MDKDS Manual Partes

Parts Manual
Onan Generator Set for Marine
MDKDS (Spec A)
MDKDT (Spec A)
MDKDU (Spec A)
English
Original Instructions 12-2019 A046J604 (Issue 5)
Introduction
This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are inter-
changeable between models. Throughout this catalog left and right sides are determined by facing the engine end
(front) of the set.
MODEL HERTZ
MDKDS/* 60
MDKDT/* 50
MDKDU/* 50
* − The diagonal line (/) in the model and specification number separates generator
set characteristics from the specification number and letter. The specification
number denotes customer requested options or deviations from the standard
model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
WIRING DIAGRAM
A049H027 A
Copyright  2019 Cummins Inc. 1

This Page Intentionally Left Blank.

Index
A B
Actuator, 22 Balancer, 13
Actuator, Electronic Governor, 22 Base, Injection Pump, 29
Adapter, Coupling, 59 Base, Mounting, 64
Adapter, Pipe, 59 Belt Guard, 65
Alternator, 36 Block, Cylinder, 8
Alternator ( Neg Gnd), 36 Bolt, Flange, 11
Alternator (ISO Ground), 38 Bolt, Flywheel, 14
Alternator (Isolated Ground), 37 Bolts, Mechanical Governor Adjusting, 25
Alternator, ISO Ground, 38 Box, Control , 76
Assy ,Cylinder Head, 9 Bracket, Air Silencer, 32
Assy Bracket, Front, 37 Bracket, Alternator, 38
Assy Bracket, Rear, 37 Bracket, Clutch, 59
Assy Cover, Bearing Case, 17 Bracket, Engine (Lifting), 14
Assy Fork, Lever, 24 Bracket, Fan Guard, 65 , 66
Assy Holder, Nozzle, 27 , 28 Bracket, Fuel Pump, 40
Assy Lever, Engine Stop, 23 Bracket, Heat Exchanger, 49 , 51
Assy Manifold, Intake, 33 Bracket, Isolated Ground, 63
Assy Pipe, Over Flow, 27 Bracket, Mounting, 84
Assy Plug, Oil Filler, 31 Bracket, Mounting Pad, 59
Assy Rectifier, 37 Bracket, Oil Drain, 20
Assy Rocker Arm Internal, 12 Bracket, PTO (Left), 59
Assy Rocker Arm, Exhaust, 12 Bracket, PTO (Right), 59
Assy Rotor, 37 Bracket, Remote Separator Mounting, 44
Assy Rotor, Oil Pump, 30 Bracket, Rocker Arm, 12
Assy Shaft, Balancer, 13 Breaker, Circuit (15 Amp), 79
Assy. Arm, Valve, 12 Breaker, Circuit (50 Amp), 79
Assy. Shaft, Rocker Arm, 12 Bulkhead, Connector, 57
Assy., Starter, 16 Bush, Idle Gear, 11
Assy, Connecting Rod, 10 Bushing (Nylon), 32
Assy, Control (eSDD), 78 Bushing, Connecting Rod, 10
Assy, Drip Pan, 64
Assy, Engine Mount, 64
C
Assy, Engine Panel, 78 , 79
Cable, 84
Assy, Flywheel, 14
Cam, 55
Assy, Generator Rotor, 74
Camshaft, 11
Assy, NIM PCB, 77
Camshaft, Fuel, 29
Assy, Rocker Arm, 12
Cap, Coolant Recovery Tank, 58
Assy, Water Separator Drain, 45
Cap, Cylinder Block Sealing, 8
Assy, Water Separator Pump, 45
Cap, Radiator, 60
Assy, Water Separator Replacement Head, 45

Index
Cap, Valve, 12 Cover, Flywheel Housing, 14

Catch, Door, 71 Cover, Fuel Camshaft, 29
Changer, Exhaust, 54 Cover, Gear Case, 30
Circuit, Breaker, 77 Cover, Governor Rod, 23
Circular Clip, External, 12 Cover, Hydraulic Pump, 56
Clamp, Hose, 32 Cover, Injection Pump, 29
Clamp, Pipe, 27 Cover, Oil Pump, 30
Clutch, 59 Cover, Plate, 55
Collar, Idle Gear, 11 Cover, Thermostat, 34
Collet, Valve Spring, 12
Comp. Flange, Water, 34
D
Comp. Gear, Idle, 11
Dipstick, 18
Comp., Valve Breather, 31
Door, Access, 71
Comp, Oil Pan, 20
Drive, Auxiliary (Sea Water Pump), 56
Components, Alternator , 37
Components, Control Panel (Breaker Switch), 79
Components, Control Panel (NIM), 78 E
Components, Starter, 16 Elbow, Exhaust (Wet), 60
Components, Water Pump, 35 Elbow, Street Pipe, 40
Components, Water Separator, 45 Element, Breather, 31
Connector, Hose, 46 Element, Water Separator, 45
Control Harness, 81 Endbell, 74
Control, Box, 77 Engine, Replacement, 8
Converter, 84 Exchanger, Heat, 49 , 51
Cooler, Oil, 19 Exhaust, Bulkhead, 61
Cooling System − Heat Exchanger with Dry Exhaust,
51
Cooling System − Heat Exchanger with Wet Exhaust, F
49
Filter, Fuel, 39 , 85
Cooling System − Keel Cooling with Dry Exhaust, 53
Filter, Oil, 85
Cooling System − Keel Cooling with Wet Exhaust, 52
Flange, Water Outlet, 34
Cord, Glow Plug, 27
Flywheel, 14
Coupling, Flexible, 59
Cover, 77
Cover, Access, 70 G
Cover, Access (Housed Only), 68 , 69 Gasket, 26 , 30 , 34
Cover, Bearing Case, 17 Gasket, Crankcase, 30
Cover, Box, 77 Gasket, Cylinder Head, 9
Cover, Breather, 31 Gasket, Enclosure, 70
Cover, Cylinder Head, 31 Gasket, Exhaust Manifold, 60
Cover, Enclosure (Rear), 67 Gasket, Governor Housing, 24
Cover, Flywheel, 14

Index
Gasket, Head Cover, 31 Housing Assy, Injection Pump, 29

Gasket, Injection Pump, 29 Housing, Flywheel, 14
Gasket, Injection Pump Base, 29 Housing, Generator, 67
Gasket, Injection Pump Cover, 29 Housing, Governor, 23
Gasket, Shaft Cover, 29 Housing, Injection Pump, 29
Gasket, Water Pump, 55 Housing, Main Bearing, 17
Gauge, Oil, 18
Gear, Camshaft, 11
I
Gear, Crankshaft, 10
Injection, Fuel, 27
Gear, Injection Pump, 29
Instalation Roof (End), 72
Gear, Ring, 14
Insulation, Cover, 67
Gearcase Assy, 30
Insulation, Duct, 72 , 73
Generator, 74
Insulation, Panel, 67
Governor, Mechanical, 23
Insulation, Roof, 70
Ground, Isolated, 63
Insulation, Sound, 71 , 73
Guard, Belt, 66
Intake, 32
Guard, Belt W/O PTO, 65
Isolation, Vibration, 77
Guard, Coupling, 66
Isolator, Mounting, 64
Guard, Coupling (PTO), 73
Guard, PTO (Front), 73
Guide, Card, 77 J
Guide, Exhaust Valve, 12 Joint, Breaher, 33
Guide, Inlet Valve, 12 Joint, Breather Pip, 31
Guide, Oil Gauge, 18 Joint, Breather Pipe, 35
Joint, Water Pipe, 35
H
Hanger, Coolant Recovery Tank, 58 K
Harness, Accessory, 77 Kit Holder, Nozzle, 28
Harness, Battery, 68 , 69 Kit, Adapter Fuel (5/16 ID Hose), 40
Harness, Battery (Front Bulkhead), 68 Kit, Coolant Recovery, 58
Harness, Battery (Rear Bulkhead), 69 Kit, Cruise, 85
Harness, Control , 81 Kit, Exhaust (Adapter w/ Elbow), 60
Harness, Ground, 63 Kit, Exhaust (Adapter,No Elbow), 60
Harness, Junction, 83 Kit, Exhaust (Water Seperator), 62
Harness, Remote Control Panel, 80 Kit, Exhaust (Wet, Front Out), 60
Harness, Remote Extension, 83 Kit, Exhaust (Wet, Rear Out), 60
Harnesses, 82 Kit, Fitting Adapter, 40
Head, Cylinder, 9 Kit, Fuel Adapter, 40
Holder, Nozzle, 28 Kit, Fuel Filter, 40
Hose, Fuel, 41 , 42 Kit, Generator Heater, 74
Hose, Intake, 32

Index
Kit, Holder Nozzle, 27

P
Kit, Hose (Raw Water Front), 57
Pan, Oil, 20 , 84
Kit, Hose (Raw Water Rear), 57
Panel, Access, 67 , 71
Kit, Impeller Service, 55
Panel, Air Baffle, 67
Kit, Muffler/Water Separator, 62
Panel, Control, 79
Kit, PCB (J1939 No Cover), 77
Panel, Control(Gnd), 79
Kit, PCB (SmartCraft No Cover), 77
Panel, Duct, 72 , 73
Kit, PTO, 59
Panel, Enclosure, 67 , 73
Kit, Pump Injection, 29
Panel, Enclosure (Front), 72
Kit, Pump Repair , 55
Panel, Housing, 67
Kit, Remote Control Panel, 80
Panel, Remote Control, 80 , 80
Kit, Remote Control Panel Switch Harness, 80
Panel, Roof, 70
Kit, Remote Fuel/Water Separator, 44
Panel, Roof (End), 72
Kit, Siphon Break, 46
PCB Assy, Control, 67
Kit, Sound Shield (Full), 70
Pickup, Oil, 20
Kit, Sound Shield (PTO), 73
Piece, Nozzle, 28
Kit, Terminal Boot, 68
Pin, Cylinder Block Straight, 8
Kit, Water Separator Metal Bowl Replacement, 45
Pin, Piston, 10
Kit, Water Separator O’Ring , 45
Pin, Spring, 12
Kits, 85
Pipe, Injection, 27
Pipe, Water Return, 34
L Piston, 10
Label, Control , 79 Plug, Cylinder Block, 8
Labels, 85 Plug, Hole, 77
Latch, Door, 71 Plug, Oil Filler, 31
Lever, Engine Stop, 23 Plug, Water Outlet Flange, 34
Lever, Speed Control, 23 Plug, Water Separator, 45
Lever, Stop, 23 PTO, 59
Lever,Mechanical Governor Fork, 24 PTO Belt Guard, 66
Lines, Fuel Transfer (Front), 41 Pulley, Alternator, 38
Lines, Fuel Transfer (Rear), 42 Pump Assy., Water, 35
Pump, Comp. Base Hydraulic, 56
M Pump, Electric Fuel, 40

Pump, Injection, 26
Manifold Assy. (Exhaust), 60
Pump, Injection , 26
Manifold, Exhaust, 60
Pump, Sea Water, 55
Manifold, Intake, 33
Meter, Hour, 79
Module, Remote Control, 84 R
Mounting, Governor, 21 Relay, Isolated Ground Solenoid, 63
Muffler, 62 Relay, SPDT (12V), 77

Index
Relay, SPDT (24V), 77 Spacer, Guard, 65 , 66

Resonator, Air Intake, 32 Spacer, Water Pump, 55
Retainer, Spring, 12 Spring, 12
Retainer, Valve Spring, 12 Spring, Governor, 24
Ring, Retaining, 55 Spring, Nozzle, 28
Rivet, Drive Plastic, 78 Spring, Return, 23
Rod, Push, 11 Spring, Stop Lever, 24
Rotor, Exciter, 74 Spring, Valve, 12
Spring, Valve Seat, 30
S Standoff, Insulation, 77
Starter, 15
Screw, Adjusting, 12
Starter Assy, 15
Seal, Heat, 27
Stator, Generator, 74
Seal, Oil, 17
Stopper, Camshaft, 11
Seal, Shaft, 55
Stopper, Fuel Camshaft, 29
Seal, Valve Stem, 12
Strap, Bond, 77
Seal, Weather, 71
Supply, Fuel, 40
Separator, Fuel/Water, 62
Switch, Remote Control Panel Rocker (S11), 80
Separator, Remote Fuel/Water, 44
Switch, Rocker, SPDT, 79
Separator, Remote Fuel/Water Separator, 44
Switch, Temperature (Wet), 60
Separator, Water, 62
Set, Regulator, 37
Set, Ring, 10 T
Shaft, 55 Tank, Coolant Recovery, 58
Shaft, Fork Lever, 24 Tappet, 11
Shaft, Idle Gear, 11 Terminal Block, 68 , 69
Shaft, Valve, 12 Tube, Breather, 31
Shield, Breather, 31
Shield, Engine Panel Sound, 71
V
Shield, Panel Engine Sound (Front and Rear), 72
Valve, Check, 46
Shield, Panel Engine Sound (Front w/PTO), 73
Valve, Exhaust, 12
Shield, Sound, 70
Valve, Inlet, 12
Shim, Injection Pump Mounting, 26
Valve, Relief, 30
Siphon, Break, 46
Sleeve, 84
Sleeve (Optional), 81 W
Socket, Relay, 81 Water Inlet, 57
Spacer, 55 Weight, Governor, 23
Spacer, Alternator, 38

Cylinder Block
22 23 18 11 6
3
24 4 1 7
17
6
8
9 16
2 15
5 6 10
5
12
19
5
25 13
13
13 13
13
14
20
20
21
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
Engine, Replacement 13 800−6405 10 #Bolt, Bearing Case

