Sentrol 2: Maintenance
Sentrol 2: Maintenance
SENTROL 2
MAINTENANCE
SENTROL 2
Table of Contents
For Safe Maintenance S-1
Chapter 2 Servo
1. Servo-related NC Alarms (Details) 2-1
Chapter 3 Spindle
1. How to Troubleshoot 3-1
1.1 Checkpoints for Troubles 3-1
1.2 Step 1 3-1
SENTROL 2
Table of Contents
Chapter 4 Setup & Adjustment
1. Inspection & Adjustment When Installing NC 4-1
2. Validation & Adjustment of Power Supply Voltage 4-5
3. Volume of Each Printed Board 4-6
4. How to Adjust Screen 4-7
5. How to Adjust Servo 4-8
5.1 Parameter Setting 4-8
5.2 ZERO SETTING 4-9
5.3 Adjustment of Position Loop Gain 4-10
5.4 Adjustment of Overshoot and Undershoot 4-11
5.5 Load Torque Check 4-12
5.6 Display Function of Servo Waveforms 4-13
Chapter 6 Self-diagnosis
1. How to View "Diagnosis" Screen 6-1
2. PLC Diagnosis 6-2
2.1 PLC Signal List 1 (in the order of addresses) 6-2
2.2 PLC Signal List 2 (in the order of functions) 6-37
3. PLC Monitoring Function (PLC Timing Chart Function) 6-47
4. General Diagnosis 6-54
Chapter 7 Parameter
1.Parameter Setting 7-1
1.1 Parameter setting method 7-1
1) Operational parameter setting method 7-1
2) Service parameter setting method 7-2
3) Pitch error compensation parameter setting method 7-3
2. Parameter List of SENTROL2 7-5
(This manual attempts to provide as much diverse contents as possible. Note, however, that
descriptions of the [This cannot be done] or [This is not possible] type have not been
included to reduce the number of pages of this manual. Therefore, anything that is not
described as [Possible] in this manual should be interpreted to mean [Not possible].
For Safe Maintenance
This manual describes matters requiring attention in relation to the safety of the CNC
equipment to enable Machines where CNC equipment (Machine) is mounted to be maintained
more safely.
Maintenance work for CNC equipment is dangerous for many reasons. Therefore, maintenance
work must be carried out only by personnel with sufficient training on maintenance and safety.
Depending on the CNC equipment used, some of the functions available in other machines
may not be supported. In this case, just read any warning or caution that does not apply to a
particular Machine and go on to the next section.
For matters requiring attention in relation to Machine safety, refer to the instruction manual
issued by the Machine manufacturer.
In addition, when programming or checking the operation of the Machine during maintenance
work, do so only after sufficiently understanding the instruction manual issued by the Machine
manufacturer and this manual.
Table of Contents
S-1
For Safe Maintenance
In this manual, matters requiring attention in relation to the safety of the maintenance
worker (Operator) and prevention of Machine damage are marked with Warning or
Caution depending on the degree of importance. For supplemental description,
Note is also used. Please read the entries marked with Warning , Caution ,
and Note before using the equipment.
Warning
This is used for cases wherein a dangerous situation may occur and lead to death or
result in serious injury to the operator if such situation is not handled properly.
Caution
This is used for cases wherein a dangerous situation may occur and result in minor
injury to the operator or cause material damage if such situation is not handled
properly.
Note
S-2
For Safe Maintenance
Warning
1 When the power magnetic cabinet is checked with the door open
In the power magnetic cabinet is a high-voltage area (part marked with ). Contact
with a high-voltage area may cause electric shock. Check whether the high-voltage
area is equipped with a cover before proceeding with the work. Even if the
high-voltage area has been checked, however, direct contact with a terminal may
cause electric shock.
In the power magnetic cabinet are protrusions such as corners from various units.
Such protrusions may cause injury; hence the need for caution.
. When work is actually processed, check whether the Machine is being operated
correctly without any tool or work attached using functions such as Single Block,
Traverse Override, and Machine Lock. Otherwise, insufficient checking may result in
damage to the work or Machine or injury of the operator due to an unexpected
movement of the Machine.
. Check whether input data has been entered correctly before proceeding to the next
operation step. In case of error in the input data, either the work or Machine may be
damaged, or the operator may be injured due to an unexpected movement of the
Machine.
S-3
For Safe Maintenance
Warning
5. Check whether a value appropriate for the operation has been set for the transfer speed.
Normally, there is a limit to the maximum transfer speed for each Machine. For best
results, follow the instructions in the manual (optimum speed also varies by operation).
6. When using the tool compensation function, make sure the compensation direction and
amount are checked sufficiently. If the Machine is operated with incorrect data, either
the work or Machine may be damaged, or the operator may be injured due to an
unexpected movement of the Machine.
S-4
For Safe Maintenance
Warning
. Be sure to turn OFF both the power on the CNC equipment and the main power
switch in the power magnetic cabinet. If only the CNC power is turned OFF, power
may still be ON for the Servo part; thus causing damage to the unit during
replacement as well as electric shock.
2. For the Servo Amp and Spindle Amp, some voltage may occur for a short while after
power has been turned OFF; thus possibly causing electric shock in case of contact.
3. When replacing a heavy item, make sure that work is carried out by more than two
operators (unit may be dropped, or injury may result if work is carried out by a single
person).
. When replacing a unit, make sure the setup for the replacement unit is identical to that
of the unit being replaced (refer to the manual of the corresponding device for details).
Otherwise, either the work or Machine may be damaged, or the operator may be
injured due to an unexpected movement of the Machine during operation.
S-5
For Safe Maintenance
Warning
1. When processing a work for the first time after changing a parameter, do so with the
Machine cover closed. For automatic operation, use functions such as Single Block,
Traverse Override, and Machine Lock or check for the correct operation of the Machine
without any tool or work attached. Otherwise, insufficient checking may result in
damage to the work or Machine or injury of the operator due to an unexpected
movement of the Machine.
Caution
2. The parameters for CNC or internal PLC are set up as optimum values. As such, they
need not be changed as a rule. If a parameter needs to be changed, however, do so
only after sufficiently understanding the effect of the parameter.
If a parameter is not set up correctly, either the work or Machine may be damaged, or
the operator may be injured due to an unexpected movement of the Machine.
S-6
For Safe Maintenance
Warning
Note
Since a CNC must maintain data such as program compensation amount and parameters,
a battery is used even when power is turned OFF.
If the battery voltage drops, a Battery Voltage Drop Alarm will be displayed on the
Machine control panel or LCD screen.
If the Battery Voltage Drop Alarm is displayed, please contact us for the replacement of
the Backplane Unit where the battery is attached. Otherwise, the CNC will not operate
normally.
S-7
For Safe Maintenance
Warning
Note
A battery is used to enable the Absolute Encoder to maintain the absolute position.
If the battery voltage drops, a Battery Voltage Drop Alarm will be displayed on the
LCD screen or AC Servo Drive.
If the Battery Voltage Drop Alarm is displayed, replace the battery immediately.
If the battery is not replaced, the absolute position data in the Absolute Encoder will be
lost. Refer to the manual of each AC Servo Motor maker for battery replacement.
S-8
For Safe Maintenance
Warning
S-9
1. Troubleshooting and Treatment
1. How to troubleshoot
Problems are classified depending on the categories below. Based on the classification, perform troubleshooting and
treatment appropriately.
1) Cannot operate with Manual Pulse Generator (MPG) .............................................4 (page 1-26)
For A/S request, refer to 3. Things to consider when requesting for A/S in Chapter 8 (page 8-2). For
ALARM NOS. 1000 ~ 2999 and those with no number, however, request the Machine Maker for after-sales
service.
1 -
Chapter 1 Troubleshooting and Treatment
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
IMPROPER NC ADDRESS
005 Unusable character inputted in significant area
L-Pro Chapter 2 2. Programming
WORD
M-Pro Chapter 2 6. Programming practice
INVALID BREAK POINT OF WORD
006 Address not followed by appropriate data but by another Basic address and reference scope
address or EOB code
L-Manipulation Chapter 5 2.
TOO LARGE OFFSET NO.
SENTROL2-L parameter view
012 Commanded offset number too large (allowable maximum
M-Manipulation Chapter 5 2.
number set by parameter #6002 DO1 and OD2)
SENTROL2-M parameter view
L-Pro Chapter 2 1.NC Program outline
Basic address and reference scope
ILL TOOL NO.
013 Commanded tool number too large
M-Pro Chapter 2 6. Programming practice
1 -
Chapter 1 Troubleshooting and Treatment
Only L line
PROG IN USE
031 Program being edited in the background called for execution in the
foreground
032
CUSTOM MACRO
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
ZERO DIVIDED
049 Division specified with zero divisor
CUSTOM MACRO
VARIABLE NO. OUT OF RANGE L-Pro Chapter 3 1.Prepared function
Illegal variable number specified 5) Program macro body
050 Type of variables
M-Pro Chapter 3 Prepared function
CUSTOM MACRO 20.2.3Type of variables
WRITE PROTECT VARIABLE
Variable employable on the left member side of an
expression employed on the left number side of the
051 expression
CUSTOM MACRO
READ PROTECT VARIABLE
Variable employable on the left member side of an
052 expression employed on the right member side of the
expression CUSTOM MACRO
1 -
Chapter 1 Troubleshooting and Treatment
MISSING GO STATEMENT
058 DO command corresponding to END command missing
CUSTOM MACRO
MISSING =
073 Command =missing CUSTOM MACRO
MISSING /
074 Command / missing CUSTOM MACRO
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
1 -
Chapter 1 Troubleshooting and Treatment
RPR ERROR
When grid type reference point return using digital type position
120 detector is performed, one revolution signal not inputting to Refer to page 1-29 of this manual.
define the grid position while the deceleration limit switch is
turned ON
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
ILL ADDRESS
130 Illegal address specified when loading parameters or pitch error
compensation data from a tape
MISSING ADDRESS
131 Necessary address not specified when loading parameters or
pitch error compensation data from a tape
MISSING DATA
138 Address not followed by numeric when loading parameters or
pitch error compensation data from a tape
1 -
Chapter 1 Troubleshooting and Treatment
Only L line
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
ILL L COMMAND
168 L command in tool group setting program is 0, or allowable maximum
life count exceeded
ILL H D T COMMAND
169 H, D, T command in tool group setting program exceeding the
maximum value
1 -
Chapter 1 Troubleshooting and Treatment
Same
TV ERROR
301 TV ALARM (number of characters in one block not even)
If odd numbers are not set,
NO.0<TVC>=0.
END OF RECORD
302 EOR code specified halfway in a block
PROGRAM IN OPERATION
306 Same program number specified, with that of the current executing Program number change
program loaded from external I/O device
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
1 -
Chapter 1 Troubleshooting and Treatment
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
+OVERTRAVEL (SOFT 2)
502 Tool penetrating the forbidden area of stored stroke limit 2 while
moving in the plus direction
-OVERTRAVEL (SOFT 2)
503 Tool penetrating the forbidden area of stored stroke limit 2 while
moving in the minus direction
-OVERTRAVEL (SOFT 3)
505 Tool penetrating the forbidden area of stored stroke limit 3 while
moving in the minus direction
Only L line
+OVERTRABEL (HARD)
506 Plus stroke limit switch stepped on
-OVERTRABEL (HARD)
507 Minus stroke limit switch stepped on
1-
Chapter 1 Troubleshooting and Treatment
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
1 -
Chapter 1 Troubleshooting and Treatment
7) Servo alarm
EMERGENCY BUTTON ON
724 Emergency stop applied
EMERGENCY L/S ON
725 Emergency limit switch turned on
1 -
2. ALARM MESSAGE
2.2 ALARM LIST
(ASIX NAME) PULSE COUNT MISS (ENC) Refer to Chapter 2 SERVO page 2-8
730 Error detected in the pulse counting of the motor encoder of this manual.
ABNORMAL VOLTAGE
744 Abnormal main circuit voltage
OVER SPEED
745 Over speed, pressure detected
ENCODER disconnection
OVERLOAD
747 Overload, heat sink overheating
1 -
Chapter 1 Troubleshooting and Treatment
8) SYSTEM ALARM
If an ALARM other than the examples above occurs, please contact us.
1 -
2. ALARM MESSAGE
2. 3 THERMAL ALARM
(How to Release)
When the temperature drops to less than 70, the alarm will be automatically released.
The air filter of the cooling fan in the machine power electric
3 Clean the air filter.
cabinet (cabinet) is clogged.
When the machine reaches the stored stroke limit, this message will be displayed.
In case of automatic mode when this alarm is displayed, all axes stop transport. For the manual mode, only
the alarmed axis stops transport.
(Cause)
(a) The program was modified.
(b) Set the stored stroke limit correctly.
(How to Release)
(a) The machine can be moved in the reverse direction of its previous moving direction.
(b) If you cannot leave the restricted area, press the Emergency Stop button to release the alarm and move the
machine to jog transport by entering G23 (STORED STROKE LIMIT FUNCTION OFF) with MDI.
1 -
Chapter 1 Troubleshooting and Treatment
2.5 Details of the 1000 ~ 2099 Sequence-related Alarms & Numberless Alarms
In an NC machine, various controls are needed according to the machine structure including moving an axis to a
certain position, controlling the spindle for cutting, etc., as well as rotating the spindle and supplying lubricants. This
alarm warns the operator of abnormalities related to machine operation.
In general, the details of the alarms and their numbers vary by machine due to the different structures of each
machine. For more information, refer to the user's manual or contact the machine maker. This section describes some
common release methods when an alarm occurs.
(How to Release)
When an alarm related to sequences 1000~2099 or a numberless alarm occurs, the operator should find out
where the alarm occurs first.
(a) Enter data in the order of DIAG PLC PLC DIAG Address Being Searched = A 0 . The following are
shown:
Address 7 6 5 4 3 2 1 0
A000 00000010 When A000~A024 are displayed, the alarm
A001 00000000 is generated in the case of "1." In this
A002 00000000 example, the alarm occurs at A000.1.
|
|
A006
Addresses being searched
PLC
(b) Afterward, when entering DIAG followed by data in the order of
LAD- Search SYMBOL/ADDRESS A
DER WRITE
0 . 1 , for example, data will
be displayed as follows:
1 -
3. ALARM HISTORY
3.1 Functions
3. Function and Operation of Alarm History
3.1 Functions
Up to 120 alarms generated in the past and 400 keys that have been entered are memorized..
The operation mode, the program number (automatic operation time), and the alarm number time (month,
day, hour, and minute) when an alarm occurs are memorized. The time (month, day, hour, and minute)
when the power is on is also memorized.
3.2 Displays
1) Select the Alarm menu in the Diagnosis.
DISPLAY
*
Position JOG/O.R Command Program OFFSET DIAG PARAM Alarm
instruction ETER
*
RUN Special PLC TIME
HOUR SET
*
)
* Twice
*
2) The operation mode, program number, alarm number, alarm description, time, and the order of
alarms when alarms occur are displayed.
1-
Chapter 1 Troubleshooting and Treatment
100
Fig. 1-1
No. KEY Selection PLC
Alarm display
3) Press the Selection key to display the P/S alarm (see page 1-3) and press the key again to display
the alarms other than the P/S alarm. When the alarm is P/S alarm, 20 is displayed at the right
bottom of the screen; when any alarm other than P/S alarm, 100 is displayed at the right bottom
of the screen. 20 and 100 mean the maximum amount of alarms that can be displayed,
respectively.
4) Pressing the KEY key will display the entered key and the power-on time as shown in Fig. 1-2.
The display appears in the time order of the alarm keys displayed. Also, KEY is displayed at the
right bottom of the screen.
MDI DIAG Alarm
KEY 20
Fig. 1-2
Alarms and
No. KEY Selection PLC
key display
5) The following screen appears by selecting the No. menu, and entering the alarm number for
which a user wants to search displays the alarm number from that designated number.
Alarm =
If there is no alarm that is searched for, the following message will be displayed:
None
6) Selecting the PLC menu will display the PLC screen.
1-
3. ALARM HISTORY
3.1 Functions
3.3 Symbols
1) Modes 2) Keys
1-
Chapter 1 Troubleshooting and Treatment
4. NC Functions & Malfunction
Abnormality of servo
4
system
ITX G64.4
5 Interlock signal Check the ITX, ITY, and ITZ. ITY G74.4
ITZ G84.4
Inferior manual pulse Check if the contents of the MPA and MPB
8 generator (MPG) (page 11/11 No.18) in the diagnosis (general)
Inferior cables screen change.
1-
3. ALARM HISTORY
3.1 Functions
1-
Chapter 1 Troubleshooting and Treatment
1 Trouble analysis 1. The STL lamp does not light up. To the item 2.
The start signal was Check the ST signal (G5.0) in the PLC
3
not input. diagnosis.
Quiescence signal of
Check the *SP signal (G5.0) in the PLC
4 automatic operation
diagnosis.
(*SP)
The reset signal was
5
input.
1. The override is
0%.
2. The start lock and
the interlock are
on. Check the speed screen.
3. Perform the
inposition check. In the case of 0.0 bit INP=0
6 4. Wait for spindle
rotation by means Check it out in the spindle speed screen.
of feed per
revolution F44.7
5. Wait for signal
indicating arrival
at the spindle
speed
1-
3. ALARM HISTORY
3.1 Functions
Deviated by 1 grid.
Make sure the cable shield is grounded and a Earth the cable
spark killer is mounted to the solenoid coil. shield.
1 Noise
Also, make sure the encoder cable is separated Install a spark killer.
from the cabinet cables. Remove the cable.
The connection
between the servo
Check the machine position and the match by Firmly tighten the
3 motor and the
attaching marks to the motor axis. coupling.
mechanical coupling
is loose.
