance window

First
target

Cycle start
Angle
Free
run tq
20 Start point for
Soft start rundown Zoom step speed
40
monitoring
60 Step 2 speed
80 Step 1 speed
100
Speed

Trace of Tensor DS Rundown Monitoring.

Detect stripped and crossed threads

 No oil mist or contamination

Rundown monitoring
 High quality products

High-quality fastening
 Improved reputation


9
Cut costs with Tensor
Less maintenance
Fewer mechanical parts compared to conventional tools make
Tensor tools more reliable. Modular design keeps the number
of components to a minimum, for increased reliability in even Cost efficiency
the harshest conditions. All parts are optimized for maximum
service life, to increase maintenance intervals and minimize
breakdowns. All Tensor models are tested for durability. Connect to existing supplies
Choose Tensor electric tools and reduce set-up and installation

TENSOR ELECTRIC BENEFITS

costs. Tensor systems connect directly to the existing mains
supply – no need to invest in a compressor or airline system.
T2 Purchase and installation costs for a conventional tool system,
P

when based on a total cost analysis, far outweigh the cost of

a comparable electric tool alternative. For new or refurbished
manufacturing facilities, Tensor tools are the natural choice to
D

reduce investment costs.

E

TEST

High-quality parts

Minimal components

Modular design


One tool – many applications

Selecting Tensor electrical tools instead of conventional tools Simple installation

significantly reduces the total number of tools required to do
the same job. The torque applied by any Tensor tool is fully Connect to existing power supply

programmable within the specified torque range. With this Reduced investment costs

multi-torque capability, a single tool can be used for many
applications requiring different target torque specifications. Lower operating costs
This multi-torque capability generally permits reductions
of up to 10% in the conventional tool population, and some- The introduction of Tensor electrical tools can lead to signifi-
times even more. cant reductions in assembly plant operating costs. In pneumatic
systems, compressors are not only inherently inefficient, leaka-
ge from the air mains accounts for up to 30% of operating
costs. Normally speaking, energy consumption for a Tensor
electrical tool is approximately only a twentieth of what a
conventional tool consumes. Start saving today!

Fully programmable torque

 No compressor

Multi-torque capability
 No air mains

Reduced tool population
 Lower operating costs


11
Tensor tool overview

TENSOR ASSEMBLY TOOLS

A complete range Five tool ranges cover all application
The Tensor electrical tool range covers all assembly line requi- demands:
rements for safety- and quality-critical fasteners. The first true
non-transducerized electric power tool, the Tensor DS, made it
feasible to equip an entire facility with electrical tools. The Tensor DL: quality-critical low torque
Tensor all-electric plant had arrived. Tensor DL completes the
offer as a screwdriver for low torque applications. The Tensor DL range is used for quality-critical screws.
Optimized for small screw assembly, the DL is the electrical
The Tensor S remains a world beater in the field of transduceri- choice in the low torque segment.
zed power tools. Featuring the innovative S motor, based on
Atlas Copco’s proprietary technology, the Tensor S has rapidly
revolutionized the assembly industry.
Tensor SL: safety-critical low torque
The innovative Tensor ST is Atlas Copco’s third-generation
The Tensor SL range is optimized for safety-critical small
electrical tool, used by assembly plants keen to reap the latest
screw assembly. It is a compact and powerful transducerised
productivity and quality gains. ST technology refines what is
screwdriver. The Tensor SL is the ideal tool for achieving zero-
already a strong product range. Choose from all five ranges.
fault production in a wide range of low-torque applications.
There is a Tensor tool for every assembly application.

Tensor tool configurations

The Tensor family comprises a broad range of tool configura- Tensor DS: quality-critical
tions, to cover every hand-held or fixtured application found in
an assembly plant. Available for torques ranging from 0.3 to The Tensor DS range is used for quality-critical fasteners not
4000 Nm, and in 8 different configurations, the Tensor range of requiring a traceable measured torque value. DS offers major
multi-torque electrical tools can be used to equip an entire facility. productivity and quality gains compared with conventional
tooling.

Tensor S: safety-critical/traceable feedback

The Tensor S range is designed for safety-critical applications
or applications that demand a particularly high level of accura-
cy. Safety-critical applications require a traceable torque value,
that can be recorded to confirm that the fastener was fastened
both to the specified torque and within pre-defined limits.