A045Y138 1 12V (MDKDT, MDKDU) 14 185−5840 1 #Cap, Sealing
A045Y626 1 12V (MDKDS) 15 185−5845 1 Plug
A045Y141 1 24V (MDKDT, MDKDU) 16 185−2338 1 Gasket
A045Y628 1 24V (MDKDS) 17 502−1604 1 Joint, Water Pipe
1 110−3977 1 Block Assy, Cylinder 18 504−0310 1 Valve, Ball
(Includes Parts Marked #) 19 110−3980 1 Crankcase
2 185−2233 2 #Plug 20 800−6418 16 Bolt, Flange
3 505−2371 1 #Plug 21 516−2117 1 Pin, Gear Case
4 185−6856 1 #Plug 22 185−7166 2 Nut, Flanged
5 185−2413 4 #Cap, Sealing 23 185−5798 1 Cover
6 185−5840 9 #Cap, Sealing 24 185−6580 1 Gasket, Fuel Pump
7 185−5841 1 #Cap, Sealing 25 185−5502 1 Plug
8 517−0404 1 #Plug, Expansion
9 516−2122 1 #Pin, Straight
10 516−2123 4 #Pin, Straight # − Parts included in Cylinder Block Assy.
11 185−5842 2 #Pin, Pipe * − Parts Included in Keel Cooling Kit Listed on Keel Cooling−
12 516−2116 1 #Pin, Gear Case Dry Exhaust Page.
MDKDS/T/U
Cylinder Head
4
6
3
1
3
10

1 185−6033 1 #Stud 8 185−5502 1 Plug

2 Assy ,Cylinder Head (Includes 9 800−6407 18 Bolt, Cylinder Head
Parts Marked #) 10 110−3986 1 #Head, Cylinder
A048U077 1 MDKDS
0110−3985 1 MDKDT, MDKDU
3 185−5861 5 #Cap, Sealing * − Parts Included in Cylinder Head Assy.
4 185−2412 1 #Cap, Sealing
5 185−2188 4 #Plug
6 185−2233 1 #Plug
7 Gasket, Cylinder Head
110−3976 1 0.90mm
110−3978 1 1.00mm
110−3979 1 1.05mm
MDKDS/T/U
Piston
4
1
3
4
15
6
5 14
8 13 11 12 10 16
9 14
7
16
14
14
14

1 Piston 10 104−2096 1 Sleeve, Crankshaft

112−0311 4 Standard 11 507−0017 1 Gear, Crankshaft
112−0310 4 0.5 mm Oversize 12 185−2353 1 Key, Feather
2 Set, Ring 13 507−0020 1 Gear, Oil Pump Drive
541−1403 4 Standard 14 Bushing, Crankshaft
541−1402 4 0.5 mm Oversize 104−2088 5 Standard
3 112−0312 4 Pin, Piston 104−2082 5 0.20 mm Oversize
4 518−0761 8 Circle Clip, Internal 104−2085 5 0.40 mm Oversize
5 114−0425 4 Rod Assy, Connecting (Includes 15 Bushing
Bushing, Bearing and Bolts) 104−2086 2 Standard
6 510−0244 8 Bushing 104−2080 2 0.20 mm Oversize
7 800−6406 8 Bolt, Connecting Rod 104−2083 2 0.40 mm Oversize
8 Bushing 16 Bushing
114−0423 4 Standard 104−2087 2 Standard
114−0421 4 0.20 mm Oversize 104−2081 2 0.20 mm Oversize
114−0422 4 0.40 mm Oversize 104−2084 2 0.40 mm Oversize
114−0424 4 Standard
9 104−2092 1 Comp., Crankshaft
MDKDS/T/U
Camshaft
4
4
3
11 7
16
6
17
11
7
5
10 2
9
12
13 8
10 15 1
9 14
12
13

1 185−5900 8 Tappet 11 406−1170 2 Collar, Idle Gear

2 115−0527 8 Rod, Push 12 406−1171 2 Collar, Idle Gear
3 Camshaft Assy (Includes Parts 13 800−6335 6 Bolt, Flange
Marked *) 14 507−0014 1 Comp. Gear, Idle
A048U075 1 MDKDS 15 510−0243 1 Bush, Idle Gear
0105−0746 1 MDKDT, MDKDU 16 507−0013 1 Comp. Gear, Idle
4 105−0748 1 *Ball 17 510−0243 1 Bush, Idle Gear
5 507−0016 1 *Gear, Camshaft
6 185−2354 1 *Key, Feather
7 518−0769 1 *Stopper, Camshaft * − Parts Included in Camshaft Assy
8 185−2826 1 *Bolt, Flange
9 120−1369 2 *Shaft, Idle Gear
10 516−2118 2 Pin, Gear Idle
MDKDS/T/U
Rocker Arm
25 24 25 24
23 23
21 22
22 21
23
22 23 19
22 18
18 16
19 20
30
16 14 20 10
30 15
8
28 17 10 28
8 15 6
26 27 29 27 26
29
6 30 12
30
9 12 9
2
7 2 7
5 5
11
1 11
13 1
13
3
3
3 4
3

1 110−3960 8 Guide, Inlet Valve 17 185−6749 1 Pin, Spring

2 185−5863 4 Guide, Exhaust Valve 18 526−2343 2 Washer
3 110−3984 8 Valve, Inlet 19 518−0766 2 Circular Clip, External
4 110−3983 4 Valve, Exhaust 20 506−0043 3 Spring
5 110−3982 8 Spring, Valve 21 115−0520 4 Assy Rocker Arm Internal
6 185−6016 4 Spring, Valve 22 185−6029 8 Screw, Adjusting
7 110−3959 8 Retainer, Spring 23 185−6030 8 Nut
8 185−6017 4 Retainer, Valve Spring 24 115−0521 4 Assy Rocker Arm, Exhaust
9 185−2077 8 Collet, Valve Spring 25 800−6420 4 Bolt, Flange
10 110−3948 4 Collet, Valve Spring 26 115−0519 4 Assy. Arm, Valve
11 185−7300 8 Seal, Valve Stem 27 800−6429 4 Screw, Adjustment
12 110−3975 4 Seal, Valve Stem 28 185−6695 4 Nut
13 115−0524 4 Shaft, Valve 29 517−0406 4 Pad
14 115−0522 1 Assy. Shaft, Rocker Arm 30 185−6019 4 Cap, Valve
15 803−2013 2 Screw, Set
16 115−0526 4 Bracket, Rocker Arm
MDKDS/T/U
Balancer
7
2 8
5
2
2
1 7
8
3
2
6

1 104−2090 1 Assy Shaft, Balancer 5 515−0321 1 Key, Feather

2 185−5924 4 Ball 6 185−2826 4 Bolt, Flanged
3 515−0321 1 Key, Feather 7 510−0241 2 Metal, Balancer
4 104−2089 1 Assy Shaft, Balancer 8 510−0242 2 Metal, Balancer
MDKDS/T/U
Flywheel
4
11
10
8 3
9 6
7
2
1

1 104−2095 1 Flywheel Assy (Includes Ring 9 800−6417 2 Bolt, Flange

Gear) 10 526−0399−73 2 Washer, Flat (M12)
2 507−0021 1 Gear, Ring 11 800−6392 2 Screw, Hex Head
3 800−6423 7 Bolt, Flywheel (M14 x 1.5 x 60mm)
4 403−6089−03 1 Bracket, Engine (Lifting)
5 104−2091 1 Housing, Flywheel
6 104−2094 1 Cover, Flywheel * − Engine Bracket Mounted with embossed “M”
7 800−6422 10 Bolt, Flange faces flywheel.
8 104−2093 2 Cover, Flywheel Housing
MDKDS/T/U
Starter
4
3
1

1 Starter Assy 2 800−6419 1 Bolt, Flange

191−2422 1 12V 3 520−2674 1 Stud
191−2423 1 24V 4 860−2084 1 Nut, Flanged
MDKDS/T/U
Starter Components
(12V and 24V)
2
5
16
4
13
12
13
10
1 9
A 7
14
B 10
A
23
15
9
24
5
8 6
3
2
B
12 23
11 22
21
20
18
19
17

1 Assy., Starter 14 803−2014 1 Set, Screw

191−2422 1 12V 15 191−2447 1 Ball
191−2423 1 24V 16 191−2443 1 Packing, Set
2 Bracket Assy., Front 17 Assy. Armature
191−2428 1 12V 191−2425 1 12V
191−2431 1 24V 191−2426 1 24V
3 510−0235 1 Set, Bearing 18 510−0236 1 Bearing
4 Shaft Assy., Clutch 19 Assy Yoke
191−2440 1 12V 191−2435 1 12V
191−2441 1 24V 191−2436 1 24V
5 191−2442 1 Shaft Assy., Gear 20 Holder Assy., Brush
6 526−2345 1 Set, Washer 212−1311 1 12V
7 Set, Internal Gear 212−1312 1 24V
507−0022 1 12V 21 506−0044 4 Brush, Spring
507−0023 1 24V 22 Brush
8 190−0887 1 Clutch, Over Running 191−2429 2 12V
9 507−0015 4 Assy. Gear 191−2430 2 24V
10 191−2444 1 Assy Lever, Set 23 191−2439 1 Bracket Assy., Rear
11 191−2445 1 Set, Pinion 24 800−6426 1 Set, Bolt
12 518−0770 1 Set, Stopper
13 Switch Assy., Magnetic
307−3124 1 12V
307−3125 1 24V
MDKDS/T/U
Main Bearing Housing
1
4

1 101−0851 1 Assy Cover, Bearing Case 3 800−6334 8 Bolt, Flange

2 509−0460 1 Seal, Oil 4 101−0852 1 Cover, Bearing Case
MDKDS/T/U
Oil Gauge
1 2
3
4
5
4

A030U213 1 Engine, Diesel (not shown) 3 A006A539 1 *Seal, O’Ring

A030U215 1 Engine, Diesel (not shown) 4 123−2331 2 Guide, Oil Gauge
A030X276 1 Kit, Dipstick 5 517−0371 1 Plug, Oil Gauge
1 A030X272 1 *Dipstick
2 A030X274 1 *Support Tube *Parts included in Dipstick Kit.
MDKDS/T/U
Oil Cooler
15
7
8
6
2
8 1
11
14 3
13
11 9
10
13
5
12 4

1 123−2328 1 Plug Assy., Oil Filler 9 130−7421 1 Pipe, Oil Cooler

(Includes Parts Marked #) 10 503−2903 1 Pipe, Oil Cooler
2 123−2299 1 #Plug, Oil Filler 11 185−6722 2 Clamp, Hose
3 509−0414 1 #O’Ring 12 503−2904 1 Pipe, Oil Cooler
4 102−1533 1 Cooler Assy., Oil (Includes 13 185−6722 2 Clamp, Hose
Housing and Gasket) 14 185−2826 1 Bolt, Flange
5 509−0468 1 Gasket, Oil Cooler 15 122−0906 1 Filter, Oil
6 122−0907 1 Joint
7 503−2902 1 Pipe, Oil Cooler
8 185−6722 2 Clamp, Hose # − Parts included in Plug Assy.
MDKDS/T/U
Oil Pan
10
9 4
1
2
8
3

1 102−1532 1 Comp, Oil Pan 6 509−0464 1 O’Ring

2 181−9230 1 Plug 7 185−2826 2 Bolt
3 800−6425 20 Bolt, Oil Pan 8 501−0910 1 Hose Assy
4 800−6416 4 Bolt, Flange 9 502−1123 1 Cap, Pipe
5 120−1368 1 Pickup, Oil 10 120−1365−03 1 Bracket, Oil Drain
MDKDS/T/U
Governor Mounting
6
5
3
2 4

1 502−1603 1 Joint , Union 5 147−0913 1 Bracket, Pump

2 123−2336 1 Assy Pipe I P Oil 6 185−2826 2 Bolt, Flange
3 502−1608 1 Bolt, Eye Joint 7 185−7134 2 Nut, Flange
4 509−0474 1 Gasket
MDKDS/T/U
Electronic Governor Actuator
2
4

1 Actuator 3 150−2918 1 Gasket

306−5289−01 1 12V 4 526−0063 2 Washer,Flat (1/2”)
306−5289−02 1 24V
2 725−1028 2 Bolt, Hex Socket Head
(M6 x 1 x 20mm)
MDKDS/T/U
Mechanical Governor
13
12
15
16
14
2 11
6 10
7
5
8
4
3

1 150−2905 1 Cover, Governor Rod 9 185−6025 1 Washer, Rocker Arm Shaft

2 150−2903 1 Weight, Governor 10 150−2902 1 Assy Lever, Engine Stop
3 860−2084 1 Nut, Flange 11 184−0017 1 O’Ring
4 510−0232 1 Sleeve, Governor 12 506−0049 1 Spring, Return
5 150−2906 1 Housing, Governor 13 306−5250 1 Lever, Engine Stop
6 184−0017 2 O’Ring 14 516−2113 1 Pin, Start Spring
7 306−5251 1 Lever, Stop 15 516−2124 1 Pin, Straight
8 518−0765 1 Circular Clip, Ex 16 150−2919 1 Lever, Speed Control
MDKDS/T/U
Mechanical Governor Fork Lever
10
15
32 9
7 8
13
4
5
4 12
11
5
2 1

