User Manual: 0$18$/ (' 862e INSTALLAZIONE UPS / Gruppi Statici Di Continuità Models Green Point 6÷20KVA
User Manual: 0$18$/ (' 862e INSTALLAZIONE UPS / Gruppi Statici Di Continuità Models Green Point 6÷20KVA
0$18$/('·862e INSTALLAZIONE
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1. Safety and EMC instructions
1.1 Installation
or near heat.
ღ 'RQRWEORFNYHQWLODWLRQRSHQLQJVLQWKH836¶VKRXVLQJ
ღ Place cables in such a way that no one can step on or trip over
them.
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further supply to the load by the UPS in any mode of operation
should be provided in the building wiring installation.
terminal.
1.2 Operation
ღ Do not disconnect the earth conductor cable on the UPS or the
building wiring terminals in any time since this would cancel the
protective earthing of the UPS system and of all connected loads.
ღ The UPS output terminal block may be electrically lived even if the
UPS system is not connected to the building wiring terminal.
ღ In order to fully disconnect the UPS, first press the OFF button,
then disconnect the mains lead.
ღ Ensure that no liquid or other foreign objects can enter the UPS.
ღ The UPS can be operated by any individuals with no previous
experience.
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1.3 Maintenance, servicing and faults
ღ The UPS operates with hazardous voltages. Only qualified
maintenance personnel may carry out repairs.
ღ Caution - risk of electric shock. Even after the unit is disconnected
from the mains power supply (building wiring terminal),
components inside the UPS are still connected to the battery,
which are potentially dangerous.
ღ Before carrying out any kind of service and/or maintenance, please
disconnect the batteries. Verify that no current is present and no
hazardous voltage exists in the capacitor or BUS capacitor
terminals.
ღ Batteries must be replaced only by qualified personnel.
ღ Caution - risk of electric shock. The battery circuit is not isolated
from the input voltage. Hazardous voltages may occur between the
battery terminals and the ground. Verify that no voltage is present
before servicing!
ღ Batteries have a high short-circuit current and pose a risk of shock.
Take all precautionary measures specified below and any other
measures necessary when working with batteries:
᧩ remove all jewellery, wristwatches, rings and other metal
objects.
᧩ use only tools with insulated grips and handles.
ღ When changing batteries, replace with the same quantity and the
same type of batteries.
ღ Do not attempt to dispose of batteries by burning them. It could
cause explosion.
ღ Do not open or destroy batteries. Effluent electrolyte can cause
injury to the skin and eyes. It may be toxic.
ღ Please replace the fuse only by a fuse of the same type and of the
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same amperage in order to avoid fire hazards.
ღ Do not dismantle the UPS, except the qualified maintenance
personnel.
1.4 Transport
ღ Please transport the UPS only in the original packaging (to protect
against shock and impact).
1.5 Storage
ღ The UPS must be stockpiled in the room where it is ventilated and
dry.
1.6 Standards
* Safety
IEC/EN 62040-1-1
* EMI
*EMS
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Warning: This is a product for commercial and industrial application in the
second environment-installation restrictions or additional measures may be
needed to prevent disturbances.