1-
Chapter 1 Troubleshooting and Treatment
1) Overview
During ref. point return, the relationship between the deceleration DOG and the location of ref. point
return is critical.
If the ref. point return is incorrectly done, the stop position will be deviated by one revolution of the
motor and it will be impossible to return to the origin exactly. In this section, we will review how to
setup the DOG or parameters exactly.
Deceleration
DOG a
Reference Position
A) Move the deceleration DOG to make A approximately a half of the transport distance per one
revolution of the motor (mm).
B) Increase or decrease the value of the reference point shift parameter, and adjust it to
approximately a half of the transport distance per one revolution of the motor (mm). The
reference point position varies depending on the setting value of the parameter. (For more
details, refer to 5) How to Shift the Reference Point Position.)
1-
3. ALARM HISTORY
3.1 Functions
Motor speed
Deceleration
DOG
DEC
Diagnosis
00000000
Shift of the
deceleration DOG
position
1-
Chapter 1 Troubleshooting and Treatment
The ref. point return of the SENTROL2 is the grid shift type.
In the case of the parameter No. 1823 DIA=0, ENCODER PULSE 6000PPR, and 10 mm pitch per
revolution:
A) When the parameter No. 1801 RAC of the ref. point return signal becomes 1, the spindle turns
towards the rapid G00 speed in the origin direction.
B) The spindle begins to decelerate when the deceleration DOG is on, and it moves at full speed after
the acceleration is finished.
C) If the reference point shift is 0 and the deceleration DOG is off, the spindle stops when the ENZ
becomes 1.
A) When attempting to adjust the origin point at the designated origin as shown in Fig. 1-3 , use the
parameter No. 1810 (RP. SHIFT AMOUNT).
In the case of , the setting value of the parameter should be calculated by the unit of pulse because
the distance to the designated origin is 4300 (operated by the MPG handle).
6000 4 (PULSE)
RP.SHIFT AMOUNT(PULSE) = 4300 ()
10000 ()
= 10320
B) When performing ref. point return as it is, the ENZ is grid-shifted as shown in Fig. 1-3 , making
the spindle stop at the position of -5700, which is different from the targeted value. That is because
the deceleration DOG was off at that position in advance.
C) Thus, move the deceleration DOG to the right as sh0wn in Fig. 1-3 , in order to match the
designated origin with the machine stop position, as shown in Fig. 1-3 .
D) At this moment, the distance between and should be equal to approximately a half revolution
of the motor. When the positions of and are approached each other, there must be an error of
the reference point position as much as one revolution of the motor.
Note) When giving a diameter instruction to the X axis at an NC lathe (SENTROL2-L), the value
displayed on the screen (1823, DIA=1) becomes twice as long as the actual distance of the
machine movement. Thus, set the DIA of the parameter No. 1823 to 0 only when it is
necessary, and be sure to return the value to 1 after the adjustment.
1-
5. Abnormalities on Screen
5.1 Screen Inactivated when..
5. Abnormalities on Screen
Status displayed one minute later The LED does Status displayed one minute later after
after power on. LED indicates 0. not light up. power on. LED indicates 1 ~ 9.
+12V LED of the +12V LED of the The color of the The color of the screen is
main unit lights main unit does screen seems slightly continuously dark after
up. not light up. brighter 3 to 4 power on.
seconds later after
12V AVR in
CPU card is
main unit is
inferior.
inferior.
LCD panel is Cable connection is
inferior. improper.
DKU RGB unit ~
LCD panel
RGB UNT is See page 5-5.
inferior.
See page 5-5.
+12V LED and - All LEDs in the
12V LED of the main unit do
main unit do not not light up. CABLE
light up. The fan in the CONNECTION IS +12V LED of +12V LED of
main unit does IMPROPER.
not make any MAIN UNIT
sound. ~DKU RGB UNIT
(CABLE CND1)
12V AVR in the See page 5-5.
main unit is Unable to
inferior. turn on the Back light is Cable connection
power. inferior. is improper.
Main unit ~ DKU
Back light power unit
inverter is (CABLE ACOUT)
See page 1-35 See page 5-5.
inferior.
1-
Chapter 1 Troubleshooting and Treatment
Relay
1. Attach diodes to the relay coil that
switches between on and off at high
1-
5. Abnormalities on Screen
5.1 Screen Inactivated when..
6. Power ON Malfunction
: Present state : Cause
AC220V is AC220V is
supplied. not being
supplied.
+5V LED in the +12V and -12V LED +24V LED in the
All LEDs in the main
main unit does in the main unit do main unit does not
unit do not light up.
not light up. not light up. light up.
Disconnection
of fuse in the
main unit
F1, F2
Power On/Off
switch is inferior.
1-
Chapter 1 Troubleshooting and Treatment
7. Communication Troubles
Present state: In spite of trying to enter the program in edit mode from an external device, the
length of entered tape is not displayed while the message being entered is
flickering on the screen.
The operator tried to operate the DNC, but the number indicating the length of
entered tape remains as 0.00 m and does not change, while the message
being entered is flickering on the screen.
In spite of trying to output the program in edit mode from an external device, it
is impossible to input the program into the PC, while the message being
output and the length of the tape are displayed on the NC screen.
RS (4PIN/7PIN)
- 8 ~ - 12V
SG (7PIN/5PIN) Please contact us.
CS (5PIN/8PIN)
0V ~ 0.5V
SG (7PIN/5PIN)
1-
1.Servo-related nc alarm
(1)Display Format of Alarm
Chapter 2 Servo
The designation of an axis can be configured by the parameter 1020 NAME OF EACH
AXIS. However, the setting range is marked as for the axis designation in the 65 ~
90 (A ~ Z) manual.
2-
Chapter 2 SERVO
When one revolution signal (ENZ) has been never detected for the deceleration
switch (diagnosis No.0000 DEC) from ON to OFF during returning to the
origin (for diagnosis No.0000 RAC = 1), this alarm will be displayed.
DEC
OFF ON OFF
Speed
Detection delay
Approx. 30msec
FL
ENZ
Pulse coder
4 Replace the pulse coder. Replace
inferiority
Inferiority of
5 Replace the EPS3 board. Replace
EPS3 board
2-
1.Servo-related nc alarm
NO.0709 DRIFT OVER
Setting error of Make sure the content of the parameter Set the
1 position 1804 accords with the parameter table parameter
variation amount attached to the NC. correctly.
2-
Chapter 2 SERVO
Troubles of EPS3
board and servo Replace a spare printed board if
AMP printed available to verify. At this time, make Replace the
5
board, the sure to adjust and set anything printed board.
position control correctly.
parts
2-
1.Servo-related nc alarm
NO.0709 DRIFT OVER
When the amount of drift compensation (parameter 1822) or the value of the
diagnosis 0013 DRIFT for automatic drift compensation (parameter 1823
ADF = 1) is more than 1632, the alarm occurs.
To release this alarm, turn the emergency stop switch on or off.
Bad servo Make sure the servo adjustment has Adjust the servo
1
adjustment been properly performed. correctly.
Drift accumulated
3 Uptime of machines, etc. Readjust the servo.
for a long time
Replace the servo
4 Bad servo unit
unit.
Inferior EPS3 Replace the EPS3
5
printed board board.
2-
Chapter 2 SERVO
The V-READY is still off (diagnosis 0007 bit2=1) even though the P-READY
(diagnosis 0007 PRD) is on.
Turn on the reset key to release the alarm after eliminating the cause.
If the parameter 1815 VOC = 1, the alarm is cancelled.
2-
1.Servo-related nc alarm
NO.0713 READY ON
This alarm rarely occurs; however if it is the case, the cause may be the
troubles of the magnet contactor or the relay.
Disconnection of the encoder signal, phase A and phase B, and the ZERO
signal line
To release the alarm, make the reset key ON by eliminating the cause.
Inferior encoder
Replace the motor
3 of the servo
or the encoder.
motor
2-
Chapter 2 SERVO
A count error occurred at the counter for position feedback of the encoder.
The amount of count error is displayed on the diagnosis 0012 PULSE COUNT
MISS.
The alarm check function will be in effect after the completion of ref. point
return. The alarm check is overridden by setting the parameter to 1815 F1C =
1.
To release the alarm, make the reset key ON.
2-
1.Servo-related nc alarm
NO.0732 UNFIT ENC
The amount of automatic gain compensation was too large. To release the
alarm, make the reset key ON.
Cause of
Items How to Verify Measures
Trouble
Servo Make the
Was the servo adjusted in a proper
1 adjustment is adjustment of the
way?
bad. servo.
Servo unit is Replace the servo
2
inferior. unit.
EPS3 board is Replace the EPS3
3
inferior. board.
Check to see which number is displayed on the LED of the servo unit.
Refer to the subsequent pages of this manual to verify alarms and take
appropriate measures.
2-
1.How to Troubleshoot
1.1 Checkpoint for Troubles
Chapter 3 Spindle
1. How to Troubleshoot
When any troubles occur in the control unit, check the following items first:
Verify which alarm is indicated by the controller alarm. Also, check the past
alarms in alarm mode of the indicator.
For fusing, which phase is it out of R, S, or T phase?
(Control circuit input FUSE F1, F2, F3)
Is there any possibility for reoccurrence of breakdown or abnormality?
Are the ambient temperature and the temperature in the power electric
cabinet normal?
Accelerating or decelerating? Or is the machine being driven at normal speed?
What about the speed at that moment?
Is there any difference between forward rotation and reverse rotation?
Has been there any instantaneous electricity failure?
Does the trouble occur during a certain operation or instruction?
How often the trouble occurs?
Does this trouble occur when the load is weighted or reduced?
Have you ever tried to replace the troubled parts or take an appropriate
emergency measure?
How many years have passed since beginning the operation?
Is the power supply voltage normal? Or is it changed largely according to
time?
1.2 Step 1
(1) Power supply voltage: 200V + 10% -15%, 50/60Hz, 210V, 220V +10% -15%,
60Hz.
Especially, make sure not to lower the power supply voltage below 200V 15%
for just a moment.
3-
Chapter 3 SPINDLE
(5) Are all of the DC power supply outputs of SF-PW rated voltage?
z The controller does not work normally even when providing the
Fixed power supply to the controller for the first time. ()
classification z The operation was suddenly stopped although it has shown normal
A status until now. ()
z Sometimes it does not work normally. The stop position of the orient
is deviated.
An alarm is displayed. ()
3-
1. Inspection & Adjustment When Installing nc
When mounting an NC, perform inspection and adjustment according to the following
procedures. For more information, refer to the remarks in the table below:
1 Inspect the appearance of the NC main unit, DKU, and servo unit. Refer to (1).
2 Make sure the terminal fixed by screws is completely connected. Refer to (2).
7 Verify the input power supply voltage and frequency. Refer to (7).
8 Check to see if the output voltage is short with the earth. Refer to (8).
9 Supply the power to the system and check the output voltage. Refer to (9).
10 Verify the interface signal between the NC and the machine. Refer to (10).
4-
Chapter 4 Setup & Adjustment
(1) Inspect the appearances of the NC main unit, DKU, and servo unit.
Whether there is any dirt or damage on the manual operators panel within the
operators panel box;
Whether the attachment of the printed board, the servo unit, etc. in the power
electric cabinet is loose or missed; and
Whether the cables in the power electric cabinet are damaged (e.g., wire coat
peeled off)
Inspect the status of attachment and damage for the cover part (acryl plate) of
each terminal block.
The protective earth is a single point earth type which is connected from the
power electric cabinet of the machine side to the grounding;
the motor signals; the motor power; the servo unit interface;
the position coder; the spindle analog output; the manual pulse generator;
(4) With the NC power supply off, connect the power input cable.
(5) Make sure the connection positions of the connectors are correct:
4-
1. Inspection & Adjustment When Installing nc
Make sure the input power supply voltage meets the following specification:
Make sure the capacity of the input power supply for the power consumption of
the NC main unit and the servo unit is sufficient.
(8) Make sure the output voltage is not short with the earth.
Make sure each output voltage of the power supply unit is not short with 0V:
12V and 0V
Make sure each power supply output at the corresponding check pin of the DIO3
board falls within the range described in the table below:
Designation
Rated Allowable
of voltage Measuring location
voltage voltage range
output
The P5V check pin of the DIO3
P5V 5V 5.0~5.1V
board and screws of the main unit
The P12V check pin of the DIO3
P12V 12V 12.0~12.5V
board and screws of the main unit
The N12V check pin of the DIO3
N12V 12V 12.0~12.5V
board and screws of the main unit
(10) Verify the interface signals between the NC and the machine side.
4-
Chapter 4 Setup & Adjustment
In the case of alarm occurred, handle the alarm according to the alarm summary
table.
After repeating power on/off and emergency stop function several times, make
sure the motor does not rotate.
Verify if the machine stops accurately when detecting the emergency L/S on
alarm by moving to low override in manual jog transport and intentionally
operating the limit switch installed to the machine.
Make sure alarms indicating excessive error even at the highest transport speed
appear, by means of varying and moving the manual jog transport and manual
transport override.
While automatically operating a simple program, verify if the value of the position
loop gain displayed in the general diagnosis (diagnosis number 014) falls within
0.5% of the set value (parameter No.1803).
Set the amount of grid shift. It will be in effect only when turning the power off
once after the setting and turning the power on again.
Conduct continuous operation test according to the test program suitable for the
machine.
4-
2. Validation & Adjustment of Power Supply Voltage
2.1 Validation of Input Voltage
AC 220V 10 % 50/60Hz 1 % 1
2.2 Fuse
F1, F2 Fuses for AC220V power supply input (DAITO HP50 AC250V 5A)
Check the condition of the above fuses and replace any that is short.
Be sure to replace an equivalent fuse.
Normal Short
The followings show how to measure the DC power supply voltage in the SENTROL2 main
unit:
Designation
Rated Allowable
of voltage Measuring location
voltage voltage range
output
The P5V check pin of the DIO3
P5V 5V 5.0~5.1V board and screws of the main
unit
The P12V check pin of the DIO3
P12V 12V 12.0~12.5V board and screws of the main
unit
The N12V check pin of the DIO3
N12V 12V 12.0~12.5V board and screws of the main
unit
The No. 15 pin of the CNA1
P24V 24V 23.5~25.5V connector on the EPS3 board
and screws of the main unit
4-
Chapter 4 Setup & Adjustment
4-
4. How to Adjust Screen
4. 1 TFT LCD
Switch
Functions of switch
name
Button to show the screen adjustment menu
MENU
on the screen
Button to select a menu and move to the
SELECT previous screen
(Automatic screen adjustment)
Button to move downwards
DOWN
Decrease the adjustment value.
Button to move upwards
UP
Increase the adjustment value.
POWER Power (screen) ON/OFF button
C. Shortcut Button
Automatic screen
DOWN button
adjustment
Pressing the DOWN button once will adjust the screen indication
location automatically.
4-
Chapter 4 Setup & Adjustment
A) Parameter Setting
Refer to the following table to set the maintenance parameters of the SENTROL2 setup screen and
the servo unit:
DAEWOO AC SERVO
Rated RPM 1000 rpm 1500 rpm 3000 rpm
Maximum RPM 2000 rpm 2500 rpm 4500 rpm
NO.1803 NO.1803 NO.1803
SENTROL2 3000 3000 3000
parameters NO.1807 NO.1807 NO.1807
5000 (mV) 4000 (mV) 2223 (mV)
Servo unit P-28 P-28 P-28
parameters 3750 (x2 mV) 3000 (x2 mV) 1667 (x2 mV)
For more details, refer to pages 7-16 and 17 of this manual and the servo unit manual.
4-
5.How to Adjust Servo
5.2 ,Zero Setting
2) Likewise 1), adjust the parameters of the Y-axis servo unit while observing the No.0002 Y-axis
value.
3) Likewise 1), adjust the parameters of the Z-axis servo unit while observing the No.0002 Z-axis
value.
4-
Chapter 4 Setup & Adjustment
1) Verify how many times the X axis should be moved to + and - directions at the speed of 2000 ~
3000 mm/min. by means of rapid feed so that the average of the position loop gains of general
NO.0011 X axis displayed on the SENTROL2 diagnosis screen, for both of + and directions
may fall within the range of 2985 ~ 3015.
4-
5.How to Adjust Servo
5.4 ,Zero Setting
Notice) If there are no special problems such as vibration and abnormal noise, it is not necessary
to adjust the below items:
S
p (Decelerating)
e
e
d
(Accelerating)
Time
4-
Chapter 4 Setup & Adjustment
1) When moving the X axis at the speed of 50 mm/min., use the display function of the servo unit
to check the load torque. Verify if the load torque becomes 33% or less.
YASKAW
LG PANASONIC MITSUBISHI DAEWOO
A
FDA-5000 MINAS MR-J2 AC SERVO
SIGMA
St-08 J P-32 8
(LoadRate%) (LoadRate%) (LoadRate%)
Parameters dP_oL
St-09 b P-32 9
(MaxLoad%) (MaxLoad%) (MaxLoad%)
B) If the load torque is higher than 50%, it is deemed the load is heavy.
4-
5.SERVO
5.6 Display Function of Servo Waveforms
A) Function Overview
Graphically displays the speed waveforms for adjusting the servo.
(Capable of displaying the waveforms such as the instruction value for spindle control, spindle
location, and spindle speed)
B) Use Condition
Set the parameter to 2001<SWD>=1.
C) How to Operate
VELO
RUNHOUR CITY
Press down the VELOCITY menu to show the servo waveform display screen as follows:
DRAW
Servo Servo COT GEN-
DRAW
Setup
STRT Setup INVE DIAG
4-
Chapter 4 Setup & Adjustment
In this screen, setup any necessary items to display the servo waveforms.