1 150−2900 1 Assy Fork, Lever 10 185−4146 2 Stud

(Includes Parts Marked*) 11 150−2904 1 Gasket, Governor Housing
2 185−5145 1 *Washer, Plain 12 800−6305 7 Bolt, Flange
3 518−0763 1 *Circular Clip Ex 13 860−2087 1 Nut, Lock
4 185−2977 2 *Circular Clip Ex 14 181−9205 1 Bolt
5 185−7090 1 *Circular Clip Ex 15 181−9013 1 Nut
6 150−2907 1 Shaft, Fork Lever
7 506−0047 1 Spring, Governor
8 506−0046 1 Spring, Start * − All parts marked included in Assembly.
9 506−0045 1 Spring, Stop Lever
MDKDS/T/U
Mechanical Governor Adjusting Bolt
14
11
7 4
6
3 7
7
5
6
7
2
7
1
13
10
15
9 10

1 150−2910 1 Bolt Adjusting 9 185−2180 1 Nut

2 185−6931 1 Nut, Locking 10 185−2338 1 Gasket
3 150−2909 1 Bolt, Adjusting 11 185−2284 1 Gasket
4 185−6484 1 Nut 12 185−5681 1 Nut
5 150−2908 1 Bolt, Adjusting 13 185−2338 1 Gasket
6 185−6931 1 Nut, Locking 14 185−6930 1 Cap
7 860−2075 2 Nut 15 185−5682 1 Cap
8 185−2284 5 Gasket
MDKDS/T/U
Injection Pump
7
8
3
5
7
1
8

1 0147−0907 1 Pump, Injection 5 185−5980 1 Joint, Eye

2 147−0910 1 Shim 6 505−2258 1 Pipe, Adapter
3 800−6410 3 Bolt, Flange 7 502−1609 1 Screw, Hollow
4 185−7134 3 Bolt 8 185−6154 1 Gasket
MDKDS/T/U
Fuel Injection
12
12 11
9
11
8 1
10
6 7 3
4 2
3
10 15
5 14
3 4
15
5 13
4
3 15
5
2 4 13
15
5 13
13

1 501−0981 1 Assy Pipe, Over Flow 10 185−5612 3 Clamp, Pipe

2 147−0909 4 Kit, Holder Nozzle 11 185−5613 3 Clamp, Pipe
3 147−0905 4 Assy Holder, Nozzle 12 185−2385 3 Screw, with Washer
4 185−5337 4 Gasket 13 Plug, Glow
5 185−5985 4 Seal, Heat 333−0745 4 12V
6 501−0982 1 Pipe, Injection 333−0746 4 24V
7 501−0983 1 Pipe, Injection 14 337−3926 1 Cord, Glow Plug
8 501−0984 1 Pipe, Injection 15 185−5615 4 Nut, Flange
9 501−0985 1 Pipe, Injection
MDKDS/T/U
Nozzle Holder
2
8
3
1
11 4
11 6
10
5
11
9
12
13
147−0909 4 Kit Holder, Nozzle (Includes 185−5380 4 1.300mm

Assembly, Gasket and 185−5381 4 1.325mm
Heat Seal) 185−5382 4 1.350mm
1 147−0905 4 Assy Holder, Nozzle 185−5383 4 1.375mm
2 185−5616 4 Nut 185−5384 4 1.400mm
3 185−5364 4 Washer, Adjusting 185−5385 4 1.425mm
4 506−0048 4 Spring, Nozzle 185−5386 4 1.450mm
5 185−5618 4 Piece, Distance 185−5387 4 1.475mm
6 185−5619 4 Push, Rod 185−5388 4 1.500mm
7 185−6825 4 Nut, Nozzle 185−5389 4 1.525mm
8 185−5621 4 Washer 185−5390 4 1.550mm
9 147−0914 4 Piece, Nozzle 185−5391 4 1.575mm
10 185−5363 4 Assy Washer, Adjust 185−5392 4 1.600mm
11 Washer, Adjusting 185−5393 4 1.625mm
185−5364 4 0.900mm 185−5394 4 1.650mm
185−5365 4 0.925mm 185−5395 4 1.675mm
185−5366 4 0.950mm 185−5396 4 1.700mm
185−5367 4 0.975mm 185−5397 4 1.725mm
185−5368 4 1.000mm 185−5398 4 1.750mm
185−5369 4 1.025mm 185−5399 4 1.775mm
185−5370 4 1.050mm 185−5400 4 1.800mm
185−5371 4 1.075mm 185−5401 4 1.825mm
185−5372 4 1.100mm 185−5402 4 1.850mm
185−5373 4 1.125mm 185−5403 4 1.875mm
185−5374 4 1.150mm 185−5404 4 1.900mm
185−5375 4 1.175mm 185−5405 4 1.925mm
185−5376 4 1.200mm 185−5406 4 1.950mm
185−5377 4 1.225mm 12 185−5337 4 Gasket
185−5378 4 1.250mm 13 185−5985 4 Seal, Heat
185−5379 4 1.275mm
MDKDS/T/U
Injection Pump Housing
1
12 13
3
17
8
29
30 32 33 14
15 22
10
9 15
32 33
5 17
20
13
18
16
4
7
24
26 31
6 2
19 25
21
28 27
23

1 147−0911 1 Base, Injection Pump 19 510−0240 1 Bearing, Ball

2 520−2678 3 Stud 20 510−0239 1 Bearing, Ball
3 103−0839 1 Gasket, Injection Pump Base 21 518−0760 1 Circular Clip, External
4 516−2121 1 Pin, Straight 22 515−0323 1 Key, Woodruff
5 800−6408 3 Bolt, Flanged 23 510−0233 1 Stopper, Fuel Camshaft
6 800−6410 1 Bolt, Flanged 24 814−2158 4 Screw, Counter Sunk
7 800−6414 5 Bolt, Flanged 25 149−2818 1 Cover, Fuel Camshaft
8 800−6409 3 Bolt, Flanged 26 149−2820 1 Gasket, Shaft Cover
9 103−0837 1 Cover, Injection Pump 27 800−6401 4 Bolt
10 103−0838 1 Gasket, Injection Pump Cover 28 147−0908 1 Gasket, Injection Pump
11 A026E336 1 Kit, Pump Injection 29 507−0019 1 Gear, Injection Pump
12 147−0912 1 Housing Assy, Injection Pump 30 860−2088 1 Nut, UBS
(Includes Part Marked *) 31 185−7134 3 Nut, Flanged
13 185−7425 2 *Stud 32 800−6409 2 Bolt, Flanged
14 185−6048 3 *Stud 33 185−2338 2 Gasket
15 185−2350 2 *Pin, Straight
16 517−0405 1 *Plug, Injection Pump Housing
17 516−2119 2 *Pin, Straight * − All Parts Included in Injection Pump Housing Assembly.
18 105−0747 1 Camshaft, Fuel
MDKDS/T/U
Gearcase
14
12
2
1
10
8
6
19 9
20 13
16 15
7
18
11 10
10
17
3
2
4
5

1 103−0836 1 Assy Case, Gear 14 101−0849 1 Gasket, Crankcase

2 506−0042 1 Spring 15 319−6748 1 Plate, Gear Case
3 504−0309 1 *Valve, Relief 16 800−6335 13 Bolt, Flange
4 185−5495 1 *Gasket 17 800−6414 2 Bolt, Flange
5 505−2384 1 *Plug 18 185−7216 1 Cover, Gear Case
6 120−1366 1 *Assy Rotor, Oil Pump 19 Sender, Oil Pressure
7 120−1367 1 *Cover, Oil Pump 193−0244 1 Neg Gnd
8 814−2158 8 *Screw, Countersunk 193−0430−01 1 ISO Gnd
9 505−2380 1 *Plug 20 502−0029−03 1 Bushing, Reducer
10 505−2383 2 Plug
11 509−0461 1 Seal, Oil
12 509−0463 1 O’Ring * − Parts Included in Gearcase Assy
13 509−0465 1 O’Ring
MDKDS/T/U
Cylinder Head Cover
11 10
7
9
17
18
12
18
14
13 2
1
15
16
12
8 5
2
4
3
6

1 115−0523 1 Cover, Cylinder Head 10 123−2333 1 Cover, Breather

2 123−2327 3 Element, Breather 11 819−1171 6 Screw, Pan Head
3 123−2334 3 Shield, Breather 12 517−0402 2 Cap, Sealing
4 123−2337 3 Plate, Breather Element 13 123−2328 1 Assy Plug, Oil Filler
5 123−2338 3 Plate, Breather Element 14 123−2299 1 Plug, Oil Filler
6 819−1170 6 Screw, Pan Head 15 509−0414 1 O’Ring
7 185−6499 1 Joint, Breather Pipe 16 800−6403 10 Bolt
8 115−0525 1 Gasket, Head Cover 17 123−2335 1 Tube, Breather
9 123−2332 1 Comp., Valve Breather 18 503−2901 2 Band, Pipe
MDKDS/T/U
Intake
9 15
13
14 10
8 3
5 16 10 13
2
6 4
7
11
12

1 503−2782 1 Hose, Intake 12 800−3017−17 1 Screw, Hex Head Cap

2 140−3998 1 Resonator, Air Intake (M8 x 1.25 x 12mm)
3 503−1144 1 Clamp, Hose 13 A030B088 4 Screw, Hex Head
4 503−1142 1 Clamp, Hose 14 518−0720 2 Clamp, Loop (3/4”)
5 503−2846−01 1 Hose, Intake 15 800−3025−01 2 Screw, Hex Head Cap
6 508−1278 1 Bushing (Nylon) (M12 x1.25 x 20mm)
7 518−0548−35 1 Clamp, Hose 16 503−1139 1 Clamp, Hose
8 140−4025−03 1 Bracket, Air Silencer
9 800−0092−01 1 Screw, Hex Head Cap
(1/2−13NC x1.5mm)
10 Washer, Flat (M12)
526−0399−64 19 MDKDS, MDKDT and
MDKDU
526−0399−64 11 MDKDS, MDKDT and
MDKDU
W/PTO
11 526−0399−41 1 Washer, Flat DAC
MDKDS/T/U
Intake Manifold
5 6 2 1
3
5

1 154−3232 1 Assy Manifold, Intake 4 800−6333 5 Bolt, Flange

2 185−6499 1 Joint, Breather 5 800−6413 3 Bolt, Flange
3 154−3225 1 Gasket 6 518−0771 1 Clamp, Cord
MDKDS/T/U
Water Outlet Flange
5
3
10
6
13
4
16
9
1
2 7
2 15
8
10
13
14 12
11

1 503−2905 1 Pipe, Water Return 9 185−6481 1 Plug

2 185−6722 2 Clamp, Hose 10 185−5826 1 Plug
3 130−7417 1 Cover, Thermostat 11 505−2378 1 Plug
4 130−7354 1 Gasket 12 505−2381 1 Plug, Drain
5 800−6411 3 Bolt, Flange 13 185−2343 1 Gasket
6 130−7416 1 Comp. Flange, Water 14 800−6410 3 Bolt, Flange
7 502−1604 1 Joint, Water Pipe 15 130−7361 1 Gasket, Water Flange
8 505−2379 1 Plug 16 130−7355 1 Assy Thermostat
MDKDS/T/U
Water Pump Components
3 4
5
6
1
9

1 132−0485 1 Pump Assy., Water (Includes 5 185−6499 1 *Joint, Breather Pipe

Cover, Seal and Impeller) 6 185−6481 1 *Plug
2 132−0486 1 Gasket, Water Pump 7 509−0466 1 *O’Ring
3 132−0488 1 Support Assy., Water Pump 8 800−6412 4 Bolt, Flange
(Includes Parts Marked*) 9 800−6334 1 Bolt, Flange
4 502−1604 1 *Joint, Water Pipe
MDKDS/T/U
Alternator
4
6 3
10
2
11
9 1

1 Alternator, Complete 6 860−2084 1 Nut, Flange

191−2420 1 12V 7 512−0368 1 Pulley, Fan Drive
191−2421 1 24V 8 800−6402 1 Bolt
2 191−2427 1 Bracket, Alternator 9 511−0237 1 Belt, V
3 185−6786 1 Washer, Plain 10 512−0369 1 Pulley, Fan
4 800−6410 1 Bolt, Flange 11 185−2826 4 Bolt, Flange
5 800−6421 1 Bolt, Flange
MDKDS/T/U
Alternator Components
7
2 8
1
15
4
6
12
5 10
15
11
2 13 14

1 Alternator, Complete (No 10 Assy Bracket, Rear

Components Available) 191−2437 1 12V
191−2420 1 12V 191−2438 1 24V
191−2421 1 24V 11 Assy Rectifier
2 860−2082 1 Nut 357−0156 1 12V
3 800−6427 1 Set, Bolt 357−0157 1 24V
4 Assy Bracket, Front 12 860−2089 1 Set, Nut
191−2432 1 12V 13 Set, Regulator
191−2433 1 24V 305−1040 1 12V
5 800−6428 1 Set, Bolt 305−1041 1 24V
6 510−0238 1 Bearing 14 191−2446 1 Set, Brush
7 Assy Rotor 15 512−0367 1 Assy Pulley
201−3655 1 12V
201−3656 1 24V
8 510−0237 1 Bearing
9 Assy Stator
191−2433 1 12V
191−2434 1 24V
MDKDS/T/U
Alternator (ISO Ground)
8
7
2 6
11
5
1
3
4
9
10

1 191−2409−02 1 Spacer, Alternator 7 850−0045 1 Washer Split Locking (5/16”)

