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Systems and

Fixtures

Continuing Education from Plumbing Systems & Design


Robert D. Jackson

MAY 2008
PSD 147
PSDMAGAZINE.ORG
CONTINUING EDUCATION

Systems and Fixtures


The American Society of Plumbing 10. Chilled drinking water to these standards so that, at the present
Engineers defines plumbing systems as 11. Gas time, fixture quality is a minor problem.
all potable water supply and distribution A. Natural and manufactured A list of standards affecting plumbing fix-
pipes, plumbing fixtures and traps, drain- B. Liquefied petroleum (LP) tures, plumbing design, and engineering
age and vent pipes, and building (house) 12. Compressed air is included in Table 1. These standards
drains, including their respective joints 13. Vacuum include some that apply to important recent
and connections, devices, receptacles, and A. Clinical and surgical trends: The limitation of water consump-
appurtenances within the property lines of B. Laboratory tion in water closets to 1.6 gallons per flush
the premises and including potable water C. Cleaning (gpf ) is required in most jurisdictions and it
piping, potable water treating or using 14. Argon is required that fixtures and designs ensure
equipment, fuel gas piping, water heaters, 15. Oxygen accessibility for the handicapped in public
and vents for same. 16. Carbon dioxide and private buildings. Engineers should
A model code defines plumbing systems 17. Nitrogen be familiar with these standards and must
as “all potable water building supply and 18. Nitrous oxide consult applicable codes for the jurisdiction
distribution pipes, all plumbing fixtures and 19. Helium in which the design is being done.
traps, all drainage and vent pipe(s), and all 20. Deionized water When evaluating fixtures, the following
building drains and building sewers, includ- 21. Distilled water characteristics should be carefully checked:
ing their respective joints and connection 22. Water treatment 1. Strength
devices, receptors, and appurtenances 23. Liquid soap dispensing 2. Durability
within the property lines of the premises 24. Disinfectant 3. Corrosion resistance (acid resisting)
and shall include potable water piping, 25. Food waste disposal and solid waste 4. Abrasion resistance
potable water treating or using equipment, handling 5. Absence of defects
medical gas and medical vacuum systems, 26. Radioactive waste 6. Adequate performance for the service
fuel gas piping, water heaters and vents for 27. Pools and decorative fountains intended
same.” 28. Lawn sprinkler and irrigation. 7. Concealed fouling surfaces.
Plumbing engineers are responsible for Although this list may seem extensive, Materials most commonly used in the
systems that serve all types of buildings, there are many additional specialized and manufacture of fixtures are enameled cast
including commercial, residential, and exotic systems for which the plumbing iron, enameled pressed steel, vitreous
institutional buildings, such as hospitals, engineer is called upon to furnish his or her china, vitrified earthenware, and stainless
laboratories, industrial plants, jails, schools, professional expertise. steel. Additionally, plastics, aluminum, and
shopping centers, housing developments, stone compositions have been used.
power plants, research centers, and sports Fixture Selection
complexes. The type, quantity, and arrangement of Fixture Classification
The plumbing engineer is now respon- plumbing fixtures is usually the preroga- Fixtures may be divided into the following
sible for design of the following systems: tive of the architect, but the engineer must classes:
1. Sanitary drainage evaluate and advise the architect as to 1. Water closets
2. Sanitary sewage disposal type and arrangement and, particularly, 2. Urinals
3. Storm water drainage space requirements. The type and quan- 3. Lavatories
4. Site drainage tity of fixtures to be installed in a building 4. Sinks
5. Storm water disposal is predicated upon the number of people 5. Service sinks
6. Venting served and the type of building occupancy. 6. Bathtubs
7. Domestic water These requirements are clearly delineated 7. Showers
A. Cold water in every building code. Separate facilities 8. Drinking fountains
B. Hot water must be provided for male and female per- 9. Bidets.
C. Hot water circulation sonnel and these facilities must be within
Water Closets
D. Tempered water easy access from any floor of the building.
Water closets are manufactured in a number
E. Tepid water for emergency eye- “Easy access” has been interpreted to mean
of styles and with various features that make
wash and showers within one floor distance so that a person
them distinct from each other. These include
8. Fire protection never has to walk more than one floor up or
siphon jet reverse trap, wash down, blow-
A. Standpipe down.
out, siphon vortex, siphon wash, flush valve
B. Sprinkler Quality of Fixtures (flushometer valve), gravity tank, flush-
C. CO2 Manufacturers have accepted certain ometer tank, dual flush, wall-hung tank,
D. Clean agent standards for the manufacture of plumb- corner tank, prison, handicapped design,
9. Acid and industrial waste ing fixtures. Most manufacturers adhere pneumatic assist flush, wall mounted, floor

Reprinted from Engineered Plumbing Design II, Chapter 1: “Systems and Fixtures” by Alfred Steele, PE, and A. Calvin Laws, PE, CPD.
© American Society of Plumbing Engineers , 2004.