Tensor ST: top of the line

Also used for safety-critical applications demanding a traceable
torque value, the Tensor ST range complements the S range,
ensuring extremely high levels of productivity. Tensor ST tools
are used where quality is absolutely critical.

13
ESD certified.
Tensor DL is certified against Excellent ergonomics.
electrostatic discharges, ESD. High power-to-weight ratio.
This is your guarantee against A 10 Nm tool weighs only
damage to electrical compo- Configurable push- 0.6 kg. Operator-friendly
nents caused by ESDs from the to-start. trigger and soft-grip handle.
tool in your plant.

Configurable tool front lights. DigiTork™.

The highly accurate, paten-
ted digital torque control
concept has a very soft
action, preventing shock
damage to components,
screws and bits.

14
Tensor DL
Quality-critical applications – low torque A better working environment
Tensor DL is fast – so fast that you will notice a marked increa- Tensor DL’s electric motor is significantly quieter than that of
se in your overall productivity. Unlike a pneumatic tool, Tensor a pneumatic tool. In addition there is no risk of the workpiece
DL maintains a given speed even under increasing torque load. being damaged by oil contamination from the exhaust air.
High torque precision gives high quality end-products with Work-related operator health and safety issues will also be
fewer rejects. reduced thanks to the ergonomic soft action of the Tensor DL.

Tune the system to the process Fast payback

All assembly processes are different, so why should the tool With Tensor DL, superior productivity, combined with process
always operate within the same parameters? Using program- security and low operating costs, mean a fast payback of the
ming software, Tensor DL can easily be configured for opti- initial tool investment.
mum performance in a specific application.

TENSOR ASSEMBLY TOOLS

High-performance motor. Function button.
High speed Tensor motor The configurable function but-
with wide torque range ton can be set up for different
give shorter cycle times. reverse modes and toggling
Low noise level <70dB(A). between parameter sets.

Signal lights. Simple and reliable

Red light ensures immediate trigger action.
detection of NOK tightenings
by the operator.

15
DS and DL Drive
PLC functions banish
missing bolts
Forgotten screws, the most com-
mon assembly problem related to
fastening, jeopardize assembly qua-
lity and can create a potential haz-
ard. In-built PLC functions such as
‘batch counting’, and ‘line control’
(Advanced) combined with digital
inputs/outputs, alarms and line-
interlocking options prevents for-
DS and DL Drive functionality overview gotten screws and/or parts being
The drive or controller is the heart of any electrical quality- passed down the assembly line or to the next assembly station.
fastening process. The DS drive controls and monitors Tensor The Tensor DS/DL ensures that it is ‘right first time’ – every time.
DS tools, whereas the DL drive runs Tensor DL tools. The DS
and DL drives provide a high degree of functionality with
minimal set-up and configuration. There are two versions: the
Basic model, for stations not requiring multi-torque capability,
and the Advanced model. ‘PLC’-type functions, such as line
control, as well as multi-torque capability, are standard on the
advanced model. A single tool can now replace up to ten
conventional tools!

TENSOR CONTROL UNITS

Simplified installation
with DS Compact
Both Basic and Advanced DS Drives
are available as a Compact Hardware Quality-control accessories
unit. The size and configuration of
the Compact Hardware unit makes A range of quality control accessories can be used in con-
it easy to install and ideal for multi- junction with the DS and DL Drive, to further enhance the
controller installations involving quality of the assembly process. These include an RE-alarm
more than one spindle. The Drive that generates visual and audio signals for monitoring the
display itself shows the torque value tightening process, and a socket selector, that determines the
applied and provides clear operator correct fastening parameter (or P-set) for the specific appli-
feedback, even at a considerable cation. All accessories are linked to the Drive via a single
distance. The unit also features a cable, using the built-in I/O bus. This greatly simplifies the
built-in six-button keypad for installation process.
basic programming.