Place the cursor at the corresponding position using the arrow menu and refer to the
description below, and then setup the items by pressing NEXT SEL or entering appropriate
values.
(DATA SELECT / DATA SCALE / TRIGGER CHANNELL / TRIGGER LEVEL
/ TRIGGER SLOPE / TIME SCALE / DATA OFFSET)
After confirming the setup configuration, go back to the servo waveform display screen by
pressing the VELOCITY.
A) DATA SELECT
It is possible to display the screens up to 4 channels simultaneously, and select each item
for each channel.
X: [AXIS SPEED] Actual speed of the spindle
X1: [COMMAND1] Instruction value before acceleration/deceleration
X2: [COMMAND2] Instruction value after acceleration/deceleration
X3: [DA-CNV] Value of DA-CONVERTER
X4: [POS ERR] Value of POSITION ERROR
X5: [POSITION] Spindle location
P: [POSITION CORDER] Spindle speed
B) DATA SCALE
Speed range of waveform display applicable to display the speed (X, X1, X2)
(mm/min)
Select out of [100 200 500 1000 2000 5000 10000 20000 50000 100000].
C) TRIGGER CHANNELL
Select the targeted channel for trigger or select OFF.
*) The targets for trigger are X [AXIS SPEED] and X5 [POSITION].
D) TRIGGER LEVEL
When selecting axis speed: Select out of [0 +25 +50 +75 100 -100 -75 -50 -25 (%)],
based on the selected value from the data scale.
When selecting position: Enter the corresponding number for the trigger position.
E) TRIGGER SLOPE
Select either [+] or [-] according to the triggering direction. + means being accelerated,
while - being decelerated.
*) Example of trigger (in the case of selecting the axis speed trigger channel)
For DATA SCALE=1000, TRIGGER LEVEL=+50, and TRIGGER SLOPE=+,
start the measurement from the point of time when the data falls between 499 and 500.
(It is possible to display the waveform 2 to 3 seconds prior to the measurement
commencement.)
F) TIME SCALE
Select out of the time intervals of data display, [250 500 1000 2000 5000 10000 (msec)].
G) DATA OFFSET
Compensate this value for the value set at the data scale and display the waveform by
entering an appropriate number.
4-
Chapter 4 Setup & Adjustment
When pressing the DRAW STRT/CONTINUE and the buffering is completed (approx.
10 seconds), the waveform is displayed.
Display the relative time to make the zero position (the basic is time to start measurement)
0.
Show the data and cursor positions that are currently displayed for the entire data.
Show the selected items, data values, and data unit for each channel.
Show the set speed range. (DATA SCALE + DATA OFFSET)
Show the current display time. (TIME SCALE)
DRAW STRT: Display the waveform after buffering. (Repressing the menu during
measurement will stop the operation.)
SET GRPH: Go to the servo waveform setup screen.
CONTINUE: Continuously display the waveform after buffering. (Repressing the menu
during continuous display will stop the operation.)
LEFT SHFT: Move the cursor position to the left.
RGHT SHFT: Move the cursor position to the right.
0 SET: Set the current cursor position to 0.
GEN-DIAG: Go to the general diagnosis menu.
4-
1. System Configuration
1. System Configuration
User PC
Operator's Box
DKU
(Display and
Keyboard Unit)
Machine
Operator's Panel
(OP. Panel)
Power Electric
Cabinet
Main Unit
I/O Device
Servo Unit
Servo Motor
Spindle Unit
Spindle Motor
5-1
Chapter 5 Hardware of SENTROL2
Sentrol2
Make sure to fix
to the cabinet
using 4 screws.
Floppy Drive
+24V Fuse 2A
AC220V Fuse 5A
5-2
3. Connector Layouts
3.1 Connectors of Main Unit
3. Connector Layouts
Sentrol2
Make sure to fix
to the cabinet
using 4 screws.
CNIN1 (Input DIO3 NO.1)
CNIN2 (Input DIO3 NO.2) CNA1
CNIN3 (Input DIO3 NO.3) (1st axis EPS3 NO.1)
CNACOUT
CNA2
CNOUT1 (Output DIO3 NO.1) (2nd axis EPS3 NO.1)
CNOUT2 (Output DIO3 NO.2) CNA3
CNOUT3 (Output DIO3 NO.3)
CNMPG1 (MPG NO.1)
CNACIN (EPS3 NO.1)
5-3
Chapter 5 Hardware of SENTROL2
5-4
3. Connector Layouts
3.2 Connectors of DKU
Connecting
AC220V
BACK LIGHT INVERTER Connecting to the earth CND1 (LCD)
plate of the cabinet
5-5
Chapter 5 Hardware of SENTROL2
CNS1
ItemNo.ofPrintedBoard E371-18602 Dsub25S
PC20,21
PC16,17,18
B) EPS4 board NO.2
CNA4 CNA5 CNA6
PC20,21
PC16,17,18
MITSUBISHI
The output of spindle Insert photo coupler SG-J,SF,
DO is Collector Common. into the PC16, 17, and 18. MDS-A-SPA,SPJA
YASKAWA VS626VM3
5-6
3. Connector Layouts
3.3 Connectors of EPS4 BOARD
PC20,21
PC16,17,18
D) EPS3 board NO.4
PC20,21
PC16,17,18
MITSUBISHI
The output of spindle Insert photo coupler SG-J,SF,
DO is Collector Common. into the PC16, 17, and 18. MDS-A-SPA,SPJA
YASKAWA VS626VM3
5-7
Chapter 5 Hardware of SENTROL2
CNS1
Item No. of Printed Board Dsub25S
PC20,21
PC16,17,18
B) EPS3 board NO.2
CN24V CNA4 CNA5 CNA6
PC20,21
PC16,17,18
MITSUBISHI
The output of spindle Insert photo coupler SG-J,SF,
DO is Collector Common. into the PC16, 17, and 18. MDS-A-SPA,SPJA
YASKAWA VS626VM3
5-8
3. Connector Layouts
3.4 Connectors of EPS3 BOARD
PC20,21
PC16,17,18
D) EPS3 board NO.4
PC20,21
PC16,17,18
MITSUBISHI
The output of spindle Insert photo coupler SG-J,SF,
DO is Collector Common. into the PC16, 17, and 18. MDS-A-SPA,SPJA
YASKAWA VS626VM3
5-9
Chapter 5 Hardware of SENTROL2
2) In case that the item No. of the printed board is E371-17001 (old version)
CNS1
Item No. of Printed Board Dsub25S
PC70,71,72,48
PC70,71,72,48
MITSUBISHI
The output of spindle Insert photo coupler SG-J,SF,
DO is Collector Common. into the PC60~65. MDS-A-SPA,SPJA
YASKAWA VS626VM3
5-10
3. Connector Layouts
3.5 Connectors of DIO3 BOARD
Dsub37S Dsub37S
(Dsub 37PIN FEMALE) (Dsub 37PIN FEMALE)
E371-17105
Dsub37S Dsub37S
(Dsub 37PIN FEMALE) (Dsub 37PIN FEMALE)
E371-17105
Dsub37S Dsub37S
(Dsub 37PIN FEMALE) (Dsub 37PIN FEMALE)
E371-17105
Item No
No. of Printed Board (Dsub 37PIN FEMALE)
5-11
Chapter 5 Hardware of SENTROL2
Dsub37S Dsub37S
or E371-17102, 4
Dsub37S Dsub37S
or E371-17102,4
Dsub37S Dsub37S
or E371-17102,4
5-12
3. Connector Layouts
3.5 Connectors of DIO3 BOARD
CNIN1 CNOUT1
Dsub37S Dsub37S
(Dsub 37PIN FEMALE) (Dsub 37PIN FEMALE)
E371-17100
Dsub37S Dsub37S
(Dsub 37PIN FEMALE) (Dsub 37PIN FEMALE)
E371-17100
5-13
Chapter 5 Hardware of SENTROL2
4. Installation
4.1 Enviromental Requirements for Installation
1) Ambient Temperature
Operation: 0 ~ 45
Storage: -20 ~ 60
2) Humidity: 75% or less
3) Vibration: 0.5G or less during operation
4) Power supply: AC220V 10% , 50/60Hz 1Hz
MAIN UNIT
100 mm
or more
Cabinet
4.4 Heating Value of UNIT Heating Value
Each Unit MAIN UNIT 150W
DKU (for SENTROL2) 30W
DKU (for PNC2) 125W
5-14
4. Installation
4.7 Noise Countermeasure
2) Ground
A) Unit Ground
Cabinet DKU
(For SENTROL2)
(For PNC2)
MAIN UNIT
FG
RIO1 board
RIO2 board SPINDLE
UNIT SERVO MOTOR
EARTH PLATE
SPINDLE MOTOR
Factory Ground
5-15
Chapter 5 Hardware of SENTROL2
M4 Thread M4 Thread
EARTH PLATE
3) Spark Killer/Diode
5-16
1.How to View Diagnosis Sereen
Chapter 6 Self-diagnosis
MISC DATA : Displays each data value in the NC and the status of signal on/off.
RUN HOUR : Displays the total result of the NC uptime.
TIMER: Displays and configures the set value of the timer in PLC.
COUNTER: Displays and configures the set value and the current value of the counter in PLC.
KEEP RELAY: Displays and configures the keep relay data in PLC.
DATA TABLE: Displays and configures the data in the data table.
PLC DIAG : Displays the state of on/off for each signal in PLC.
LADDER: Displays ladders and shows and retrieve dynamics of each relay and coil.
MONITOR: Used to check the states of machine I/O signals.
Menus of NC
MISC RUN PLC
diagnosis screen
DATA HOUR
Menus of PLC
)
... ... ... ... ... ... ...
screen selected
6-1
Chapter 6 Self-diagnosis
2. PLC Diagnosis
6-2
2. PLC Diagnosis
2.1 PLC Signal List 1
6-3
Chapter 6 Self-diagnosis
6-4
2. PLC Diagnosis
2.1 PLC Signal List 1
6-5
Chapter 6 Self-diagnosis
6-6
2. PLC Diagnosis
2.1 PLC Signal List 1
6-7
Chapter 6 Self-diagnosis
6-8
2. PLC Diagnosis
2.1 PLC Signal List 1
6-9
Chapter 6 Self-diagnosis
6-10
2. PLC Diagnosis
2.1 PLC Signal List 1
6-11
Chapter 6 Self-diagnosis
6-12
2. PLC Diagnosis
2.1 PLC Signal List 1
6-13
Chapter 6 Self-diagnosis
6-14
2. PLC Diagnosis
2.1 PLC Signal List 1
6-15
Chapter 6 Self-diagnosis
6-16
2. PLC Diagnosis
2.1 PLC Signal List 1
6-17
Chapter 6 Self-diagnosis
6-18
2. PLC Diagnosis
2.1 PLC Signal List 1
6-19
Chapter 6 Self-diagnosis
6-20
2. PLC Diagnosis
2.1 PLC Signal List 1
6-21
Chapter 6 Self-diagnosis
6-22
2. PLC Diagnosis
2.1 PLC Signal List 1
6-23
Chapter 6 Self-diagnosis
6-24
2. PLC Diagnosis
2.1 PLC Signal List 1
6-25
Chapter 6 Self-diagnosis
6-26
2. PLC Diagnosis
2.1 PLC Signal List 1
6-27
Chapter 6 Self-diagnosis
6-28
2. PLC Diagnosis
2.1 PLC Signal List 1
6-29
Chapter 6 Self-diagnosis
Same as F64~F67 (1st axis) and F68~F71 (2nd axis) to the rest.
(F72~F75) 3rd axis, (F76~F79) 4th axis, (F80~F83) 5th axis, (F84~F87) 6th axis
(F88~F91) 7th axis, (F92~F95) 8th axis, (F96~F99) 9th axis, (F100~F103) 10th axis
(F104~F107) 11th axis, (F108~F111) 12th axis, (F112~F115) 13th axis,
(F116~F119) 14th axis (F120~F123) 15th axis, (F124~F127) 16th axis
6-30
2. PLC Diagnosis
2.1 PLC Signal List 1
6-31
Chapter 6 Self-diagnosis
6-32
2. PLC Diagnosis
2.1 PLC Signal List 1
6-33
Chapter 6 Self-diagnosis
6-34
2. PLC Diagnosis
2.1 PLC Signal List 1
6-35
Chapter 6 Self-diagnosis
6-36
2. PLC Diagnosis
2.2 PLC Signal List 2
6-37
Chapter 6 Self-diagnosis
6-38
2. PLC Diagnosis
2.2 PLC Signal List 2
6-39
Chapter 6 Self-diagnosis
6-40
2. PLC Diagnosis
2.2 PLC Signal List 2
Speed ROV2(G06.6) 0 0 1
RT0 RT1 RT2
selection ROV1(G06.5) 0 1 0
Amount of MP2(GO6.3) 0 0 1
LIIx1 LIIx10 LIIx100
movement MP1(G06 2)
MP1(G06.2) 0 1 0
(LII= Least input increment)
6-41
Chapter 6 Self-diagnosis
6-42
2. PLC Diagnosis
2.2 PLC Signal List 2
6-43
Chapter 6 Self-diagnosis
Mirror image MI1 (G65.2) Request for the mirror image of the
signal 1st axis
MI2 (G75.2) Request for the mirror image of the
2nd axis
MI3 (G85.2) Request for the mirror image of the
3rd axis
MMI1 (F65.0) State of the mirror image of the
2nd axis
MMI2 (F69.0) State of the mirror image of the
2st axis
MMI3 (F73.0) State of the mirror image of the
3rd axis
Selecting SYNC1~16 Selection signal of synchronous
synchronous (G17,G16) control
control
Signal under ROTMV (F02.5) State signal under moving rotation
moving axis
rotation axis
25 Handle step HSF00~HSF30 Travel distance of handle feed step
feed (G224.0~G227.6) (pulse)
HSFON (G227.7) Handle feed step in effect
26 Ref.
f Point
i ZRN11 ((G228.0)) Ref.
f point
i return to the
h 1st origin
i i off the
h
return by PLS 1st axis
ZRN12 (G228.1) Ref. point return to the 2nd origin of the
1st axis
ZRN13 (G228.2) Ref. point return to the 3rd origin of the
1st axis
ZRN14 (G228.3) Ref. point return to the 4th origin of the
1st axis
ZRN21 (G228.4) Ref. point return to the 1st origin of the
2nd axis
ZRN22 (G228.5) Ref. point return to the 2nd origin of the
2nd axis
ZRN23 (G228.6) Ref. point return to the 3rd origin of the
2nd axis
ZRN24 (G228.7) Ref. point return to the 4th origin of the
2nd axis
ZRN31 (G229.0) Ref. point return to the 1st origin of the 3rd axis
ZRN32 (G229.1) Ref. point return to the 2nd origin of the 3rd axis
ZRN33 (G229.2) Ref. point return to the 3rd origin of the 3rd axis
ZRN34 (G229.3) Ref. point return to the 4th origin of the 3rd axis
27 Work setting PATCR (G236.0) Enter key input
control PATUP (G236.1) Cursor Up input
PATDWN (236.2) Cursor Down input
ASET (G236.3) Setting the screen number indicating
automatic operation
MSET (G236.4) Setting the screen number indicating
non-automatic operation
PT*1~PT*64 Setup data of indicating screen number
(G237.0~G237.6)
PT_A1~PT_AT8 Screen number indicating automatic
(F148) operation
PT_M1~PT_M7
_ _ Screen number indicating g non-automatic
(F149) operation
PDATLD (F151.7) Validation signal for data load
6-44
2. PLC Diagnosis
2.2 PLC Signal List 2
6-45
Chapter 6 Self-diagnosis
6-46
3. PLC Monitoring Function
3.1 Overview
MDI DIAG
Mode
Sampling Start ---- When the trigger condition is set, sampling starts.
DISP SLCT ---- Displays the trigger position in such a way to make the
position being 0/29/59 of the scale.
Changes the display position.
SETTING ---- The menus to perform various setups of the timing chart
appear in the case of the operation modes other than
Ref. Point Return and Manual Operation.
DISP SLCT ---- Selects reference cursor.
Selects three options of None Selected, Ref 1, and
Ref 2.
/ ---- Moves to selected cursor position.
---- Displays other diagnosis menus.
6-47
Chapter 6 Self-diagnosis
Parameter Setting
Number of data
Input Range
DATA CAN-
TRIGGER SETTING
NUM CEL
First, setup any data necessary for the monitoring function such as address
confirming the operation, trigger, etc. Pressing the Condition Setup in Fig. 1 will
display the menu for data setup (Fig. 2).
1) Press the DATA NUM and input the number of addresses to be checked (1 ~ 8).
When inputting 1 ~ 8 and pressing the Enter key, ch name cursors as many as
specified are generated (Fig. 3).
MDI DIAG
Mode
Parameter Setting
Number of data
6-48
3. PLC Monitoring Function
3.3 How to Operate
MDI DIAG
Mode
Parameter Setting
Number of data
3) Move the cursor using F4 (up) and F5 (down) keys to setup the addresses to be
checked, and enter all of them (Fig. 5).
MDI Diagnosis
Mode
Parameter Setting
Number of data
6-49
Chapter 6 Self-diagnosis
MDI Diagnosis
Mode
Parameter Setting
TRIGGER
5) Memorize the setup data with the SETTING (F6) and cancel the data operated
using Setup Cancelled (F7). Then, when pressing the Finger to the previous data,
the menu INITIAL PARAMETER appears (Fig. 7). Clear the setup data. The setup
data memorized with the Setup Completed (F6) will remain and be continuously
used even when turning the power of the SENTROL2 off.