2  Plumbing Systems & Design  MAY 2008 PSDMAGAZINE.ORG


mounted, back outlet, one-piece tank type, Table 1  Standards That Affect Plumbing Design and Engineering
two-piece tank type, round front bowl, and The following list contains the significant industrial Residential Buildings. ASHRAE 100 Energy Conserva-
elongated bowl. Traditionally water closets
standards that affect plumbing and related prod- tion in Existing Buildings – Residential.
have been made of vitreous china; however,
ucts. Most standards are not free of charge. Contact American Society of Sanitary Engineering (ASSE)
water closets are now also made of plastics,
appropriate organizations for costs. Bold face 901 Canterbury, Suite A, Westlake, OH 44145
cultured marble, or—for institutional instal-
lations—of stainless steel or aluminum. listings are the name and address of the organiza- Phone: (440) 835-3040, Fax: (440) 835-3488
Certain types of water closets are unac- tion where the specific standards can be obtained. Email: [email protected]
ceptable. They are those that have: Beneath each organization is the name and title of www.asse-plumbing.org
1. An invisible water seal the plumbing related standard. Shannon Corcoran, Executive Director
2. Unventilated spaces American National Standards Institute (ANSI)
3. Surfaces that are not thoroughly ASSE 1001 Pipe Allied Vacuum Breakers. ASSE
25 West 43rd Street, 4th Floor, New York, NY 10036 1002 Water Closet Flush Tank Ball Cocks. ASSE
cleansed with each flushing action Phone: (212) 642-4900, Toll-free: (888) 267-4783
4. A design that permits contamination 1008 Household Food Waster Disposer. ASSE 1009
Fax: (212) 398-0023 Commercial Food Water Disposer. ASSE 1010 Water
of the domestic water supply.
Email: [email protected] Hammer Arrestors. ASSE 1014 Handheld Showers.
Quiet operation and economical use of www.ansi.org ASSE 1016 Individual Shower Control Valves, Anti-
water are important qualities of a water Dr. Mark W. Hurwitz, CAE, President/CEO Scald Type. ASSE 1017 Thermostatic Mixing Valves,
closet. Water closets must be emptied of
waste after each use without using any
ANSI A112.1.2: Air gaps in Plumbing Systems. ANSI Self-Activated for Primary Domestic Use. ASSE 1018
moving parts within the trapway, and the A112.6.1M Supports for Off-the-Floor Plumbing Fix- Trap Seal Primer Valves. ASSE 1019 Wall Hydrants,
flushing action must cleanse the walls of the tures for Public Use. ANSI A112.18.1M Finished and Frostproof Automatic Draining Anti-Backflow Type.
bowl and then refill the bowl and trap. Rough Brass Plumbing Fixtures. ANSI A112.19.1M ASSE 1020 Vacuum Breakers, Anti-Siphon Pressure
Water closets may be floor‑outlet Enameled Cast Iron Plumbing Fixtures. ANSI Type. ASSE 1021 Air Gap Drains for Domestic Dish-
mounted on special closet flange con- A112.19.2 Vitreous China Plumbing Fixtures. ANSI washers. ASSE 1025 Diverters for Plumbing Faucets
nections in the floor or wall‑hung closets A112.19.3 Stainless Steel Plumbing Fixtures. ANSI with Hose Spray, Anti-Siphon Type, Residential
mounted on a combination chair carrier A112.19.4 Porcelain Enameled Formed Steel Plumb- Applications. ASSE 1028 Automatic Flow Controller
and fitting that supports the water closet ing Fixtures. ANSI A112.19.5 Trim for Water Closet for Faucets and Showerheads. ASSE 1029 Water Sup-
without placing any stress on the wall. The Bowls, Tanks and Urinals. ANSI A117.1 Specifications ply Valves: Mixing Valves for Single Control Mixing
wall‑hung water closet permits greater ease for Making Buildings and Facilities Accessible to and Valves. ASSE 1034 Fixed Flow Restrictors. ASSE 1035
in cleaning the floor around and below the Usable by Physically Handicapped People. Laboratory Faucet Vacuum Breakers. ASSE 1037
closet. Manufacturers supply bowls for a Proposed Flushometers.
variety of flushing actions. ANSI Z124.1 Plastic Bathtub Units. ANSI Z124.2
Passage of the Energy Policy Act of 1992 Plastic Shower Receptors and Shower Stalls. ANSI American Society for Testing and Materials
by the US government changed the design Z124.3 Plastic Lavatory Units. ANSI Z124.4 Plastic (ASTM)
of a water closet. It imposed a maximum Water Closet Tanks and Bowls Proposed. ANSI 100 Barr Harbor Drive, P.O. Box C700,
flushing rate of 1.6 gallons per flush (gpf ) Z124.5 Water Closet Seats Proposed. West Conshohocken, PA 19428-295
(6 L per flush). This was a significant drop American Society of Heating, Refrigeration, & Air Phone: (610) 832-9585, Fax: (610) 832-9555
in the quantity of water used, previously 3.5 Conditioning Engineers Email: [email protected]
gal per flush, and was considered to be a 1791 Tullie Circle N.E., Atlanta, GA 30329-2305 www.astm.org
water savings. Prior to the first enactment of
Phone: (404) 636-8400, Toll-free: (800) 527-4723 James Thomas, President
water conservation in the late 1970s, water
Fax: (404) 321-5478 ASTM F444 Consumer Safety Specification for
closets typically flushed between 5 and 7
Email: [email protected] Scald-Preventing Devices and Systems in Bathing
gal of water. The greatest water use, 7 gal per
flush, was by blowout water closets.
www.ashrae.org Areas. ASTM F445 Consumer Safety Specification
With the modification in water flush Frank M. Coda, Secretary & Executive VP for Thermal-Shock Preventing Devices and Systems
volume, the style of each manufacturer’s ASHRAE 90.1 Energy Efficient Design of New Build- in Showering Areas. ASTM F446 Consumer Safety
water closet changed. The former terminol- ings Except Low-Rise Residential Buildings. ASHRAE Specification for Grab Bars and Accessories Installed
ogy for identifying water closets no longer 90.2 Energy Efficient Design of New Low-Rise in the Bathing Areas. ASTM F462 Consumer Safety
fit. Water closets were previously cat- Specification for Slip-Resistant Bathing Facilities.
egorized as blowout, siphon jet, washout,
reverse trap, and wash down. (See Figure • A one-piece water closet is, as it sug- or rear identifies the location of the
1.) The new style of 1.6 gpf water closets gests, one with the tank and bowl as spud. (See Figure 2.)
fit between the cracks of these old catego- one piece.
ries. The standards have since changed, no There are also three distinct means for
• A flushometer style water closet is a identifying the flushing of a water closet:
longer identifying a water closet by these bowl with a spud connection that
designations. • In a gravity flush, used with tank type
receives the connection from a water closets, the water is not under
Water closets are currently placed into flushometer valve. Flushometer type
one of three categories: pressure and flushes by gravity.
water closets are also referred to as • With a flushometer tank, also for tank
• A close-coupled water closet is one with “top spud” or “back spud bowls.” The
a two-piece tank and bowl fixture. type water closets, however, the water
“spud” is the name for the connection is stored in a pressurized vessel and
for the flushometer valve and the top flushed under a pressure ranging
between 25 and 35 psi.