AutoSet – programming made easy DL drive optimized for station assembly

Programming the Drive could not be easier. Hit the Autoset The weight and size of the DL drive is half of the DS drive.
button, set the target torque using the +/- keys on the keypad, Contacts are accessible from the front and are protected by a
press “Set” – and start fastening! It’s that simple. The Drive removable cover plate. This makes the DL system an excellent
automatically configures the correct speeds and torque shift small screw assembly station.
points for the specific application. AutoSet functionality is a
patented Atlas Copco design that greatly simplifies the set-up
process and reduces start-up times.

25
Configuration & analysis

ToolsTalk PF features built-in advanced monitoring and analytical

ToolsTalk DS/DL – PC-based programming
tools, such as Operator Monitor, providing real time statistical
ToolsTalk DS/DL allows complete programming of your DS data and powerful joint analysis, with high resolution graphics.
and DL Drive. There are three programming levels: AutoSet
(sets target torque), QuickProg (sets target torque and joint ToolsTalk PF communicates with the Power Focus 3100 control
hardness) and Full Programming. Connect your PC to the drive systems via an RS232 serial connection or an Ethernet TCP/IP,
via the serial RS232 port, open the ToolsTalk DS/DL software either direct or, as is more common in modern plants, via the
application and you are talking to the drive. As simple as that. factory network from the office.
Programming structure is intuitive, logical and easy to follow.
ToolsTalk PF runs in a Windows 95/98/2000/NT/XP environ-
ToolsTalk DS/DL software also features diagnostic tools for ment.
simple problem identification.

ToolsTalk DS/DL runs on a Windows 95/98/2000/NT/XP

environment.

SOFTWARE APPLICATIONS

ToolsTalk PF – remote programming

ToolsTalk PF has the capability to program parameters in all
versions of Power Focus 3100 hardware/software configura-
tions, via a user-friendly PC interface.

For customized reporting, ToolsTalk can retrieve all results

from a specified controller. With a simple click, these results
can then be imported directly into other commercial software
such as MS Excel etc.

33
Tensor DL screwdrivers

1
Model Torque range Speed Weight Length CS distance Ordering No.
Nm in Ibs r/min kg lb mm mm
Lever start
ETD DL21-04-I06 1 – 4 8.8 – 35.4 1600 0.6 1.3 235 18 / 19.5 8433 4014 25
ETD DL21-07-I06 2.2 – 7.5 19.5 – 66 970 0.6 1.3 235 18 / 19.5 8433 4017 31
ETD DL21-10-I06 3 – 10 26.6 – 88.5 720 0.6 1.3 235 18 / 19.5 8433 4019 10

Push-to-start and front lights

ETD DL21-01-I06-PS 0.3 – 1.2 2.6 – 10 2200 0.6 1.3 243 18 / 19.5 8433 4010 89
ETD DL21-04-I06-PS 1 – 4 8.8 – 35.4 1600 0.6 1.3 242 18 / 19.5 8433 4014 91
ETD DL21-07-I06-PS 2.2 – 7.5 19.5 – 66 970 0.6 1.3 242 18 / 19.5 8433 4017 69
ETD DL21-10-I06-PS 3 – 10 26.6 – 88.5 720 0.6 1.3 242 18 / 19.5 8433 4019 25
1) x/y; x=CS distance without handle, y=CS distance with handle
All models: • Are reversible • Female hexagon drive for bits: 1/4" • Have quick change chuck

2
Model Torque range Speed Weight Length CS distance Ordering No.
Nm in Ibs r/min kg lb mm mm
Lever start
ETV DL21-04-I06 1 – 4 8.8 – 35.4 1600 0.7 1.5 268 9 8433 4004 47
ETV DL21-04-I06-QC 1 – 4 8.8 – 35.4 1600 0.7 1.5 268 9 8433 4004 73
ETV DL21-04-06 1 – 4 8.8 – 35.4 1600 0.7 1.5 268 9 8433 4004 91
ETV DL21-07-I06 2.2 – 7.5 19.5 – 66 970 0.7 1.5 268 9 8433 4007 66
ETV DL21-07-I06-QC 2.2 – 7.5 19.5 – 66 970 0.7 1.5 268 9 8433 4007 79
ETV DL21-07-06 2.2 – 7.5 19.5 – 66 970 0.7 1.5 268 9 8433 4007 94
ETV DL21-10-I06 3 – 12 26.6 – 106.4 610 0.7 1.5 282 11 8433 4009 34
ETV DL21-10-I06-QC 3 – 12 26.6 – 106.4 610 0.7 1.5 282 11 8433 4009 61
ETV DL21-10-06 3 – 12 26.6 – 106.4 610 0.7 1.5 282 11 8433 4009 77
2) CS distance over angle head

Model Torque range Speed Weight Length CS distance Ordering No.

