Iqan-Lx - Uk - Ed0707 - Instrução
Iqan-Lx - Uk - Ed0707 - Instrução
Iqan-Lx - Uk - Ed0707 - Instrução
IQAN-LL/LM
Publ no HY17-8330-IB/UK
Edition July, 2007
Contents
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Construction regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety during start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety during maintenance and fault diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IQAN-LL/LM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The control lever's parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The IQAN-Lx control signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
I/O overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CAN related functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Polarity reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CAN-bus interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Input/ output Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
System Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LED indicator showing different Lx modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connectors C1 and C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connector pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting of Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IQAN-Lx addressing/terminating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Terminating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reference voltage, VREF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting sensors to the voltage inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Starting the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Prepare for system start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Start the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
IQAN-Lx Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Error codes, messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dimensioning of the IQAN-Lx module types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1 Introduction
These instructions are to be used as a reference tool for the vehicle manufacturer’s
design, production, and service personnel.
The user of these instructions should have basic knowledge in the handling of
electronic equipment.
Safety symbols
Sections regarding safety, marked with a symbol in the left margin, must be read and
understood by everyone using the system, carrying out service work or making changes
to hardware and software.
The different safety levels used in this manual are defined below.
W ARNING
Sections marked with a warning symbol in the left margin, indicate that a hazardous
situation exists. If precautions are not taken, this could result in death, serious injury or
major property damage.
C AUTION
Sections marked with a caution symbol in the left margin, indicate that a potentially
hazardous situation exists. If precautions are not taken, this could result in minor injury
or property damage.
N OTICE
Sections marked with a notice symbol in the left margin, indicate there is important
information about the product. Ignoring this could result in damage to the product.
Contact the manufacturer if there is anything you are not sure about or if you have any
questions regarding the product and its handling or maintenance.
The term "manufacturer" refers to Parker Hannifin Corporation.
2 Precautions
W ARNING
Mounting, modification, repair and maintenance must be carried out in accordance
with the manufacturer's regulations. The manufacturer has no responsibility for any
accidents caused by incorrectly mounted or incorrectly maintained equipment. The
manufacturer does not assume any responsibility for the system being incorrectly
applied, or the system being programmed in a manner that jeopardizes safety.
W ARNING
Damaged product may not be used. If the control system shows error functions or if
electronic modules, cabling or connectors are damaged, the system shall not be used.
W ARNING
Electronic control systems in an inappropriate installation and in combination with
strong electromagnetic interference fields can, in extreme cases, cause an unintentional
change of speed of the output function.
N OTICE
As much as possible of the welding work on the chassis should be done before the
installation of the system. If welding has to be done afterwards, the electrical
connections on the system must be disconnected from other equipment. The negative
cable must always be disconnected from the battery before disconnecting the positive
cable. The ground wire of the welder shall be positioned as close as possible to the
place of the welding. The cables on the welding unit shall never be placed near the
electrical wires of the control system.
Construction regulations
C AUTION
The vehicle must be equipped with an emergency stop which disconnects the supply
voltage to the control system's electrical units. The emergency stop must be easily
accessible to the operator. The machine must be built if possible, so that the supply
voltage to the control system's electrical units is disconnected when the operator leaves
the operator’s station.
3 Product description
IQAN-LL/LM
IQAN joystick controllers come in two sizes:
• IQAN-LM is a smaller type of control lever (Lever, Mini)
• IQAN-LL is a larger type (Lever, Large)
The large and the small lever are the same in terms of signals and therefore both are
called IQAN-Lx.
.
1
2
4
4
5 5
6 6
9 10
9 10 7 8
7 8
I/O overview
+BAT ADDR-H
-BAT ADDR-L
+VREF CAN-H
-VREF Lx CAN-L
2x VIN 1x DOUT
6x ext. DIN
4x int. DIN
Inputs
The IQAN-Lx module has up to 4 internal digital inputs for buttons in the lever handle..
(4) Digital inputs DIN-G thru DIN-J (IQANdevelop software
or
There are five (5) digital inputs in the C2 connector for external signals..
(5) Digital inputs DIN-A thru DIN-E
The IQAN-Lx module has two (2) voltage inputs VIN-A and VIN-B for connection of
0-5 Vdc signals. These inputs can be configured as digital inputs with IQANdesign
software for reading switches. Voltage inputs and digital inputs share positions, see
below.
(2) Voltage inputs VIN-A, VIN-B
or
Outputs
An IQAN-Lx may have 2 or 3 proportional lever directions, XY or XYZ.
There is one (1) digital output, DOUT-A This output can also be configured as a digital
input with IQAN software. Digital output and digital input share positions, see below.
(1) Digital output DOUT-A
or
The digital output, DOUT-A may be activated when there is an error message for the
system, such as a short-circuit and input or output interruption. By connecting the
digital output to a warning lamp or audio signal, the driver is alerted that an error
message has been given.