MAY 2008  Plumbing Systems & Design  3


CONTINUING EDUCATION: Systems and Fixtures
Figure 1 The older styles of water closets were identified as (A) reverse trap, (B) • A flushometer valve type of flush uses the water supply line
blowout, and (C) siphon jet, to name a few. Though still used in the pressure to flush the water closet. Because of the demand for
industry, these terms are no longer used in the standards. a flush of a large volume of water in a short period of time, the
water supply pipe must be larger in diameter than that for a
gravity or flushometer tank type of flush.
Another distinction used to identify a water closet is the manner
of mounting and connection. The common designations for water
(A) closets are the following:
• A floor-mounted water closet is supported by the floor and
connected directly to the piping through the floor. (See Figure
2.)
• A wall hung water closet is supported by a wall hanger and
never comes in contact with the floor. Wall hung water closets
are considered superior for maintaining a clean floor in the
toilet room since the water closet doesn’t interfere with the
cleaning of the floor. (See Figure 3 and 4.)
• Floor-mounted, back outlet water closets are supported by the
floor yet connect to the piping through the wall. The advan-
(B)
tage of the floor-mounted, back outlet water closet is that
the penetrations of the floor are reduced for the plumbing. It
should be noted that with the change to 1.6 gal per flush it is
more difficult for manufacturers to produce a floor-mounted,
back outlet water closet that meets all of the flushing perfor-
mance requirements in the standard. (See Figure 5.)
Shape and Size
A water closet bowl is classified as either a round front or elongated.
An elongated bowl has an opening that extends 2 in. farther to the
front of the bowl. Most plumbing codes require elongated bowls
(C) for public and employee use. The additional 2 in. provides a larger
opening, often called a “target area.” With the larger opening, there
is a greater likelihood of maintaining a cleaner water closet for each
user.

Figure 3 A wall hung water closet attaches to the back wall;
Figure 2 Water closets are identified as (A) close coupled, the water closet does not contact the floor.
(B) one piece, and (C) flushometer types.

(A)

For floor-mounted water closets, the outlet is identified based on


the rough-in dimension. The rough-in is the distance from the back
(B) wall to the center of the outlet when the water closet is installed.
A standard rough-in bowl outlet is 12 in. Most manufacturers also
make water closets with a 10-in. or 14-in. rough-in. (See Figure 6.)
The size of the bowl is also based on the height of the bowl rim
measured from the floor:
• A standard water closet has a rim height of 14 to 15 in. This is
the most common water closet to install.
(C) • A child’s water closet has a rim height of 10 in. above the floor.
Many plumbing codes require child’s water closets in day-
care centers and kindergarten toilet rooms for use by small
children.
• A water closet for juvenile use has a rim height of 13 in.

4  Plumbing Systems & Design  MAY 2008 PSDMAGAZINE.ORG


Figure 4  Carrier for a Water Closet Figure 6 The standard rough-in dimension is 12 in. from the centerline of
the water closet outlet to the back wall. The floor flange must be
permanently secured to the building structure.

Source: Courtesy of Jay R. Smith Company.

Figure 5 A floor-mounted, back outlet water closet is supported on


the floor with the piping connection through the back wall

top and seat fouling test, a drain line carry test, and a bulk media
test.
The ball removal test utilizes 100 polypropylene balls that are ¾
in. in diameter. The water closet must flush at least an average of 75
balls on the initial flush of three different flushes. The polypropyl-
ene balls are intended to replicate the density of human feces.
The granule test utilizes approximately 2500 disc shaped gran-
ules of polyethylene. The initial flush of three different flushes must
result in no more than 125 granules on average remaining in the
bowl. The granule test is intended to simulate a flush of watery feces
(diarrhea).
The ink test is performed on the inside wall of the water closet
bowl. A felt tip marker is used to draw a line around the inside of
the bowl. After flushing, no individual segment of line can exceed
• A water closet for the physically challenged has a rim height of ½ in. The total length of the remaining ink line must not exceed 2
18 in. With the addition of the water closet seat, the fixture is in. This test determines that the water flushes all interior surfaces
designed to conform to the accessibility requirements. of the bowl.
Water Closet Seat The dye test uses a color dye to add to the water closet trap
A water closet seat must be designed for the shape of the bowl to seal. The concentration of the dye is determined both before and
which it connects. There are two styles of water closet seat: solid and after flushing the water closet. The dilution ratio of 100:1 must be
split rim. Plumbing codes typically require a split rim seat for public obtained for each flush. This test determines the evacuation of
and employee use water closets. The split rim seat is designed to urine in the trap seal.
facilitate easy wiping by females, and to prevent contact between The water consumption test determines that the water closet
the seat and the penis with males. This is to maintain a high level of meets the federal mandate of 1.6 gal per flush.
hygiene in public facilities. The trap seal restoration test determines that the water closet
A new style of water closet seat has a plastic wrap around the seat. refills the trap of the bowl after each flush. The remaining trap seal
The intent of this seat is to allow a clean surface for each use. The must be a minimum of 2 in. in depth.
seat is intended to replace the split rim seat in public and employee The water rise test evaluates the rise of water in the bowl when
locations. the water closet is flushed. The water cannot rise above a point 3 in.
below the top of the bowl.
Flushing Performance The back pressure test is used to determine that the water seal
The flushing performance requirements for a water closet are found remains in place when exposed to a back pressure (from the outlet
in a separate standard, ANSI/American Society of Mechanical Engi- side of the bowl) of 2½ in. of water column (wc). This test determines
neers (ASME) A112.19.6. This standard identifies the test protocol that no sewer gas will escape through the fixture when high pressure
that must be followed to certify a water closet. The tests include a occurs in the drainage system piping.
ball removal test, granule test, ink test, dye test, water consumption The rim top and seat fouling test determines if the water splashes
test, trap seal restoration test, water rise test, back pressure test, rim onto the top of the rim or seat of the water closet. This test ensures

