INSULATED ROOF & WALL SYSTEMS

DUBAI INVESTMENT PARK - UAE

P.O. BOX: 77031
TEL: 00971-4-8850474
FAX: 00971-4-8850343

SHARJAH - UAE
P.O. BOX: 1818
TEL: 00971-6-5341344
FAX: 00971-6-5341686

ABUDHABI - UAE
P.O. BOX: 43135
TEL: 00971-2-6768748
FAX: 00971-2-6773726

2 INDUSTRIAL CITY 14332 - RIYADH

P.O. BOX: 3860
TEL: 00966-11 4992800
FAX: 00971-11 499 2021

[email protected]
www.tsscuae.com
INSULATED ROOF & WALL SYSTEMS
PROD UC T INF ORMATION & TEC H NIC A L DATA
TSSC INSULATED PANELS
TSSC is the largest manufacturer of insulated panels for roofing and wall cladding in the Middle

INDEX
East and manufactures building materials that meet fire rating standards and have achieved
prestigious product certifications. With over 5 decades of experience in manufacturing products
to international standards, state of the art manufacturing facilities and the largest production
capacity in the Middle East, TSSC caters to customer demands by ensuring timely delivery and
providing exceptional service.

TSSC’s insulated roof and wall panels offer designers a comprehensive range of building
solutions for vertical and horizontal wall applications. The panels guarantee thermal efficiency Introduction 1
and durability and are easily integrated with traditional construction methods and building
systems – offering you the most cost-efficient solutions in the long term. Product Quality & Performance 3
TSSC manufactures a range of metallic components which include high quality Corrugated Quality Assurance
Metal Sheets, Polyisocyanurate (PIR) Insulated Panels, Metal Decking profiles & Purlins.
These products are manufactured to meet the prescribed specifications of design engineers and Fire Performance
building contractors. Available in multiple profiles, finishes and color options, the components
manufactured by TSSC are aesthetically pleasant, weatherproof, provide thermal insulation as 5
well as resistance to fire spread.
Firespan

Follow us on Illustration Of Metallic Components 7

Product Range 9
Insulated Panels
Single Skin Profile Sheets
Flashings
Metal Decking Profiles
High Performance Color Coating 33
References 35
Technical Details 41
Pir Properties
Fixing Techniques

TSSC Goes Green Handling & Storage 53

To meet EHS regulations and international standards, TSSC offers green products with a zero Certification 55
ozone emission, using environment friendly pentane as the blowing agent. Sandwich panels
from pentane-blown rigid PU and PIR foam are of high-quality, economical and offer higher
compressive strength. With an ODP (ozone depleting potential) of zero and a GWP (global
warming potential) of less than 11 these panels are environment friendly.
 PROFILE CLADDING SHEETS
INTRODUCTION TSSC profiled sheets offer architects and designers a range of choices for roof and wall cladding
The panels are manufactured to the exact measurement to fit perfectly and are mounted with- such as internal linings, external cladding and for industrial and commercial buildings. Designed
out mastic (dry joints) assuring short, cost-saving construction time. to conciliate high static characteristic with reduced weight, these sheets guarantee the
Following Sections provide description of various metallic components manufactured by TSSC optimization of the structure’s realization costs while providing safe working platforms.

The main advantages of profiled sheets are that

• They are inexpensive
COMPOSITE PANELS • Allows rapid and rational execution
TSSC composite panels are durable and versatile providing thermal benefits and simplified • Minimum labour required for execution
installation techniques resulting in shorter construction times and lower overall cost. The
• Easy to dismantle for building transformations
range represent a complete system of preinsulated monolithic metallic panels used for building
roofs and walls for various kinds of industrial and civil structures. The differentiated sections • Made to site measurement thus eliminating wastage
of corrugations offer structural characteristics to the building giving the ability t o bear the and installation complications
unforeseen overloads in various employment conditions. The unique sandwich construction • Modifications or extensions can be done at any time.
of the panel is a result of injection of rigid polyurethane foam at high density between two rigid
faings. Combinations of a wide choice of best quality facing materials offer the customers a TSSC supplies profiled sheets based on chosen customer
choice of sandwich panels to choose from. Some of the facings parameters such as weight, strength, durability, surface finish
provided by TSSC include : and colour. Our dedicated staffs offer the best possible advice
for your profiled sheet requirements.
• Plain and corrugated finish
• Pre-painted and mill finish in Aluminium, Aluzinc and galvanized steel