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2.2 Description of commonly used name for phase
In the UPS with 3phases input, the 3 phases are called:
³$³³%´³&³
,QWKLVPDQXDOWKHSKDVHVDUHQRUPDOO\FDOOHG ³$³³%´³&³
RUVRPHWLPHDUHFDOOHG³5´³6´³7³
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3. Introduction
³6´0RGHO/RQJEDFNXSWLPH
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3.2 Product Specification and Performance
1) General Specification
Model 6K 1/1 10K 1/1 (S) 10K 3/1 (S) 15K 3/1 20K 3/1
6KVA 10KVA 10KVA 15KVA 20KVA
Power Rating
4,2KW 7KW 7KW 10,5KW 14KW
Voltage 208/220/230/240VAC
Output
Current 26/27/26/25A 43/45/43/42A 43/45/43/42A 65/68/65/63A 87/91/87/83A
Dimension
260x570x717 260x570x717 260x570x717 260x570x717 260x570x717
(WxDxH) mm
2) Electrical Performance
Input
Model Voltage Frequency Power Factor
1/1 6K / 10K Single-phase 46-54Hz/56-64Hz >0.98 (Full load)
Three-phase
3/1 10K / 15K / 20K 46-54Hz/56-64Hz >0.95 (Full load)
+N
Output
Voltage Power Frequency Current
Distortion Overload capacity
Regulation Factor tolerance. crest ratio
Synchronized
105%-130% load transfers to
46-54Hz/ 56-64Hz in
THD<2% Bypass mode after 10 minutes
Line mode (AC
mode) Full load >130% load transfers to Bypass 3:1
1% 0.7 lag
(Linear mode after 1 second and maximum
0.1% of normal Load) shutdown the output after 1
frequency in Battery
minute
mode
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3) Operating Environment
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4᧥Basic system configuration
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4. Display Panel
Switch Function
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The LCD Display
Display Function
Mains power Information *
Output Information
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Indicates the UPS output current value, with
decimal resolution
Load Information
Indicates the load or the UPS output is short and
the UPS would shut down
Battery Information
Indicates the battery voltage value, which could be
displayed from 0 to 999Vdc
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Indicates the operating mode of the UPS in
graphics mode. The will be displayed when
the mains power is normal; The will be
displayed when the UPS is working in bypass
mode; The will be displayed when the UPS
is working in battery mode; The will be
displayed when the inverter is working normal.
* Notes: For 3/1 10K UPS, only the information of phase T will be shown;
while for 3/1 15K & 20K UPS, only the information of phase R will
be shown.
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5. Installation
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7) After having completed the installation, check the wiring.
8) Please install the output breaker between the output terminal
and the load, and the breaker should with leakage current
protective function if necessary.
9) To connect the load with the UPS, please turn off all the loads
first, then perform the connection and finally turn on the loads
one by one.
10) No matter the UPS is connected to the utility power or not, the
output of the UPS may have electricity. The parts inside the unit
may still have hazardous voltage after turning off the UPS. To
make the UPS have no output, power off the UPS, and then
disconnect the utility power supply.
11) Suggest charging the batteries for 8 hours before use. After
connection, turn the input EUHDNHULQWKH³21´SRVLWLRQWKH836
will charge the batteries automatically. You can also use the
UPS immediately without charging the batteries first, but the
backup time may be less than the standard value.
12) If it is necessary to connect the inductance load such as a
monitor or a laser printer to the UPS, the start-up power should
be used for calculating the capacity of the UPS, as its start-up
power consumption is too big when it is started.
Important notes: If the UPS is used in single mode, JPI and JP2
must be connected by 10AWG or 6mm2. If the UPS is used in
parallel mode, JP1 and JP2 must be disconnected.
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Input and output Terminal Block wiring diagram of 10K 3/1
Important notes: If the UPS is used in single mode, JPI and JP2
must be connected by 9AWG or 10mm2. If the UPS is used in
parallel mode, JP1 and JP2 must be disconnected.
Input and output Terminal Block wiring diagram of 15K / 20K 3/1
Important notes: If the UPS is used in single mode, JPI and JP2
must be connected. If the UPS is used in parallel mode, the Jumper
between JP1 and JP2 must be removed.
2. Backfeed protection
6-10kVA᧶
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5.3 Operating procedure for connecting the long backup
time model UPS with the external battery
1. The nominal DC voltage of external battery box is 240VDC. Each
battery box consists of 20 pieces of 12V maintenance free
batteries in series. To achieve longer backup time, it is possible
to connect more than one battery boxEXWWKHSULQFLSOHRI³VDPH
YROWDJHVDPHW\SH´must be strictly followed.
2. For 6K & 10K, the connector of the external battery cable has a
to be plug into the external battery socket of the UPS, the other
end of the external battery cable could be the same connector or
3 open wires terminals to connect with the external battery
box(s). The 15K / 20K (3/1) GRQ¶WKDYHLQWHUQDOEDWWHU\VREDWWHU\
box must be connect to be able start the UPS, The procedure of
installing battery box should be complied with strictly. Otherwise
you may encounter the hazardous of electric shock.
3) Where present set the battery box fuse-holder LQ ³2))´
position.