2 191−2410−03 1 Bracket, Alternator 8 800−0027 1 Screw, Hex Head Cap
3 Alternator, ISO Ground (5/16−18 x .81mm)
191−2169−02 1 12V ISO Ground 9 526−0174 1 Washer, Flat (3/4”)
191−2169−01 1 24V ISO Ground 10 800−2096 1 Screw, Hex Head Cap
4 191−2411 1 Spacer, Alternator (M10 x 1.5 x 75mm)
5 191−2170 1 Pulley, Alternator 11 511−0237 1 Belt, V
6 526−0045 1 Washer, (5/10”)
MDKDS/T/U
Fuel Filter
6 4
5
2 3
10
1 9
12
9
14
4
14
11
8
12
13 7

1 502−1602 1 Joint, Pipe 9 509−0471 1 *Gasket

2 185−2338 2 Gasket 10 509−0472 1 *Gasket
3 149−2819 1 Assy Filter, Fuel 11 800−6418 2 Bolt, Flanged
(Includes Parts Marked*) 12 185−5980 2 Joint, Eye
4 149−2817 1 *Cover 13 502−1606 1 Bolt, Joint
5 502−1606 1 *Bolt, Joint 14 509−0472 4 Gasket
6 502−1599 1 *Connector
7 502−1611 1 *Connector
8 149−2804 1 *Element, Fuel Filter * − All parts included in Fuel Filter Assembly.
MDKDS/T/U
Fuel Supply
9 9
10
8
9
1
5
3
11 2 6
4 12

149−2654 1 Kit, Adapter Fuel (5/16 ID Hose) 6 800−3025−01 4 Screw, Hex Head Cap
149−2645 1 Kit, Fuel Adapter (5/16 ID Hose) (M12 x 1.25 x 20mm)
149−2655 1 Kit, Fuel Adapter (3/8 ID Hose) 7 503−2788−01 1 Hose, Fuel
149−2612 1 Kit, Fitting Adapter 8 503−2788−02 1 Hose, Fuel
149−2073 1 Kit, Fuel Filter 9 A034B591 6 Clamp, Hose
1 149−2765−03 1 Bracket, Fuel Pump 10 503−2787−01 1 Hose, Fuel
2 Pump, Electric Fuel 11 502−1218 1 Connector, Hose
149−2783−01 1 12V 12 526−0399−64 4 Washer, Flat (M12)
149−2783−02 24V
3 821−6001−02 4 Screw, Hex Head Sems
(M5 x 0.8 x 10mm)
4 502−0054 1 Elbow, Street Pipe
5 518−0720 1 Clamp, Loop
MDKDS/T/U
Fuel Transfer Lines (Front)
11
8
10
6
11
3
4 5
2 1
REF PART QTY. PART REF PART QTY. PART

1 502−1133 2 Coupling, Anchor 7 517−0136−01 2 Plug, Hole

2 502−1218 1 Connector, Hose 8 518−0757 1 Clip, Retainer
3 503−2788−03 1 Hose, Fuel 9 526−0399−60 1 Washer, Flat
4 503−2309 4 Clamp, Hose 10 800−3017−17 1 Screw, Hex Head Cap
5 502−1584 1 Connector, Hose (M8 x 1.25 x 12mm)
(1/4−NPT x 3/16 Hose) 11 A034B591 3 Clamp, Hose
6 503−2837−01 1 Hose, Fuel (Return)
MDKDS/T/U
Fuel Transfer Lines (Rear)
1
2
11
5
4
10 8

1 502−1133 2 Coupling, Anchor 7 517−0136−01 2 Plug, Bulkhead Hole (Housed)

2 502−1218 1 Connector, Hose 8 518−0757 1 Clip, Retainer
3 503−2788−03 1 Hose, Fuel 9 526−0399−60 1 Washer, Flat
4 503−2309 4 Clamp, Hose 10 800−3017−17 1 Screw, HEx Head Cap
5 502−1584 1 Connector, Hose (M8 x 1.25 x 12mm)
(1/4−NPT x 3/16 Hose) 11 A034B591 3 Clamp, Hose
6 503−2837−01 1 Hose, Fuel (Return)
MDKDS/T/U
Sensors
5 4

1 0193−0318 1 Sender, Water Temperature 4 A050G094 1 Bushing, Reducer

(Neative Ground) 5 0193−0244 1 Sender, Oil Pressure
2 0193−457−01 1 Sender, Water Temperature 6 0193−0430−01 1 Sender, Pressure
(Isolated Ground) (Isolated Ground)
3 0309−0717 1 Switch, Pressure (All Except
Keel Cooling and Dry Exhaust)
MDKDS/T/U
Remote Water Separator
2
4 3

149−2073 1 Kit, Remote Fuel/Water 3 502−0020 1 Elbow, Street 90Degrees

Separator 4 502−0029 2 Bushing, Pipe
1 149−1908−05 1 Separator, Fuel/Water (See
Separate Page for
Components) * − All Parts Included In Kit.
2 149−2041−03 1 Bracket, Separator Mounting
MDKDS/T/U
Water Separator Components
7
6
3
8

149−1908−05 1 Kit Separator, Water 6 149−1952 1 Plug, Vent (Includes O−Ring)

1 149−2046 1 Kit, Metal Bowl Replacement 7 149−2047 1 Pump Assy (Includes
(Includes Plug, O−Rings and Plunger, Retainer, Shaft,
Drain Assy) Check Ball, Knob and Screw)
2 149−1953 1 Drain Assy (Includes Knob 8 149−2045 1 O’Ring Kit (Includes Seal and
and Seal) Plunger)
3 149−1914−05 1 Element (Includes Seals)
4 502−0153 1 Plug, Hex (1/4”)
5 149−1949 1 Head Assy, Replacement * − All Parts Included In Separator Kit.
(Includes Vent Plug, O−Rings,
Seal, Cap, Tube and Pump
Assy)
MDKDS/T/U
Break Siphon
6
6

541−0877−01 1 Kit, Siphon Break 6 503−1138 2 Clamp, Hose

1 503−2728−01 1 Hose, Coolant 7 508−1039 2 Edging
2 504−0223 1 Valve, Check 8 508−1203 2 Grommet (Boot)
3 502−1425−02 1 Cap, Tube
4 503−2309 2 Clamp, Hose
5 502−1451−01 1 Connector, Hose * − All Parts Included In Kit But Not All Shown.
MDKDS/T/U
MDKDS/T/U
Cooling System − Heat Exchanger with Wet Exhaust
18
19
6
4
7
19
18
19
11
12
19
17
7 8
7 19 2 19
19 14
12 15 3
19
7 18
19
13 19
9
10
7
19
18
19
5
16
15 14
MDKDS/T/U
Cooling System − Heat Exchanger with Wet Exhaust

1 130−6733−02 1 Exchanger, Heat See Page 54 10 509−0450 1 O’Ring, Seal

for Components) 11 130−7069−03 1 Bracket, Heat Exchanger
2 503−2871 1 Hose, Coolant 12 503−1872−05 2 Clamp, Hose
3 A034W700 1 Hose, Water 13 815−0600 2 Screw, Hex Head
4 503−2717 1 Hose, Water 14 526−0399−64 2 Flat, Washer (M12)
5 503−2715 1 Hose, Coolant 15 800−3025−01 2 Screw, Hex Head
6 503−2843 1 Hose, Coolant 16 518−0746 1 Clamp, Loop
7 A057Y418 5 Clamp, Loop 17 821−6003−01 2 Screw, Hex Head Sims
8 A057Y420 1 Clamp, Loop (M8 x 1.25 x 16mm)
9 A032Y747 1 Pump, Water (See Page 55 for 18 A060Z637 4 Clamp, Loop
Components) 19 503−2823 12 Clamp, Hose
MDKDS/T/U
Cooling System − Heat Exchanger with Dry Exhaust
16
17 5
16
17
10
17 9
7
17
15
6
6 17 2 12
17
10 13 3
17 16
6 17
17
11
8
6
17
16
17
4
14
13 12
MDKDS/T/U
Cooling System − Heat Exchanger with Dry Exhaust

1 130−6733−02 1 Exchanger, Heat See Page 54 9 130−7069−03 1 Bracket, Heat Exchanger

for Components) 10 503−1872−05 2 Clamp, Hose
2 503−2871 1 Hose, Coolant 11 815−0600 2 Screw, Hex Head
3 A034W700 1 Hose, Water 12 526−0399−64 2 Flat, Washer (M12)
4 503−2715 1 Hose, Coolant 13 800−3025−01 2 Screw, Hex Head
5 503−2843 1 Hose, Coolant 14 518−0746 1 Clamp, Loop
6 A057Y418 3 Clamp, Loop 15 821−6003−01 2 Screw, Hex Head Sims
7 A057Y420 1 Clamp, Loop (M8 x 1.25 x 16mm)
8 A032Y747 1 Pump, Waterr (See Page 55 for 16 A060Z637 4 Clamp, Loop
Components) 17 503−2823 10 Clamp, Hose
MDKDS/T/U
Cooling System − Keel Cooling with Wet Exhaust
14
15 3
2
12
4
15 11
13 14
15
10 8
4
15
4
15
4
15
7
5

1 A034W700 1 Hose, Water 8 130−5387−01 1 Tube

2 503−2717 1 Hose, Coolant 9 503−2872 1 Elbow, Hose
3 503−2843 1 Hose, Coolant 10 130−4803−02 1 Tube, Water
4 A057Y418 5 Clamp, Loop 11 518−0548−44 1 Clamp
5 A032Y747 1 Pump, Water (See Page 55 for 12 A030B088 1 Screw, Hex Head
Components) 13 870−2065−02 1 Nut, Hex Flange
6 509−0450 1 Seal, O Ring 14 A060Z637 4 Clamp, Loop
7 815−0600 2 Screw, Hex Head 15 503−2823 7 Clamp, Hose
MDKDS/T/U
Cooling System − Keel Cooling with Dry Exhaust
4
5
1
4
5
6 2

1 503−2843 1 Hose, Coolant 4 A060Z637 2 Clamp, Loop

2 509−0450 1 Seal, O Ring 5 503−2823 2 Clamp, Hose
3 815−0600 2 Screw, Hex Head 6 103−0840 1 Cover, Gearcasr
MDKDS/T/U
Heat Exchanger
6
7
4
2
5 1
5
1 2

1 130−7315 2 Gasket 5 509−0456 2 Seal, O Ring

2 130−7314 2 Cover, Heat Exchanger 6 504−0017 1 Valve, Drain
3 130−4434 1 Anode, Zinc 7 502−0153 1 Plug, Hex Pipe
4 800−6394 2 Screw, Hex Head
MDKDS/T/U
Sea Water Pump
16
4
17
2
1
7 5 3
8
5
6
15
9
18
10 12
11 13
14

541−1521 1 Kit, Impeller Service (Includes 11 A029U684 1 #Cover, Plate

Parts Marked +) 12 A032Y754 1 #Spacer
A032Y864 1 Kit, Pump Repair (Major 13 A034U624 1 #Spacer, Water Pump
Includes All Parts marked #) 14 132−0393 2 #Ring, Retaining
1 132−0387 1 #Seal, Shaft 15 132−0388 1 #Cam
2 132−0499 1 +#Impeller−Water Pump 16 132−0293 1 +#Gasket, Water Pump
3 850−2089 6 Washer, Spring Locking 17 A029U695 1 #Seal, O Ring
4 A029U693 1 #Screw,Hex Head 18 A029U686 1 #Plate, Bearing
5 132−0364 2 #Bearing, Ball
6 A035R404 1 #Seal, Shaft
7 132−0368 1 #Washer
8 A034T924 6 Screw, Hex Head All parts included in Major Repair Kit only.
9 132−0391 1 #Key + − Impeller Service Kit Includes Impeller Gaskets and
10 A034U626 1 Shaft Shaft Seal.
MDKDS/T/U
Auxiliary Drive (Sea Water Pump)
11 10
6 5
3
4
2 1
3
6
8
7

1 132−0490 1 Pump, Comp. Base Hydraulic 7 800−6414 3 Bolt, Flange

2 507−0018 1 Gear, Hydraulic Pump Drive 8 132−0487 1 Cover, Hydraulic Pump
3 185−3095 2 Ball, Bearing 9 509−0450 1 O’Ring (Dry Exhaust)
4 518−0768 1 Circular Clip, Internal 10 800−6085 2 Bolt, Flange(Dry Exhaust)
5 518−0767 1 Circular Clip, External 11 103−0840 1 Cover, Hydraulic Pump
6 509−0467 2 O’Ring (Dry Exhaust)
MDKDS/T/U
Water Inlet
Front
4
1
11
2
3
9
9 5
5 9
5
7
10
6 Rear
8
4
9
5 2

541−1392−01 1 Kit, Hose (Includes Instruction 7 870−2065−03 1 Nut, Hex Head Flange
and Water Hose, Front) (M8 x 1.25mm)
541−1392−02 1 Kit, Hose (Includes Parts Mark*) 8 A030R884 1 *Hose, Water (Rear)
1 517−0138−06 1 Plug, Hole (Front and Rear 9 503−2823 3 Clamp, Hose
Housed, 1.50”) 10 526−0399−60 1 Washer, Flat (M8)
2 A035K689 2 Bulkhead, Connector 11 517−0131−02 4 Plug, Hole
3 A030R882 1 Hose, Water (Front)
4 A030B088 4 Screw, Hex Head
5 503−1138 3 Clamp, Hose * − Includes Hoses Connector and Clamps.
6 518−0747 1 Clamp, Loop
MDKDS/T/U
Coolant Recovery