With increasing legislation for more energy efficient building envelopes, TSSC composite
technology has become a popular choice because it provides superior thermal performance
with reduced structural components. Most importantly, these panels also conform to the fire
protection requirements of European guidelines for flammable materials in building METAL DECKING PROFILES
construction. TSSC Metal Decking profiles are considered as international steel design standards with
maximum strength. The Steel Floor Deck has a ribbed profile with embossments designed to
bind together with concrete slabs, creating a reinforced concrete slab serving the dual purpose
of taking up a permanent form to become part of the floor and also offer positive
reinforcement.

TSSC Metal Floor Deck is typically used for multi-story buildings, mezzanines, bridge walkways,
porches, in-fills, platforms and parking garages, storage facilities, etc.
TSSC supplies decking profiles with thickness ranging between 0.5 mm and 1.5mm *.

*- Data sheets provided included more detailed technical information about the decking.

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 PRODUCT QUALITY & PERFORMANCE FIRE PERFORMANCE

TSSC insulated panel systems, with PIR insulation core, have a proven track record of excellent
& reliable levels of fire performance. FM Approvals is known worldwide for its focus ontesting
For decades, the Quality Management System followed by TSSC has ensured that the products
and certifying only those products which promote property loss prevention. A Class 1 rating
and services offered by the company always surpass the expectations of its customers.
from FM Approvals per approval standard #4880 means that TSSC’s insulated composite
panels exhibit limited fire spread and fuel contribution and may not require special protection
We offer high levels of customer support, including technical services at the design phase
such as sprinklers, when the building walls do not exceed listed heights.
through to product training and after -sales support. Continuous improvement is an ongoing
characteristic of our ISO 9001 system to improve every operational process. As a leading
Panels with PIR core offer superior thermal performance and have up to 90 minutes fire rating
manufacturer, TSSC has always stayed focused on finding new ways to design, produce, sell and
for 100mm and are Fire Rated up to 2 hours and 47 mins for 200mm thickness panels.
deliver quality products at economic prices.

TSSC has QA/QC departments to continuously monitor their operational processes and
product quality. TSSC’s state of the art QC laboratories ensure that products supplied meet the WHY TSSC FM Approved Panels ?
various international standards to which they are designed and produced. The production line
implements a continuous quality system that conforms the quality at each stage of production. • TSSC FM Approved panels are highly Fire-Resistant and contribute to a reduction of the
Most of TSSC products are approved by third party certifying agencies. overall Fire Load

TSSC composite panels are FM approved, have very high fire ratings and are certified by DCL and • TSSC FM Approved panels exhibit limited or no flame spread in case of fire
carry product certification from UAE Civil Defence.
• TSSC FM Approved panels are Self-Extinguishing with limited Smoke Generation
Moreover, TSSC’s stringent vendor qualification system selects the best international
manufacturers and suppliers for the production and procurement needs. Some of the major • TSSC FM Approved panels safeguard commercial/industrial properties from fire related
suppliers for TSSC include incidents thereby protecting the Building Envelope

• Risk reduction translates into business continuity as well as fewer losses and reduced
premiums with many leading insurance companies

GUARANTEE • UAE government regulatory bodies look more favorably on FM Approved products
TSSC offers upto 25 years of guarantee (according to the specifications) against manufacturing Certification logos :FM Approved, Dubai Civil Defence, AbuDhabi Civil Defence, Sharjah
defects for all polyurethane insulated panels. Civil Defence