MAY 2008  Plumbing Systems & Design  5


CONTINUING EDUCATION: Systems and Fixtures
that the user will not encounter a wet seat when using the water One of the problems associated with the short pattern fittings is
closet. the siphon action created in the initial flush of the water closets.
The drain line carry test determines the performance of the water This siphon action can draw the water out of the trap of the water
closet flush. The water closet is connected to a 4-in. drain 60 ft in closet connected to the other side of the fitting. Another potential
length pitched ¼ in./ft. The same 100 polypropylene balls used in problem is the interruption of flow when flushing a water closet.
the flush test are used in the drain line carry test. The average carry The flow from one water closet can propel water across the fitting,
distance of all the polypropylene balls must be 40 ft in length. This interfering with the other water closet.
test determines the ability of the water closet to flush the contents in
Flushing Systems
such a manner that they properly flow down the drainage piping.
Gravity flush  The most common means of flushing a water closet
The bulk media test is a test of a large quantity of items placed in
is a gravity flush. This is the flush with a tank type water closet,
the bowl. The bowl cannot be stopped up by the bulk media during
described above, wherein the water is not pressurized in the tank.
the flush, and a certain flushing performance of the bulk media is
The tank stores a quantity of water to establish the initial flush of
required. The debate over this test is the repeatability of the test.
the bowl. A trip lever raises either a flapper or a ball, allowing the
In Canada, water closets must conform to Canadian Standards
the flush is at the maximum siphon in the bowl, the flapper or ball
Association (CSA) B45.1, CSA B45.4, or CSA B45.5. While Canada
reseals, closing off the tank from the bowl.
does not have a federal mandate requiring 1.6-gal-per-flush water
The ballcock, located inside the tank, controls the flow of water
closets, many areas require these water closets. It should also be
into the tank. A float mechanism opens and closes the ballcock. The
noted that Canada requires a bulk media test for water closet flush
ballcock directs the majority of the water into the tank and a smaller
performance.
portion of water into the bowl to refill the trap seal. The ballcock
Installation Requirements must be an antisiphon ballcock conforming to American Society of
The water closet must be properly connected to the drainage piping Sanitary Engineers (ASSE) 1002. This prevents the contents of the
system. For floor-mounted water closets, a water closet flange is tank from being siphoned back into the potable water supply. (See
attached to the piping and permanently secured to the building. Figure 7.)
For wood framed buildings, the flange is screwed to the floor. For Flushometer tank  A flushometer tank has the same outside
concrete floors, the flange sits on the floor. appearance as a gravity tank. However, inside the tank is a pressure
Noncorrosive closet bolts connect the water closet to the floor vessel that stores the water for flushing. The water in the pressure
flange. The seal between the floor flange and the water closet is vessel must be a minimum of 25 psi* to operate properly. Thus, the
made with either a wax ring or an elastomeric sealing connection. line pressure on the connection to the flushometer tank must be a
The connection formed between the water closet and the floor must minimum of 25 psi.* A pressure regulator prevents the pressure in
be sealed with caulking or tile grout. the vessel from rising above 35 psi (typical of most manufacturers).
For wall hung water closets, the fixture must connect to a wall The higher pressure from the flushometer tank results in a flush
carrier. The carrier must transfer the loading of the water closet to similar to a flushometer valve. One of the differences between the
the floor. A wall hung water closet must be capable of supporting a flushometer tank and the flushometer valve is the sizing of the
load of 500 lb at the end of the water closet. When the water closet is water distribution system. The water piping to a flushometer tank is
connected to the carrier, none of this load can be transferred to the sized the same way the water piping to a gravity flush tank is sized.
piping system. Water closet carriers must conform to ANSI/ASME Typically, the individual water connection is ½ in. in diameter. For
A112.6.1. a flushometer valve, there is a high flow rate demand, resulting in
The minimum spacing required for a water closet is 15 in. from a large piping connection. A typical flushometer valve for a water
the centerline of the bowl to the side wall, and 21 in. from the front closet has a connection of 1 in. in diameter. (See Figure 7.)
of the water closet to any obstruction in front of the water closet.
The standard dimension for a water closet compartment
is 30 in. wide by 60 in. in length. The water closet must be Figure 7 (A) A Gravity Tank and (B) a Flushometer Tank
installed in the center of the standard compartment. The
minimum distance required between water closets is 30
in.
The change in the flushing performance of the 1.6-gal-
per-flush water closet has affected the piping connection
for back-to-back water closet installations. With a 3.5-gal-
per-flush water closet, the common fitting used to connect
back-to-back water closets was either a 3-in. double sani-
tary tee or a 3-in. double fixture fitting. With the superior
flushing of the 1.6-gpf water closet, the plumbing codes (A) (B)
have prohibited the installation of a double sanitary tee
or double fixture fitting for back-to-back water closets.
The only acceptable fitting is the double combination Flushometer valve  A flushometer valve is also referred to as a
wye and eighth bend. The fitting, however, increases the spacing “flush valve.” The valve is designed with upper and lower chambers
required between the floor and the ceiling. separated by a diaphragm. The water pressure in the upper cham-
The minimum spacing required to use a double sanitary tee fit- ber keeps the valve in the closed position. When the trip lever is
ting is 30 in. from the centerline of the water closet outlet to the activated, the water in the upper chamber escapes to the lower
entrance of the fitting. This spacing rules out a back-to-back water chamber, starting the flush. The flush of 1.6 gal passes through the
closet connection. flush valve. The valve is closed by line pressure as water reenters the
upper chamber, closing off the valve.