130−3574 1 Kit, Coolant Recovery 5 130−3573 1 Hardware Package (Includes

(Instructions Included) Mounting Hardware)
1 130−3570 1 Tank, Coolant Recovery
2 130−3571 1 Hanger, Tank
3 503−1692 1 Hose (5/16 I.D. x 120” Lg.) * − All Parts Included In Kit.
4 130−3572 1 Cap, Tank
MDKDS/T/U
PTO
15
14 10 11
2 13
7
8 13
20
12
14 6 18
1 17 5
15
21 4
8
22 3
19 9
13 20
13
10 12
11
16
9

541−1275−01 1 Kit, PTO (12V) 13 821−2035 4 Screw, Locking Flange

541−1275−02 1 Kit, PTO (24V) (M6 x 1.25 x 30mm))
1 190−0856−02 1 Bracket, PTO (Right) 14 526−0399−64 8 Washer, Flat (M12)
2 190−0855−02 11 Bracket, PTO (Left) 15 800−3032 8 Screw, Hex Head Cap
3 190−0857−02 1 Bracket, Clutch (M12 x 1.25 x 30mm)
4 Clutch 16 800−0090 2 Screw, Hex Head
190−0729−01 1 12V (1/2−13 x 1.00)
190−0729−02 1 24V 17 526−0174 4 Washer, Flat (3.4 10GA)
5 190−0767−02 1 Adapter, Coupling 18 801−1050 4 Screw, Hex Head
6 190−0768 1 Coupling, Flexible (3/8−24NC x 1.00)
7 190−0858−02 1 Adapter, Coupling 19 725−1103 6 Screw, Socket Head Cap
8 190−0766−03 2 Bracket, Mounting Pad (M12 x 1.75 x 40mm)
9 Shim, PTO 20 862−0026−55 4 Nut, Hex (M8 x 1.25mm)
190−0771−02 AR 12GA 21 800−3027 3 Screw, Hex Head Cap
190−0771−04 AR 14GA (M12 x 1.25 x 40mm)
190−0771−06 AR 20GA 22 505−1503 1 Adapter, Pipe
10 526−0451 8 Washer, Flat
(M8 x 1.25 x 30mm)) *− Kits Include all parts noted.
12 815−0916 4 Screw, Socket Head
MDKDS/T/U
Exhaust Manifold
6
13
7
1
15
14
2
4
9
3
12
5 12

541−1281 1 Kit, Exhaust (Parts Marked*) 10 332−1571 1 Terminal, Tab Adapter

541−1282 1 Kit, Exhaust (Parts Marked+) 11 898−0972 3” Sleeving, Insulation(.50”)
541−1272−01 1 Kit, Exhaust (Parts Marked^) 12 800−3017−19 4 Screw, Hex Head Cap
541−1272−02 1 Kit, Exhaust (Includes Gasket (M8 x 1.25 x 25mm)
Hole Plug, Adapter) 13 520−2679 8 Stud
1 154−3197 1 Manifold Assy. (Exhaust) 14 193−0468 1 Sender, Low Coolant
2 155−4486 1 Gasket, Exhaust 15 155−4586−02 1 Adapter
3 155−4487−01 1 Elbow, Exhaust (Wet)
4 309−0597−03 1 Switch, Temperature (Wet)
5 870−0221−01 1 Nut, Hex W/ET (#8−32)
6 155−4599 1 Gasket, Exhaust * − Includes Rear Exhaust Hose
7 870−2065−03 8 Nut, Hex Flanged (M8) + − Includes Front Exhaust Hose
8 130−3721 1 Cap, Radiator ^ − Includes Exhaust Elbow. Kit 541−1272−02 Includes
9 155−4584−02 1 ^Elbow, Exhaust (Dry) Hole Plug, Gasket and Adapter 155−4586−02.
MDKDS/T/U
Bulkhead Exhaust
7
4 6
1 3 3
6
7
2 3
1
4

1 405−9473 1 Bulkhead Assy. 5 503−2774 1 Hose, Exhaust (Front)

2 503−2773 1 Hose, Exhaust (Rear) 6 517−0393 1 Plug, Hole Housed
3 503−1872−05 4 Clamp, Hose 7 517−0131−02 4 Plug, Hole Housed
MDKDS/T/U
Water Separator, Muffler
2
2
4
1
2

541−1270 1 Kit, Muffler, Separator (Includes 2 Clamp, Hose

Parts Marked *) 503−1872−06 6 + Muffler Kit
541−1274 1 Kit, Exhaust (Water Separator) 503−1872−06 4 * Separator Kit
(Includes Parts Marked +) 3 130−7343 1 +Separator, Water
1 155−4641 1 *Muffler, Marine 4 503−1872−02 4 +Clamp, Hose
MDKDS/T/U
Isolated Ground
6
12
10
2
8
4
3
8 5
9
9 11
7

1 333−0732−02 1 Bracket, Solenoid 8 853−0016 2 Washer, ET Lock (5/16”)

2 *Relay, Solenoid 9 862−0026−30 2 Nut, Hex (5/16−24)
307−1617 1 12V 10 338−4200−02 1 Harness, Ground
307−2656 1 24V 11 853−0016 2 Washer (5/16)
3 526−0399−58 2 Washer, Flat (M6) 12 226−4976 1 Cable, Jumper
4 850−0114−53 2 Washer, Split Lock (M6)
5 862−0026−54 2 Nut, Hex (M6)
6 800−3025−01 3 Screw, Hex Head Cap * − Relay Solenoid ties to B− and K9−1 Isolated Ground
(M12 x 1.25 x 20) Harness (338−4200−01)
7 870−0131−01 2 Nut, ET Hex (#10−32) (12V)
MDKDS/T/U
Mounting Base
10
6
11
2, 3
6
9
1
2, 3 8 4
2, 3
4
6
5
7
2, 3

1 403−6043−02 1 Assy, Drip Pan 4 517−0138−04 3 Plug, Hole

2 Isolator, Mounting 5 526−0172 4 Washer, Flat
Without PTO 6 Washer, Flat (M12)
402−0676−01 4 MDKDT (*Front and Rear) 526−0399−64 19 Without PTO
402−0676−01 2 MDKDS,MDKDU 526−0399−64 11 With PTO
(*Front Only) 7 860−2010 4 Nut, Hex (M12 x .75mm)
With PTO 8 821−6003−01 8 Screw, Hex Head Sems
402−0676−01 2 MDKDT (Rear Only) (M8 x 1.25 x 16mm)
402−0676−01 2 MDKDS, MDKDU 9 800−3033 8 Screw, Hex Head Cap
(Rear Only) (M12 x 1.25 x 25mm)
3 Isolator, Mounting 10 800−2118 1 Screw, Hex Head Cap
Without PTO (M12x 1.75 x 60mm)
403−3955 0 MDKDT (Not Used) 11 403−6064−02 1 Mount, Engine
403−3955 2 MDKDS, MDKDU
(Rear Only)
With PTO * − Facing engine end is considered the front of the unit.
403−3955 2 MDKDT (*Front Only)
403−3955 2 MDKDS, MDKDU
(*Front Only)
MDKDS/T/U
Belt Guard
7
4
8
5

1 130−6958−01 1 Guard, Belt 7 526−0399−60 4 Washer, Flat

2 130−7038−03 1 Bracket, Fan Guard 8 526−0399−58 2 Washer, Flat
3 130−7127 1 Spacer, Guard
(M8 x 1.25 x 12mm) All parts are for Unhoused Units Only.
(M6 x 1 x 12mm)
(M10 x 1.5 x 90mm)
MDKDS/T/U
PTO Belt Guard
9
1
8
10
4
5 11
6

1 800−3017−50 1 Screw, Hex Head Cap 7 A030B088 8 Screw, Hex Head

(M10 x 1.5 x 90mm) 8 190−0865−03 1 Guard, Coupling
2 130−7038−03 1 Bracket, Fan Guard 9 130−6958−02 1 Guard, Belt
3 130−7127 1 Spacer, Guard 10 526−0399−60 2 Washer, Flat
4 800−3017−17 4 Screw, Hex Head 11 526−0399−58 4 Washer, Flat
(M8 x 1.25 x 12mm)
(M6 x 1.00 x 12mm) All Parts are for Unhoused Units Only
6 190−0866−03 1 Guard, Coupling
MDKDS/T/U
Generator Housing
23
9 6
22
11 22
22
12 8
1
24 5
7 2
22
15 14
13
16
22
18
17
10
3
4 19
20
21

1 405−9299−03 1 Panel, Housing 14 134−5299−02 6 Bracket, Fan HSG

2 405−9308−03 1 Panel, Air Baffle 15 818−0231−01 6 Rivet, Pop
3 405−9307−03 1 Panel, Air Baffle 16 405−9554 1 Insulation, Panel
4 404−0022−03 1 Panel, Access 17 405−6919−03 1 Insulation, Panel
5 405−9508−03 1 Panel, Enclosure 18 895−0395 19” Seal, Weather
6 405−9300−03 1 Panel, Enclosure 19 405−9841 1 Insulation, Panel
7 405−9301−03 1 Cover, Enclosure (Rear) 20 526−2050 2 Washer, Flat (M4)
8 405−9552 1 Insulation, Panel 21 800−3042 2 Screw, Hex Head Sems
9 405−9553 1 Insulation, Cover (M4 x 0.7 x 10mm)
10 327−1691 1 PCB Assy, Control 22 A030B088 29 Screw, Hex Head Sems
11 405−9559 1 Insulation, Panel (M6 x 1 x 16mm)
12 405−9558 1 Insulation, Panel 23 508−1152 2 Grommet, Rubber
13 509−0368 1 Seal, Brush 24 517−0136−01 2 Plug, Hole
MDKDS/T/U
Battery Harness (Front Bulkhead)
4
3
18
2
16 8 5
14
1 17 13
7
11
13 9
12
9
10
15 14
6
18

332−3771 1 Kit, Terminal Boot (Includes 11 518−0746 1 Clamp, Loop

Insulated Terminal Black 12 800−3025−01 1 Screw, Hex Head Cap
and Red) (M12 x 1.25 x 20mm)
1 338−4623−01 1 Harness, Battery 13 Washer, ET Lock (5/16”)
2 332−3865−03 1 Terminal Block 856−0008 2 Neg
3 526−0029 6 Washer, Flat (1/2”) 856−0008 1 ISO
4 862−0003 3 Nut, Hex Head Hvy 14 526−0399−60 1 Washer, Flat (M8) (Neg) Ground
(3/8−16UNC) 15 871−0025 1 Nut, HB Full (5/16−18)
5 Washer, ET Locking (M12) (Neg Ground)
853−2012 2 Neg 16 870−2065−03 1 Nut, Hex Head Flanged
853−2012 1 ISO (M8 x 1.25)
6 405−9764−02 1 Cover, Access (Housed Only) 17 503−2865−13 1 Clamp, Hose
7 337−2784−02 1 Bar Assy, Bus (Neg Gnd) 18 823−1002−03 4 Screw, Pan Head Mach Torx
8 337−2785 1 Strap, Bond (M6 x 1.00 x 10mm)
9 526−0399−64 2 Washer, Flat (M12)
10 800−3032 1 Screw, Hex Head Cap
(M12 x 1.25 x 30mm)
MDKDS/T/U
Battery Harness (Rear Bulkhead)
18 6
16 5
8 5
14
7
13
13
11
9 9
10 12
17
18
3
14 1 4
15 2

1 338−4623−01 1 Harness, Battery 13 Washer, ET Lock (5/16”)

2 332−3865−03 1 Terminal Block 856−0008 2 Neg
3 526−0029 6 Washer, Flat (1/2”) 856−0008 1 ISO
4 862−0003 3 Nut, Hex Head Hvy 14 Washer, Flat (M8)
(3/8−16UNC) 526−0399−60 2 Neg
5 Washer, ET Locking (M12) 526−0399−60 1 ISO
853−2012 2 Neg 15 871−0025 1 Nut, HB Full (5/16−18)
853−2012 1 ISO (Neg Ground)
6 405−9764−02 1 Cover, Access (Housed Only) 16 870−2065−03 1 Nut, Hex Head Flanged
7 337−2784−02 1 Bar Assy, Bus (Neg Gnd) (M8 x 1.25)
8 337−2785 1 Strap, Bond 17 503−2865−13 1 Clamp, Hose
9 526−0399−64 2 Washer, Flat (M12) 18 823−1002−03 4 Screw, Pan Head Mach Torx
10 800−3032 1 Screw, Hex Head Cap (M6 x 1.00 x 10mm)
(M12 x 1.25 x 30mm)
11 518−0746 1 Clamp, Loop
(M12 x 1.25 x 20mm)
MDKDS/T/U
Engine Sound Shield
3
4
2
1 2

A030K475 1 Kit, Sound Shield (Includes 5 405−9560 4 Gasket, Enclosure

Complete Sound Shield 6 405−9567 2 Insulation, Roof
Enclosure for Engine) 7 405−9548 1 Insulation, Roof
1 405−9331−03 1 Panel, Roof
2 405−7257 3 Cover, Access
3 517−0392−23 2 Plug, Hole * − Kit Includes Insulated Roof, Doors, Sides and Ends.
MDKDS/T/U
Engine Panel Sound Shield
4
3
11
8
7
6
4
10
9
10
2
4
5
6
4

1 405−9752−03 2 Panel, Access 7 A030F179 4 Rivet, Pop

2 405−9568 2 Insulation, Door 8 406−1032 2 Catch, Door
3 405−6993−02 2 Insulation, Sound 9 A030B824 4 Latch, Door
4 895−0395 14.4’ Seal, Weather 10 A030B088 8 Screw, Hex Head
5 A056E682 2 Seal, Weather 11 405−6995−02 2 Insulation, Sound
6 405−9751−03 2 Door, Access
MDKDS/T/U
(Front and Rear without PTO)
7 6 1
9 2 5
4
7
10
3
6

