User Instruction: NS2-80B AC Motor Starter

NO:2020.
04
NS2-80B
AC Motor Starter
User Instruction
Standard: IEC/EN 60947-2

IEC/EN 60947-4-1
Safety Warning
1 Only professional technicians are allowed for installation and
maintenance.
2 Installation in any damp, condensed-phase environment with
inflammable and explosive gas is forbidden.
3 When the product is being installed or maintained, the power
must be switched off.
4 You are prohibited from touching the conductive part when the
product is operating.
1 The Purpose of Use
NS2-80B AC motor starter is applicable to circuits with frequency of AC
50Hz or 60Hz, rated operating voltage up to 415V and current up to 80A. It
is used for infrequent start control of 3-phase squirrel cage asynchronous
motor and it can protect motor from short circuit, overload and loss of
phase. The product can also be used for distribution line protection and
infrequent load transfer or used as isolator.
NS2-80B AC motor starter can be added with a set of side mounted
auxiliary contacts: AU11(1NO+1NC) or AU20(2NO). See product catalog or
product itself for technical parameters of auxiliary contacts.
2 Main Technical Parameters

Table 1 Main technical parameters
Environmental conditions
-5℃~+40℃, average temperature should not
Ambient temp. (℃)
exceed +35℃ within 24h
Hot and humid Relative humidity should not exceed 50% at
atmospheric conditions +40℃; up to 90% at +20℃;
Altitude No influence below 2000m,
Pollution class/installation category Class 3/Ⅲ
Main technical parameters
Release Rated ultimate short

Adjustment circuit breaking capacity
Frame setting
Release range of Icu, Rated operating
size current
rated thermal short circuit breaking Arcing
rated value for
No current element capacity Ics kA distance
current short
In setting mm
Inm circuit 400/415V
A current
A current
A
Ir A Icu Ics
1 25 16-25 350 15 7.5
2 40 25-40 560 15 7.5
80 50
3 63 40-63 882 15 7.5
4 80 56-80 1120 15 7.5
01
Table 2 Technical parameters and performance
No. Content Parameters
1 Rated insulation voltage Ui(V) 690V
2 Rated voltage Ue(V) 400/415
3 Rated frequency (Hz) 50/60Hz
4 Rated impulse withstand voltage Uimp(kV) 6kV
5 Enclosure protection class IP20
6 Rated duty system Long term duty system

Conductor (wire/conducting bar) strip length
7 15
before being inserted into terminal (mm)
Conductor (wire/conducting bar)
8 4~25
sectional area mm2
Allowable maximum number of conductor
9 2
(wire/conducting bar) to be inserted
10 Size of fixing screws (or bolts) at wiring end M8
Tightening torque for fixing screws at wiring end
11 6
(N.m)
12 Operation frequency (times/hour) ≤25
02
Time(s)
10000
1000
100
1
2
10 3
0.1
0.01
0.001
1 1.5 2 10 100
x times of setting current
(1) Start from cold state, 3-pole

(2) Start from cold state, 2-pole
(3) Start from thermal state, 3-pole
Figure 1 Time – current characteristic curve (20℃)
03
3 Installation
3.1 Installation
14.8±0.35
5±0.12
72.5±0.43
78±0.43
35.7
NS2-80B
56-80A
2/L1
1/L1
68
80
63.5±0.37
56
OFF
4/L2
3/L2
Test
IEC 60947-2 60947-4-1

2004/08/04-010
6/L3
5/L3
112.5±0.57
Figure 2 Overall and installation dimensions of NS2-80B
See Figure 3 for assembly procedure of starter and auxiliary contacts

when the starter is disconnected:
a) Confirm the starter is disconnected (the red OFF button is press
down);
b) Hang the front end of the auxiliary contacts on the slot at the left
front of the starter and move the auxiliary contacts towards the starter;
04
c) Before the extension bar at the center of the auxiliary contacts
touches the starter, use a screwdriver to push the central slot of the auxiliary
contacts so it stays at the top;
d) Push the auxiliary contacts towards the starter, press and hold the
blue button at the end of the auxiliary contacts and fit it into the starter;
e) After fitting the auxiliary contacts, break and make the starter for 5 –
10 times, check if the slot at the center of the auxiliary contacts can move
together with the starter reliably. In the meantime, check if the auxiliary
contacts are powered-on normally; if there is any abnormality, repeat step a)
– step d).
a） b）
c） d）
Figure 3 Assembley method for NS2-AU(80B)
05
3.2 Wiring
Use single core PVC insulated copper conductor for wiring, see Table 3
for sectional area of the wire.
Table 3 Connecting wire for operating current