Connection of DOUT
Connect the alarm (audio signal) between pin C2:6 and -BAT (the battery’s negative
pole). See the illustration below. An active output gives battery voltage (11-32 Vdc) to
the pin. The maximum load is 200 mA.
10 1
12 3
4 Safety
General
In order to fulfil high safety demands, the Lx module uses a real-time operating system
for fault tolerant embedded systems. The Lx module has an internal watchdog function.
If the watchdog detects any software errors, necessary precautions will be activated.
Polarity reversal
The Lx module is protected against power supply polarity reversal, provided an
external fuse, max 3A (Fast) is being used. Polarity reversal can damage the unit if the
fuse is not used.
CAN-bus interruption
The Lx module has special safety functions if the CAN-bus is interrupted. Each module
checks for any interruptions in the CAN-bus communication. If an error occurs the
master will present a related message on the display. The Lx module will also indicate
the error with an error code ref., see page 9.
System Diagnostics
The yellow blinking LED on the module indicates normal status. If there is an error
detected, the master will present a message on the display. The Lx module also
indicates error status through the red blinking LED as shown below.
This gives an immediate diagnosis as to the nature of the error that has occurred.
The green LED indicates power on. The yellow/red LED will be blinking red when an
error has been detected. To get futher information about the error messages, see
Appendix B, on page 26
1 I/O and
voltage errors
2 High
temperature
3 CAN error
4 Hardware and
VREF error
5 Address error
6 Software error
A small recommendation...
You can use the internal diagnostics in the IQAN master to get more information about
the Lx module. Then following values are measured:
Internal temperature [°C]
5 Mounting
Mounting considerations
• The control lever must be built in so that it is protected against damp, dirt and
mechanical damage.
• The machine manufacturer must consider the need of a protective catch, or similar,
to prevent unintentional working of the lever
N OTICE
Take careful consideration when positioning the unit.
• Mount the unit so that it is not exposed to external heat, e.g. from the engine or
heater
• Mount the unit so that the LEDs are visible
• Mount the unit so there is no risk that the harness can be folded, crushed, worn or
damaged in any way
• Locate the harness so there is no pressure on the connector.
• Use ergonomics. The control lever should be mounted at a height so that there is no
pressure on the driver's arm and shoulders. IQAN-LM should be mounted at an
angle so that the driver's wrist is held normally. The IQAN-LL combined with
moveable arm rests can provide good ergonomics.
15
• The control lever IQAN-LM with 3rd axis is intended to be positioned so that the
rocker is manoeuvred with the thumb.
Mounting methods
• Control lever IQAN-LM can be mounted by screws into the flange or fastened with
a clamp ring.
N OTICE
The clamp ring must be positioned a maximum of 10 mm under the flange.
max 10 mm
Mounting the IQAN-LM with a clamp ring.
• Control lever IQAN-LL must only be mounted using screws through the flange.
4x
6 Installation
Connectors C1 and C2
Connector kit Parker 5031048
+BAT ADDR-H
-BAT ADDR-L
+VREF CAN-H
-VREF Lx CAN-L
2x VIN 1x DOUT
6x ext. DIN
4x int. DIN
IQANdevelop IQANdesign
DIN-A C2:1 I DIN-A DIN-A
DIN-B C2:2 I DIN-B DIN-B
DIN-C C2:3 I DIN-C DIN-C
DIN-D C2:4 I DIN-D DIN-D
DIN-E C2:5 I DIN-E DIN-E
DIN-F C2:6 I/O DOUT-A DOUT-A
VIN-A C2:10 I VIN-A DIN-G
VIN-B C2:11 I VIN-B DIN-H
DIN-G internal I DIN-G DIN-I
DIN-H internal I DIN-H DIN-J
DIN-I internal I DIN-I DIN-K
DIN-J internal I DIN-J DIN-L
Supply Voltage
C AUTION
Before any installation of the IQAN system can take place, make sure the ignition lock
is turned off and the battery is disconnected.
Emergency stop
Make sure an Emergency Stop disconnecting the power supply, is easily accessible at
any time. The figure below shows how to connect the emergency stop.
E-stop
3A fast
+ -
N OTICE
Do not use the chassis as the negative terminal.
EXAMPLE
- + - + - + - +
+BAT, pos. C1:4
-BAT, pos. C1:1
3A
*
+ -
-BAT +BAT
IQAN-Lx addressing/terminating
Addressing
Each Lx module will have a specific address, enabling the master module to
communicate with the modules through the CAN-bus. When operating, the system
distinguishes between different modules by first verifying the module type and
secondly, through the modules having unique addresses.
EXAMPLE
If having an IQAN-Lx module with address 0, the system will denote this
one as Lx-A0, The letter "A" refers to CAN-bus A.
The maximum number of similar modules in a system is four or eight depending on the
master module, denoted in the first case as addresses 0, 1, 2, 3 respectively. In order to
assign any Lx module a unique CAN-address, an ID-Tag will have to be connected to
the positions ADDR-H and ADDR-L.