4) On 6K & 10K you must connect the external battery cable to
the battery box first, if you connect the cable to the UPS first,
you may encounter the hazardous of electric shock.
On open cable the positive pole of the battery is a red wire or 2
wires blue & brown in parallel; the negative pole is a Black
wire or 2 wires black and white in parallel. The green &
yellow wire is connected to the ground.
5. To complete the connection plug-in the connector of the
external battery cable into the external battery socket of the
UPS. Do not attempt to connect any loads to the UPS now. You
should connect the input power wire to the right position first.
And then set the battery fuse holder of the battery box in the
³ON´ position. After that set the input breaker in the ³ON´
position. The UPS begins to charge the battery box at the time.
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The blue & brown or red wires for connection to the
positive terminal of the battery pack output
2. Parallel installation
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3) Connect the output wires of each UPS to an output breaker
panel.
4) Disconnect the Jumper on JP1 and JP2 of the terminal block
first, and connect each output breaker to a main output
breaker and then to the loads.
5) Each UPS need an independent battery box.
6) Please refer to the wiring diagram in the next page, and opt
suitable breaker.
႑ The requirement of the output wiring is as follows:
Ⴠ When the distance between the UPSs in parallel and the
breaker panel is less than 20 meters, the difference
between the wires of input & output of the UPSs is
required to be less than 20%.
Ⴠ When the distance between the UPSs in parallel and the
breaker panel is greater than 20 meters, the difference
between the wires of input & output of the UPSs is
required to be less than 10%.
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Wiring diagram of 6K / 10K 1/1 parallel system
Wiring diagram of 10K 3/1 parallel system
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Wiring diagram of 15K / 20K 3/1 parallel system
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1) To perform the general operation, follow the stand-alone
operating requirement.
2) Startup: The units transfer to INV mode simultaneously as they
start up sequentially in Line mode.
3) Shutdown: the units shut down sequentially in INV mode.
When the last one completes the shutdown action, each unit
will shut down the inverter simultaneously and transfer to
Bypass mode.
It is easy to operate the equipment, with no previous training. You
just need to read through this manual and operate according to the
instructions in it.
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6. Operation
1. Turn on the UPS with utility power supplied (in Line mode)
1) After you make sure that the power supply connection is correct,
and then set the breaker of the battery box in the ³ON´ position
(this step only for long backup time model), after that set the
input breaker in the ³ON´ position. At this time the fan rotates
and the UPS supplies power to the load via the bypass. The
UPS operates in Bypass mode.
2) To power on the UPS by simply pressing the ON button
continuously for more than 1 second, the buzzer will beep
once.
3) A few seconds later, the UPS turn into Line mode. If the utility
power is abnormal, the UPS will operate in Battery mode
without output interruption of the UPS.
3. Turn off the UPS with utility power supplied (in Line mode)
1) To turn off the inverter of the UPS by pressing the OFF button
continuously for more than 1 second, and the buzzer will beep
once. The UPS will turn into Bypass mode.
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2) Upon completion of the above to turn it off, output of electric
current of the UPS is still present. In order to cut off the output
from the UPS, simply cut off the utility power supply, a few
seconds later, there are not any display is shown on the display
panel and no voltage output is available from the UPS output.
4. Turn off the UPS with no utility power supplied (in Battery
mode)
1) To power off the UPS by pressing the OFF button continuously
for more than 1 second, and the buzzer will beep once.
2) When being powered off, the UPS will turn into No Output
mode. Finally not any display is shown on the display panel
and no voltage is available from the UPS output.
Suggestions: Please turn off the connected loads before turning
on the UPS and turn on the loads one by one after the UPS is
working in INV mode. Turn off all of the connected loads before
turning off the UPS.
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6.2 Parallel Operation
1. Parallel Machine Maintenance
This UPS system has parallel machine function, if you want to add
single machine to parallel system, please follow operational process
of joining new machine; if because of cutting down load or attainting
UPS, and you must remove UPS, please follow operational
processes of removing parallel machine.
2. How to install a new parallel UPS system:
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7) Turn on the battery switch and the input breaker of the new
UPS; measure the difference voltage between the output line
wires of new UPS and the parallel system to check if the
voltage difference between them is less than 1V. If the
difference is less than 1V, close the output breaker. If the
difference is more than 1V, check if the wirings are abnormal.