1 405−9336−03 1 Panel, Roof (End) 7 508−0021 2 Grommet, Rubber

2 405−9547 1 Installation Roof (End) 8 517−0136−01 1 Plug, Hole
3 405−9517−03 1 Panel, Duct 9 A030F179 4 Rivet, Pop
4 405−9732 1 Insulation, Duct 10 406−1032 2 Catch, Door
5 405−9315−03 1 Panel, Enclosure (Front)
MDKDS/T/U
(Front w/PTO)
12
1
4
5
2 8 7
3 13 6
11
10

541−1395 1 Kit, Sound Shield 7 190−0864−03 1 Guard, PTO

1 405−9507−03 1 Panel, Duct 8 405−9562 1 Insulation, Sound
2 405−9731 1 Insulation, Duct 9 190−0862−03 1 Guard, PTO
3 405−9314−03 1 Panel, Enclosure 10 405−9563 1 Insulation, Sound
4 A030B088 25 Screw, Hex Head 11 405−9564 1 Insulation, Sound
5 190−0861−03 1 Guard, Coupling (PTO) 12 508−0021 2 Grommet, Rubber
6 405−9561 1 Insulation, Sound 13 517−0136−01 1 Plug, Hole
MDKDS/T/U
Generator
5 7
8
4
16
15
1
18 19
6
3 9 22 8
2
10
11 21
20
17
12
13
14
Kit, Generator Heater 9 323−1623 1 Connector, Plug

300−4434 1 12V 10 510−0112 1 Bearing, Ball
300−4435 1 24V 11 201−3642−02 1 Rotor, Wound (Excitor)
1 Stator, Generator 12 205−0229−02 1 Generator, Fan
(Includes Grommet) 13 232−3826−02 1 Spacer
Single, Phase 14 232−3945 1 Drive, Disk
220−4671−06 1 MDKDT 15 815−0935 4 Screw, Hex Flanged (.250”)
220−4671−07 1 MDKDS, MDKDU 16 853−0013 4 Washer, Locking ET (.250”)
Three Phase 17 800−3017−52 8 *Screw, Hex Head Cap
220−4672−06 1 MDKDT (M12 x 1.75 x 20mm))
220−4672−07 1 MDKDS, MDKDU 18 815−0600 12 Screw, Hex Head Cap
2 Rotor Assy, Generator (.375−16 x 1.00”)
(Includes Parts Marked *) 19 526−0399−62 12 Washer, Flat (M10)
201−3641−06 1 MDKDT 20 526−0399−73 8 Washer, (M12)
201−3641−07 1 MDKDS, MDKDU 21 232−3815−04 1 Hub, Drive
3 211−0465−02 2 Endbell 358−0069 1 *Diode (Not Shown)
4 232−3206−02 4 Retainer, Endbell 358−0070 1 *Diode (Not Shown)
5 800−0310−27 4 Screw, Hex Head Cap 22 220−4413−02 1 Stator (Exciter)
(.312−16 x 2.50”)
(.375−16 x 1.00”) * − Parts Included in Generator Rotor Assy.+
7 850−0114−06 4 Washer, Locking (.31”) − Heater Clamp Cover and Hardware Included
8 526−0399−42 4 Washer, Flat (.38”) In Heater Kits.
MDKDS/T/U
MDKDS/T/U
Control Box
4 15
29
28 12
6
15
17
19
5 14
9 18
13
30
11 26,27
26,27
20
14
10
16
21
12
16 13 9
23
13 14
12 25
7
8
14
15
12 1
11 15 22
12 2
13
3
24
25
MDKDS/T/U
Control Box

541−1195−03 1 Kit, PCB (J1939 No Cover) 24 338−4491 1 Harness, Accessory

541−1195−04 1 Kit, PCB (SmartCraft No Cover) J1939/SmartCraft
1 A029A758 1 Control, Box 25 Nut, Nylon Locking (M5)
2 402−0681−01 3 Isolation, Vibration 870−2062 2 Neg/Iso Gnd 1−3 Phase
3 818−0231−01 6 Rivet, Pop 12 and 24v
4 319−6228−03 1 Cover, Box 870−2062 4 J1939 /SmartCraft
5 319−4404 1 Cover 26 307−2767 2 Relay, SPDT (12V)
6 332−3750 1 Guide, Card 27 307−2819 2 Relay, SPDT (24V)
7 508−1105 2 Grommet, Remote 28 517−0138−05 1 Plug, Hole
8 517−0136 2 Plug, Hole 29 517−0138−08 1 Plug, Hole
9 A030B088 6 Screw, Hex Head 30 Circuit, Breaker
10 526−2100 3 Washer, Flat (M8) MDKDS
11 Standoff, Insulation 320−2332−02 1 125 Amps 2 Pole
332−2370 2 Single Phase Neg 12V−24V 320−1836−18 1 100 Amps 3 Pole
332−2370 3 Three Phase Neg/ISO 320−1891−07 1 45 Amps 3 Pole
12V−24V 320−1891−10 1 50 Amps 3 Pole
332−2370 4 Three Phase ISO 12V−24V 320−1836−17 1 95 Amps 3 Pole
12 Washer, Flat (6.75 ID) 320−1836−16 1 90 Amps 3 Pole
526−0052 7 Three Phase Neg 12V−24V MDKDT
526−0052 8 Single Phase ISO 12V−24V 320−1689−18 1 100 Amps 2 Pole
13 Screw, Hex Flange 320−1891−10 1 50 Amps 3 Pole
(1/4−20 x 3/8”) 320−1836−12 1 70 Amps 3 Pole
821−0009 6 Three Phase Neg 12V−24V 320−1836−14 1 80 Amps 3 Pole
14 856−0006 4 Washer, ETIT Locking (1/4) 320−1836−16 1 90 Amps 3 Pole
15 871−0016 5 Nut, Hex (.25−20UNC) 320−1836−17 1 95 Amps 3 Pole
16 810−0156 2 Screw, Round, Head 320−1836−18 1 100 Amps 3 Pole
(.25−20UNC 1.25”) MDKDU
17 337−2795 1 Strap, Bond 320−1689−18 1 100 Amps 2 Pole
18 853−0016 2 Washer, ET Lock (5/16”) 320−1891−10 1 50 Amps 3 Pole
19 821−6003−01 1 Screw, Hex Head Cap 320−1891−11 1 55 Amps 3 Pole
(M8 x 1.25 x 16mm) 320−2332−01 1 115 Amps 2 Pole
20 800−6062 3 Screw, Hex Head Cap 320−2332−02 1 125 Amps 2 Pole
(M8 x 1.25 x 45mm) 320−1836−15 1 85 Amps 3 Pole
21 Screw, XREC Pan Head 320−1836−16 1 90 Amps 3 Pole
(6−32 x .312”) 320−1836−17 1 95 Amps 3 Pole
815−0550−03 4 Single Phase 320−1836−18 1 100 Amps 3 Pole
815−0550−03 6 Three Phase 320−1836−19 1 110 Amps 3 Pole
22 Assy, NIM PCB 31 338−4414 1 Harness, Control (Not Shown)
327−1659−01 1 NIM /J1939
327−1659−02 1 NIM /SmartCraft
23 800−6002 4 Screw, Hex Head Sems * − Included In PCB Kits, PCB Assembly, Accessory
(M5 x .8 x 10mm) Harness Instructions and Hardware.
J1939 /SmartCraft
SmartCraft is a trademark of the Brunswick Corporation.
MDKDS/T/U
Control Panel Components
REF PART QTY PART

NO. NO. USED DESCRIPTION
1 Assy Panel, Engine

300−5476−09 1 12V
300−5476−10 1 24V
2 818−1150−03 4 Rivet, Drive Plastic
3 300−6363−04 1 Assy Control (eSDD)
(See NIM Option Page)
MDKDS/T/U
Control Panel Components
(Breaker Switch Option)
10
1
12
11
9
3
5
2
6

Assy, Engine Panel (All 7 338−4790 1 Harness, Control

Parts Included) 8 800−0309−10 2 Screw, Hex Head (6−32 x 1/4’’)
300−5476−09 1 12V 9 526−0399−05 2 Washer, Flat (#6)
300−5476−10 1 24V 10 319−4467−02 1 Panel, Control (Ground)
1 319−4368−06 1 Panel, Control 11 856−0003 1 Washer, EIT Lock (#10)
2 98−7781 1 Label, Control 12 870−0131 1 Nut, Sems EIT
3 320−2361 1 Breaker, Circuit (15 Amp)
4 320−2362 1 Breaker, Circuit (50 Amp)
5 302−2048 1 Meter, Hour * − See Control Box for Location.
6 Switch, Rocker SPDT
308−1218 1 12VDC
308−1219 1 24VDC
MDKDS/T/U
Remote Control Panel
9 7
4
3
6
2
5
8
5
P4
S11
1
10

Kit, Remote Switch Harness 6 323−1492 6 *Terminal, Socket

(Includes Parts Marked +) 7 323−1541 1 *Plug, (8 Pin)
541−0941−01 1 12V 8 323−1491 3 *Plug, Seal
541−0941−02 1 24V 9 323−1543 1 *Wedge, Plug (8 Pin)
Kit, Panel Remote 10 815−0910 2 #Screw, Wood (#6 x 1)
(Includes Parts Marked #) 11 98−8092 1 +Label, Instructions
300−5725−01 1 12V 12 98−8081 1 #+Label, Warning
300−5725−02 1 24V
1 #+Switch, Rocker (S11)
308−1101 1 12V
308−1102 1 24V
2 319−4996 1 #Panel, Remote (Includes # − Parts Included in Remote Panel.
Printing) + − Parts Included in Remote Switch Harness. Instructions
3 338−3988 1 #+Harness, Remote Panel included in Kits only
(Includes Parts Marked *)
4 308−1019 1 *Connector, Switch (S11)
5 332−2890 6 *Terminal, Receptacle (.25’’)
MDKDS/T/U
Control Harness
J4
12
10
11
J4
7
8
5
S3
S4
3 P3
P2 4
1
P1
9
4

338−4790 1 Harness, Control 9 323−1583 3 Plug, Wedge 12 Pin, P1, P2, P3

1 323−1582−06 1 Plug (12 Pin, Black P1) 10 323−1542 2 Connector, Receptacle 8 Pin
2 323−1582−05 1 Plug (12 Pin, Gray P2) (J4, J8)
3 323−1582−07 1 Plug (12 Pin, Green P3) 11 323−1544 2 Receptacle, Wedge(J4, J8)
4 323−1591 AR Plug (P1) 12 A047S203 1 Sleeve (Optional), 17 MDKDP
5 323−1708 AR Seal,Cable(S3) and 21.5 MDKDR
6 308−1019 1 Switch, Connector (S4)
7 323−1765 1 Connector, Housing 4 Pin (S3)
8 323−1563 1 Socket, Relay
MDKDS/T/U
Wiring Harnesses
5
3
2
6
4 7
12
11
9
10
18
20 19
P1
21
17
21
22
23 22
23
J1
J2
MDKDS/T/U
Wiring Harnesses
16
15
14
13

1 Harness, Remote Extension 14 323−1542 1 @Connector, Receptacle (8 Pin)

(Includes Parts Marked #) 15 323−1491 AR +Terminal, Pin
338−3167 1 15 feet 16 323−1544 2 @Wedge, Lock (8 Pin)
338−3168 1 25 feet
338−3169 1 45 feet 17 338−4016 1 Harness, Junction (Includes
338−3169−01 1 75 feet Parts Marked +)
338−3169−02 1 100 feet 18 323−1541 1 Plug, Connector (8 Pin)
338−3169−03 1 150 feet 19 323−1492 AR Terminal, Socket
2 323−1541 1 #Plug (8 Pin) 20 323−1543 1 Wedge, Plug (8 Pin)
3 323−1492 8 #Terminal, Socket 21 323−1542 2 +Connector, Receptacle (8 Pin)
4 323−1543 1 #Wedge, Plug (8 Pin) 22 323−1491 AR @Terminal, Pin
5 323−1542 1 #Receptacle, (8 Pin) 23 323−1544 2 +Wedge, Lock, Receptacle
6 323−1491 8 #Terminal, Pin (8 Pin)
7 323−1544 1 #Wedge, Receptacle (8 Pin)
8 338−4223 1 Harness, Remote Panel # − Parts Included in Remote Extension Harness.