1 10
2 11
3 12
ADDR-L, pos. 7
0
Terminating
To eliminate interference in the communication, through the CAN-bus, the CAN-bus
must be terminated. Because the master module always is located at the beginning of
the bus, the master is provided with an internal termination.
You will only need to terminate the end of the bus.
If an IQAN-Lx is located at the end of the CAN-bus then use an ID-tag having a
combined address and terminating function. This is denoted with a "T" for terminating,
after the appropriate address such as; 0T, 1T, 2T...
N OTICE
The CAN-bus must not be terminated using an external regular terminating resistor,
due to the fact that terminating is made from within the Lx module in conjunction with
the installed ID-Tag.
VREF positions.
N OTICE
Maximum load for the VREF is different according to 12/24 Vdc power
supply, see Appendix A, on page 23.
[V]
5 Error detection range
EXAMPLE
Connect the positive and negative terminals of the position sensor to
+VREF, position C2:8, and -VREF, position C2:7, respectively. Then
connect the sensor signal to VIN-A, position C2:10.
10 1
11 2
12 3
Position Sensor
N OTICE
The negative terminal of the sensor must not be connected to the chassis.
Maximum load for VREF position, see Appendix A, on page 23.
EXAMPLE
Connect the positive and negative terminals of the switch to +VREF,
position C2:8, and DIN-A, position C2:1, respectively.
10 1
11 2
12 3
N OTICE
Maximum load for VREF position, see Appendix A, on page 23.
It is possible to connect system voltage +BAT to the input through a switch in order to
reserve 5Vdc VREF for sensors and potentiometers.
EXAMPLE
Connect the positive and negative terminals of the switch to supply or the
unit’s +BAT, position C2:9 and DIN-A, position C2:1, respectively.
10 1
11 2
12 3
7 Start-up
Start-up procedures
This chapter contains instructions for action to be taken in connection with the initial
start.
W ARNING
Risk of injury!
If the control system is not fitted properly, the machine could move uncontrollably. The
machine’s engine shall not be started before the control system is completely fitted and
its signals are verified.
Appendix A
a.The “Absolute Maximum Ratings” table lists the maximum limits to which the device can be subjected without damage. This doesn´t
imply that the device will function at these extreme conditions, only that, when these conditions are removed and the device operated
within the “Recommended Operating Conditions”, it will still be functional and its useful life won’t have been shortened.
Environmental ratings
Limit values
Parameter Unit Remark
min. typ. max.
EMI
EN 55022:1994 conducted emission class B, 0.15-30 MHz
EN 55022:1994 radiated emission class B, 30-1000 MHz
ISO 11452-2:1995 50 V/m 20-1000 MHz
ISO 11452-4:2001 75 mA 1-200 MHz
ISO 7637-3:1995 80 V
ISO 7637-2:1990 V 1a,2,3a,3b,4,
EN 61000-4-8:1993 100 A/m
ESD
ISO 10605:2001 15 15 kV air
6 contact
4 handling
Mechanical environment
IEC 68-2-64:1993 Fh 0.1 g2/Hz 15- 250 Hz, 10 hours
IEC 68-2-29:1987 Eb 40 g 6 ms
Climate environment
IEC 68-2-18:2000 Ra1 30 min 60mm/h
IEC 68-2-30:1985 Db 6 cycles +55°C, 95% RH
IEC 68-2-3:1969 Ca 10 days 44°C, 93% RH
IEC 68-2-2:1993-01 Bb 72 hour 70°C
IEC 68-2-1:1993-02 Ab 16 hour -40°C
IEC 68-2-14:1984 Nb 10 x 6 hour -40°C to 70°C
Chemical environment
IEC 68-2-52:1996 Kb 72 hour
a.Recommended operating conditions are given for maximum and minimum conditions where normal performance is still available from
the device. Once the normal operating conditions are exceeded, the performance of the device may suffer.
System
TA = +25 °C (unless otherwise specified)
Limit values
Parameter Unit Remark
min. typ. max.
I/O
TA = +25 °C (unless otherwise specified)
Limit values
Parameter Unit Remark
min. typ. max.
I/O
TA = +25 °C (unless otherwise specified)
Limit values
Parameter Unit Remark
min. typ. max.
Appendix B
W ARNING
Don’t use the machine if an error message or error code is activated.
The following sections will present what measures to take for different error situations
put into appropriate context.
VREF ERROR
Situation Error code Action Lx Comment
MODULE IS OFFLINE
Situation Error code Action Lx Comment
HIGH TEMPERATURE
Situation Error code Action Lx Comment
Appendix C
IQAN-LL
105
N0, N2, N2T, N4
80
E2
80 U
105
ø9.8
G
8
4
218
211
ø9
158
117
44
ø64
ø91
IQAN-LM
D 50 A
ø15
96
69
71
ø89
45° (4x)
ø5 (4x)
.5
39
unit = mm