10005
10005
10005
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__. EXIT
33 Front axle
Job No.
Steering knuckle
Removing and rnstallrng steenng knuckle ......................... 400
Checking steering knuckle ........................ ............... I 410
Removtng and Installing steering knuckle arm ......................... 420
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Renewing supporttng joint of the steering knuckle bearing ............... .......... 440
Wishbone
Removal and rnstallatron of wishbone ....... ....................... .......... 510
Checking beanng of wishbone .................................. .......... 525
Renewing beanng of wishbone ................................ ......... 526
A. Front bearing model 201; and rear beanng model 201.034 ...........................
6. Rear bearing model 201.01~201.1 .............................................
Checking wishbone (on vehrcles involved in an accident) ............................... 530
33/l
EXIT
Tightening torques Nm
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Special tools
Note
The bearings of the wishbone at the front may be tightened only when the vehicle is ready for the road. If these
bearings were tightened without any weight on the wheels, incorrect values would be obtained for the wishbone
positioning. The shock absorber strut serves also as a rebound stop for the front wheel. Therefore release shock
absorber strut mounting only when the vehicle is standing on its wheels or the wishbone is supported. To
assemble the upper suspension either place vehicle on the wheels or raise axle half at the wishbone.
Removal
33.5-20011 F 3
EXIT
4 Wishbone
10 Torsion bar 22b 22a
22a Rubber mount
22b Retainer
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5 Unscrew hexagon nut of the tie rod ball joint at
the steering knuckle arm (29) and press off joint
with the extractor (040).
1 st version
Models 124, 201 brake hose layout
33.5-20012 F 3
EXIT
2nd version
Models 124, 201 brake hose layout
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8 Support front axle half at the wishbone.
11 b Rebound limit
1 lc Rubber mount
1 lg Piston rod
33.5-20013 F 3
EXIT
1 Side member
2 Cross member
19 Eccentric pin (camber)
20 Eccentric pin (caster)
20a Eccentric disk
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Installation
Repair note
1 lb Rebound limit
1 lc Rubber mount
1 lg Piston rod
33.5-200/4 F 3
EXIT
2O 4
:Oa
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Rear bearing model 201.02/l
1 Frame side member
4 Wishbone
17 Torsion rubber mount
20 Eccentric pin (caster setting) 1 17 17
20a Eccentric disk 1333 10928
4 Wishbone 1324-10895
10 Torsion bar
22a Rubber mount
22b Retainer 2’2b i2a
Important!
Do not turn brake hose and do not expose to tensile
stress.
33.5200/5 F 3
EXIT
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20 Check rubber sleeve on the ball joint of the
tie rod. If the rubber sleeve is damaged, check
the ball joint for wear and renew (46-540) if
necessary.
33.5-2#/6 F 3
EXIT
Important!
If the position of the eccentric pin was not
marked upon removal, move the eccentric pin
to centre positron for preliminary adjustment.
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Side member
2 Cross member
19 Eccentric pin (camber)
20 Eccentric pin (caster)
20a Eccentric disk
33.5-200/7 F 3
EXIT
Dates
Lubricant
Tightening torque Nm
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Special tools
. /
eg. Mahr,
Dial gauge A 1 DIN 878 D-7300 Essl i ngen
order No. 810
Note
33.5-30011 F 3
EXIT
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6 Release hex. head socket screw of clamping nut
(9d), and tighten clamping nut while simultaneously
turning the hub (9) so that the hub can only just be
turned. Then slacken clamping nut again by approx.
l/3 revolution and relieve tension by striking the
stub axle (5a) with a plastic-headed hammer.
33.5-30012 F 3
EXIT
Important!
During the measurement the wheel hub must
not turn. Every rotary movement of the wheel
hub is indicated on the dial gauge so that an
exact reading of the actual end play is not
possible in this case.