6  Plumbing Systems & Design  MAY 2008 PSDMAGAZINE.ORG


For 1.6-gpf water closets, flushometer valves are set to flow 25 using larger quantities of water to flush the contents. This included
gpm at peak to flush the water closet. The flushing cycle is very a blowout model that could readily remove any of the contents
short, lasting 4 to 5 s. The water distribution system must be prop- thrown into the urinal in addition to urine. Blowout urinals were
erly designed to allow the peak flow during a heavy use period for popular in high-traffic areas such as assembly buildings. However,
the plumbing system. the older blowout urinals require more than 1 gal of water to flush.
Flushometer valves have either a manual or an automatic means The newer urinals identified as blowout urinals do not have the
of flushing. The most popular manual means of flushing is a handle same forceful flush.
mounted on the side of the flush valve. Automatic flushometer Urinals have been considered a fixture for the male population.
valves are available in a variety of styles. The automatic can be However, that has not always been the case. Various attempts have
battery operated or directly connected to the power supply of the been made to introduce a female urinal. The female population has
building. never embraced the concept of a female urinal. Problems that have
been encountered include a lack of understanding of the use of the
Flush Tank Requirements
urinal. (The first female urinals required the woman to approach the
There are certain essential requirements which must be satisfied
urinal in the opposite way a man would. She would be facing away
when a flush tank is employed:
from the urinal slightly bent over.) Another continuing concern is
1. There must be an overflow to prevent tank flooding. The over-
privacy during use. Finally, there have been concerns regarding
flow should discharge into the water closet. (See Figure 8).
cleanliness with its use compared with that associated with the use
2. The ballcock, which controls the flow of water into the tank,
of a water closet. Hence, very few female urinals remain in use in
should be equipped with a means of replenishing the trap seal
the United States and Canada.
after each flushing action.
3. The ballcock should be equipped with an adequate means of Urinal Styles
protection against back siphonage into the domestic water Urinals are manufactured as floor mounted, wall hung, or
supply. A vacuum breaker is satisfactory for this purpose. free‑standing in various sizes and shapes for men and women.
Water supply for urinals must meet the same requirements as those
Urinals
for water closets. Siphon jet and blowout urinals provide a flushing
A urinal was developed as a fixture to expedite the use of a toilet
action that will remove foreign matter deposited in the urinal such
room. It is designed for the removal of urine and the quick exchange
as paper towels and candy wrappers. The washout and wash-down
of users. The Energy Policy Act of 1992 included requirements for
models are quieter in operation but do not have the advantage of
the water consumption of urinals. A urinal is now restricted to a
removing foreign matter. Theses type of urinals are intended to
maximum water use of 1.0 gal per flush. This change in water con-
remove liquid wastes only.
sumption resulted in a modified design of the fixture.
Urinals are identified as blowout, siphon jet, washout, stall, and
One of the main concerns in the design of a urinal is the main-
wash down. A stall urinal is a type o f wash-down urinal. Blowout,
tenance of a sanitary fixture. The fixture must contain the urine,
siphon jet, and washout urinals all have integral traps. Stall and
flush it down the drain, and wash the exposed surfaces. Prior to the
wash-down urinals because they do not maintain a high level of
passage of the Energy Policy Act of 1992, urinals were developed
sanitation after each flush.
The style identifies the type of flushing action in
the urinal. The blowout and siphon-jet types rely on a
Figure 8 Flush Tank (Gravity) complete evacuation of the trap. Blowout urinals tend
to force the water and waste from the trap to the drain.
Siphon-jet urinals create a siphon action to evacuate
the trap. Washout urinals rely on a water exchange to
flush and there is no siphon action or complete evacu-
ation of the trap way. Stall and wash-down urinals
have an external trap. The flushing action is a water
exchange; however, it is a less efficient water exchange
than that of a washout urinal.
Urinals with an integral trap must be capable of
passing a ¾-in. diameter ball. The outlet connection is
typically 2 in. in diameter.
Stall and wash-down urinals can have a 1½-in.
outlet with an external 1½-in. trap.
Flushing Performance
ANSI/ASME A112.19.6 regulates the flushing perfor-
mance for a urinal. There are three tests for urinals:
the ink test, dye test, and water consumption test.
In the ink test a felt tip marker is utilized to draw a
line on the inside wall of the urinal. The ink test con-
firms the cabailities of the urinal to wash the sides
of the fixture. The urinal is flushed and the remain-
ing ink line is measured. The total length of ink line
cannot exceed 1 in., and no segment can exceed ½-in.
in length.