INITIAL
PARAMETER
6-50
3. PLC Monitoring Function
3.3 How to Operate
3.3.2 Sampling
Pressing the SETTING menu will display all of the conditions as shown in Fig. 8.
Pressing the Sampling Start menu will start the sampling operation and change
the menu to that as shown in Fig. 9 while TRIG lights up. It goes on until the
trigger is realized.
When the trigger is realized, the signal as shown in Fig. 10 will be displayed on
the screen.
Press the Stop menu to stop sampling.
MDI DIAG
Mode
TRIGGER
MDI Diagnosis
Mode
Stop
6-51
Chapter 6 Self-diagnosis
MDI DIAG
6-52
3. PLC Monitoring Function
3.3 How to Operate
MDI DIAG
TRIGGER
MDI DIAG
6-53
Chapter 6 Self-diagnosis
4. General Diagnosis
7 6 5 4 3 2 1 0
0000 DEC TCS RPI FED RAC FEA RPF INP
Position variation
Amount of compensation
6-
4.General Diagnosis
7 6 5 4 3 2 1 0
0006 ENT ENZ ENB ENA
7 6 5 4 3 2 1 0
0007 EBL PRD
EBL 1 : Enable on
0 : Enable off
6-
Chapter 6 Self-diagnosis
Unit: (10mm/min)
0010 DRIFT
Unit: [1/100s]
Number of pulses generated per one revolution of the encoder (A phase or B phase)
Unit: (PULSE)
Unit: [1/100s]
6-
4.General Diagnosis
7 6 5 4 3 2 1 0
0018 SKP MPB MPA
7 6 5 4 3 2 1 0
0019 THS BAT 12D 24D EMG ELS
THS : 0 : When the internal temperature sensor of the main unit indicates 70 or
higher
BAT : 0 : When the battery voltage of the backup memory is 2.6V or lower
12D : 0 : When 12V within the main unit is less than 10V due to short circuit,
etc.
4D : 0 : When 24V within the main unit is less than 20V due to short circuit, etc.
EMG : 0 : While pressing down the emergency stop switch
ELS : 0 : When the emergency limit switch is on
7 6 5 4 3 2 1 0
0020 PCZ PCB PCA
6-
Chapter 6 Self-diagnosis
: (PULSE)
.
SLAVE DATA . (2BYTE DATA)
: 0.305mV
: 4.88mV
SHIFT .
SLAVE DATA . (2BYTE DATA)
: (PULSE)
GRID SHIFT .
PARAMETER 1817 UR6 = 1 . . (4BYTE DATA)
: (PULSE)
6-
1. Parameter Setting
1.1 Parameter Setting Method
Chapter 7 Parameter
1. Parameter Setting
1.1 Parameter setting method
Turn KEY on the OPRT PANL screen to set the parameters.
The PARA METR screen consists of SETTING screen (Fig. 7-1) and SERV
PARA screen (Fig. 7-2).
MDI PARA SET- RELA O1111 MDI PARA SERV RELA O1111
METR TING TIVE N00000 - METR PARA TVE N00000
PAGE 1/23
No.0000 0000 EIA NCR ISP CTV TVC
TV CHECK 0 0 0 0 1 0 0 0
0 (0 : OFF 1 : ON)
TVC (CONTROL OUT)
0 (0 : OFF 1 : ON)
..... .....
NO.
) )
NO.
7-1
Chapter 7 Parameter
Note 1) Each setting parameter has the range available to set the value.
Note 2) NEXT MENU mentioned above is as shown below. With this menu,
various setting screens can be selected.
SET-
TING
MAC
RO
SERV
PARA
PTCH
ERR
IN
PUT
OUT
PUT )
Note 3) Parameters of SENTROL are commonly displayed on the screen for all
models regardless of models for lathe or milling. Therefore, In the following
2. Parameter List of SENTROL2 section, each parameter is classified as
follows:
7-2
1. Parameter setting
1.1 Parameter Setting Method
7-3
Chapter 7 Parameter
0deg. 360deg.
Origin point Amount for each axis
0 +2 -2 -1 -1 +2 +2 -1 -2 +1
3300 3301 3302 3303 3304 3305 3306 3307 3308 3309 Parameter No.
7-4
2. SENTROL2 PARAMETER
DC3 1: For program output, output the DC3 signal after DATA output is complete.
0: For program output, do not output the DC3 signal after DATA output is complete.
%OF 1: For program input, start the input with the CR signal.
0: For program input, start the input with the % + CR signal.
ARC 1 : Use C and R for the address in chamfering and corner radius.
0 : Use I , K and R for the address in chamfering and corner radius.
Use ,C and ,R for any angle chamfering and corner radius.
EIA 1 : Punch code is EIA.
0 : Punch code is ISO.
NCR 1 : In ISO code, end of block code is punched as LF.
0 : In ISO code, end of block code is punched as LF CR CR.
ISP 1 : ISO code contains no parity bit.
0 : ISO code contains a parity bit.
CTV 1 : TV check is not performed during control out.
0 : TV check is performed during control out.
TVC 1 : TV check is performed
0 : TV check is not performed.
7 6 5 4 3 2 1 0
0011 SOF SBO SBC SBM D24 TMR ND8 NE8
7-5
Chapter 7 Parameter
Specify which interface is used for input device to control external I/O device.
0 : RS232C INTERFACE 1
1 : RS232C/RS422 INTERFACE 2
Specify which interface is used for external device to control external I/O device.
0 : RS232C INTERFACE 1
1 : RS232C/RS422 INTERFACE 2
Specify the increment value of sequence number when using the Automatic Sequence No. Generation Function.
Data rang: 1 ~ 127
7 6 5 4 3 2 1 0
1000 RV1 RVM DRO RAB NCE ROS CSZ
RV1 1: When assigning the rotary axis, return to the origin after making one revolution.
0: When assigning the rotary axis, return to the origin without making one revolution.
RVM 1: When assigning the rotary axis, move to the - direction.
0: When assigning the rotary axis, move to the + direction.
7-6
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
1004 RV- RV+ IRP RVS
RV- 1: When designating the rotation axis, always move in the - direction.
0: When designating the rotation axis, do not move in the - direction at all times.
RV+ 1: When designating the rotation axis, always move in the + direction.
0: When designating the rotation axis, do not move in the + direction at all times.
IRP 1: The unit to be entered for each axis should be 10-fold.
0: The unit to be entered for each axis should not be 10-fold.
RVS 1: When designating the rotation axis, move to the shortest distance.
0: Follow the values of RV- and RV+.
RV- and RV+ are valid if RVS is 0 and invalid if it is set as 1.
7 6 5 4 3 2 1 0
1005 RMB PLC PND DCI ZNG PLZ ALZ
7-7
Chapter 7 Parameter
ALZ 1 : Automatic reference point return (G28) uses the same sequence as manual reference point return
0 : Automatic reference point return (G28) is performed by positioning control (rapid traverse)
Assign a program axis name to each control axis according to the next table.
Axis name Set value Axis name Set value Axis name Set value
X 88 A 65 U 85
Y 89 B 66 V 86
Z 90 C 67 W 87
7-8
2. SENTROL2 PARAMETER
(ANGULAR
1040 ANGLE OF SLOPE AXIS
GRINDING)
Specify the angle of X axis for the sloped axis control.
Data range : -60000~-20000, 20000~60000 Data unit : 0.001deg
Default set : 30000
7 6 5 4 3 2 1 0
SDW SAD OSS QTL
1041 RPS OSL AGL
(C) (C) (C) (C)
RPS 1: At reference point finish and G92 coordinate setting the relative coordinate is established
with the same value as the absolute coordinate.
0: At reference point return finish and G92 coordinate setting the relative coordinate is not
established with the same value as the absolute coordinat.
OSL 1: The OSCILLATION function (G81.1) is valid.
0: The OSCILLATION function (G81.1) is invalid.
SDW 1: Slow up/down (automatic Acceleration/deceleration) function for water jet is valid.
0: Slow up/down (automatic Acceleration/deceleration) function for water jet is invalid.
SAD 1: Spindle Acceleration/deceleration (feed override) function is valid for blanket quilting
machine.
It is used to control spindle override in PLC.
Set acceleration/deceleration section to parameter 613,6616.
Setting unit: 0.1mm
Set low speed clamp value to parameter 6610.
Setting unit: 1%
0: Spindle acceleration/deceleration (feed override) function is invalid for blanket quilting
machine.
OSS 1: The OSCILLATION acceleration/deceleration type is Sin Curve.
0: The OSCILLATION acceleration/deceleration type is linear.
QTL 1: The embroidery function is valid.
(for G94, start operation at the rising edge of the INTERLOCK signal)
0: The embroidery function is invalid.
AGL 1 : Sloped axis control is performed for each axis.
(For angular grinder)
0 : Sloped axis control is not performed for each axis.
7-9
Chapter 7 Parameter
7 6 5 4 3 2 1 0
SAP MPV SPB EON SOV
1042 CPS
(SPIN) (SPIN) (SPIN) (SPIN) (SPIN)
7 6 5 4 3 2 1 0
GTF
1043 PST
(SPIN)
PST Not used (reserved)
GTF 1: The GAIN CONSTANT TABLE is valid.
0: The GAIN CONSTANT TABLE is invalid.
This parameter gives the offset value common to all of the work coordinate system.
Increment system
IS-A IS-B IS-C Unit
Linear axis (in millimeter) 0.01 0.001 0.0001 mm
Linear axis (in inches) 0.001 0.0001 0.00001 inch
Rotary axis 0.01 0.001 0.0001 deg
Data unit : -99999999~+99999999
7-10
2. SENTROL2 PARAMETER
Work zero point offset values are established for work coordinate system 1 through 6(G54~G59)
according to these parameters.
Increme
IS-A IS-B IS-C Unit
Linear axis (in millimeters) 0.01 0.001 0.0001 mm
Linear axis (in inches) 0.001 0.0001 0.00001 inch
Rotary axis 0.01 0.001 0.0001 deg
Setup value: -99999999~+99999999
The coordinate values of the 1st through 4th reference point are established in the machine coordinate
system according to these parameters.
Increment system
IS-A IS-B IS-C Unit
Linear axis(in
0.01 0.001 0.0001 mm
millimeters)
Rotary axis 0.01 0.001 0.0001 deg
7-11
Chapter 7 Parameter
Set the movement amount of one rotation of a rotary axis. For use of the axis as a rotary axis establish
this parameter without fail.
Increment system
IS-A IS-B IS-C Unit
Rotary axis 0.01 0.001 0.0001 deg
7 6 5 4 3 2 1 0
COR LAI F05 FST SKF LRP TDR RDR
1400
(M)
7-12
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
ADC ACF TRA RP4 TR8 MR2 CAL
1401
(C) (C) (C) (C) (C)
7 6 5 4 3 2 1 0
1402 JF2 CRD RTF --- RF0 SMC ROV RAT
7-13
Chapter 7 Parameter
7 6 5 4 3 2 1 0
1403 RDA
RDA 1: The rapid traverse rate selection count is 4 (RT0~RT3).
0: The rapid traverse rate selection count is 3 (RT0~RT2).
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
The magnifications are established for the manual pulse generator according to this
Parameter,
Setup value: 1~200
The maximum feedrate is set for each axis according to this parameter.
Data unit : see next table.
Increment system
IS-A IS-B IS-C Unit
Linear axis 100.0 10.0 1.0 mm/min
Rotary axis 100.0 10.0 1.0 deg/min
7-14
2. SENTROL2 PARAMETER
Increment system
IS-A IS-B IS-C Unit
Linear axis 100.0 10.0 1.0 mm/min
Rotary axis 100.0 10.0 1.0 deg/min
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
7-15
Chapter 7 Parameter
Specify the steps of jog federate. They are common to all of axes.
The maximum federate(Vmax) can be calculated as following,
Vmax(mm/min) = Maximum motor speed(rpm)Axis moving distance per a revolution(mm)
Increment system
Axis type
IS-A IS-B IS-C unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
Setup value: 1~32767
Set up the JOG feed rate for each axis (valid only when No.1402 JF2 =1, however).
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
For each axis, set up rapid traverse rate RT3 (valid only when No.1403 RDA=1, however).
Content is the same as 1500~1502.
7-16
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
1601 OVB -
FL rate
time
Acc./dec.
Time constant
1621 FL (RAPID)
Linear type rapid traverse accleration/deceleration FL rate is established for each axis
Increment system
Axis type
IS-A IS-B IS-C unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
Data range : 0~32767
Cutting feed acceleration/deceleration(exponential type) time constant is established for each axis
FL SPEED
TIME
ACC./DEC.
TIME
7-17
Chapter 7 Parameter
1623 FL (FEED)
Feed acceleration/deceleration FL rate is established for each axis according to this parameter. 0
should be set in this parameter, otherwise the correct straight line or arcshapes cannot be obtained.
Increment system
Axis type
IS-A IS-B IS-C Unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
Jogging acceleration/deceleration (exponential type) time constant is established for each axis
according to this parameter.
Data range : 0~4000 Data unit : msec
1625 FL (JOG)
Jogging acceleration/deceleration FL rate is established for each axis according to this parameter.
Increment system
Axis type
IS-A IS-B IS-C unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
Data range : 0~32767
7-18
2. SENTROL2 PARAMETER
1629 FL (OSCILLATION)
For each axis, set up the FL speed for the OSCILLATION function acceleration/deceleration (refer to
the parameter NO.1622 figure).
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
Setup value: 0~32767
1631 FL (MARKING)
For each axis, set up the FL speed for the MARKING feed acceleration/deceleration (refer to the
parameter NO.1622 figure).
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 10.0 1.0 0.1 Mm/min
Rotary axis 10.0 1.0 0.1 Deg/min
Setup value: 0~32767
Ta
7-19
Chapter 7 Parameter
Set the number of pulses per pulse coder rotation for each axis.
Data range : 100~25000 Data unit : PPR
Set the machine movement per motor rotation for each aixs.
Increment system
Axis type
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.001 mm
Rotary axis 0.01 0.001 0.001 deg
Data range : 0~32767
7-20
2. SENTROL2 PARAMETER
Position control loop gain is specified for each axis. For a machine which performs linear or circular
interpolation cut, specify the same value for all of the axes. For a machine which only requires
positioning, different values may be specified for different axes. The larger the loop gain, the higher
the position control response. But if it is too large, the servo system becomes unstable.
Data range : 500~10000 Data unit : 0.01/sec Default value : 3000
1804 STOP POS ERR LIMIT
Position deviation limit value at stop is specified for each axis. If the position deviation exceeds the
limit value when the axis movement stops, a servo alarm occurs and the machine stops instantly
Data range : 100 ~ 5000 Data unit : Detection unit
1805 MOVING POS ERR LIMIT
Position deviation limit value during axis movement is specified for each axis.
If the position deviation exceeds the limit value while moving, a servo alarm occurs
And the machine stops instantly.
Rapid Trav.(mm/min.) ENCODER PULSE(PPR) 2
ERROR LIMIT= 1.2
PITCH(mm/rev) PISITION LOOP GAIN(1/s) 60
Position deviation limit value at servo off is specified for each axis.
Data range : 100~5000 Data unit : Detection unit
Specify the velocity command voltage to rotate the servo motor at 1000rpm.
For example, if the servo motor rotates at 1000rpm with 4 volt, set 4000.
Data range : 1000 ~ 8000 Data unit : mV/1000rpm Default set : 3500
In-position width is specified for each axis. If the deviation of the machine position from the command
position is less than the in-position width, it is assumed that the machine has reached the command
position or is in-positioned.
Data range : 1 ~ 100 Data unit : Detection unit
7-21
Chapter 7 Parameter
Feedrate(FL) after deceleration in reference point return is established for each axis according to this
parameter.
Increment system
Axis type
IS-A IS-B IS-C unit
Linear axis 10.0 1.0 0.1 mm/min
Rotary axis 10.0 1.0 0.1 deg/min
Increment system
Axis type
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
Specify the delay time of servo system to be set off when emergency stop switch was pushed. This
parameter is used to keep the heavy weighted axis from dropping by turning off the servo system after
the brake holds the axis.
Data range : 0 ~ 127 Data unit : 10ms
Increment system
Axis type
IS-A IS-B IS-C Unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
7-22
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
1814 MAG HSP RET RDI REV MRW ISF ISR
7 6 5 4 3 2 1 0
1815 SAC OHC VOC F1C SOC
SAC 1 : Cancel next alarms : over load, over heat, encoder disconnection, voltage alarm, V ready
ON/OFF, over current. Diagnosis 0010 EBL, PRD display 1 but PREADY ENABLE
signal does not display 1.
0 : Next alarms are not canceled : over load, over heat, encoder disconnection, voltage alarm,
V-ready ON/OFF, over current.
OHC 1 : Motor overheat cancel function is valid.
0 : Motor overheat cancel function is invalid.
VOC 1 : V READY ON/OFF check cancel function is valid.
0 : V READY ON/OFF check cancel function is invalid.
F1C 1 : Encoder feedback counter check cancel function is valid.
0 : Encoder feedback counter check cancel function is invalid.
SGM 1 : Use YASKAWA SIGMA SERIES SERVO DRIVE/MOTOR.
Can be displayed SERVO ALARM
0 : Do not use YASKAWA SIGMA SERIES SERVO DRIVE/MOTOR
SOC 1 : Servo off error check cancel function is valid.
0 : Servo off error check cancel function is invalid.
7-23
Chapter 7 Parameter
7 6 5 4 3 2 1 0
1816 EMH AVO EVF MPS M10 ACP VRA ALB
EMH 1 : The function is 100 times as valid as encoder pulse setting value.