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 FIRESPAN

FIRESPAN panels are the exciting addition to our family of insulated panels. The new
product is a sandwich panel with metal facings permanently bonded to Mineral
Wool core. FIRESPAN panel is an insulated mineral wool panel for wall and partition
application, developed to meet the specific demands of the architects and specifiers
who require aesthetic looking steel faced composite panels with Superior fire
resistance. FIRESPAN FOR SUPERIOR
The product has been specially developed for use in commercial and industrial light
weight cladding applications to satisfy the thermal, fire and acoustic requirements
of roofs, walls & partitions.
FIRE RESISTANCE!
FIRESPAN is manufactured in a variety of thicknesses to suit the
cladding needs of any framed building.

Mineral wool does not burn unlike plastic foams such as expanded polystyrene,
polyurethane foam or cellular modified isocyanurate. FIRESPAN panels made with
mineral wool and steel facing are completely inorganic.

Though mineral wool core panels have an extensive history in Europe and America,
FIRESPAN is an exciting new product in the Gulf region. As building owners and
designers become more aware of non-combustible sandwich panels, the
applications of mineral wool panels also have grown rapidly in recent times. In
applications where one needs a wall or ceiling that are insulating, which is sanitary
or washable and at the same time truly non combustible capable of resisting fire up
to two (2) hours, one can look at FIRESPAN as the ideal solution. FIRESPAN Panels
can save on insurance, loss of
business, and indeed save lives.

Advantages
• Fire classification A1 (As per ASTM E084)
• Water repellent
• Excellent thermal insulation
• Chemically inert
• Non-combustible core
• Foam, CFC, HCFC free
• Excellent acoustic insulation
• NRC can be achieved 0.7 as per ASTM C 423

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 ILLUSTRATION OF METALLIC COMPONENTS

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 INSULATED PANEL

TSP 32 / 366

SPAN DESIGN CRITERIA

• fy GI 220 N/mm2 • PIR 40kg/m3 Properties
• fy Al 145 N/mm2 • Shear Modulus - 1742 kPa
• Simply Supported: Single Span Data and 3 Span Data • Shear Strength - 126.2 kPa
• Permissible span-deflection ratio = 200 • Profile Material Grade: GI/ AZ & Alu
• Safety Factor - Core material - 3.0 • Liner Material Grade: GI/ AZ & Alu

TSP 35 / 205

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 INSULATED PANEL

TSP 45 / 150 TSP 45 / 250 -ROCKWOOL PANEL

TSP 45 / 250

SPAN DESIGN CRITERIA

• fy GI 220 N/mm2 • PIR 40kg/m3 Properties
• fy Al 145 N/mm2 • Shear Modulus - 1742 kPa
• Simply Supported: Single Span Data and 3 Span Data • Shear Strength - 126.2 kPa
• Permissible span-deflection ratio = 200 • Profile Material Grade: GI/ AZ & Alu
• Safety Factor - Core material - 3.0 • Liner Material Grade: GI/ AZ & Alu

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 INSULATED PANEL INSULATED PANEL

ROOF TILE PANEL CONCEALED CORRUGATED COMPOSITE PANEL

TILE PANEL FIXING DETAILS

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 INSULATED PANEL INSULATED PANEL

ZIGZAG CONCEALED ISO WALL PANEL SMOOTH FINISH CONCEALED ISO WALL PANEL

V-GROVE CONCEALED ISO WALL PANEL

DECORATIVE CONCEALED ISO WALL PANEL

MICRO RIB CONCEALED ISO WALL PANEL

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 INSULATED PANEL INSULATED PANEL