MAY 2008  Plumbing Systems & Design  7


CONTINUING EDUCATION: Systems and Fixtures
The dye test uses a colored dye to evaluate the water exchange A urinal flushometer valve has a lower flush volume and flow
rate in the trap. After on flush, the trap must have a dilution ratio of rate than a water closet flushometer valve. The total volume is 1 gal
100 to 1. The dye test is performed only on urinals with an integral per flush and the peak flow rate is 15 gpm. The water distribution
trap. This includes blowout, siphon-jet , and washout urinals. It is system must be properly sized for the peak flow rate for the urinal.
not possible to test stall and wash-down urinals since they have Urinal flushometer valves operate the same as water closet flush-
external traps. This is one of the concerns that have resulted in the ometer valves. For additional information see the discussion of
restricted use of these fixtures. flushing systems under “Water Closets” earlier in this chapter.
The water consumption test determines that the urinal flushes A modern version of the century-old waterless urinal is avail-
with 1 gal of water or less. able where water savings are paramount. The waterless urinal has a
special trap that is filled with a liquid that is lighter than water and
Installation Requirements
urine. Urine travels down the interior sides of the urinal, through
The minimum spacing required between urinals is 30 in. center to
the liquid, and safely into the waste piping. The liquid must be
center. The minimum spacing between a urinal and the sidewall is
replenished periodically, thus scheduled maintenance is required,
15 in. this spacing provides access to the urinal without the user
the schedule depending on the frequency of use of the urinal.
coming in contact with the user of the adjacent fixture. The mini-
mum spacing required in front of the urinal is 21 in. (See Figure 9.) Lavatories
One of the debated issues regarding urinals is screening between A Lavatory is a washbasin used for personal hygiene. In public
urinals. A question of privacy is often raised during plumbing code locations, a lavatory is used for washing one’s hands and face. Resi-
discussions. At the time of this writing, screening is not required by dential lavatories are intended for hand and face washing, shaving,
any of the model plumbing codes. However, many local and some applying makeup, cleaning contact lenses, and similar hygienic
state plumbing codes require privacy barriers between urinals. activities.
Urinals with an integral trap have the outlet located 21 in. above Lavatory faucet flow rates are regulated as a part of the Energy
the floor for a standard height installation. Stall urinals are mounted Policy Act of 1992. The original flow rate established by the govern-
on the floor. Wall hung urinals must be mounted on carriers that ment was 2.5 gpm at 80 psi for private use lavatories and 0.5 gpm,
transfer the weight of the urinal to the floor. or a cycle discharging 0.25 gal, for public use lavatories. Since the
Many plumbing codes require urinals for public and employee initial regulations, there has been a change to 2.2 gpm at 60 psi for
use to have a visible trap seal. This refers to blowout, siphon-jet, or private (and residential) lavatories, and 0.5 gpm at 60 psi, or a cycle
washout urinals. of 0.25 gal, for public lavatories.
The building and/or plumbing codes review the walls and floor
Size and Shape
surrounding the urinal to be finished with waterproofed, smooth,
Manufacturers produce lavatories in every conceivable size and
readily cleanable, nonabsorbent material. This material must be
shape, providing an unlimited selection. Lavatories are square,
applied to the wall for a distance of 2 ft to either side of the urinal
round, oblong, rectangular, shaped for corners, with or without
and a height of 4 ft. It must also extend outward on the floor to a
ledges, decorative bowls, and molded into countertops. They can
point 2 ft in front of the urinal. This protects the building material
be classified into five different types: slab, splashback, shelf back,
from damage that could result from splashing, which can occur
ledge back, and countertop. Several are illustrated. Special purpose
with urinal use.
lavatories can usually be placed within these five categories.
Flushing Requirements • The slab type lavatory comes in vitreous china and is sup-
With the federal requirements for water consumption, urinals must ported by concealed or exposed arms, wall brackets, and
be flushed with a flushometer valve. The valve can be either manu- chrome legs. The back of the fixture is usually installed 2 in.
ally or automatically actuated. from the wall to facilitate cleaning of the wall behind the lava-
tory. (See Figure 10.)
Figure 9 Urinal spacing must be adequate to allow adjacent • The splashback lavatory has an integral back and is recom-
users to access the urinals without interference.
mended for sanitary purposes. Splashing, which can run
down the back of the slab type, stays on the fixture. The fixture
is made of vitreous china and is supported by wall hangers or
by concealed or exposed arms. (See Figure 11.)
• The shelf‑back lavatory reduces splashing and in addition
provides a shelf for the storage of toiletries. The fixture is made
of either vitreous china or enameled iron. (See Figure 12.)
• The ledge‑back lavatory offers some splash reduction and
some shelf area. This type as well as the others has depres-
sions molded into the fixture for holding bar soap. Manu-
facturers offer modifications to provide or delete additional
holes or depressions. An additional hole may be provided for
a liquid soap dispenser. (See Figure 13.)
• Counter self-rimming and undercounter mounted lavatories
are the most recent and probably the most diversified of any
category. They come in various materials, including vitreous
china, enameled cast iron, stainless steel, plastics, fiberglass,
and precast artificial marble. A development that has contrib-
uted to the popularity and acceptance of countertop lavato-
ries is the self‑rimming feature that does not require the use of
a stainless steel rim.