9 323−1541 1 Plug (8 Pin) * − Parts Included in Custom Pigtail Harness.
10 323−1543 1 Wedge, Plug (8Pin)  − Parts Included in Adapter Harness.
11 323−1492 AR Terminal, Socket .+− Parts Included in Junction Harness.
12 323−1591 AR Plug, Seal .@− Parts Included in Pigtail Harness.
A048U078
13 338−4017 1 Harness, Pigtail (Includes
Parts Marked @)
MDKDS/T/U
Kit, Remote Control
5
4
3
1
9
7

A046T434 1 Kit, Accessories A045C970 1 (1000mm)

1 A044H021 1 Module, Remote Control
2 A044G447 1 *Converter 7 0518−0548−25 1 Clamp
3 A044G454 1 *Bracket, Mounting 8 0898−1307−03 1 Sleeve
4 0526−0399−54 4 *Washer, Flat 9 A030B088 2 Screw, Hex Head
5 0862−0026−52 4 *Nut, Hex
6 Cable
A044R209 1 (545mm)
A044R223 1 (2695mm) * − Parts Included in Module Remote Control.
MDKDS/T/U
Labels, Kits

98−8601 1 Label, Information (Housed 98−8566−01 1 ^Label, Information

Includes Parts Marked *) (Housed w/ PTO)
98−8567 1 Label, Information Includes 100−3478−60 1 Kit, Cruise Includes
Parts Marked +) All of The Following Items:
98−8597 1 +Label, Information Ground 149−2804 2 Filter, Fuel
98−8594 1 +Label, Warning (Unhoused) 122−0906 2 Filter, Oil
98−8603 1 +Label, Information 541−1316 2 Kit Pump, Service
98−8590 1 +Label, Danger 511−0237 2 Belt
98−8599 1 +Label, Warning 130−4434 2 Pencil, Zinc
98−8608 1 +Label, Information (Service) 417−0233 2 Box, Cruise Kits
98−8592 1 +Label, Warning
98−7850 2 Label, Onan E−QD (Housed) 300−5725−01 1 Kit, Remote Panel
98−8600 1 *Label, Information (Oil Fill 300−5725−02 1 Kit, Remote Panel
Housed) 332−3771 1 Kit, Terminal Boot
98−7869 4 *Label, Warning (Housed) 541−0941−01 1 Kit, Remote Switch
98−8596 2 *Label, Information (Lifting) 541−0941−02 1 Kit, Remote Switch
(Housed)
98−8595 1 *Label, Information (Coolant) 541−1130 1 Kit, Control (Includes the
(Housed) Following Parts)
Label, Information (No Step) 300−6393 1 Control Assembly
98−8593 2 + Housed 814−2152−01 4 Screw, Flat Head (#6−20 x .75)
98−8593 1 * Unhoused 814−2155−01 4 Screw, Flat Head (M3.5 x 9.5)
Label, Warning (Coolant) 860−2028 4 Nut, Hex (6−32)
98−8591 2 + Housed 098−8081 4 Label, Warning
98−8591 1 * Unhoused
300−4684−01 1 Kit, Low Coolant Sender
98−8602 1 Label, Information (Includes the Following Parts)
(Housed w/ PTO, Includes 193−0468 1 Sender, Low Coolant
Parts Marked ^) 338−3594 1 Harness, Pigtail
98−8569 1 Label, Information 502−0029−06 1 Bushing, Pipe (3/4” to 1/4”)
98−8563 1 Label, Information (Housed)
98−8566−02 1 ^Label, Information 541−1280−01 1 Kit, Guard Belt (12V)
(Housed w/ PTO) 541−1280−02 1 Kit, Guard Belt (24V)
MDKDS/T/U
“This page intentionally left blank”
MDKDS/T/U
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0105−0746, 11 101−0851, 17 110−3983, 12 130−3570, 58

0110−3985, 9 101−0852, 17 110−3984, 12 130−3571, 58
0147−0907, 26 102−1532, 20 110−3986, 9 130−3572, 58
0193−0244, 43 102−1533, 19 112−0310, 10 130−3573, 58
0193−0318, 43 103−0836, 30 112−0311, 10 130−3574, 58
0193−0430−01, 43 103−0837, 29 112−0312, 10 130−3721, 60
0193−457−01, 43 103−0838, 29 114−0421, 10 130−4434, 54 , 85
0309−0717, 43 103−0839, 29 114−0422, 10 130−4803−02, 52
0518−0548−25, 84 103−0840, 53 , 56 114−0423, 10 130−5387−01, 52
0526−0399−54, 84 104−2080, 10 114−0424, 10 130−6733−02, 49 , 51
0862−0026−52, 84 104−2081, 10 114−0425, 10 130−6958−01, 65
0898−1307−03, 84 104−2082, 10 115−0519, 12 130−6958−02, 66
098−7781, 79 104−2083, 10 115−0520, 12 130−7038−03, 65 , 66
098−7850, 85 104−2084, 10 115−0521, 12 130−7069−03, 49 , 51
098−7869, 85 104−2085, 10 115−0522, 12 130−7127, 65 , 66
098−8081, 80 , 85 104−2086, 10 115−0523, 31 130−7314, 54
098−8092, 80 104−2087, 10 115−0524, 12 130−7315, 54
098−8563, 85 104−2088, 10 115−0525, 31 130−7343, 62
098−8566−01, 85 104−2089, 13 115−0526, 12 130−7354, 34
098−8566−02, 85 104−2090, 13 115−0527, 11 130−7355, 34
098−8567, 85 104−2091, 14 120−1365−03, 20 130−7361, 34
098−8569, 85 104−2092, 10 120−1366, 30 130−7416, 34
098−8590, 85 104−2093, 14 120−1367, 30 130−7417, 34
098−8591, 85 104−2094, 14 120−1368, 20 130−7421, 19
098−8592, 85 104−2095, 14 120−1369, 11 132−0293, 55
098−8593, 85 104−2096, 10 122−0906, 19 , 85 132−0364, 55
098−8594, 85 105−0747, 29 122−0907, 19 132−0368, 55
098−8595, 85 105−0748, 11 123−2299, 19 , 31 132−0387, 55
098−8596, 85 110−3948, 12 123−2327, 31 132−0388, 55
098−8597, 85 110−3959, 12 123−2328, 19 , 31 132−0393, 55
098−8599, 85 110−3960, 12 123−2331, 18 132−0485, 35
098−8600, 85 110−3975, 12 123−2332, 31 132−0486, 35
098−8601, 85 110−3976, 9 123−2333, 31 132−0487, 56
098−8602, 85 110−3977, 8 123−2334, 31 132−0488, 35
098−8603, 85 110−3978, 9 123−2335, 31 132−0490, 56
098−8608, 85 110−3979, 9 123−2336, 21 132−0499, 55
100−3478−60, 85 110−3980, 8 123−2337, 31 134−5299−02, 67
101−0849, 30 110−3982, 12 123−2338, 31 140−3998, 32

Numerical Index
140−4025−03, 32 150−2908, 25 185−5363, 28 185−5401, 28

147−0905, 27 , 28 150−2909, 25 185−5364, 28 185−5402, 28
147−0908, 29 150−2910, 25 185−5365, 28 185−5403, 28
147−0909, 27 , 28 150−2918, 22 185−5366, 28 185−5404, 28
147−0910, 26 150−2919, 23 185−5367, 28 185−5405, 28
147−0911, 29 154−3197, 60 185−5368, 28 185−5406, 28
147−0912, 29 154−3225, 33 185−5369, 28 185−5495, 30
147−0913, 21 154−3232, 33 185−5370, 28 185−5502, 8 , 9
147−0914, 28 155−4486, 60 185−5371, 28 185−5612, 27
149−1908−05, 44 , 45 155−4487−01, 60 185−5372, 28 185−5613, 27
149−1914−05, 45 155−4584−02, 60 185−5373, 28 185−5615, 27
149−1949, 45 155−4586−02, 60 185−5374, 28 185−5616, 28
149−1952, 45 155−4599, 60 185−5375, 28 185−5618, 28
149−1953, 45 155−4641, 62 185−5376, 28 185−5619, 28
149−2041−03, 44 181−9013, 24 185−5377, 28 185−5621, 28
149−2045, 45 181−9205, 24 185−5378, 28 185−5681, 25
149−2046, 45 181−9230, 20 185−5379, 28 185−5682, 25
149−2047, 45 184−0017, 23 185−5380, 28 185−5798, 8
149−2073, 40 , 44 185−2077, 12 185−5381, 28 185−5826, 34
149−2612, 40 185−2180, 25 185−5382, 28 185−5840, 8
149−2645, 40 185−2188, 9 185−5383, 28 185−5841, 8
149−2654, 40 185−2233, 8 , 9 185−5384, 28 185−5842, 8
149−2655, 40 185−2284, 25 185−5385, 28 185−5845, 8
149−2765−03, 40 185−2338, 8 , 25 , 29 , 39 185−5386, 28 185−5861, 9
149−2783−01, 40 185−5387, 28 185−5863, 12
185−2343, 34
149−2783−02, 40 185−5388, 28 185−5900, 11
185−2350, 29
149−2804, 39 , 85 185−5389, 28 185−5924, 13
185−2353, 10
149−2817, 39 185−5390, 28 185−5980, 26 , 39
185−2354, 11
149−2818, 29 185−5391, 28 185−5985, 27 , 28
185−2385, 27
149−2819, 39 185−5392, 28 185−6016, 12
185−2412, 9
149−2820, 29 185−5393, 28 185−6017, 12
185−2413, 8
150−2900, 24 185−5394, 28 185−6019, 12
185−2826, 11 , 13 , 19 ,
150−2902, 23 185−5395, 28 185−6025, 23
20 , 21 , 36
150−2903, 23 185−5396, 28 185−6029, 12
185−2977, 24
150−2904, 24 185−5397, 28 185−6030, 12
185−3095, 56
150−2905, 23 185−5398, 28 185−6033, 9
185−4146, 24
150−2906, 23 185−5399, 28 185−6048, 29
185−5145, 24
150−2907, 24 185−5400, 28 185−6154, 26
185−5337, 27 , 28

Numerical Index
185−6481, 34 , 35 191−2170, 38 201−3656, 37 308−1218, 79

185−6484, 25 191−2409−02, 38 205−0229−02, 74 308−1219, 79
185−6499, 31 , 33 , 35 191−2410−03, 38 211−0465−02, 74 309−0597−03, 60
185−6580, 8 191−2411, 38 212−1311, 16 319−4368−06, 79
185−6695, 12 191−2420, 36 , 37 212−1312, 16 319−4404, 77
185−6722, 19 , 34 191−2421, 36 , 37 220−4413−02, 74 319−4467−02, 79
185−6749, 12 191−2422, 15 , 16 220−4671−06, 74 319−4996, 80
185−6786, 36 191−2423, 15 , 16 220−4671−07, 74 319−6228−03, 77
185−6825, 28 191−2425, 16 220−4672−06, 74 319−6748, 30
185−6856, 8 191−2426, 16 220−4672−07, 74 320−1689−18, 77
185−6930, 25 191−2427, 36 226−4976, 63 320−1836−12, 77
185−6931, 25 191−2428, 16 232−3206−02, 74 320−1836−13, 77
185−7090, 24 191−2429, 16 232−3815−04, 74 320−1836−14, 77
185−7134, 21 , 26 , 29 191−2430, 16 232−3826−02, 74 320−1836−15, 77
185−7166, 8 191−2431, 16 232−3945, 74 320−1836−16, 77
185−7216, 30 191−2432, 37 300−4434, 74 320−1836−17, 77
185−7300, 12 191−2433, 37 300−4435, 74 320−1836−18, 77
185−7425, 29 191−2434, 37 300−5476−09, 78 , 79 320−1836−19, 77
190−0729−01, 59 191−2435, 16 300−5476−10, 78 , 79 320−1891−07, 77
190−0729−02, 59 191−2436, 16 300−5725−01, 80 , 85 320−1891−10, 77
190−0766−03, 59 191−2437, 37 300−5725−02, 80 , 85 320−1891−11, 77
190−0767−02, 59 191−2438, 37 300−6363−04, 78 320−2332−01, 77
190−0768, 59 191−2439, 16 302−2048, 79 320−2332−02, 77
190−0771−02, 59 191−2440, 16 305−1040, 37 320−2361, 79
190−0771−04, 59 191−2441, 16 305−1041, 37 320−2362, 79
190−0771−06, 59 191−2442, 16 306−5250, 23 323−1491, 80 , 83
190−0855−02, 59 191−2443, 16 306−5251, 23 323−1492, 80 , 83
190−0856−02, 59 191−2444, 16 306−5289−01, 22 323−1541, 80 , 83
190−0857−02, 59 191−2445, 16 306−5289−02, 22 323−1542, 81 , 83
190−0858−02, 59 191−2446, 37 307−1617, 63 323−1543, 80 , 83
190−0861−03, 73 191−2447, 16 307−2656, 63 323−1544, 81 , 83
190−0862−03, 73 193−0244, 30 307−2767, 77 323−1563, 81
190−0864−03, 73 193−0430−01, 30 307−2819, 77 323−1582−05, 81
190−0865−03, 66 193−0468, 60 , 85 307−3124, 16 323−1582−06, 81
190−0866−03, 66 201−3641−06, 74 307−3125, 16 323−1582−07, 81
190−0887, 16 201−3641−07, 74 308−1019, 80 , 81 323−1583, 81
191−2169−01, 38 201−3642−02, 74 308−1101, 80 323−1591, 81 , 83
191−2169−02, 38 201−3655, 37 308−1102, 80 323−1623, 74