The setting unit of parameter 1801 encoder type is 0.01PPR.
If this function is valid, the setting unit of parameter 1802 is also 1/100.
0 : The function is 100 times as invalid as encoder pulse setting value.
The setting unit of parameter 1801 encoder type is 0.01PPR.
AVO 1 : EPS3 analog voltage output function is valid.
0 : EPS3 analog voltage output function is invalid.
EVF 1 : Follow up is valid with servo OFF. (mechanical handle used)
0 : Follow up is invalid with servo OFF.
MPS 1 : Machine origin point shift function is valid.
0 : Machine origin point shift function is invalid
M10 1 : The unit of parameter 1802 MOVING MULTIPLY is multiplied by 10.
0 : The unit of parameter 1802 MOVING MULTIPLY is not multiplied by 10.
ACP 1 : SERVO ALARM, ENCODER DISCONECT and V-READY ON/OFF ALARM are not
checked, when P-READY signal is off.
0 : SERVO ALARM, ENCODER DISCONECT and V-READY ON/OFF ALARM are
checked, when P-READY signal is off.
VRA 1 : V READY signal is normally open contact.
0 : V READY signal is normally closed contact.
ALB 1 : V READY signal is A contact.
0 : SERVO ALRAM signal is B contact.
Standard setting value for difference servo units.
7-24
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
1817 UR7 UR6 UR5 UR4 UR3 UR2 UR1 UR0
UR7 1st axis 1: Interrupt SYSTEM ERROR 14004 and 14007 are ignored.
2nd axis 1: Interrupt SYSTEM ERROR-related DATA is displayed.
3rd axis 1: The Time Chart function is segmented.
4th axis 1: LAN TYPE DNC is operated.
5th axis 1: Interrupt SYSTEM ERROR 13000~ is ignored.
UR6 1: During simple synchronization control, the Grid Shift is synchronized as well.
0: During simple synchronization control, the Grid Shift is not synchronized.
UR5 1 : Change meaning of parameter 1810. 10 times or 100 times is determined according to
1816 M10 or 1817 UR2.
(Valid up to 1000 times in case of 9090 DB6 = 1)
0 : Do not change meaning of parameter 1810.
UR4 1 : Change meaning of parameter 1816.
(Valid only in case of 1816 M10=1 and 1817 UR2=1)
Setting unit of moving multiply: 1000 times
0 : Do not change meaning of parameter 1816.
UR3 1 : Use absolute encoder.
0 : Do not use absolute encoder.
UR2 1 : Change meaning of parameter 1810.
Setting unit of moving multiply: 100 times
0 : Do not change meaning of parameter 1816.
Setting unit of moving multiply: 10 times
UR1 1 : Cs axis is valid. (Valid only in case of UR0 = 1)
0 : Cs axis is invalid.
UR0 1 : Use spindle I/F as servo axis.
0 : Do not use spindle I/F as servo axis.
7 6 5 4 3 2 1 0
GCT
1818 DPF MDR NDR
(SPIN)
DPF 1: The DUAL POSITION FEEDBACK function is valid.
0: The DUAL POSITION FEEDBACK function is invalid.
GCT 1: This is used as the target axis of the GAIN CONSTANT TABLE.
0: This is not used as the target axis of the GAIN CONSTANT TABLE.
MDR 1: The shortest distance selection function for the reference point return without reference
point DOG is valid.
0: The shortest distance selection function for the reference point return without reference
point DOG is invalid.
NDR 1: The reference point return function without reference point DOG is valid.
0: The reference point return function without reference point DOG is invalid.
7-25
Chapter 7 Parameter
Specify drift compensation amount for each axis when the parameter #1823 ADF is set to 0.
Data range : -2000~2000 Data unit : velo(1velo=0.31mv)
7 6 5 4 3 2 1 0
ADF DIA AUG ERC P1O
1823
(L)
7-26
2. SENTROL2 PARAMETER
When power is turned on, servo motor rotates as mush as set in this parameter to check if feedback
pulse is generated normally.
When this parameter is set to 0, feedback pulse check sepuence is not performed. Set 0 for those
motors which have brake system, they cannot perform the check sequence normally.
Data unit : Detection unit Data range : -500 ~ 500 Default set : 50
7-27
Chapter 7 Parameter
Specify feedstop position deviation for each axis. If the position deviation exceeds the feedstop position
deviation while moving, pulse distribution and acceleration/deceleration controls are temporarily
stopped.
When the position deviation becomes less than the feedstop position deviation, the pulse distribution
and acceleration/deceleration controls are restarted.
Data unit : Detection unit Data range : 0~32767
7-28
2. SENTROL2 PARAMETER
Set the move amount of the backlash acceleration function at acceleration stop. Acceleration will stop
if the move amount after direction change exceeds this value.
Data unit : pulse Data range : 0~127 Default set : 0
7-29
Chapter 7 Parameter
For the DUAL POSITION FEEDBACK control function, set up the time constant of the first order lag
system for error compensation.
If set to 32767, the time constant becomes infinite, and compensation does not occur.
Setup unit: mm Setup range: 0~32767 Standard value: 10000
For the DUAL POSITION FEEDBACK control function, set up the compensation override range.
If the difference between FEEDBACK from the FULLY CLOSED LOOP and FEEDBACK from the
SEMI-CLOSED LOOP is lower than the setup value, compensation is not executed.
Setup unit: Detection unit for the SEMI-CLOSED LOOP
Setup range: 0~32767 Standard value: 10
When using the DUAL POSITION FEEDBACK control function, the REFERENCE COUNTER value
for the FULLY CLOSED LOOP is set up for each axis.
Setup unit: Detection unit for FULLY CLOSED LOOP
Setup range: 0~32767 Standard value: 10
When using the DUAL POSITION FEEDBACK control function, set up the origin GRID SHIFT
amount of each axis for the FULLY CLOSED LOOP.
To SHIFT the GRID position, set up the GRID SHIFT amount.
If the DATA sign is , the GRID will SHIFT in the direction; if the DATA sign is , the GRID
will SHIFT in the - direction. The GRID SHIFT amount cannot exceed the REFERENCE COUNTER
value of 1875.
Setup unit: Detection unit for the FULLY CLOSED LOOP
Setup range: -32767~32767 Standard value: 0
7-30
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
2000 OPS STR
OPS 1 : Cycle operating signal is turned on when searching for a sequence number.
0 : Cycle operating signal is not turned on when searching for a sequence number.
STR 1 : Cycle start lamp signal is output when programs are loaded by cycle start signal in part
program edit mode. (refer to parameter #2200 RDS)
0 : Cycle start lamp signal is not output when programs are loaded by cycle start signal in
part program mode.(refer to parameter #2200 RDS)
7 6 5 4 3 2 1 0
2001 EDT MMC SWD DLO MNL RAM LWS SQC
7 6 5 4 3 2 1 0
2003 BSN TSN SSN MSN
7 6 5 4 3 2 1 0
2004 OF7 OF6 OF5 OF4 OF3 OF2 OF1 HOB
OF7 1 : Contents of F7 soft key on the program screen (soft op.panel switch CLNT CAN) is not
displayed.
0 : Contents of F7 soft key on the program screen (soft op.panel switch CLNT CAN) is
displayed.
OF6 1 : Contents of F6 soft key on the program screen (soft op.panel switch CLNT CAN) is not
displayed.
0 : Contents of F6 soft key on the program screen (soft op.panel switch CLNT CAN) is
displayed.
OF5 1 : Contents of F5 soft key on the program screen (soft op.panel switch M01) is not
displayed.
0 : Contents of F5 soft key on the program screen (soft op.panel switch M01) is displayed.
OF4 1 : Contents of F4 soft key on the program screen (soft op.panel switch SNGL BLOK) is
not displayed.
0 : Contents of F4 soft key on the program screen (soft op.panel switch SNGL BLOK) is
displayed.
OF3 1 : Contents of F3 soft key on the program screen (soft op.panel switch OPT.SKIP) is not
displayed.
0 : Contents of F3 soft key on the program screen (soft op.panel switch OPT.SKIP) is
displayed.
OF2 1 : Contents of F2 soft key on the program screen (soft op.panel switch DRY RUN) is not
displayed.
0 : Contents of F2 soft key on the program screen (soft op.panel switch DRY RUN) is
displayed.
OF1 1 : Contents of F1 soft key on the program screen (soft op.panel switch CHIP CONV) is
not displayed.
0 : Contents of F1 soft key on the program screen (soft op.panel switch CHIP CONV) is
displayed.
HOB 1 : Gear ratio of the spindle position coder is 2:75(for hobbing m/c)
0 : Gear ratio of the spindle position coder is 1:1
7-32
2. SENTROL2 PARAMETER
Specify the operators panel numeric value key number which instructs the manual feed positive(+)
direction on the software operators panel.
Data unit : Integer Data range : 0~9
Specify the operators panel numeric value key number which instructs the manual reference point
return direction on the software operators panel.
Data unit : Integer Data range : 0~9
Specify the allowable digits in the M,S,T and the second auxiliary function code.
Data unit : Integer Data range : 1~8
Specify the max. number of step for the feed override/jog feed bar display.
Data range : 0~21 Standard setting : SOFT OP PANEL : 21 HARD OP PANEL : 15
When set value is 0 to 99 : External work number search is done only in those program numbers
whose higher two digits is same as the set value.
When set value is less than 0 or larger than 99 : External work number search is done ignoring the
higher two digits of the program number.
If there are more than one program found, they are searched by registered order.
Data range : -127~127
7-33
Chapter 7 Parameter
7 6 5 4 3 2 1 0
2200 DGD RDS PAL NM9 NPE RAL REP RDL
7-34
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
2201 HSC DEL LSP MRH ND9 NE9 PDR
7 6 5 4 3 2 1 0
2202 MSD DTL HCH MBL
7-35
Chapter 7 Parameter
7 6 5 4 3 2 1 0
2203 COL TCC RC2 RC1 RC0 TC2 TC1 TC0
Note) If TCC=1, the first COLOR after POWER ON is a COLOR between TC0~2.
Each time tool replacement occurs, the COLOR changes according to the order in the table. For
example, when starting with GREEN, the succeeding COLOR is WHITE, CYAN, and MAGENTA. In
this case, however, BLACK is ignored, and YELLOW follows BLUE.
7 6 5 4 3 2 1 0
DPF GSC GSB DWL
2400 DPQ SCA DPI
[L] (L) (L)
DPF 1: Recognize Feed that has been commanded without a decimal point as 1 mm/min unit.
0: Recognize as an input unit.
DWL 1 : Dwell(G94) is dwell in second in the feed per minute mode(G94) or dwell in revolution in
the feed per revolution mode(G95)
0 : Dwell(G04) is always dwell in second.
DPQ 1: With the G32 command issued, process the decimal point for Q Address.
0: The decimal point cannot be used. The internal unit is 0.001deg.
SCA 1: In case of thread cutting, the starting angle is assigned in 0.001deg units.
0: In case of thread cutting, the starting angle is assigned in 1deg units.
DPI 1 : Decimal point is entered by calculator method.
0 : Decimal point is entered by conventional method.
7 6 5 4 3 2 1 0
2401 G64 NCM G18 G95 G90 G01
7-37
Chapter 7 Parameter
Specify a limit value as difference between start point radius and end point radius for circular
interpolation command.
Increment system
IS-A IS-B IS-C unit
Millimeter system 0.01 0.001 0.0001 mm
Data range : 0~99999999
When mirror image for double turrets function is used, specify the distance between the double turrets.
Increment
IS-A IS-B IS-C unit
Millimeter system 0.01 0.001 0.0001 mm
Data range : -99999999 ~ +99999999
Specify the I/O device number to be connected to the RS 232C interface 1. Set the device
specifications corresponding to I/O device number 1 to 6 in parameter 5110~5162.
Data range : 1~6
Same as 5001
Specify the specification number of I/O device corresponding to device number 1. The relationships
between specifications numbers and I/O devices are follows:
7-38
2. SENTROL2 PARAMETER
Specify the number of stop bits of I/O device corresponding with device number 1.
Data range : 1~2
Specify the baud rate of I/O device corresponding with device number 1.
The relationship between set value and I/O device is as follows;
Set value BAUD RATE (BPS)
8 1200
9 2400
10 4800
11 9600
12 19200
13 38400
Specify the number of stop bits of I/O device corresponding with device number 2.
Data range : 1~2
Specify the baud rate of I/O device corresponding with device number 2.
Data range : 8~13
Specify the number of stop bits of I/O device corresponding with device number 3
Data range : 1~2
Specify the baud rate of I/O device corresponding with device number 3.
Data range : 8~13
7-39
Chapter 7 Parameter
Specify the number of stop bits of I/O device corresponding with device number 4
Data range : 1~2
Specify the baud rate of I/O device corresponding with device number 4.
Data range : 8~13
Specify the number stop bits of I/O device corresponding with device number 5.
Data range : 1~2
Specify the baud rate I/O device corresponding with device number 5.
Data range : 8~13
Specify the number of stop bits of I/O device corresponding with device number 6.
Data range : 1~2
Specify the baud rate of I/O device corresponding with device number 6.
Data range : 8~13
7-40
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
OUT
5200 POT PCO
(L)
7 6 5 4 3 2 1 0
5210 OT1 OT3 OT2
Specify stored stroke limit 1 positive(+) direction coordinate value in machine coordinate system for
each axis.
Increment system
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
Specify stored stroke limit 1 negative (-) direction coordinate value in machine coordinate system for
each axis.
Increment system
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
7-41
Chapter 7 Parameter
Specify stored stroke limit 2 positive coordinate value in machine coordinate system for each axis
Increment system
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
Increment system
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
Data range : -99999999~99999999
5224 STROKE LIMIT 3 VALUE (L)
Specify stored limit 3 positive(+) direction coordinate value in machine coordinate system for each
axis.
Increment system
IS-A IS-B IS-C unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
Data range : -99999999~99999999
5225 STROKE LIMIT 3 VALUE (L)
Specify stored stroke limit 3 negative (-) direction coordinate value in machine coordinate system for
each axis.
Increment
IS-A IS-B IS-C Unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
7-42
2. SENTROL2 PARAMETER
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 0.01 0.001 0.0001 Mm
Rotary axis 0.01 0.001 0.0001 Deg
Setup Unit
IS-A IS-B IS-C Unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis 0.01 0.001 0.0001 deg
7-43
Chapter 7 Parameter
7 6 5 4 3 2 1 0
PDC P20 RPR MDR PDR PP1 PP0 RSC
5603
(L)
PDC 1 : Disconnection of position coder is not detected.
0 : Disconnection of position coder is detected.
P20 1 : Spindle position coder for lathe(for feed/rev.calc.) is 2000PPR type.
0 : Spindle position coder for lathe(for feed/rev.calc.) is 1024PPR type.
RPR 1 : When starting rigid tapping operation, spindle orientation is not performed first.
0 : When starting rigid tapping operation, spindle orientation is performed first
MDR 1 : When the analog speed command for spindle is +voltage, spindle turns CCW.
0 : When the analog speed command for spindle is +voltage, spindle turns CW. By changing
this parameter from 0->1 for 1->0 the necessary spindle rotation direction for rigid tapping
separation can be matched easily
PDR 1 : Spindle position coder pulse direction for CW spindle rotation is CCW.
0 : Spindle position coder pulse direction for CW spindle rotation is CW.
PP1, PP0 Select the right pulse per rotation
PP1 PP0 No. of pulse
Setting for the rigid tapping pos. 0 0 256PPR
Coder according the right table. 0 1 512PPR
1 0 1024PPR
1 1 2048PPR
RSC 1 : The constant surface speed control in rapid traverse(G00) is calculated based on the
position at the end point of the block.
0 : The constant surface speed control in rapid traverse(G00) is calculated based on the
current position of the tool.
7 6 5 4 3 2 1 0
IDM IOR
5605 AN2 AN1
(L) (L)
7-44
2. SENTROL2 PARAMETER
Set the position loop gain for spindle and Z-axis at rigid tapping.
Data range : 0~4000 Unit : 0.01/SEC
Set the position shift amount for spindle orientation at rigid tapping operation start.
Data range : 10~500 Unit : rpm
Set the position shift amount for spindle orientation at rigid tapping operation start.
Data range : 0~4095 Unit : Detection Unit
Specify the axis number for the constant surface speed control.
Data range : 0~3
* If 0 is set, constant surface speed control is performed on the X axis.
5680 M SPINDLE ORIENTATION
Specify the M-code number, which cancels the spindle orientation and establishes normal spindle
speed control mode.
Data range : 6~97
Specify the initial M-code of the spindle positioning by M-code function. Thus 6 M-code will be
established, starting with the M-code of parameter 5682, whereby the initial M-code brings about a
spindle positioning of the basic rotation angle of parameter 5683 and the all calculated from the
orientation 0-point.
Data range : 6~92
Specify the basic rotation angle for the spindle positioning by M-code function.
Data range : 1~60 Unit : DEG
7-45
Chapter 7 Parameter
Set the spindle gain constant for rigid tapping Gain constant in the command voltage at 1000rpm
spindle rotation.
EX) In case the command volta
ge for 6000rpm(max.)
10 1000 / 6000 = 1666
Data range : 0~9999 Unit : mV
Set the spindle and Z-axis acceleration/deceleration time for rigid tapping.
Data range : 10~1270 Unit : msec
Spindle speed
S MAX
(Parameter
No.5766)
Time
Acc./D
ec. time
7-46
2. SENTROL2 PARAMETER
Set the imposition width of the spindle for rigid tapping. If the difference between spindle position and
command position is smaller than the imposition width, the spindle is regarded as having reached the
command position.