8  Plumbing Systems & Design  MAY 2008 PSDMAGAZINE.ORG


The engineer is warned to be especially aware
of possible problems created when specifying
the newer materials and to carefully analyze
their application to a given installation. Spe-
cial care must be exercised with these products
Figure 10  Slab-Type Lavatory regarding their abrasion-resistance characteris-
tics. Abrasive cleaners tend to destroy the luster
of the surface of these materials much more
quickly than they do traditional materials. In
addition, some of the newer materials are fire
resistant while some are not.
Sinks
There is a wide selection of sink types avail-
able. They come in single, double, and triple-
compartment models. Two-compartment sinks,
Figure 11  Splash-Back Lavatory with both compartments the same size, are the
most widely used models (see Figure 15). It is
recommended that one compartment be at least
15 in. by 18 in. in size for residential use to allow
the acceptance of a roasting pan. Faucet spouts
should be high enough to place a large pot
beneath without any difficulty. Specialty sinks,
such as the surgeon’s sink shown in Figure 14,
are ­available.
Service Sinks
The most popular service sinks are those that
have a high back and are wall mounted and
Figure 12  Shelf-Back Lavatory supported on a trap standard or low type mop
basins that are mounted on, or recessed into, the
floor. Protective rim guards are recommended
for both.
Bathtubs
Bathtubs are available in various sizes and
shapes. The 5 ft bathtub has become practically
a standard, but the public has recently indicated
a preference for a much longer model. Perhaps
there will be a return to 5 ft 6 in. and 6 ft 0 in.
tubs, which were more readily available in the
Figure 13  Ledge-Back Lavatory not too distant past.
Fiberglass and plastic models have recently
entered the market. The plumbing engineer is
strongly advised to check thoroughly with the
manufacturer as to the hardness of the surface
and the resistance to abrasive cleaners.
Enameled cast iron tubs have been preferred
because of their ability to resist chipping and
rusting, which frequently happens with enam-
eled steel tubs. The thickness of the enamel coat-
The standard outlet for a lavatory is 1¼ in. in diameter. The stan- ing on cast iron is two to three times heavier than
dard lavatory has three holes on the ledge for the faucet. A normal that on pressed steel and has superior adherence to the base.
faucet hole pattern spaces the two outside holes 4 in. apart. The fau-
Showers
cets installed in these lavatories are called 4-in. center sets. When
Shower receptors are available in various sizes and shapes. They are
spread faucets are to be installed, the spacing between the two
available in standard precast sizes (minimum 30” × 30”) but may be
outer holes is 8 in.
obtained in custom built models to fit practically any application.
For many years, the fixture standards required lavatories to have
Where precast receptors are not employed, the built-up type is
an overflow. This requirement was based on the use of the fixture
used. The pan for a built‑up shower can be fabricated from lead,
whereby the basin was filled prior to cleaning. If a user left the room
copper, or various compositions presently available. The pan
while the lavatory was being filled, the water would not overflow on
should turn up at least 6 in. and turn over the threshold to provide
the floor.
a watertight installation. An exception to this is shower enclosures
made to be wheelchair accessible.

MAY 2008  Plumbing Systems & Design  9


CONTINUING EDUCATION: Systems and Fixtures
Bidets
The bidet is about the same size and shape as a water
closet and could be classified as a small bath. It is
used primarily for washing the anal regions after
using the water closet.
The hot and cold water supply and the drain fit-
Figure 14  Surgeon’s Sink ting are very similar to those used for lavatories.
Instead of the water entering the bowl from a
spout, however, it is introduced through a flush-
ing rim. The tepid water flows through the rim and
while filling the bowl it warms the china hollow
rim which serves as a seat.
A spray rinse is optional, and recommended, for
external rinsing. Although this rinse is often called
a “douche” it should not be construed as being
designed or intended for internal use.
The plumbing engineer should recommend
that a soap dispenser and towel rack be provided
within easy reach for the convenience of the user.
The foregoing has been a very brief discus-
sion of the salient features of some of the most
Figure 15  Double-Compartment Sink common fixtures. The reader is referred to the
catalogs of various fixture manufacturers for a
complete presentation of fixtures and trim. The
catalogs are an excellent source of informa-
tion and give all the detailed data required; it is
Drinking Fountains unnecessary to fill these pages with that informa-
Drinking fountains (nonrefrigerated) are available as free‑standing, tion, they are better devoted to design criteria. ✺
surface mounted, semirecessed, fully recessed, bi-level (regular
height and handicapped accessible height), pedestal, or deck type
for counter tops. When selecting a semirecessed or fully recessed
model, the plumbing engineer should ascertain that the wall or
pipe space is deep enough to accommodate the fountain and nec-
essary piping.
Electric water coolers are available in as many variations as
drinking fountains. It is extremely important to provide adequate
wall thickness to accommodate the chiller unit and piping. Loca-
tion of the chiller unit and grill finish should be coordinated with
the architect.

10  Plumbing Systems & Design  MAY 2008 PSDMAGAZINE.ORG


MAY 2008  Plumbing Systems & Design  11
Continuing Education from Plumbing Systems & Design
Robert D. Jackson
Do you find it difficult to obtain continuing education units (CEUs)?
Through this special section in every issue of PS&D, ASPE can help
you accumulate the CEUs required for maintaining your Certified in
About This Issue’s Article
The May 2008 continuing education article is “Systems
Plumbing Design (CPD) status. and Fixtures,” Chapter 1 of Engineered Plumbing Design
II by Alfred Steele, PE, and A. Calvin Laws, PE, CPD.
Now Online! This chapter discusses the numerous systems and
The technical article you must read to complete the exam is located at fixtures that fall under the responsibility of plumb-
www.psdmagazine.org. Just click on “Plumbing Systems & Design Con- ing engineers, including all potable water supply and
tinuing Education Article and Exam” at the top of the page. The follow- distribution pipes, plumbing fixtures and traps, drainage
ing exam and application form also may be downloaded from the and vent pipes, and building (house) drains, as well as
website. Reading the article and completing the form will allow you to their respective joints and connections, devices, recep-
apply to ASPE for CEU credit. If you earn a grade of 90 percent or high- tacles, and appurtenances within the property lines of
er on the test, you will be notified that you have logged 0.1 CEU, which the premises. Also included are potable water piping,
can be applied toward CPD renewal or numerous regulatory-agency potable water treatment equipment, fuel gas piping,
CE programs. (Please note that it is your responsibility to determine water heaters, and vents.
the acceptance policy of a particular agency.) CEU information will be You may locate this article at www.psdmagazine.org.
kept on file at the ASPE office for three years. Read the article, complete the following exam, and sub-
Note: In determining your answers to the CE questions, use only the material mit your answer sheet to the ASPE office to potentially
presented in the corresponding continuing education article. Using information receive 0.1 CEU.
from other materials may result in a wrong answer.