8) Remove the cover board of the parallel port located on the UPS
which has transferred to the maintenance bypass and push the
other end of the parallel cable into the slot of the parallel kit and
fasten the connector. Screw the cover board of the parallel port
back again.
9) Close the input breakers of all of the UPSs (including the new
UPS) in the parallel system. After all of the UPSs transfer to the
Bypass mode, screw the maintenance cover board back again.
10) Turn on each UPS in turn and observe their display. Make sure
that each UPS displays normal and all the UPSs transfer to the
INV mode together. Measure the voltage on the JP1 and JP2
on the terminal block of each UPS to check if the voltage
difference between them is less than 1V. If the voltage
difference is more than 1V, the output relay of the UPS may not
be closed.
11) Measure the voltage of each JP2 on each UPS to check if the
voltage value is less than 5V (Generally 2V). If the difference is
more than 5V, that means the new UPS needs to be regulated
again or you need to check that the parallel cable of the parallel
kit are normal.
12) Turn off each UPS in turn and after all of them transfer to the
Bypass mode, remove the maintenance cover board of each
UPS and set the maintenance switch from ³BPS´ to ³UPS´ and
screw the maintenance cover board back again.
13) Turn on the UPSs in the Line mode to perform the parallel
operation.
Note: If the UPS is abnormal in the above debugging, please
perform maintenance according to the steps of removing a
stand-alone.
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4. How to remove a single UPS from the parallel system:
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Ⴠ Combine machine warning:
1) When UPS combine system work at inverter mode, make
sure that all UPS maintain switches at the same place, that
is to say, be at the position of ³836´RUEHDWWKHSRVLWLRQRI
³%36´
2) When turning on the UPS combine system before enter
into inverter mode, UPS output switch must at the ³OFF´
position.
3) When UPS combine system work at inverter model, please
do not operate any UPS maintain switch. It is recommended
to perform the maintenance operation by qualified or
professional person for safety considered
Important Note: if disable the bypass function, the output
might be paused as soon as remove the maintenance panel
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6.3 Backup time for the standard model
The backup time of the long backup time model is dependent on the
external battery box capacity and the load level as well as other factors.
The backup time of standard model may vary from different models and
load level. Please refer to the following:
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7. Battery Maintenance
Ⴠ This series UPS only requires minimal maintenance. The battery
used for standard models are value regulated sealed lead-acid
maintenance free battery. These models require minimal repairs.
The only requirement is to charge the UPS regularly in order to
maximize the expected life of the battery. When being connected
to the utility power, whether the UPS is turned on or not, the UPS
keeps charging the batteries and also offers the protective
function of overcharging and over-discharging.
Ⴠ The UPS should be charged once every 4 to 6 months if it has not
been used for a long time.
Ⴠ In the regions of hot climates, the battery should be charged and
discharged every 2 months. The standard charging time should
be at least 12 hours.
Ⴠ Under normal conditions ( temperature between 15°C and 25°C),
the battery life lasts 3 to 5 years. In case if the battery is found
not in good condition, earlier replacement should be made.
Battery replacement should be performed by qualified
personnel.
Ⴠ Replace batteries with the same number and same type of
batteries.
Ⴠ Do not replace the battery individually. All the batteries should be
replaced at the same time following the instructions of the
battery supplier.
Ⴠ Normally, the batteries should be charged and discharged once
every 4 to 6 months. Charging should begin after the UPS shuts
down automatically in the course of discharging, the standard
charging time for the standard UPS should be at least 12 hours.
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8. Notes for Battery Disposal and Battery
Replacement
1) Before disposing of batteries, remove conductive jewelry such
as necklace, wristwatches and rings.
2) If it is necessary to replace any connection cables, please
purchase the original materials from the authorized distributors
or service centers, so as to avoid overheat or spark resulting in
fire due to insufficient capacity.
3) Do not dispose of batteries or battery box in a fire, they may
explode.
4) Do not open or mutilate batteries, released electrolyte is highly
poisonous and harmful to the skin and eyes.