Data range : 0~127 Unit : Detection unit Standard setting : 20
Refer to 5751.
Refer to 5751.
7-47
Chapter 7 Parameter
7 6 5 4 3 2 1 0
OFH LWM LD1 LVK LXY PC1 PNH EVO
6000
(M) (L) (L) (M) (M) (M)
7-48
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
DRZ CNI LGC LGN LWT LGT CNC CSU
6001
(M) (L) (L) (L) (L)
DRZ 1 : For dry run mode the data of parameter 6223 is added to the tool length offset
amount(add. Offset shift function)
0 : For dry run mode the data of parameter 6223 is not added to the tool length offset
amount(add. Offset shift function).
CNI 1 : Interference check is not performed for tool nose radius compensation.
0 : Interference check is performed for tool nose radius compensation.
LGC 1 : Both wear and geometry offsets are canceled when tool number 0 is specified with
parameter LGN=0 (wear offset number and geometry offset number are common).
0 : Wear offset is canceled while geometry offset is not canceled when tool number 0 is
specified with parameter LGN=0 (wear offset number and geometry offset number is
common)
LGN 1 : Lower 2 or 1 digit of T code specifies wear offset number and tool number digit(s) (3rd
digit or 2nd and higher digits of T code) specifies geometry offset number.
0 : Lower 2 or 2 digit of T code specifies geometry and wear offset numbers commonly.
LWT 1 : Tool wear offset is done by moving the tool.
0 : Tool wear offset is done by shifting work coordinate system.
LGT 1 : Tool geometry offset is done by moving the tool.
0 : Tool geometry offset is done by shifting work coordinate system.
CNC 1 : An alarm is not indicated when the programmed movement direction and the offset
movement direction differ by 90 to 270 degree in tool nose R compensation(G41, G42).
0 : An alarm is indicated when the programmed movement direction and the offset
movement direction differ by 90 to 270 degree in tool nose R compensation(G41, G42).
CSU 1 : B type is used for the start up type in tool nose R compensation(G41, G42)
0 : A type is used for the start up type in tool nose R compensation(G41,G42)
7-49
Chapter 7 Parameter
7 6 5 4 3 2 1 0
TMB OD2 OD1 OHS OFE ORC
6002 K40
(L) (L) (L)
TMB 1 : B function is performed for direct input of measured tool offset(tool setter)
0 : A function is performed for direct input of measured tool offset(absolute).
OD2, OD1 : Specify the maximum number of the tool offset data.
These parameters are referred to when B function is performed for direct input of measured tool offset.
Specify the distance from the measurement standard point to the contact face of sensor. For the
diameter designated axis, set in diameter value.
7-50
2. SENTROL2 PARAMETER
Increment
IS-A IS-B IS-C unit
system
METRIC unit 0.01 0.001 0.0001 mm
INCH unit 0.001 0.0001 0.00001 inch
Specify the difference(bias amount) between tool and table surface for tool length offset input through
the PLC I/F
Data range : -999999~999999 Standard setting : 0
Setup Unit
IS-A IS-B IS-C Unit
mm type machine 0.01 0.001 0.0001 mm
7-51
Chapter 7 Parameter
Establish the allowable in-position error value for the automatic edge showdown function.
Data range : 0~25000 Unit : Detection unit(PULSE)
7 6 5 4 3 2 1 0
TMD TRD TRE
6115
(C) (C) (C)
TMD 1: The TRACING function clearance display and Macro variable are assigned (#5840).
0: The TRACING function clearance display and Macro variable are not assigned (#5840).
TRD 1: The TRACING function Motor direction is inverted.
0: The TRACING function Motor direction is not inverted.
TRE 1: The TRACING function is valid.
0: The TRACING function is invalid.
7-52
2. SENTROL2 PARAMETER
In C-axis tool direction control function, if the C-axis distance exceeds the setting value, tool moves
up(M50) or down(M51).
Data range : 0 127 Unit : 1DEG
Set tool width offset amount in C-axis tool direction control function.
Data range : 0 32767 Unit : 0.01mm
In C-axis tool direction control function, set tool width offset amount if the tool moves up or down at
the corner.
Data range : 0 32767 Unit : 0.01mm
In C-axis tool direction control function, set overcut amount if the tool moves up or down at the corner.
Data range : 0 32767 Unit : 0.01mm
(CLOTH
6125 MAX DISTANCE
CUTTING)
In cutter C-axis tool direction control function, set the maximum continuous cutting distance.
Data range : 0~32767 Unit : 0.01mm
7-53
Chapter 7 Parameter
(CLOTH
6126 M17 LARGE ADVANCE
CUTTING)
In cutter C-axis tool direction control function, set advance amount during M17 large advance.
Data range : 0~32767 Unit : 0.01mm
Set target grinding force for roughing. The maximum spindle grinding force should be set to 100%.
Data range : 1~100 Unit : 1 %
7-54
2. SENTROL2 PARAMETER
Set compensation type of grinding stone. The maximum axis grinding force should be set to 100%
Data range : 0~2
0
Target grinding Target value of
Force grinding force
1
2
current initial
Set the first number of the 4 M codes, which is used in finishing force control function.
Adding the above number to offset amount creates M code for each control function. There are no M
flags from M code used in finishing force control function.
Data range : 0~127
7-55
Chapter 7 Parameter
7 6 5 4 3 2 1 0
V40 FCU SIJ DWL FXY
6200 SRP
(M)
7 6 5 4 3 2 1 0
6201 MN5
MN5 1 : Among the boring canned cycles, M05 is not output before M19,M03 and M04 are output.
Applied G code : G74, G76, G84, G87
0 : Among the boring canned cycles, M05 is output before M19,M03 and M04 are output.
Applied G code : G74, G76, G84, G87
7-56
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
NRC MOR
6202 TPK ABS FCK OAC
(L) (L)
TPK 1: In automatic operation MODE, the design screen is maintained, with manual operation and
handle operation selected.
0: In automatic operation MODE, the design screen is not maintained, with manual operation
and handle operation selected.
ABS 1 : Graphic tool path is displayed according to absolute coordinates.
0 : Graphic tool path is displayed according to machine coordinates.
FCK 1 : Feed check function on the graphic screen enabled.
0 : Feed check function on the graphic screen disenabled.
OAC 1: Tool length offset(lath: tool position offset) during G28/G30 mode will be automatically
cancelled.
0: Tool length offset(lath : tool position offset) during G28/G30 mode will cause 109 rpr in
tool offset alarm.
NRC 1 : Tool length offset
Finishing for the roughing is not performed at the end of roughing cycle (G71, G72).
0 : Finishing for the roughing is performed at the end of roughing cycle (G71,G72).
MOR 1 : Turning cycle is performed in a block where no movement command, during the canned
turning cycle mode.
0 : Turning cycle is not performed in a block where no movement command, during the
canned turning cycle mode.
7 6 5 4 3 2 1 0
6203
Not used
7-57
Chapter 7 Parameter
d : return amount
(X, Y)
Initial point
R point
Q
d
Q
d
Z point
(X,Y)
d : clearance amount
Initial point
R point
Q
d
Q
d
Z point
7-58
2. SENTROL2 PARAMETER
Increment
IS-A IS-B IS-C unit
system
METRIC unit 0.01 0.001 0.0001 mm
INCH unit 0.001 0.0001 0.00001 inch
Increment
IS-A IS-B IS-C Unit
system
METRIC unit 0.01 0.001 0.0001 mm
INCH unit 0.001 0.0001 0.00001 inch
Data range : 0~32767
Specify the return amount in the peck drilling cycle (G74) or the grooving cycle. (G75).
Increment
IS-A IS-B IS-C Unit
system
METRIC unit 0.01 0.001 0.0001 mm
INCH unit 0.001 0.0001 0.00001 inch
7-59
Chapter 7 Parameter
Specify the number of spark out cut in the thread cutting cycle.
Data range : 0~255
7-60
2. SENTROL2 PARAMETER
Specify the Z-axis inposition width to be applied after finishing one cycle of the canned drilling cycle as
a condition to start positioning in the XY-plane for the next drilling cycle.
Data range : 0~25000 Standard setting : 1000
7 6 5 4 3 2 1 0
PDM PBM GLS AB2 FD2 SCR RIN
6400 FPS
(M) (M)
PDM 1 : Display pattern input screen in modes of zero return, manual operation or handle
operation.
0 : Do not display pattern input screen in a mode of zero return, manual operation or handle
operation.
PBM 1 : Use screen only for point boring. (From No. O6000 to O6999)
0 : Do not use screen only for point boring.
GLS 1 : Use screen only for glass scribing. (From No. O5000 to O5999)
0 : Do not use the screen only for glass scribing.
AB2 1 : Communicate with absolute encoder through COM2.
0 : Communicate with absolute encoder through COM1.
FD2 1 : RS232C No. 2 is used to connect the floppy disk unit.
0 : RS232C No.1 is used to connect the floppy disk unit.
FPS 1: There is no FILE extension for the USER FLOPPY DISK (O1234).
0: The FILE extension for the USER FLOPPY DISK is .nc (O1234.nc).
SCR 1 : The unit for the scaling factor is multiplied by 0.001
0 : The unit for the scaling factor is multiplied by 0.0001
7-61
Chapter 7 Parameter
RIN 1 : The angle command for coordinate system rotation(G68) is different for absolute(G90)
and incremental(G91) command mode.
0 : The angle command(R) for coordinate system rotation(G68) is always an absolute one.
7 6 5 4 3 2 1 0
ALY CPN ALF XSC
6401 PDS SAW FDD ASN
(C) (C) (C) (M)
ALF 1 : Alignment function. Set the first and second points as a point on Y-axis.
0 : Alignment function. Set the first and second points as a point on X-axis.
CPN 1 : Use pattern data for gas cutting.
0 : Do not use pattern data for gas cutting.
ALF 1 : Use alignment function for gas cutting.
0 : Do not use alignment function for gas cutting.
PDS 1 : Display pattern input screen with AUTO mode selected.
0 : Do not display pattern input screen with AUTO selected.
SAW 1 : Use screen only for the first axis running saw.
0 : Do not use screen only for the first axis running saw.
FDD 1 : The Floppy Disk Drive unit is used.
0 : The Floppy Disk Drive unit is not used.
ASN 1 : The automatic sequence No. geration function is valid.
0 : The automatic sequence No. geration function is not valid.
XSC 1 : Scaling factor is commanded with I,J,K.(Scaling and mirror image are valid for each
axis.)
0 : Scaling factor is commanded with P
7 6 5 4 3 2 1 0
RSD RTC TR2 ALC
6402 EX9 EX8 NSR PPR
(C) (C) (C) (C)
RSD 1: From the automatic operation program screen, gas cutting DATA is displayed on the right.
The following must be satisfied prior to use: 2202 HCH=1, 6401 CPN=0.
0: From the automatic operation program screen, gas cutting DATA is not displayed on the
right.
RTC 1: The path is indicated in advance on the design screen.
0: The path is not indicated in advance on the design screen.
RT2 1: From the design screen preview function, the compensating value for the path is rendered
invalid.
0: From the design screen preview function, the compensating value for the path is rendered
valid.
EX9 1: Hide the program after O9000 in the table.
0: Do not hide the program after O9000 in the table.
EX8 1: Hide the program after O8000 in the table.
0: Do not hide the program after O8000 in the table.
ALC 1: The Align function is rendered invalid.
0: The Align function is rendered valid.
NSR Function to RESTART from sequence number #699 for the macro variable #698 program
7-62
2. SENTROL2 PARAMETER
1: Rendered valid
0: Rendered invalid
PPR 1: The position return function is rendered valid.
0: The position return function is rendered invalid.
7 6 5 4 3 2 1 0
CRC
6403 DDM CSC BM4 PAC SJ2 SJ1 J0S
(C)
DDM 1: From the disk, delete the CODE that cannot be displayed during NC program input.
0: From the disk, do not delete the CODE that cannot be displayed during NC program input.
CSC 1: The CHECK SUM function is rendered valid.
0: The CHECK SUM function s rendered invalid.
CRC 1: When entering a circular arc, cutter compensation is allowed.
0: When entering a circular arc, cutter compensation is not allowed.
BM4 1: In the illustrated table for the machining setup, display 4 figures in one screen.
0: In the illustrated table for the machining setup, display 16 figures in one screen.
PAC 1: For PLC axis setup, the PLC G ADDRESS has higher priority than the parameter.
0: For PLC axis setup, the parameter has higher priority than the PLC G ADDRESS.
SP2 1: For special diagnosis, carry out INTERRUPT diagnosis.
0: For special diagnosis, carry out reference point return diagnosis.
SP1 For special diagnosis
J0S 1: Display the POS SET menu on the manual operation position screen and make the
corresponding 0SET valid.
0: Do not display the POS SET menu on the manual operation position screen.
7 6 5 4 3 2 1 0
PIO TPA
6404 SWD RTT CGP AE3 AE2 AE1
(PNC) (E)
PIO Reserved
RTT 1: The movement for the RETURN function is carried out in a straight line.
0: The movement for the RETURN function is carried out one axis at a time.
CGP 1: From the GAS cutter PATTERN A TYPE, PLC TIMER is used.]
0: From the GAS cutter PATTERN A TYPE, MACRO is used.]
TPA Reserved
AE3/AE2/AE1
Assign the ABSOLUTE ENCODER type (MAKER).
000: Use Panasonic.
001: Use YASKWA.
7-63
Chapter 7 Parameter
7 6 5 4 3 2 1 0
6405 EFN PTC SWR VAR MSG MNG PAD TPN
EFN 1: From the Program edit screen, the file operation function is used.
0: From the Program edit screen, the file operation function is not used.
PTC 1: From the Program edit screen, the partial copy function is used.
0: From the Program edit screen, the partial copy function is not used.
SVR 1: From the servo waveform, the ANALOG input voltage is used.
0: From the servo waveform, the ANALOG input voltage is not used.
VAR 1: From the servo waveform, the ANALOG input voltage is displayed/ expanded automatically.
0: From the servo waveform, the ANALOG input voltage is not displayed/ expanded
automatically.
MSG 1: The machine state display function is rendered valid (RUNNING SAW).
0: The machine state display function is rendered invalid (RUNNING SAW).
MNG 1: Activate for the manager (RUNNING SAW).
0: Activate for the operator (RUNNING SAW).
PAD 1: The KeyPad display is used (RUNNING SAW).
0: The KeyPad display is not used (RUNNING SAW).
PTN 1: The TOUCH PANEL is used (RUNNING SAW).
0: The TOUCH PANEL is not used (RUNNING SAW).
7 6 5 4 3 2 1 0
6406 USB CPS SWE ADM SPN
USB 1: The USB Memory Access Control Program Control MENU is displayed.
0: The USB Memory Access Control Program Control MENU is not displayed.
CPS: 1: Use the machining setup screen G-CODE generation function.
0: Do not use the machining setup screen G-CODE generation function.
SWE 1: From the Running Saw dedicated screen, the automatic operation mark is shaped like a panel.
0: From the Running Saw dedicated screen, the automatic operation mark is shaped like a
machine.
ADM 1: Carry out Demo operation according to the File DmyInput content.
0: Do not carry out Demo operation.
SPN 1: Use the Special screen for the Touch Panel.
0: Do not use the Special screen for the Touch Panel.
7 6 5 4 3 2 1 0
6407
Not used
7 6 5 4 3 2 1 0
6408
Not used
7 6 5 4 3 2 1 0
6409
Not used
7-64
2. SENTROL2 PARAMETER
Specify the minimum federate for deceleration(MDR) during inner circular cutting in automatic corner
override mode.
Data range : 1~100 Unit : % Standard setting : 1
Specify the inner angle of the inside corner part for automatic corner override.
Data range : 1~89 Unit : 2 deg Standard setting : 46
7-65
Chapter 7 Parameter
Deceleration ratio for automatic corner override at an inner corner part. Specify the override amount at
inner corner.
Data range : 1~100 Unit : % Standard setting : 50
Increment
IS-A IS-B IS-C Unit
system
METRIC unit 1 0.1 0.01 mm
INCH unit 0.1 0.01 0.001 inch
Increment
IS-A IS-B IS-C Unit
Linear axis 0.01 0.001 0.0001 mm
Rotary axis. 0.01 0.001 0.0001 deg
Data range : -32767~32767
7-66
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
6901 PCM IGP
PCM 1: Output the signal by calculating the acceleration/deceleration and servo delay.
0: Output the signal without calculating the acceleration/deceleration and servo delay.
IGP 1: The POSITION SWITCH function is rendered valid.
0: The POSITION SWITCH function is rendered invalid.
7-67
Chapter 7 Parameter
7-68
2. SENTROL2 PARAMETER
7-69
Chapter 7 Parameter
7 6 5 4 3 2 1 0
7000 PRT MCM BCS SCS TCS
7 6 5 4 3 2 1 0
7002 MIN TSE MPR - MUS
7 6 5 4 3 2 1 0
7010 7 6 5 4 3 2 1 0
Not used.
7 6 5 4 3 2 1 0
7011 7 6 5 4 3 2 1 0
Not used.
7 6 5 4 3 2 1 0
7011 7 6 5 4 3 2 1 0
Not used.
7 6 5 4 3 2 1 0
7012 #7 #6 #5 #4 #3 #2 #1 #0
Not used.
7 6 5 4 3 2 1 0
7013 *7 *6 *5 *4 *3 *2 *1 *0
Not used.
7-70
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
7014 =7 =6 =5 =4 =3 =2 =1 =0
Not used.
7-71
Chapter 7 Parameter
7-72
2. SENTROL2 PARAMETER
Specify the axis order to move to the restart position in dry run at program restart.