PSD 147
CE Questions—“Systems and Fixtures” (PSD 147)
1. Which of the following is not part of ASPE’s definition of 7. Which of the following is part of a flush tank?
plumbing systems? a. hush pipe
a. vents for gas-fired water heaters b. ball cock
b. garden hoses c. trip lever
c. potable water-treating equipment d. all of the above
d. medical gas systems 8. The quantity and types of plumbing fixtures used in a
2. The requirement for water closets to use 1.6 gallons per building are _________.
flush was established by _________. a. not part of this chapter
a. the Energy Policy Act of 1992 b. the prerogative of the architect
b. ANSI A112.19.2 c. mandated by the plumbing codes
c. ASSE 1035 d. all of the above
d. ASTM A444 9. The list of systems that a plumbing engineer is
3. Urinals with integral traps must be capable of passing a responsible for _________.
_________. a. contains all of the systems for which a plumbing
a. 2-inch ball engineer is responsible
b. 1½-inch ball b. contains 40 systems and subsystems
c. ¾-inch ball c. is incomplete
d. none of the above d. both b and c
4. A bidet _________. 10. Older-style water closets are identified as _________.
a. is about the same size as a water closet a. reverse trap
b. could be classified as a small bath b. blowout
c. is used primarily for washing the anal regions after using c. siphon jet
the water closet d. all of the above (and more)
d. all of the above 11. Unacceptable water closets are those that include what?
5. The minimum spacing between urinals is _________. a. moving parts in the trap way
a. 24 inches b. an invisible water seal
b. 28 inches c. both a and b
c. 30 inches d. not discussed in this chapter
d. 36 inches 12. The minimum water pressure required by a flushometer
6. The federal government requires urinals to be flushed tank is _________.
with _________. a. 20 psi
a. a flushometer valve b. 25 psi
b. a flush tank c. 35 psi
c. an automatic or manual flush valve d. as required by the manufacturer
d. all of the above

12  Plumbing Systems & Design  MAY 2008 PSDMAGAZINE.ORG


Plumbing Systems & Design Continuing Education Application Form
This form is valid up to one year from date of publication. The PS&D Continuing Education program is approved by ASPE for up to one
contact hour (0.1 CEU) of credit per article. Participants who earn a passing score (90 percent) on the CE questions will receive a letter
or certification within 30 days of ASPE’s receipt of the application form. (No special certificates will be issued.) Participants who fail and
wish to retake the test should resubmit the form along with an additional fee (if required).
1.  Photocopy this form or download it from www.psdmagazine.org.
2.  Print or type your name and address. Be sure to place your ASPE membership number in the appropriate space.
3.  Answer the multiple-choice continuing education (CE) questions based on the corresponding article found on
www.psdmagazine.org and the appraisal questions on this form.
4.  Submit this form with payment ($35 for nonmembers of ASPE) if required by check or money order made payable to ASPE or credit
card via mail (ASPE Education Credit, 8614 W. Catalpa Ave., Suite 1007, Chicago, IL 60656) or fax (773-695-9007).

Please print or type; this information will be used to process your credits.
Name _ _______________________________________________________________________________________________________
Title __________________________________________________ASPE Membership No.______________________________________
Organization _ _________________________________________________________________________________________________
Billing Address _________________________________________________________________________________________________
City_ _________________________________________ State/Province_________________________ Zip _ _____________________
Country_______________________________________________ E-mail___________________________________________________
Daytime telephone_ ____________________________________ Fax_ ____________________________________________________

I am applying for the following continuing education credits: ❏ ASPE Member ❏ Nonmember
Each examination: $25 Each examination: $35
I certify that I have read the article indicated above. Limited Time: No Cost to ASPE Member
Payment: ❏ Personal Check (payable to ASPE) $____________
❏ Business or government check $ _________
❏ DiscoverCard ❏ VISA ❏ MasterCard ❏ AMEX $____________

Signature If rebilling of a credit card charge is necessary, a $25 processing fee will be charged.
ASPE is hereby authorized to charge my CE examination fee to my
credit card
Expiration date: Continuing education credit will be given
for this examination through May 31, 2009.
Applications received after that date will not be processed. Account Number Expiration date

Signature Cardholder’s name (Please print)


PS&D Continuing Education Answer Sheet
Systems and Fixtures (PSD 147)
Questions appear on page 12. Circle the answer to each question. Appraisal Questions
Q 1. A B C D Systems and Fixtures (PSD 147)
Q 2. A B C D 1. Was the material new information for you?  ❏ Yes ❏ No
Q 3. A B C D
Q 4. A B C D 2. Was the material presented clearly?  ❏ Yes ❏ No
Q 5. A B C D 3. Was the material adequately covered?  ❏ Yes ❏ No
Q 6. A B C D
Q 7. A B C D 4. Did the content help you achieve the stated objectives?  ❏ Yes ❏ No
Q 8. A B C D 5. Did the CE questions help you identify specific ways to use ideas presented in
Q 9. A B C D the article?  ❏ Yes ❏ No
Q 10. A B C D
Q 11. A B C D 6. How much time did you need to complete the CE offering (i.e., to read the
Q 12. A B C D article and answer the post-test questions)?___________________

MAY 2008  Plumbing Systems & Design  13

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