NORMAL - ISO WALL PANEL 100mm - ISO WALL PANEL

SLIP JOINT ROBOR MACHINE - ISO WALL PANEL ROCKWOOL PANEL - ISO WALL PANEL

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 SINGLE SKIN PROFILE SHEETS SINGLE SKIN PROFILE SHEETS

Applications
Roof and wall Panel TSS 45/150
Specification
• Aluminium profiled sheet is 0.5 mm. up to 0.9 mm. thick Alloy A3105 - H16 Temper from
ten sion leveled coils - different Alloy can be supplied on request.
• GI & Alu Zinc coated steel profile sheets 0.5 to 0.9 mm thick as per ASTM A 656 for GI
& ASTM A 792 for Alu Zinc - Different grades Can be supplied on request
• Painting is baked regular modified enamel polyester, with 5 micron primer and 20
micron coat on the weathering side and 5/7 micron primer on the reverse - PVDF, Silicon,
Modified Polyester, Platisol & ARS coating on request is applicable.

TSS 35/205 TSS 32/366

TSS 40/200 TSS 45/250

15000
600

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 METAL DECKING PROFILES METAL DECKING PROFILES

TSD 55 - 150 - METAL DECKING TSD 75 - 254 - METAL DECKING

55-150 75-254
G.I. 0.7-1.5 MM G.I. 0.7-1.5 mm

ALL DIMENSIONS ARE IN MM ALL DIMENSIONS ARE IN MM

TSD 150 - 275 - METAL DECKING TSD 75 - 305 - METAL DECKING

150-275 75-305
G.I. 0.7-1.5 mm
G.I. 0.7-1.5 mm

ALL DIMENSIONS ARE IN MM ALL DIMENSIONS ARE IN MM

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 HIGH PERFORMANCE COLOR COATING REFERENCES

STANDARD COLOR

RAL 9002 RAL 9003 RAL 1001 RAL 1014

(Off-white color) (White color) (Beige color) (lvory color)

TSR avg. SRI avg.

CI24-0048 RAL9001 72.1% 88%
CI24-0049 RAL9016 75.1% 93%
CI24-0056 RAL9010 73.3% 90%
CI24-0057 RAL9003 74.7% 92%
CI24-0058 RAL9002 66.9% 81%
CI24-0054 RAL9015 69.1% 84%
CI24-0055 RAL9014 62.7% 76%
CI24-0059 RAL1001 54.6% 65%

Parameters for calculation:

Emissivity rating: 0,9
Avarage from 3-wind speed - factors (0-2 m/s; 2-6 m/s; 6-10 m/s)

Bringing Everlasting Life To Buildings

Long Decorative Life Coupled With Low Maintenance

Color Coating As Per Ral 840 - Hr & Ral 841 - Gl

Wide Variety Of Color Choice Available Subject To External Lead Time

Metallic Colors & Harsh Weather Proof Coatings Are Also Available

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 REFERENCES

REFERENCES

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 REFERENCES

REFERENCES

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 REFERENCES

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PIR
PROPERTIES U-VALUE
S.No Properties Test Method Units Specification PIR Core Thickness mm T-40 T-50 T-60 T-75 T-80 T-100 T-120 T-150

1 Apparent Density EN 1602:1997 Kg/m3 38 – 42 Overall W/m2 °C 0.575 0.460 0.383 0.306 0.287 0.230 0.192 0.153
Heat
Transfer Kcal/m2h 0.494 0.395 0.330 0.263 0.247 0.198 0.165 0.132
2 Thermal Conductivity ASTM C 518:2010 W/m.K Max. 0.025
Coefficient °C
3 Compression Strength BS EN 826:1996 KPa ≥ 140 U-Value BTU/(h °F ft2) 0.101 0.081 0.067 0.054 0.050 0.040 0.034 0.027
@ 10 % Deformation ASTM D - 1621
4 Dimensional Stability EN 1604 % L&W <3
700C & 90 Rh for 48±1 hrs T<6
5 Adhesion & Tensile Strength ASTM D 1623 KPa ≥ 140 FIRE RATING
Fire Rating
6 Closed Cell Content BS EN 4590 % > 92 Thickness Joint Foam Integrity Insulation
Sl. No. mm Type Type mnts mnts
7 Shear Strength ASTM C 273-00, KPa 176.2 1 50 ISO Wall PIR 15 12
Section 7.0 2 75 26 9
8 Shear Modulus ASTM C-273 KPa 1790 3 100 90 19
4 200 Slip Joint 167 69
9 Fire Classification for PIR Panel FM 4880 Class Class 1
System
11 Water Vapor Transmission as ASTM E96-00 μ Min. 40
Water Vapor Diffusion
Resistance Factor
12 Water absorption ASTM C 209 : 07a Vol % 0.08