Data range : 1~8
Note) For axis numbers please refer to parameter 1020.
7 6 5 4 3 2 1 0
7200 SFP HSS DS4 DS3 DS2 DS1
SFP 1 : The feedrate of the skip function using high speed skip signal is set by
parameter(#7211~#7214).
0 : The feedrate of the skip function using high speed skip signal is set by
commanded F-code in program.
*This parameter set is valid only if HSS is set to 1
*If high speed skip signal is not used but normal skip signal is used,
refer to parameter #1400 SKF and #1428.
HSS 1 : High speed skip signal is used in skip function.
0 : High speed skip signal is not used in skip function.
7-
Chapter 7 Parameter
7 6 5 4 3 2 1 0
7201 2S4 2S3 2S2 2S1 1S4 1S3 1S2 1S1
1S1~1S4 : Set which skip signal is valid to skip commands of G31 or G31.1
Set the value to 1 to make the signal valid
The skip signals and the bits match as follows.
Conventional type High speed BIT
skip signal skip signal name
SKIP1 SKIP 1S1
SKIP2 None 1S2
SKIP3 None 1S3
SKIP4 None 1S4
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
7202 4S4 4S3 4S2 4S1 3S4 3S3 3S2 3S1
Set skip function feeerate for each G code. These parameters are valid when the
parameter #7200 SFP is set to 1
Increment system
IS-A IS-B IS-C unit
Linear axis 10.0 1.0 0.1 mm/min.
Rotary axis 10.0 1.0 0.1 deg/min.
7 6 5 4 3 2 1 0
7300 AMH MDC
AMH 1 : High speed skip signal is used for automatic tool offset(G37).
0 : High speed skip signal is not used for automatic tool offset(G37).
MDC 1 : Add the tool measured amount to the current offset amount.
0 : Subtract the tool measured amount from the current offset amount.
7-
Chapter 7 Parameter
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
7400 ABT SNG PAG LTM SIG GS2 GS1
ABT 1 : An alarm is issued for tool change method A when the group of the
return tool number is not the same as the group currently in use.
0 : No alarm is issued for tool change method A, even though the group of
the return tool number is not the same as the group currently in use.
SNG 1 : The tool skip signal is accepted only while the tool life managed tool is
in use.
0 : The tool skip signal is accepted for tools of the designated group on the
group used before(refer to parameter 7400 SIG).
PAG 1 : All group execution data are cleared when the tool reset signal is input.
0 : Only the execution data of the group designated(from outside or through
MDI) are cleared, when the tool reset signal is input.
LTM 1 : Tool life is specified by time
0 : Tool life is specified by frequency of tool use.
SIG 1 : At the time of tool skip signal input, the group No. is also entered.
0 : At the time of tool skip signal input, the current group is skipped.
GS1, GS2 : Specify the number of registerable groups together with the
number of tools per group according to the table below.
7-
Chapter 7 Parameter
7 6 5 4 3 2 1 0
CT2 CT1
7401
(M) (M)
CT1, CR2 : Specify the tool change method for tool life monitoring according to the
table below
Tool change
CT2 CT1
method
0 0 A
0 1 B
1 0 C
1 1 D
Specify a number which will be substracted from any commanded tool number with
a bigger value than this number, and the remaining value then becoming the tool
group number in tool life management
Data range : 0~9999
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
7480 - - TWT TPN TDC PDC TDA PDA
TWT 1: The Twin Table control function is valid.
0: The Twin Table control function is invalid.
TPN 1: During synchronized operation, invert the sign for the feedback control
amount based on the difference in Torque.
0: During synchronized operation, do not invert the sign for the feedback
control amount based on the difference in Torque.
TDC 1: During synchronized operation, control to reduce the Torque difference
between Master and Slave.
0: During synchronized operation, do not control to reduce the Torque
difference between Master and Slave.
PDC 1: During synchronized operation, control to reduce the difference in the
amount of position variation between Master and Slave.
0: During synchronized operation, do not control to reduce the difference in
the amount of position variation between Master and Slave.
TDA 1: During synchronized operation, CHECK the difference in Torque between
Master and Slave. If it exceeds the limit for Parameter 7486, display an
ALARM.
0: During synchronized operation, do not CHECK the difference in Torque
between Master and Slave.
This is valid for simple synchronized control as well.
PDA 1: During synchronized operation, CHECK the difference in the amount of
position variation between Master and Slave. If it exceeds the limit for
Parameter 7485, display an ALARM.
0: During synchronized operation, do not CHECK the difference in the
amount of position variation between Master and Slave.
This is valid for simple synchronized control as well.
7-
Chapter 7 Parameter
7 6 5 4 3 2 1 0
7600 2A1 1A1
7 6 5 4 3 2 1 0
7601 3A1
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
7603 OP7 OP6 OP5 OP4 OP3 OP2 OP1 OP0
7 6 5 4 3 2 1 0
7604 OPF OPD OPC OP9 OP8
7-
Chapter 7 Parameter
7 6 5 4 3 2 1 0
8000 TAC STF BAK PRT NPA
7 6 5 4 3 2 1 0
8002 RPC WSM CAP BZ2 BUZ TPE ENG
RPC 1 : For the graphic scaling function rapid traverse movement is disregarded
(only cutting path is regarded), when calculating the display area.
0: For the graphic scaling function both, rapid traverse movement and cutting
path, are regarded, when calculating the display area.
WSM 1 : Search or replace even if part correspondence is shown at the word
beginning.
0 : Search or replace only if correspondence is shown over the whole words.
CAP 1 : The simple interactive graphic input function is fully valid.
0 : Only mune programming (without graphic support) is available.
BZ2 1 : Built-in BUZZER function valid(BUZZER CONTROL1 OFF).
0 : Built-in BUZZER function invalid(BUZZER CONTROL1 On).
TPE 1 : In reset state the toolpath display is cleared in auto mode.
0 : In reset state the toolpath display is not cleared in auto mode.
ENG 1 : English display.
0 : Korea display
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
8004
Not used
7 6 5 4 3 2 1 0
8010 EOF PSM BMP BZH SWM HLP MEF MEN
7-
Chapter 7 Parameter
7 6 5 4 3 2 1 0
8011 ST2 ST1 EAC UBC UMC CLT SMF OPK
ST2 1 : Continues searching by scrolling from the end to the beginning or vice
versa during search on the ladder screen.
0 : No scroll search is available during search on the ladder screen.
ST1 1 : Start from the beginning in case of the first search of address on the
ladder screen.
0 : Start from the displayed position in case of the first search of address on
the ladder screen.
EAC 1: During the movement of the assigned position due to the PLC, allow speed
to be assigned for each axis.
0: During the movement of the assigned position due to the PLC, assign the
same speed to all axes.
UBK 1 : Insert space between data devices on the processing setting screen.
0 : Do not insert space between data devices on the processing setting
screen.
UMC 1 : Distinguish automatic mode from other modes on the processing setting
screen.
0 : Do not distinguish automatic mode from other modes on the processing
setting screen.
CLT 1 : Text calculation function become valid.
0 : Text calculation function become invalid.
SMF 1 : Display in a small font on the processing setting screen.
0 : Display in a big font on the processing setting screen.
OPK 1 : Extend keys used in parameters 2020 and 2021.
0 : Do not extend keys used in parameters 2020 and 2021.
7 6 5 4 3 2 1 0
8012 AS1 AS0 RET AMA EPL SCD EAX WNS
7-
2. SENTROL2 PARAMETER
0 : PLC axis appears is included in display showing zero return of all axes is
completed.
SCD 1 : Display the second auxiliary data value on the automatic operation
program screen. (L/G)
0 : Do not display he second auxiliary data value on the automatic
operation program screen. (L/G)
EAX 1 : E axis is available.
0 : E-axis is unavailable.
WNS 1 : Do not regard program set in WORK NO. SEARCH function as selection
program.
0 : Regard program set in WORK NO. SEARCH function as selection program.
7 6 5 4 3 2 1 0
( i,PR )
8100 CN7 CN6 CN5 CN4 CN3 CN2 CN1 CN0
7 6 5 4 3 2 1 0
( i,PR )
8101 CNF CNE CND CNC CNB CNA CN9 CN8
the Read command and then send the Write command without processing
the PLC inside the NC.
CNA Parameter for communication with MITSUBISHI PLC
CN9 1: During communication with the MITSUBISHI PLC, receive the data and
then send the next command immediately.
0: During communication with the MITSUBISHI PLC, send the command first
before processing the received data.
CN8 1: From the Network, process the received data immediately.
0: From the Network, process the received data one at a time.
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
( i,PR )
8150 NB7 NB6 NB5 NB4 NB3 NB2 NB1 NB0
NB7 1: Functions for handle axis and unit remote setting are valid.
0: Functions for handle axis and unit remote setting are invalid.
NB5 1: Remote operation start/stop/reset functions are valid.
0: Remote operation start/stop/reset functions are invalid.
NB2 1: Remote modification function for parameter is valid.
0: Remote modification function for parameter is invalid.
NB1 1: File sending/receiving function is valid.
0: File sending/receiving function is invalid.
NB0 1: Remote monitoring function is valid.
0: Remote monitoring function is invalid.
7 6 5 4 3 2 1 0
( i,PR )
8151 NBF NBE NBD NBC NBB NBA NB9 NB8
7 6 5 4 3 2 1 0
( i,PR )
8152
Not used.
7-
Chapter 7 Parameter
Set the maximum parameter speed that determines linear positive (negative)
acceleration prior to interpolation during high-speed precision processing.
Setting value: 0~32767 Setting unit: 10mm/min
Set the time for the maximum parameter speed that determines linear positive
(negative) acceleration prior to interpolation during high-speed precision
processing.
Setting value: 0~4000 Setting unit: msec
Feedrate V
[ mm/min]
parameter 8400
Parameter 8401
Time T [ msec ]
7 6 5 4 3 2 1 0
(i)
8402 OVP DT2 DT1 DT0
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
(i)
8403 HS6 HS4 HS3 HS2 HS1 HS0
For high-speed, high-precision processing, set up the time for the straight section of
the time it takes to reach the maximum speed for the parameter that determines the
acceleration for the BELL type acceleration/deceleration during interpolation.
Setup value: 0~4000 Unit: ms
For high-speed, high-precision processing, set up the time for the curved section of
the time it takes to reach the maximum speed for the parameter that determines the
acceleration for the BELL-type acceleration/deceleration prior to interpolation.
Setup value: 0~4000 Unit: ms
7 6 5 4 3 2 1 0
( i,PR )
8406
Not used
7 6 5 4 3 2 1 0
( i,PR )
8407
Not used
7-
Chapter 7 Parameter
Set the limit value of corner velocity difference for each axis.
Setting value: 0~32767 Setting unit: mm/min
Feedrate V
[ mm/min ] Decelerated to limit value of velocity increment
Time T [ msec ]
Number constant for allowable acceleration of each axis. Set the time to reach the
maximum speed (parameter 1422).
Setting value: 0~32767 Setting unit: msec
AREA1 : 0 < 30
AREA2 : 30 < 45
AREA3 : 45 < 60
AREA4 : 60 < 90
7-
2. SENTROL2 PARAMETER
Set the time constant for linear positive (negative) acceleration after interpolation
in high-speed fixed processing mode (G61.1).
Valid if the parameter 1400 < LAI > equals 1.
Setting value: 0~100 Setting unit: msec Standard value : 8
If the corner angle difference exceeds the value in high-speed precision processing
mode, a machine is decelerated and then stopped.
Setting value: 0~90 Setting unit: DEG Standard value : 15
7-
Chapter 7 Parameter
7 6 5 4 3 2 1 0
9010 EP4 SPS IO4 IO3 IO2 IO1
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
9011 R12 R11 R1A
7 6 5 4 3 2 1 0
9015 R2C R2B R2A R29
A parameter that allows up to 12 RIO2 Boards to be connected by mounting a third
EPS3 board
R29 1: RIO2 Board NO. 9 is installed.
0: RIO2 Board NO. 9 is not installed.
R2A 1: RIO2 Board NO. 10 is installed.
0: RIO2 Board NO. 10 is not installed.
R2B 1: RIO2 Board NO.11 is installed.
0: RIO2 Board NO. 11 is not installed.
R2C 1: RIO2 Board NO. 12 is installed.
0: RIO2 Board NO. 12 is not installed.
7 6 5 4 3 2 1 0
9016 WIP
WIP 1: AnyWire (UniWire) is used.
0: AnyWire (UniWire) is not used.
7 6 5 4 3 2 1 0
9017 WA8 WA7 WA6 WA5 WA4 WA3 WA2 WA1
This is a parameter for measuring the voltage value from the servo waveform
(may be used if mounted on a RAD board).
7-
2. SENTROL2 PARAMETER
7 6 5 4 3 2 1 0
9018
reserve Parameter
7 6 5 4 3 2 1 0
9090 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
9091 DBF DBE DBD DBC DBB DBA DB9 DB8
9092 DBN DBM DBL DBK DBJ DBI DBH DBG
9093 DBW DBU DBT DBS DBR DBQ DBP DBO
9094 DB* DB/ DB- DB+ DBZ DBY DBX DBW
9095
9096
9097
7-
1. Repair Tools
1. Repair Tools
The following measuring instruments are required to determine whether the power supplied to NC is
appropriate and whether the wiring is appropriate:
(2) Tools
Cross-tip screwdriver --------------- Large, medium, small
Slotted screwdriver --------------- Medium, small
2. Air filter
The cabinet of the equipment uses SENTROL2 MAIN UNIT and has an air filter that needs to be cleaned
periodically (once a week). This is because the efficiency decreases as the dust accumulates; this in turn
increases the temperature inside the cabinet.
8-
Chapter 8 Ordinary Repair
1) When?
Date and time of trouble.
8-
1. Basic Interface Connection
Appendix
1. Basic Interface Connection
MAIN UNIT MAIN UNIT
DIO3 Board NO.1 EPS3 Board
CNIN1 Dsub37P CABLE CNIN1 H50F Power Circuit
/EPS4 Board
TBU1 NO.1 Dsub25P
of Machine CABLE
AC SERVO AC
CNOUT1 Dsub37P CABLE CNOUT1 H50F Power Circuit CNA1 CABLE CNA1
UNIT MOTOR
TCN2
of Machine X-Axis X-Axis
CNIO1 Dsub37P CABLE CNIO1 H50F Power Circuit CABLE
TBU1
of Machine Dsub25P
AC SERVO CABLE AC
DIO3 Board NO.2 CNA2 CABLE CNA2
UNIT MOTOR
CNIN2 Dsub37P CABLE CNIN2 H50F Power Circuit Y-Axis Y-Axis
TBU1 CABLE
of Machine
CNOUT2 Dsub37P CABLE CNOUT2 H50F Power Circuit Dsub25P
TCN2 AC SERVO CABLE
AC
of Machine CNA3 CABLE CNA3
CNIO2 Dsub37P CABLE CNIO2 H50F Power Circuit UNIT MOTOR
TBU1 Z-Axis Z-Axis
of Machine CABLE
DIO3 Board NO.3 Dsub25P CABLE CN90-4
Note)CNS1 AC SERVO AC
CNIN3 Dsub37P CABLE CNIN3 H50F Power Circuit CABLE CNS1
TBU1 UNIT MOTOR
of Machine (The 4th Axis)
(The 4th Axis) CABLE CN2-4
CNOUT3 Dsub37P CABLE CNOUT3 H50F Power Circuit
TCN2
of Machine
CNIO3 Dsub37P CABLE CNIO3 H50F Power Circuit
TBU1
of Machine EPS3 Board
CNMPG1 Dsub9P CABLE MPG /EPS4 Board
MPG NO.1 NO.2 Dsub25P AC SERVO CABLE AC
CNMPG2 Dsub9P CABLE MPG CNA4 CABLE CNA4 UNIT
MPG NO.2 MOTOR
OPTION A-Axis
OPTION CABLE A-Axis
CNMPG3 Dsub9P CABLE MPG
MPG NO.3
Dsub25P CABLE
AC SERVO AC
CNA5 CABLE CNA5
UNIT MOTOR
RS232C
CNCOM1 Dsub9S CABLE COM1 PUNCH PANEL
B-Axis B-Axis
CABLE
RS232C
CNCOM2 Dsub9S CABLE FDD FDD UNIT (OPTION)
Dsub25P CABLE
AC SERVO AC
Dsub15P Dsub15P CNA6 CABLE CNA6
UNIT MOTOR
(CRT)CND1 CND1 DKU (For SENTROL2)
CABLE CND1 (Display Keyboard Unit) C-AXIS C-AXIS
CABLE
(KEY)CND2 CND2 (DKU7)
CABLE CND2 ACIN Dsub25P CABLE CN90-8
Dsub25P Dsub9P AC SERVO AC
Note)CNS2 CABLE CNS2
UNIT MOTOR
Power UNIT MOL6R (The 8th Axis) (The 8th Axis)
CNACOUT CABLE ACOUT Power ON/OFF CABLE CN2-8
(PSP7 Board) SWITCH
CNACIN MOL4R CABLE ACIN
AC220V Single P
MAIN UNIT
EPS3 Board
/EPS4 Board Dsub25P CABLE AC
AC SERVO LINEAR
NO.1 CABLE CNA1
UNIT MOTOR SCALE
CNA1 CABLE
X-Axis X-Axis
CABLE CNA1L
Dsub25P CABLE AC
AC SERVO LINEAR
CNA2 CABLE CNA2
UNIT MOTOR SCALE
CABLE Y-Axis
Y-Axis
CABLE CNA2L
Dsub25P CABLE AC
AC SERVO LINEAR
CNA3 CABLE CNA3
UNIT MOTOR SCALE
CABLE Z-Axis
Z-Axis
CABLE CNA3L
EPS3 Board
/EPS4 Board Dsub25P CABLE
AC SERVO AC LINEAR
NO.2 CABLE CNA4
MOTOR SCALE
CNA4 UNIT CABLE
A-Axis A-Axis
CABLE CNA4L
Dsub25P CABLE AC
AC SERVO LINEAR
CNA5 CABLE CNA5
UNIT MOTOR SCALE
CABLE B-Axis
B-Axis
CABLE CNA5L
Dsub25P CABLE
AC SERVO AC LINEAR
CNA6 CABLE CNA6 UNIT MOTOR SCALE
C-Axis CABLE C-Axis
CABLE CNA6L
9-1
Appendix
DV Example of Connection
Y0.0 CNOUT1-20
RELAY
0V
Y0.1 CNOUT1-2
DV RELAY
Y0.2 CNOUT1-21
DV RELAY
Y0.3 CNOUT1-3
DV RELAY
Y0.4 CNOUT1-22
DV RELAY
Y0.5 CNOUT1-4
DV RELAY
Y0.6 CNOUT1-23
DV RELAY
Y0.7 CNOUT1-5
DV RELAY
Y1.0 CNOUT1-6
DV RELAY
Y1.1 CNOUT1-25
DV RELAY
Y1.2 CNOUT1-7
DV RELAY
Y1.3 CNOUT1-26
DV RELAY
Y1.4 CNOUT1-8
DV RELAY
Y1.5 CNOUT1-27
DV RELAY
Y1.6 CNOUT1-9
DV RELAY
Y1.7 CNOUT1-28
DV RELAY
CNOUT1-1,24,10,33,17 AVR
0V
0V 24V
9-2
3. RIO1 Board I/O Signal List
-2 Y100.2
DV
-21 Y100.3
DV
-3 Y100.4
DV
-22 Y100.5
DV
-4 Y100.6
DV
-23 Y100.7
DV
LED LAMP
-5 Y101.0
DV
LAMP
-24 Y101.1
DV
-6 Y101.2
DV
-25 Y101.3
DV
-7 Y101.4
DV
-26 Y101.5
DV
-8 Y101.6
DV
-27 Y101.7
DV
24V TB2
24V
0V TB1
0V
9-3
Appendix
DV
6PIN SHIELD CABLE
RELAY
CNMPG2 MPG NO.2
RELAY +5V -8 +5V
0V -3 0V
0V 0V
HA2H -7 A
0V
HA2L -2 A
RIO2 Board NO.1,2,3 HB2H -6 B
CNIN11,12,13 HB2L -1 B
COMMON 0V (*)
24V
RELAY
0V 0V
0V
24V TB2 24V
0V TB1 0V
0V 0V
0V
24V TB2 24V
0V TB1 0V
9-4
8. FDD Connection
DKU
(DISPLAY KEYBOARD UNIT)
Power Unit
Screw Terminal
(*)
ACIN
ACIN
CABLE FDDPWR
0.75 or Greater
FG
RI 9 (*) 9 RI RI 22 (*) 9 RI
FG FG
(Connector Metal Part) (Connector Metal Part)
Dsub 9PIN MAX. 15m Dsub 9PIN Dsub 25PIN MAX. 15m Dsub 9PIN
MALE MALE FEMALE MALE
(*) represents twisted pair cable (*) represents twisted pair cable
Note) In case the cable length is 10m or greater, or in DNC operation, Note) In case the cable length is 10m or greater, or in DNC operation,
make a twisted pair with signal cable (RD,SD,RS,CS) and ground cable (SG,GND). make a twisted pair with signal cable (RD,SD,RS,CS) and ground cable (SG,GND).