34
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Front wheel hub without ABS
5 Steering knuckle
9 Front wheel hub
9a Radial seal
9b Tapered roller bearing rnsrde
9c Tapered roller bearing outside
9g
9e-
9h
w’ f,
9d Clamping nut
9e Hub cap
9f Contact sprrng
9g Washer
9h Clamping sleeve
34 Brake disk
35 Brake cover plate
35a Hex. head socket screws
33 5-300 3
EXIT
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Note: Only use contact spring of the 2nd version
(installed from the end of December 192) with
0.5 mm radius.
33 5-30014 F2
................................................................................. ............ EXIT
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33.5-30015 F 3
EXIT
1334-1128511
33a
%
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5 Steering knuckle . . . . Check stub axle for damage and running surface
for radial seal for wear.
9 Front wheel hub . . . . . Check for damage. Additionally check the teeth
on ABS front wheels hubs.
9a Radial seal . . . . . . . . . . Check, renew if necessary
9b Tapered roller bearing inside . Check for damage, ease of movement and wear.
9c Tapered roller bearing outside . Check for damage, ease of movement and wear.
9d Clamping nut
9e Hubcap . . . . . . Check for leaks and damage. Hub cap must be located
firmly on the front wheel hub. Grease quantity UP to
the flanged edge approx. 15 g.
High-temperature anti-friction bearing grease (refer
to specifications for service products page 265.1)
part No. 000 989 49 51 ( 150 g - can with screw cap)
9f Contact spring
9g Washer. . . . . . . . . . , . . . . . . . . . . . . , . . . . . . . Additional possibility of checking the end play of
wheel bearings.
9h Clamping sleeve
9i Hex. head socket screw . . , . . . . . . . . . . . . . . . . . Tightening torque 12 Nm.
9k Locking screw . , . . . , . . . . . . . . . , . . . . . . . . . . Renew, tightening torque 10 Nm.
33 Floating caliper
33a Hexagon bolt . . . . , , . . . . . . . . . , . . . . . . . . . . Always renew microencapsulated bolts.
Tightening torque 115 Nm.
34 Brake disk . . . . , . , . . . . . . . . , . . . . . . . . . . . . Check for wear and condition.
35 Brake cover plate
35a Hex. head socket screws . , , , . . . . . . . . . . . . . . . Renew, tightening torque 10 Nm.
33.5-310/l F 3
EXIT
Special tools
124 589001500
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Commercially available tool
Note
The puller for front wheel hub part No. 116 589 17 33 00
used up to now can also be used for models 124 and 201,
if changes are made according to drawing.
33.5-31012 F 3
EXIT
Removal
Attention!
Do not expose brake hose to tensile stress!
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5 Remove contact spring (arrow) for radio inter-
ference suppression.
33.5-31013 F 3
EXIT
133-25616
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b) Remove radial seal (9a) from the steering I
I 1 --
knuckle. I 1
5a Stub axle
9a Radial seal
9b Tapered roller bearing inside
014 Inner ring of tapered roller
bearing (basic unit)
014a Collet chuck
35 Brake cover plate
34-
33.5-31014 F 2
EXIT
Installation
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12 Coat running surface for the radial seal at
the stub axle sparingly with high-temperature
anti-friction bearing grease.
33.5-31015 F 3
EXIT
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19 Place brake disk on front wheel hub and fasten
with new micro-encapsulated locking screw (arrow)
- 10 Nm.
Attention!
Do not twist brake hose and do not expose to
tensile stress!
33.5-31016 F 3
EXIT
1334-1128511
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33a
@%a
33.5-32011 F 3
EXIT
33 Floating caliper
33a Hex. head screw . . . . . . . . . . . . . . . . . . . . . . . Always renew micro-encapsulated bolts
Tightening torque 115 Nm.
34 Brake disk . . . . . , . . . . . . . . . . . . . . . . * * Check for wear and condition.
35 Brake cover plate
35a Hex. head socket screw. ......... . . . . . . Renew, tightening torque 10 Nm.