Nm in Ibs r/min kg lb mm mm
Pistol grip lever start
ETP DL21-04-I06 1 – 4 8.8 – 35.4 1600 0.65 1.4 235 19 8433 4024 19
ETP DL21-07-I06 2.2 – 7.5 19.5 – 66 970 0.65 1.4 235 19 8433 4027 26
ETP DL21-10-I06 3 – 10 26.6 – 88.5 720 0.65 1.4 235 19 8433 4029 13

Pistol grip push-to-start and front lights

ETP DL21-01-I06-PS-H 0.3 – 1.2 2.6 – 10 2200 0.60 1.3 243 18 / 19.5 8433 4020 77
ETP DL21-04-I06 1 – 4 8.8 – 35.4 1600 0.65 1.4 242 19 8433 4024 66
ETP DL21-07-I06 2.2 – 7.5 19.5 – 66 970 0.65 1.4 242 19 8433 4027 53
ETP DL21-10-I06 3 – 10 26.6 – 88.5 720 0.65 1.4 242 19 8433 4029 28

Model Torque range Speed Weight Length CS distance Ordering No.

Nm in Ibs r/min kg lb mm mm
Fixtured tools (lever start or remote control)
ETF DL21-01-I06 0.3 – 1.2 2.6 – 10 2200 0.7 1.5 328 18 / 19.5 8433 4040 04
ETF DL21-04-I06 1 – 4 8.8 – 35.4 1600 0.7 1.5 328 18 / 19.5 8433 4042 13
ETF DL21-07-I06 2.2 – 7.5 19.5 – 66 970 0.7 1.5 328 18 / 19.5 8433 4043 22
ETF DL21-10-I06 3 – 10 26.6 – 88.5 720 0.7 1.5 328 18 / 19.5 8433 4044 11

40
Tensor cables
Tensor DL Tensor ST
Tensor DL Tool Cable Ordering No. Tensor ST Tool Cable Ordering No.
3m 4220 2604 03 2m 4220 2636 02
5m 4220 2604 05 3m 4220 2636 03
10 m 4220 2604 10 5m 4220 2636 05
7m 4220 2636 07
10 m 4220 2636 10
Tensor DL Extension Cable Ordering No. 15 m 4220 2636 15
3m 4220 2795 03 Cable protection 4220 2977 90 Tensor ST Tool Cable
5m 4220 2795 05
10 m 4220 2795 10
Tensor DL Tool Cable
Tensor DL Heavy duty Cable Ordering No.
5m 4220 3265 05

Tensor DL Spiral Cable Ordering No.

1.5 m 4220 3240 06

Tensor SL Cable protection

Tensor SL Tool Cable Ordering No.

3m 4220 3319 03
5m 4220 3319 05 Tensor ST Spiral Cable Ordering No.
10 m 4220 3319 10 Length Stretched length
3m 4m 4220 2757 03
Tensor SL Extension Cable Ordering No. 7m 8m 4220 2757 07
10 m 12 m 4220 2757 10
3m 4220 2795 03
5m 4220 2795 05 Tensor S extension cables are fully
10 m 4220 2795 10 Tensor SL Tool Cable compatible with Tensor ST.
Tensor ST Spiral Cable
Tensor SL Heavy duty Cable Ordering No.
3m 4220 3378 03
5m 4220 3378 05 Tensor S
10 m 4220 3378 10
Tensor S Tool Cable Ordering No.
Tensor SL Tool Cable 2m 4220 0982 02
with 90° connector Ordering No. 3m 4220 0982 03
3m 4220 3607 03 5m 4220 0982 05
5m 4220 3607 05 7m 4220 0982 07
10 m 4220 3607 10 10 m 4220 0982 10
15 m 4220 3607 15 15 m 4220 0982 15 Tensor S Tool Cable
20 m 4220 3607 20
Tensor SL Tool Cable Tensor S Extension Cables
with 90° connector
Tensor SL Spiral Cable for fixtured applications Ordering No.
with 90° connector Ordering No. 5m 4220 1563 05
5 m work length 10 m 4220 1563 10
with 7.6 m total length 4220 3617 05 15 m 4220 1563 15