13 Fire Properties- Reaction to fire EN11925 Class Euro Class E

14 Fire Properties-ASTM E 84 ASTM E 84 Class Class 1 or A

TSSC Roof Panels (45/250 PIR and 35/205 PIR) and Wall Hidden fastener panels
are FM approved for exterior application and TSSC holding the FM 4881 and
FM 4471 certificate and our panels are classified as Class 1 panels.

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 FIXING TECHNIQUES FIXING TECHNIQUES

FM APPROVED PANEL NORMAL FIXING

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 FIXING TECHNIQUES

SINGLE SKIN LAPPING

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 FIXING TECHNIQUES FIXING TECHNIQUES

ISO WALL ISO WALL

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 FIXING TECHNIQUES FIXING TECHNIQUES

FIXING DETAILS FOR COMPOSITE PANEL FIXING DETAILS FOR COMPOSITE PANEL

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 FIXING TECHNIQUES FIXING TECHNIQUES

FIXING DETAILS FOR COMPOSITE PANEL FIXING DETAILS FOR COMPOSITE PANEL

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 FIXING TECHNIQUES FIXING TECHNIQUES

SINGLE SKIN FIXING DETAILS SINGLE SKIN FIXING DETAILS

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 HANDILING & STORAGE HANDILING & STORAGE

Keep Panel Dry

Any moisture that entres the bundle can effect 5. Do not stack bundles more than two (2) bundles
high. when stacking bundles on top of each other,
bundles by breaking open and allowing the individual make sure collars are in vertical alignment.
components to dry. Place tarps or encapsualated
bundles may create a “Greenhouse effect” with
temperature greatly exceeding the surrounding air
temperature. Combined with moisture, this condition
can result in bacterial & chemical damage to the

USE SPACERS SLOPE FOR DRAINAGE

COVER WITH
PLASTIC OR TAP

AIR CIRCULATION
6. If collars do not align, place 2 x 6 wood planks
longitudinally on top of tower bundle collars to
distrubute load.
6’0” BLOCK ABOVE
THE DOWN LEAVE GROUND
BOTTOM OPEN MAXIMUM
SPACING

Spreader bar with slings Note:

Bundles received wet must be dried prior to storage
to prevent corrosion or paint failure.
1. Block above ground to keep water out.
2. Stop bundles for drainage.
RIGHT 3. Cover with tarp or plastic to protect from rain
4. Tie down cover ends away from bundles to permit
free air movement. DO NOT wrap under or restrict air Overhead Pick-UP
movement.
SPREADERR
Remove Protective Film: BAR

Using Lifting beam with panels over “6” Meters Long CAUTION:
must be removed immediately after panel installation.

Panel Storage: Bundle LOCATE AI

1. Locate material at convenient locations to minimize PICK-UP-POINTS

handling during erectio.

2. Storage should be resonably level, but slightly
sloped to allow for drainage.
3. Block bundles above ground to keep water out.
4. Cover opened bundles with a tarp or plastic to
protect from rain.

WRONG

DONT CHOKE
CHOKING WILL DAMAGE PANELS AT
POINTS SHOWN BY ARROWS

Technical Supplies & Services Co. Ltd | 14 Technical Supplies & Services Co. Ltd| 15

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 CERTIFICATION CERTIFICATION

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 CERTIFICATION CERTIFICATION

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 CERTIFICATION CERTIFICATION

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