5) Do not short the positive and negative of the battery electrode,
otherwise, it may result in electric shock or fire.
6) Make sure that there is no voltage before touching the batteries.
The battery circuit is not isolated from the input potential circuit.
There may be hazardous voltage between the battery terminals
and the ground.
7) Even if the input breaker is disconnected, the components
inside the UPS are still connected with the batteries, and there
are potential hazardous voltages. Therefore, before any
maintenance and repairs work is carried out, switch off the
breaker of the battery box or disconnect the jumper wire of
connecting between the batteries.
8) Batteries contain hazardous voltage and current. Battery
maintenance such as the battery replacement must be carried
out by qualified personnel who are knowledgeable about
batteries. No other persons should handle the batteries.
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9. Trouble Shooting
Problem Possible cause Solution
Make sure the UPS is not
overloaded; the air vents are not
The Fault code is blocked and the ambient
The UPS transfers to
³08´, and the temperature is not too high. Wait
fault mode due to
buzzer beeps for 10 minutes for the UPS to
internal overheat.
continuously. cool down before turning on
again. If failed, please contact the
distributor or service center.
Remove all the loads. Turn off the
The Fault code is UPS. Ensure that the load is not
³09´, and the The UPS output is failed or the UPS has no internal
buzzer beeps short circuited. faults before turning it on again. If
continuously. failed, please contact the
distributor or service center.
The Fault code is
The UPS transfers to
³05´ or ³06´, the Please contact the distributor or
fault mode due to its
UPS beeps service center.
internal fault.
continuously.
The UPS is running in Battery
The voltage or mode. To save your data and
frequency of the utility close the application program.
The UPS turn into
power is out of the Make sure the utility power is
Battery mode.
input range of the within the input voltage or
UPS. frequency range permitted by the
UPS.
Check the loads and remove all
The UPS is no-critical equipment.
The Fault code is
overloaded or the Recalculate the load power and
³07´, the UPS
load equipment is reduce the number of loads
beeps continuously.
faulty. connected to the UPS. Check
that the loads are not failed.
The Warning code
is ³23´, the buzzer The charger of the Please contact the distributor or
beeps every UPS is defective. service center.
second.
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Check the battery. If the battery is
The Fault code is damaged, replace the battery
Battery low or battery
³11´, the UPS immediately and ensure that the
not connected.
beeps continuously. EDWWHU\EUHDNHULVLQ³21´
position.
The utility power is
normal, but the Please contact the distributor or
Maintain switch loose
UPS can not turn service center.
into Line mode
Keep UPS connected to utility
Battery not yet been power persistently for more than
fully charged. 10 hours to recharge the
batteries again.
Battery discharging Check the loads and remove the
UPS overloaded.
time diminishes non-critical equipment.
Replace the batteries. Please
contact the distributor to obtain
Battery aged.
the parts and replacement
service.
The ON button is Press the ON button for more
pressed too briefly. than 1 second.
The UPS cannot The UPS is not
power on after connected to the Check the battery or recharge the
pressing the ON battery or the battery battery.
button box voltage is too low.
Please contact the distributor or
UPS fault.
service center.
When you contact the service center, please provide the following
information:
Ⴠ Model No. and the serial No. of the UPS ) it is written in a label under
the barcode present in the UPS back side or UPS cover.
Ⴠ The date when the problem arise.
Ⴠ Complete description of the problem, including the LCD display, code,
alarm warning, input power condition and load capacity. If your UPS
is a long backup time model, you may also provide the information
of the external battery box.
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10. Operating mode for all models
The different codes could be displayed on the LCD screen
corresponding to their own operating modes, and they are illustrated as
the follow:
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10.1 No Output mode
The LCD display in no output mode is shown in the following
diagram. The information about the utility power, the battery, the
UPS output and the load could be displayed.
No Output mode
Bypass mode
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The UPS does not have the backup function when it is in Bypass
mode. The power used by the load is supplied from the utility
power via internal filter.
Line mode
If output overloaded, the ³OVER LOAD´ is shown and the UPS will
beep twice every second. You should get rid of some unnecessary
loads one by one to decrease the loads connected to the UPS less
than 90% of its nominal power capacity.