Tensor DS Tensor S Extension Cable

for fixtured applications
Tensor DS Tool Cable Ordering No.
Tensor S Extension Cable Ordering No.
2m 4220 1616 02
5m 4220 1616 05 5m 4220 1007 05
7m 4220 1616 07 10 m 4220 1007 10
10 m 4220 1616 10 15 m 4220 1007 15
15 m 4220 1616 15
Tensor DS Tool Cable
Tensor S Extension Cable
Tensor S Cables with
Tensor DS Extension Cable Ordering No. 90° connector Ordering No.
5m 4220 2047 05 5m 4220 1560 05
10 m 4220 2047 10 10 m 4220 1560 10
15 m 4220 2047 15 15 m 4220 1560 15

Tensor S Cable with

Tensor DS Extension Cable
90° connector
Tensor S Cable with
Tensor DS Extension Cables loop for high flexibility Ordering No.
for fixtured applications Ordering No. 5m 4220 1845 05
5m 4220 2046 05 10 m 4220 1845 10
10 m 4220 2046 10 15 m 4220 1845 15
15 m 4220 2046 15
Tensor DS Extension Cable Tensor S Cable with loop
for fixtured applications

58
 Controller accessories
Controller accessories Ordering No.
Selector 4 8433 0610 04
Selector 8 8433 0610 08
Bit Selector 8433 0612 08
Bit Selector Pad Double a) 4222 0933 92
Bit Selector Pad Single b) 4222 0933 91
Selector for large sockets 8433 0610 44
Rotary selector 8433 0606 15
RE-Alarm 8433 0560 03
I/O Expander 8433 0564 38
Start handle 4220 1391 91
Operator Panel advanced 8433 0565 00 Ordering No. 8433 0606 15 Ordering No. 8433 0564 38
Operator Panel basic 8433 0565 10
Stacklight ESL-04 standard 8433 0570 13
a) Only compatible with Bit Selector
b) Only compatible with Socket Selector 4 & 8

Ordering No. 8433 0610 04 Ordering No. 8433 0610 08 Ordering No. 8433 0612 08 Ordering No. 8433 0560 03

Ordering No. 4220 1391 91 Operator Panel Stacklight ComNode ComNode Touch Screen

Accessory cables Ordering No. Model Display Ordering No.

I/O bus cable 0.5 m 4222 0470 00 ComNode – 8433 2710 00
I/O bus cable 1m 4222 0470 01 ComNode Touch Screen 12” Touch Screen 8433 2710 10
I/O bus cable 3m 4222 0470 03
I/O bus cable 5m 4222 0470 05
I/O bus cable 10 m 4222 0470 10 Ethernet cables Ordering No.
I/O bus cable 15 m 4222 0470 15 Crossed 0.5 m 4222 0682 00
I/O Termination plug 4222 0443 00 Crossed 1m 4222 0682 01
Crossed 3m 4222 0682 03
Crossed 5m 4222 0682 05
Power Focus 3100 Manuals Ordering No. Crossed 10 m 4222 0682 10