9-5
Appendix
R CND1-1 CND1-1 R
R-GND CND1-6 CND1-6 R-GND
G CND1-2 CND1-2 G
MAIN UNIT
G-GND CND1-7 CND1-7 G-GND
RJ-45 PLUG NETWORK HUB
B CND1-3 CND1-3 B
CNLAN
B-GND CND1-8 CND1-8 B-GND
1 TD+ ORG/WHT 1 TD+ ORG/WHT
MONID0 CND1-11 CND1-11 MONID0
2 TD- ORG 2 TD- ORG
MONID1 CND1-12 CND1-12 MONID1
3 RD+ GRN/WHT RJ-45 PLUG RJ-45 PLUG 3 RD+ GRN/WHT
HSYNC CND1-13 CND1-13 HSYNC
4 BLU 4 BLU
CABLE CNLAN BLU/WHT VSYNC CND1-14 CND1-14 VSYNC
5 BLU/WHT 5
6 RD- GRN (STRAIGHT CABLE) 6 RD- GRN GND CND1-5 CND1-5 GND
9-6
12. AC SERVO Connection
12.1 YASKAWA SIGMA
24 49
25 50
MS3108B20-29S (PLUG) HP20V
PAH 9 33 PAO
MS3057-12A (CABLE CLAMP) (3M20F) 2CN ENCODER ENCODER
Phase A Signal Input PAL 10 34 *PAO Phase A Signal Output
1 PG0V 11
CABLE 2 PG0V 12 PBH 7 35 PBO
ENCODER ENCODER
2CNX-A 3 PG0V 13 Phase B Signal Input PBL 8 36 *PBO Phase B Signal Output
2CNY-A 4 PG5V 14 PC PZH 5 19 PCO
ENCODER
2CNZ-A 5 PG5V 15 *PC Phase Z Signal Input PZL 6 20 *PCO ENCODER
Phase Z Signal Output
2CNA-A 6 PG5V 16 PA
23 2
7 17 *PA
AC SERVO MOTOR 8 18 PB 0V SG
9 19 *PB
10 20 FG
9-7
Appendix
AC SERVO MOTOR
(A) When connecting FLANGE SIZE 60,80 MOTOR and FDA 5000
FG CN2-12 15
FG CN2-12 J
9-8
12. AC SERVO Connection
12.3 HYOSUNG/YASKAWA
ANALOG
VCMD 14 14 IN-B
2CN Speed Command
Voltage Output 1 15 SG-B ANALOG
MS3108B20-29S (PLUG) 1 0P 14 PC
Speed Command
MS3057-12A (CABLE CLAMP) H20F 2 0P 8 PU 15 *PC A 12 IN-A Voltage Input
3 0P 9 *PU 16 PA 13 SG-A
CABLE 4 +5P 10 PV 17 *PA
2CNX-A 5 +5P 11 *PV 18 PB
PAH 9 33 PAO
2CNY-A 6 +5P 12 PW 19 *PB ENCODER ENCODER
Phase A Signal Input PAL 10 34 *PAO Phase A Signal Output
2CNZ-A 7 13 *PW 20 FG
PBH 7 35 PBO
2CNA-A ENCODER ENCODER
Phase B Signal Input PBL 8 36 *PBO Phase B Signal Output
AC SERVO MOTOR PZH 5 19 PCO
ENCODER ENCODER
Phase Z Signal Input PZL 6 20 *PCO Phase Z Signal Output
23 1
0V SG
FG 20 J
9-9
APPENDIX
AC SERVO MOTOR
9-10
12. AC SERVO CONNECTION
12.5 MITSUBISHI MR-J2
12 25 CN1A +24V
10
13 1 11 15 20
2 12 COMMON24 SG
SERVO
3 13 *OVL ALARM SALM 21 18 ALM SERVO
ALARM
HP20V 4 14 --> OFF
(3M20F) 5 LZ 15 LZR ANALOG SG
MS3106B20-29S (PLUG) 9 19 RD
MS3057-12A (CABLE CLAMP) 10 20 SG CN1A
SERVO
VRD SRDY 22 19 RD
READY
SERVO READY
--> ON
SG
CN2 ENCODER PAH 9 7 LB ENCODER
1 LG 11 PHASE A
PAL 10 17 LBR
PHASE B SIGNAL
SIGNAL INPUT OUTPUT
CABLE 2 LG 12 LG PBH 7 6 LA
ENCODER ENCODER
CN2X HP20V 3 13 PHASE B PBL 8 16 LAR PHASE A SIGNAL
SIGNAL INPUT OUTPUT
AC SERVO MOTOR CN2Y (3M20F) 4 14 PZH 5 5 LZ
ENCODER ENCODER
CN2Z 5 15 PHASE Z PZL 6 15 LZR PHASE Z SIGNAL
SIGNAL INPUT OUTPUT
HC-MF,HC-UF,HA-FF SERIES MOTORCN2A 6 16 23 20
1-172161-9 (MAKER:AMP) 7 MR 17 MRR 0V SG
8 18 P5
9 BAT 19
CONNECT TO THE EARTH
10 20 P5 REPRESENTS TWISTED PAIR CABLE PLATE OF THE CABINET
AC SERVO MOTOR
9-11
APPENDIX
2 SERVO ON INPUT
15 +24V CNA4,5,6 2 PLA/ 27 ALM
ENBLB 16 31 SVON/ SIGNAL
3 16 ENBLB Dsub25P H50F 3 28 ALM/ SERVO ON
ENBLA 17
--> ON COUNTERCLOCKWIS
4 17 ENBLA 4 29 47 N-OT E ROTATION INHIBIT
INIPUT SIGNAL
5 PZH 18 5 30
6 PZL 19 6 31 SVON/ +24V
48 P-OT CLOCKWISE
ROTATION INHIBIT
7 PBH 20 0V 7 32 24GND 15 32 INPUT SIGNAL
25 50 0V SG
CN2
1 SG 11 PV/ DIO3 BOARD NO.1,2,3 +24V
2 SG 12 PW
EMERGE
MS3108B20-29S (PLUG) 3 SG 13 PW/ 46 ALMRST/ NCY
Y.
MS3057-12A (CABLE CLAMP) H20F 4 +5V 14 PZ
0V
5 +5V 15 PZ/
CNOUT1,2,3
CABLE 6 +5V 16 PA
CN2X-A 7 17 PA/ : DETERMINED BY SEQUENCE PROGRAM CONNECT TO THE EARTH
CN2Y-A 8 PU 18 PB PLATE OF THE CABINET
*EMG
CN2Z-A 9 PU/ 19 PB/ TMRS
TMRB 10 300
CN2A-A 10 PV 20 FG G0.4 R.
TMRS SVRES
AC SERVO MOTOR
SERVO RESET
R. Y. (ALMRST) REPRESENTS TWISTED PAIR CABLE
ADD TO LOW LEVEL SEQUENCE
9-12
12. AC SERVO CONNECTION
12.7 AC220V POWER CONNECTION
Y. POW
RELAY MC
0V
OV +24V
OV CNOUT1-1,24,10,33,17
AVR
SPARK
NOTE): THIS VALUE IS DETERMINED BY SEQUENCE PROGRAM KILLER
F7.2 Y.
r
CONTROL
NOTE) POWER
t
9-13
APPENDIX
22
20 13
0V RG
ANALOG ANALOG
VCMD 14 31 SE1 SPEED COMMAND
SPEED COMMAND
VOLTAGE OUTPUT 1 30 SES VOLTAGE INPUT
A AG
MAIN UNIT AC SPINDLE UNIT MAIN UNIT CABLE CNS1 AC SPINDLE UNIT
EPS3/EPS4 BOARD MITSUBISHI SF EPS3/EPS4 BOARD 20PIN SHIELD CABLE MITSUBISHI SF
CNS1 CON1 CNS1 CON1
+24V
1 AG 14 VCMD 1 33 COMMON 24 6
2 DOCOM15 +24V 2 19 34 SPINDLE
*FA TROUBLE IINPUT
3 ORC 16 SRN Dsub25P H50F 3 ZS1 20 35 (F44.5) SIGNAL FA 21 11 FA SPINDLE
TROUBLE ALARM
4 +5V 17 SRI CABLE CNS1 4 ZS2 21 36 12 FC OUTPUT SIGNAL --> OFF
ZS1 ZERO SPEED
5 PZH 18 ESP 5 22 ORA1 37 (F44.6) INPUT SIGNAL ZS 22 3 ZS1
ZERO SPEED ZERO SPEED
6 PZL 19 SET 6 +24V 23 ORA2 38
ORA1
4 ZS2 OUTPUT SIGNAL --> ON
ORIENTATION
7 PBH 20 0V 7 SET1 24 39 (F44.4) INPUT SIGNAL ORA 13 22 ORA1 ORIENTATION ORIENTATION
COMPLETION COMPLETION
8 PBL 21 FA 8 SET2 25 ORC1 40
USO
23 ORA2
OUTPUT SIGNAL --> ON
SPEED MATCH
9 PAH 22 ZS 9 US10 26 ORC2 41 (F44.7) INPUT SIGNAL USC 25 9 US10
SPEED SPEED MATCH
10 PAL 23 0V 10 DO24 27 42 20 10 MATCHOUTPUT --> ON
SIGNAL
0V DO24
11 24 COMMON 11 FA 28 43
12 25 USC 12 FC 29 44 +24V
13 ORA 13 30 SES 45 SRN *ESP DOCOM 2 48 EPS2
EMERGENCY STOP OUTPUT SIGNAL
(G43.4) EMERGENCY STOP --> OFF ESP 18 47 EPS1
14 OS 31 SE1 46 SRI RV EMERGENCY STOP
INPUT SIGNAL
MACHINE PREPARATION
15 32 SE2 47 ESP1 SET1 COMPLETION OUTPUT SIGNAL
(G42.4) COMPLETION --> ON MACHINE PREPARATION
16 48 ESP2 SET 19 7 SET1
RV COMPLETION
INPUT SIGNAL
CLOCKWISE ROTATION COMMAND
17 49 SRN OUTPUT SIGNAL
POSITION CODE
(FOR LATHE)
ANALOG
VCMD 14 31 SE1 ANALOG
SPEED COMMAND
SPEED COMMAND
VOLTAGE OUTPUT 1 30 SES VOLTAGE INPUT
A 32 SE2
AG
9-14
13. SPINDLE UNIT CONNECTION
13.3 MITSUBISI MDS-A-SPA
5 15 GND
HP20V .. .. CONNECT TO THE EARTH PLATE
POSITION CODER 9 19 P5 REPRESENTS TWISTED PAIR CABLE OF THE CABINET
10 P5 20 P5
9-15
APPENDIX
NOT REQUIRED WHEN RIGID TAPPING HP20V 3 SYB 13 SYB* (G42.2) RAPID TAPPING --> ON HSP 11 CN1-18A IN3
RAPID TAPPING
WITH BUILT IN ENCODER CN3 4 SYZ 14 SYZ* CN1-16A CES1 INPUT SIGNAL
.. ..
ANALOG ANALOG
POSITION CODER 8 18 SE1 VCMD 14 CN3-18 SE1
SPEED COMMAND SPEED COMMAND
9 SE2 19 VOLTAGE OUTPUT 1 CN3-9 SE2 VOLTAGE INPUT
10 20 AG GN
CONNECTOR CASE
0V
CONNECT TO THE
EARTH PLATE OF
THE CABINET
REPRESENTS TWISTED PAIR CABLE
9-16
13. SPINDLE UNIT CONNECTION
13.5 FUJI 5000M3
10 PAL 23 10 21 32
11 RST 24 COMMON 11 22 33 ALARM RESET INPUT
RST 11 27 RST SIGNAL
12 25 SAR 12 34 P RST ALARM RESET OUTPUT
SIGNAL RESET --> OFF
RV OUTPUT SIGNAL
(G42.5) INPUT SIGNAL
13 CLOCKWISE ROTATION
CLOCKWISE ROTATION COMMAND SRN 16 24 FWD COMMAND
SRN OUTPUT SIGNAL RV INPUT SIGNAL
(G43.6) CLOCKWISE ROTATION COMMAND OUTPUT SIGNAL
--> ON
INPUT SIGNAL SRI 17 25 REV
CABLE CNS1P SRI COUNTERCLOCKWISE ROTATION RV COUNTERCLOCKWISE
ROTATION COMMAND
COMMAND OUTPUT SIGNAL DOCOM 2 7 CM INPUT SIGNAL
(G43.5) COUNTERCLOCKWISE ROTATION OUTPUT SIGNAL
NOTE) SET PARAMETER NO. 9103 AS FOLLOWS. COMMAND 0V
--> ON
INPUT SIGNAL
AG 0V
20
0V
CONNECT TO THE EARTH PLATE
OF THE CABINET
7 PBH 20 0V 7 ASS 17 20
8 PBL 21 AL 8 ASM 18 0V
9-17
APPENDIX
25 50 24 OVCOM
0V
HP36V 1CN ANALOG VCMD 14 3 SCOM
ANALOG
SPEED COMMAND
(3M36F) 11 PCO SPEED COMMAND
VOLTAGE INPUT
VOLTAGE OUTPUT 1 4 0V
12 *PCO AG 0V
0V ~ +10V
(RIGID TAPPING:10V)
13 PAO
14 *PAO 1CN
15 PBO PAH 9 13 PAO
ENCODER ENCODER
16 *PBO PHASE A SIGNAL INPUT PAL 10 14 *PAO PHASE A SIGNAL OUTPUT
17 SS PBH 7 15 PBO
ENCODER ENCODER
PHASE B SIGNAL INPUT PBL 8 16 *PBO PHASE B SIGNAL OUTPUT
POSITION CODER 23 17
9-18
14. DNC FUNCITON
14.1 WHAT IS DNC?
(Magnified)
%
;
O0001
(PROGRAM)
G40 Scope of Effect (Subject of Execution)
;
%
Concerning the data received from an external device through communication line,
NC considers the data between ;(end of block) which comes after the first %(end of record)
and the second % as the scope of effect.
9-19
APPENDIX
NO.5110 = 3
9-20