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of the UPS capacity.
Battery mode
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10.5 Parallel mode
The LCD display shows the UPS quantity of the parallel system,
and the UPS system that operating in single mode should be
regarded as a parallel system with 1 UPS only, so on single UPS
the display show P1.
The LCD display in parallel mode is shown in the following
diagram. When the UPS operating in parallel mode, the
information in code display ³Pn´. The symbol ³P´ means the UPS
operating in parallel mode, and the number ³n´ indicate the
quantity.
Parallel mode
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Warning mode (Fan Error)
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Note: If mode code is ³10´, it means that ³Inner Communication
Fault´, and all the information of the UPS have not been shown
except fault code information, like the following diagram.
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10.8 EPO mode
In EPO mode ( external input EPO open ), the buzzer will beep
once every second and the UPS pause output. The output will be
recovered by pressing "OFF" only if the EPO command is disable
( external Input EPO closed).
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11. Setting by LCD Module
The output voltage rating and frequency rating and bypass state could
be set directly through LCD Display. The output voltage rating could be
set to 208V*, 220V, 230V and 240V. The output frequency rating could
be set to 50Hz and 60Hz. The bypass state could be set to enable and
disable. But all the settings could only be done when the UPS is in
Bypass or No Output mode.
In Bypass or No Output mode, press the Select button on the LCD panel
for more than one second, a flickering black line would be shown
XQGHUVLGH ³50´ on the screen. And if press the Select button
continuously again, the flickering black line would move to ³60´, next to
around ³208´, ³220´, ³230´, ³240´, ³ON´, ³OFF´ in turn. And if press the
Enter button for more than one second at this time, the flickering black
line would turn to flicker less and the output voltage rating or frequency
rating or bypass state setting would be modified to the selected value.
And if no any pressing on the Select or Enter button lasting for more
than ten seconds, the flickering black line would disappear, no setting
have be modified.
The only one voltage rating could be selected in ³208´, ³220´, ³230´,
³240´ at any time, only one frequency rating could be selected in ³50´,
³60´ at any time, and the output voltage and frequency would be
changed to the corresponding value after turning on the UPS by
pressing the ON button.
The UPS would turn into Bypass mode in several seconds after ³ON´ is
selected, and turn into No Output mode in several seconds after ³OFF´
is selected.
*Note: When the output voltage rating is set to 208V, the output power
must be derated to 90%.
Here is an example for changing the output voltage from 220 to 230
through the LCD panel.
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STEP 1: One flickering black line would appear underside ³220´ after
pressing the Select button.
STEP 2: The flickering line would move to underside ³230´ after pressing
the Select button four times again.
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STEP 3: The line underside ³230´ would turn to flicker less after pressing
the Enter button, and the flickering line would move to the next
³240´.
STEP 4: The output voltage rating have been modified to ³230´, and
UPS work in Bypass mode.
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STEP 5: The output voltage would be 230VAC after the UPS is turned on.
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12. Communication Port
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DB-9 Interface of AS400 communication protocol
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13. Software for all models
Free Software Download ± WinPower
WinPower is a brand new UPS monitoring software, which provides
user-friendly interface to monitor and control your UPS. This unique
software provides safely auto shutdown for multi-computer systems
while power failure. With this software, users can monitor and control
any UPS on the same LAN no matter how far from the UPSs.
Installation procedure:
1. Go to the web site:
http://www.ups-software-download.com/winpower.htm
2. Choose the operation system you need and follow the instruction
described on the website to download the software.
3. When downloading all required files from the internet, enter the
serial No: 511C1-01220-0100-478DF2A to install the software.
When your computer restarts, the WinPower software will appear as a
green plug icon located in the system tray, near the clock.
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Appendix 1: The Corresponding Form of the LCD
Display
LCD Code
No. Operating state Alarm warning
Display
1 No Output mode Pn* None
2 Bypass mode Pn* Beep once every 2 min.
3 Line mode Pn* None
0~20% Battery
Beep once every sec
Battery capacity
4 Pn*
mode 21%~100% Battery
Beep once every 4 sec
capacity
5 Battery Test mode Pn* None
Back view of 6K
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Back View of 15K / 20K 3/1
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