Numerical Index
323−1708, 81 402−0676−01, 64 405−9731, 73 503−1142, 32

323−1765, 81 402−0681−01, 77 405−9732, 72 503−1144, 32
327−1659−01, 77 403−3955, 64 405−9751−03, 71 503−1692, 58
327−1659−02, 77 403−6043−02, 64 405−9752−03, 71 503−1872−02, 62
327−1691, 67 403−6064−02, 64 405−9764−02, 68 , 69 503−1872−05, 49 , 51 , 61
332−1571, 60 403−6089−03, 14 405−9841, 67
503−1872−06, 62
332−2370, 77 404−0022−03, 67 406−1032, 71 , 72
503−2309, 41 , 42 , 46
332−2890, 80 405−6919−03, 67 406−1170, 11
503−2715, 49 , 51
332−3750, 77 405−6993−02, 71 406−1171, 11
503−2717, 49 , 52
332−3771, 68 , 85 405−6995−02, 71 417−0233, 85
503−2728−01, 46
332−3865−03, 68 , 69 405−7257, 70 501−0910, 20
503−2773, 61
333−0732−02, 63 405−9299−03, 67 501−0981, 27
503−2774, 61
333−0745, 27 405−9300−03, 67 501−0982, 27
503−2782, 32
333−0746, 27 405−9301−03, 67 501−0983, 27
503−2787−01, 40
337−2784−02, 68 , 69 405−9307−03, 67 501−0984, 27
503−2788−01, 40
337−2785, 68 , 69 405−9308−03, 67 501−0985, 27
503−2788−02, 40
337−2795, 77 405−9314−03, 73 502−0020, 44
503−2788−03, 41 , 42
337−3926, 27 405−9315−03, 72 502−0029, 44
503−2823, 49 , 51 , 52 ,
338−3167, 83 405−9331−03, 70 502−0029−03, 30
53 , 57
338−3168, 83 405−9336−03, 72 502−0029−06, 85
503−2837−01, 41 , 42
338−3169, 83 405−9473, 61 502−0054, 40
503−2843, 49 , 51 , 52 ,
338−3169−01, 83 405−9507−03, 73 502−0153, 45 , 54 53
338−3169−02, 83 405−9508−03, 67 502−1123, 20 503−2846−01, 32
338−3169−03, 83 405−9517−03, 72 502−1133, 41 , 42 503−2865−13, 68 , 69
338−3594, 85 405−9547, 72 502−1218, 40 , 41 , 42 503−2871, 49 , 51
338−3988, 80 405−9548, 70 502−1425−02, 46 503−2872, 52
338−4016, 83 405−9552, 67 502−1451−01, 46 503−2901, 31
338−4017, 83 405−9553, 67 502−1584, 41 , 42 503−2902, 19
338−4200−02, 63 405−9554, 67 502−1599, 39 503−2903, 19
338−4223, 83 405−9558, 67 502−1602, 39 503−2904, 19
338−4414, 77 405−9559, 67 502−1603, 21 503−2905, 34
338−4491, 77 405−9560, 70 502−1604, 8 , 34 , 35 504−0017, 54
338−4623−01, 68 , 69 405−9561, 73 502−1606, 39 504−0223, 46
338−4790, 79 , 81 405−9562, 73 502−1608, 21 504−0309, 30
357−0156, 37 405−9563, 73 502−1609, 26 504−0310, 8
357−0157, 37 405−9564, 73 502−1611, 39 505−1503, 59
358−0069, 74 405−9567, 70 503−1138, 46 , 57 505−2258, 26
358−0070, 74 405−9568, 71 503−1139, 32 505−2371, 8

Numerical Index
505−2378, 34 509−0464, 20 517−0136−01, 41 , 42 , 67 526−0399−05, 79

, 72 , 73
505−2379, 34 509−0465, 30 526−0399−41, 32
517−0138−04, 64
505−2380, 30 509−0466, 35 526−0399−42, 74
517−0138−05, 77
505−2381, 34 509−0467, 56 526−0399−58, 63 , 65 , 66
517−0138−06, 57
505−2383, 30 509−0468, 19
517−0138−08, 77 526−0399−60, 41 , 42 , 57
505−2384, 30 509−0471, 39
, 65 , 66 , 68 , 69
517−0371, 18
506−0042, 30 509−0472, 39
526−0399−62, 74
517−0392−23, 70
506−0043, 12 509−0474, 21
526−0399−64, 32 , 40 , 49
517−0393, 61
506−0044, 16 510−0112, 74 , 51 , 59 , 64 , 68 , 69
517−0402, 31
506−0045, 24 510−0232, 23 526−0399−73, 14 , 74
517−0404, 8
506−0046, 24 510−0233, 29 526−0451, 59
517−0405, 29
506−0047, 24 510−0235, 16 526−2050, 67
517−0406, 12
506−0048, 28 510−0236, 16 526−2100, 77
518−0548−35, 32
506−0049, 23 510−0237, 37 526−2343, 12
518−0548−44, 52
507−0013, 11 510−0238, 37 526−2345, 16
518−0720, 32 , 40
507−0014, 11 510−0239, 29 541−0877−01, 46
518−0746, 49 , 51 , 68 ,
507−0015, 16 510−0240, 29 541−0941−01, 80 , 85
69
507−0016, 11 510−0241, 13 541−0941−02, 80 , 85
518−0747, 57
507−0017, 10 510−0242, 13 541−1130, 85
518−0757, 41 , 42
507−0018, 56 510−0243, 11 541−1195−03, 77
518−0760, 29
507−0019, 29 510−0244, 10 541−1195−04, 77
518−0761, 10
507−0020, 10 511−0237, 36 , 38 , 85 541−1270, 62
518−0763, 24
507−0021, 14 512−0367, 37 541−1272−01, 60
518−0765, 23
507−0022, 16 512−0368, 36 541−1272−02, 60
518−0766, 12
507−0023, 16 512−0369, 36 541−1274, 62
518−0767, 56
508−0021, 72 , 73 515−0321, 13 541−1275−01, 59
518−0768, 56
508−1039, 46 515−0323, 29 541−1275−02, 59
518−0769, 11
508−1105, 77 516−2113, 23 541−1280−01, 85
518−0770, 16
508−1152, 67 516−2116, 8 541−1280−02, 85
518−0771, 33
508−1203, 46 516−2117, 8 541−1281, 60
520−2674, 15
508−1278, 32 516−2118, 11 541−1282, 60
520−2678, 29
509−0368, 67 516−2119, 29 541−1316, 85
520−2679, 60
509−0414, 19 , 31 516−2121, 29 541−1392−01, 57
526−0029, 68 , 69
509−0450, 49 , 52 , 53 , 516−2122, 8 541−1392−02, 57
526−0045, 38
56
516−2123, 8 541−1395, 73
526−0052, 77
509−0456, 54
516−2124, 23 541−1402, 10
526−0063, 22
509−0460, 17
517−0131−02, 57 , 61 541−1403, 10
526−0172, 64
509−0461, 30
517−0136, 77 541−1521, 55
526−0174, 38 , 59
509−0463, 30

Numerical Index
725−1028, 22 800−6409, 29 821−6001−02, 40 A029A758, 77

725−1103, 59 800−6410, 26 , 29 , 34 , 821−6003−01, 49 , 51 , 64 A029U684, 55
36 , 77
800−0027, 38 A029U686, 55
800−6411, 34 823−1002−03, 68 , 69
800−0090, 59 A029U693, 55
800−6412, 35 850−0045, 38
800−0092−01, 32 A029U695, 55
800−6413, 33 850−0114−06, 74
800−0309−10, 79 A030B088, 32 , 52 , 57 ,
800−6414, 29 , 30 , 56 850−0114−53, 63 61 , 66 , 67 , 70 , 71 ,
800−0310−27, 74
72 , 73 , 77 , 84
800−6416, 20 850−2089, 55
800−0310−36, 74
A030B824, 71
800−6417, 14 853−0013, 74
800−2096, 38
A030F179, 71 , 72
800−6418, 8 , 39 853−0016, 63 , 77
800−2118, 64
A030K475, 70
800−6419, 15 853−2012, 68 , 69
800−3017−02, 65 , 66
A030R882, 57
800−6420, 12 856−0003, 79
800−3017−17, 32 , 41 , 42
A030R884, 57
, 65 , 66 800−6421, 36 856−0006, 77
A030U213, 18
800−3017−19, 60 800−6422, 14 856−0008, 68 , 69
A030U215, 18
800−3017−21, 59 800−6423, 14 860−2010, 64
A030X272, 18
800−3017−50, 65 , 66 800−6425, 20 860−2028, 85
A030X274, 18
800−3017−52, 74 800−6426, 16 860−2075, 25
A030X276, 18
800−3025−01, 32 , 40 , 49 800−6427, 37 860−2082, 37
, 51 , 63 , 68 , 69 A032Y747, 49 , 51 , 52
800−6428, 37 860−2084, 15 , 23 , 36
800−3027, 59 A032Y754, 55
800−6429, 12 860−2087, 24
800−3032, 59 , 68 , 69 A032Y864, 55
801−1050, 59 860−2088, 29
800−3033, 64 A034B591, 40 , 41 , 42
803−2013, 12 860−2089, 37
800−3042, 67 A034T924, 55
803−2014, 16 862−0003, 68 , 69
800−6002, 77 A034U624, 55
810−0156, 77 862−0026−30, 63
800−6062, 77 A034U626, 55
814−2152−01, 85 862−0026−54, 63
800−6085, 56 A034W700, 49 , 51 , 52
814−2155−01, 85 862−0026−55, 59
800−6305, 24 A035K689, 57
814−2158, 29 , 30 870−0131, 79
800−6333, 33 A035R404, 55
815−0550−03, 77 870−0131−01, 63
800−6334, 17 , 35 A044G447, 84
815−0600, 49 , 51 , 52 , 870−0221−01, 60
800−6335, 11 , 30 53 , 74 A044G454, 84
870−2062, 77
800−6392, 14 815−0910, 80 A044H021, 84
870−2065−02, 52
800−6394, 54 815−0916, 59 A044R209, 84
870−2065−03, 57 , 60 , 68
800−6401, 29 815−0935, 74 , 69 A044R223, 84
800−6402, 36 818−0231−01, 67 , 77 871−0016, 77 A045C970, 84
800−6403, 31 818−1150−03, 78 871−0025, 68 , 69 A045Y138, 8
800−6405, 8 819−1170, 31 895−0395, 67 , 71 A045Y141, 8
800−6406, 10 819−1171, 31 898−0972, 60 A045Y626, 8
800−6407, 9 821−0009, 77 A006A539, 18 A045Y628, 8
800−6408, 29 821−2035, 59 A026E336, 29 A046T434, 84

Numerical Index
A047S203, 81
A048U075, 11
A048U077, 9
A050G094, 43
A056E682, 71
A057Y418, 49 , 51 , 52
A057Y420, 49 , 51
A060Z637, 49 , 51 , 52 ,
53


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Specifications are subject to change without notice.

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Parts Manual

Onan Generator Set for Marine

Copyright  2019 Cummins Inc. 1

Copyright  2019 Cummins Inc. 2

Copyright  2019 Cummins Inc. 3

Cap, Valve, 12 Cover, Flywheel Housing, 14

Copyright  2019 Cummins Inc. 4

Gasket, Head Cover, 31 Housing Assy, Injection Pump, 29

Copyright  2019 Cummins Inc. 5

Kit, Holder Nozzle, 27

M Pump, Electric Fuel, 40

Copyright  2019 Cummins Inc. 6

Relay, SPDT (24V), 77 Spacer, Guard, 65 , 66

Copyright  2019 Cummins Inc. 7

Engine, Replacement 13 800−6405 10 #Bolt, Bearing Case

REF PART QTY PART REF PART QTY PART

1 185−6033 1 #Stud 8 185−5502 1 Plug

REF PART QTY PART REF PART QTY PART

1 Piston 10 104−2096 1 Sleeve, Crankshaft

REF PART QTY PART REF PART QTY PART

1 185−5900 8 Tappet 11 406−1170 2 Collar, Idle Gear

REF PART QTY PART REF PART QTY PART

1 110−3960 8 Guide, Inlet Valve 17 185−6749 1 Pin, Spring

REF PART QTY PART REF PART QTY PART

1 104−2090 1 Assy Shaft, Balancer 5 515−0321 1 Key, Feather

REF PART QTY PART REF PART QTY PART

1 104−2095 1 Flywheel Assy (Includes Ring 9 800−6417 2 Bolt, Flange

REF PART QTY PART REF PART QTY PART

1 Starter Assy 2 800−6419 1 Bolt, Flange

REF PART QTY PART REF PART QTY PART

1 Assy., Starter 14 803−2014 1 Set, Screw

REF PART QTY PART REF PART QTY PART

1 101−0851 1 Assy Cover, Bearing Case 3 800−6334 8 Bolt, Flange

REF PART QTY PART REF PART QTY PART

A030U213 1 Engine, Diesel (not shown) 3 A006A539 1 *Seal, O’Ring

REF PART QTY PART REF PART QTY PART

1 123−2328 1 Plug Assy., Oil Filler 9 130−7421 1 Pipe, Oil Cooler

REF PART QTY PART REF PART QTY PART

1 102−1532 1 Comp, Oil Pan 6 509−0464 1 O’Ring

REF PART QTY PART REF PART QTY PART

1 502−1603 1 Joint , Union 5 147−0913 1 Bracket, Pump

REF PART QTY PART REF PART QTY PART

1 Actuator 3 150−2918 1 Gasket

REF PART QTY PART REF PART QTY PART

1 150−2905 1 Cover, Governor Rod 9 185−6025 1 Washer, Rocker Arm Shaft

REF PART QTY PART REF PART QTY PART

1 150−2900 1 Assy Fork, Lever 10 185−4146 2 Stud

REF PART QTY PART REF PART QTY PART

1 150−2910 1 Bolt Adjusting 9 185−2180 1 Nut

REF PART QTY PART REF PART QTY PART

1 0147−0907 1 Pump, Injection 5 185−5980 1 Joint, Eye

REF PART QTY PART REF PART QTY PART

1 501−0981 1 Assy Pipe, Over Flow 10 185−5612 3 Clamp, Pipe

147−0909 4 Kit Holder, Nozzle (Includes 185−5380 4 1.300mm

REF PART QTY PART REF PART QTY PART