Rated current Sectional area of
(setting current value of thermal element) connecting wire
Ie A mm2
12＜I≤20 2.5
20＜I≤25 4.0
25＜I≤32 6.0
32＜I≤50 10
50＜I≤65 16
65＜I≤80 25
3.3 Adjustment and inspection

3.3.1 Check if the rated voltage of the starter Ue is consistent with the actual
control voltage of power.
3.3.2 Check if the rated operating current of the starter is within its setting
current range.
3.3.3 Check if the starter can operate smoothly: press down the green
button of the starter or turn the knob to ON position, flip the guide plate
beside the TEST mark on the cover according to the direction shown by the
arrow. You can hear the operation sound of the contact, and the green
button will bounce back or the knob will be turned to OFF position. Replace
the starter if there is any abnormality.
3.3.4 The operating current of the starter (setting current value of thermal
element) should be determined by the rated current of the motor. If the
setting current value between two scales is required, turn the cam slightly
accordingly. User can make adjustment during operation.
06
3.4 Coordination of protection
If the short-circuit current is not bigger than the rated ultimate short
circuit breaking capacity of the starter, the protection should be provided by
the starter; if the short circuit current is bigger than the rated ultimate
short-circuit breaking capacity of the starter, the protection should be
provided by the fuse or circuit breaker. See Table 4 for model and melt
current of the backup fuse of starter.
Table 4 Model and melt current of the backup fuse of starter

Rated operating Melt current
Rated current (adjustment (backup fuse is only needed when Isc＞Icu)
No. current range of thermal
400/415V
In A element setting
current) aM A gL/gG a
1 25 16-25 250 315
2 40 25-40 250 315
3 63 40-63 315 400
4 80 56-80 315 400
4 Maintenance
Clean the dust on the motor starter timely. Conduct product test and
maintenance every half a year to ensure the smooth operation of the
product and the good contact of NO and NC contacts. Tighten the terminal
screws with specified torque and align the load protection capability of the
motor starter according to commissioning requirements.
Be careful when handling and installing the starter. It is prohibited to
move the product by crane with strong impact so that the product will not
be damaged and its protection characteristics will not change.
07
Table 5 Analysis and Troubleshooting of Faults
Symptoms Cause analysis Troubleshooting method and precautions
The setting current value
of the starter is smaller Fine tune the cam to match the set current
than the actual operating matches the actual motor current.
current of the motor.
Check installation status and conduct
Misoperation Strong shock or vibration troubleshooting. Do not place the product in
of starter environment with strong shock or vibration.
The start frequency of the motor should not
Frequent start of motor
exceed 25 times per hour.
The sectional area of the
connecting wire is too Use standard wire according to Table 4.
small.
The setting current value
of the starter is bigger Fine tune the cam to match the set current
Starter than the rated current matches the actual motor current.
does not value of the motor.
operate The sectional area of the
connecting wire is too Use standard wire according to Table 3.
big.
5 Environmental Protection
In order to protect the environment, the product or product parts
should be disposed of according to the industrial waste treatment process,
or be sent to the recycling station for assortment, dismantling and recycling
according to local regulations
08
QC PASS
NS2-80B
AC Motor Starter
IEC/EN 60947-2
IEC/EN 60947-4-1
Check 28
Test date: Please see the packing
ZHEJIANG CHINT ELECTRICS CO.,LTD.
09
NS2-80B
AC Motor Starter
User Instruction
Zhejiang Chint Electrics Co., Ltd.

Add: No.1, CHINT Road, CHINT Industrial Zone,North Baixiang,
Yueqing, Zhejiang 325603,P.R.China
E-mail: [email protected]
Website: http://en.chint.com

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NO:2020.

Standard: IEC/EN 60947-2

2 Main Technical Parameters

Release Rated ultimate short

1 Rated insulation voltage Ui(V) 690V

2 Rated voltage Ue(V) 400/415

3 Rated frequency (Hz) 50/60Hz

4 Rated impulse withstand voltage Uimp(kV) 6kV

5 Enclosure protection class IP20

6 Rated duty system Long term duty system

12 Operation frequency (times/hour) ≤25

(1) Start from cold state, 3-pole

Figure 1 Time – current characteristic curve (20℃)

IEC 60947-2 60947-4-1

Figure 2 Overall and installation dimensions of NS2-80B

See Figure 3 for assembly procedure of starter and auxiliary contacts

Table 3 Connecting wire for operating current

3.3 Adjustment and inspection

Table 4 Model and melt current of the backup fuse of starter

1 25 16-25 250 315

2 40 25-40 250 315

3 63 40-63 315 400

4 80 56-80 315 400

Test date: Please see the packing

ZHEJIANG CHINT ELECTRICS CO.,LTD.

Zhejiang Chint Electrics Co., Ltd.

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