TECHNICAL INFORMATION
English 9836 1648 01 Crossed 15 m 4222 0682 15
Swedish 9836 1648 02 Crossed 25 m 4222 0682 25
French 9836 1648 03 Crossed 50 m 4222 0682 50
German 9836 1648 04 Straight 0.5 m 4222 0754 00
Spanish 9836 1648 05 Straight 1m 4222 0754 01
Portugese 9836 1648 06 Straight 3m 4222 0754 03
Italian 9836 1648 07 Straight 5m 4222 0754 05
These must be ordered separately. Straight 10 m 4222 0754 10
Straight 15 m 4222 0754 15
Straight 25 m 4222 0754 25
DS Drive 300 Manuals Ordering No. Straight 50 m 4222 0754 50
English 9836 1716 01
Swedish 9836 1716 02 Tensor DL carbon fibre torque arm Ordering No.
French 9836 1716 03
German 9836 1716 04 Table mount 8202 9001 00
Spanish 9836 1716 05 Wall mount 8202 9001 10
Portugese 9836 1716 06
Italian 9836 1716 07
Tensor Tracker arms Ordering No.
These must be ordered separately.
Tensor SL Tracker arm table mount 8433 0900 45
Tensor SL Tracker arm wall mount 8433 0900 50
DL Drive Manuals Ordering No.
English 9836 2050 01
Swedish 9836 2050 02
French 9836 2050 03
German 9836 2050 04
Spanish 9836 2050 05
Italian 9836 2050 07
These must be ordered separately. 61
Functionality overview
Tensor Controllers
DS/DL 300 Power Focus 3100
General

Functionality Level / RBU Basic Advanced DS Bronze Silver Gold

Runs Tool Types DS / DL DS / DL DS S / ST / SL DS / S / ST / SL DS / S / ST / SL
Compact Hardware x x x x x x
LED Display x x x x x x
6 button Keyboard x x x x x x
Graph Hardware x x
LCD display x x
Full Keyboard x x

Functionality
Number of Tools 1 1 1 1 1 1
Number of Psets 1 10 64 64 250 250
Batch Count x x x x x x
Open End Spanner x x x x x x
Quick Programming x x x x x x
Cross Thread / Rehit detection x x x x x x
Tool Service Indicator x x x x x x
Autoset x x x x x x
Lock on Reject x x x x x x
Line Control x x x x
Transducer Torque Traceability x x x
Tightening status storage 5 000 5 000 5 000 5 000
Tightening data storage 5 000 5 000 5 000
Multistages 8 8 8
Trace storage 8 8 8
Real time statistics x x x
SPC x x x
RBU x x x x
Bar Code Reading x x x
ID Input to select Pset x x x
Job function x x x
Number of Jobs 32 99 99
ID Input to select Job x x x
Complex Job sequencing x x x
Cell Programming x x x
Label Printer (via Open Protocol) x x x
Cell Job x

Strategies and options

Two stage/Quick Step/Ergoramp x x x x x x
Tq Control and Angle Mon x x x x x x
DS Control x x x x x
Auto Zoom Step x x x x x x
CW / CCW operation x x x x x x
Rundown Angle Monitoring x x x x x x
Self Tap / PVT Monitoring x x x x x x
Reverse Angle x x x x x
Rotate Spindle x x x x x
Click Wrench Input x x x
Torque and Angle Control x x x
Torque or Angle Control x x x
Angle Control and Torque Mon x x x
Step sync x

I/O
RS232 Programming Port x x x x x x
Discrete I/O x x x x x x
Remote start x x x x x x
Socket Selector (optional) x x x x x
RE Alarm (optional) x x x x x
Parallel Printer port x x x x
I/O Expander (optional) x x x x
Expandable I/O (up to 124 in / 124 out) x x x x
Operator ID Card Input x x x
Fieldbus Card Optional Optional Optional
RS232 Bar Code Reader Port x x x
Easily Programmed Fieldbus protocol x x x
Ethernet Port for Remote Prog x x x
Ethernet Port for Data Collection x x x

Protocols
Open Protocol Serial x x x x
Open Protocol Siemens 3964R Serial x x x x
Open Protocol Ethernet x x x
API x x x
Double open protocol sessions x x x

66
 We place the power of choice
in your hands
In a market that never forgives nor forgets, there can be no
compromise on quality. Efficiency, quality and reliability
are essential to long-term sucess.

Today´s tough productivity and profitability targets demand faster,

more accurate, more versatile and more cost-efficient power tools.
Our latest generation of transducerised tools helps eliminate
rejects and minimise downtime.

Our modular systems have evolved over decades of experience

with the world´s leading industrial companies. We offer fully integ-
rated hardware, software, training and support. The leader in our
field, we add value at every stage of the assembly process. We
adapt to your every need. We are Atlas Copco.

Recyclable paper. Jetlag. Åtta.45 tryckeri ab 2006:1.

9833 1475 01

www.atlascopco.com