Special tools
Conventional tools
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e.g. Mahr, D-7300 Esslingen
Dial gauge A 1 DIN 878
Order No. 810
66.400
Pilot ,,d” for centering
rim
66.354
66.990
Pilot ,,e” for centering
brake disk
66.97 1
33.532012 F 3
EXIT
1333-13467
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Dimensions
(DD, ID, 59.131 x 31.75 50.292 x 2 9 59.131 x 31.75
Inside width) x 16.75 x 14.7 x 16.76
Dimensions
Radial ( O D , ID, 64 x 4 5 54 x 41 64 x 4 5
sealing width) x 12 x 12 x 12
ring
Part No. 011 9 9 7 51 4 7 009997 1847 011 9 9 7 51 4 7
’ 1 The bearing inner races are mounted on steering knuckle pin at a sliding fit or a light press fit. In the event of repairs, a radial
play of 0.03 mm on inner bearing and of 0.025 mm on outer bearing between bearing inner race and steering knuckle pin is
still permitted. If the play is higher, there is the possibility to eliminate that play during assembly by applying ,,Omnifit type
80 red M or H” with activator (combination pack part No. 002 989 69 71) or Loctite code No. 640, part No. 002 989 20 7 1.
For details, refer to respective operating instructions.
33.5-32013 F 3
EXIT
Disassembly
34p -
1 Remove inner race with roller cage of the outer
tapered roller bearing (9c) from the hub.
Steering knuckle
Front wheel hub
9a Radial sealing ring
9b Tapered roller bearing inside
9c Tapered roller bearing outside
9d Clamping nut
Hub cap
:e Contact spring
99 Washer
9h Dowel pin
34 Brake disk
35 Brake cover plate
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35a Hex. head socket screws
06
f?l 9b
I I
33.5-32014
EXIT
133-24697
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Checking and reconditioning
la Outer race
lb Inner race
lc Tapered rollers
Id Roller cage
le Ring track
33.G32015 F 3
EXIT
Assembly
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On model 201,02/l with 15” wheels the front wheel
hubs have wider contact surfaces than the front
wheel hubs with 14” wheels.
Conversion
Principally, a conversion of formerly made vehicles
with 14” to 15” steel rims is permissible o n l y
following reconstruction to the present series version
of the front wheel hubs and the brake disks (contact
surface of steel rim in combination with former hubs
is too narrow).
Identifying characteristic
of modified brake disks:
8 Locking screw
33.5-32016 F 3
EXIT
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10 Press outer races of the tapered roller bearings 05a 05b 9c 9b 0%
together with the device into the front wheel hub.
Always ensure that the thrust washers (05b and 05~)
are seated correctly.
33.5-32017 F 3
EXIT
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tapered roller bearings will not be lubricated correctly
in this case.
33.5-32018 F 3
EXIT
9h
1333-1126611
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4 Wishbone ............................ Check rubber mount for firm seat. Check condition
of the sleeve at the supporting joint.
5 Steering knuckle ....................... Check steering knuckle pin for damage and running
surface for radial seal for wear.
Survey of versions, refer to 33-410.
5b Stop pin ............................. Remove and install. Tightening torque 45 Nm.
5c Centering pin
5d Hexagon bolt with self-locking nut ........... Tightening torque 125 Nm.
9 Front wheel hub ....................... Adjust end play of wheel bearings (0.01-0.02).
Survey of wheel hub versions, refer to 33-320.
9d Clamping nut
9e Hub cap. . . . . . . . . . . . . . . . . . . . . . . . . . . Fill up to the flanged edge with high-temperature
anti-friction bearing grease (approx. 15 g).
9f Contact spring
9g Washer
9i Hex. head socket screw . . . . . . . . . . . . . . . . . Tightening torque 12 Nm.
9k Locking screw. , . . . . . . . . . . . . . . . . . . . . . Renew, tightening torque 10 Nm.
11 Shock absorber strut
lln Hex. head screw with washer ........... . . Tightening torque 1 st version 10.9 100 Nm
2nd version 12.9 1 10 Nm
Ilk Hex. head screw with washers and
self-locking nut . , . . . . . . . . . . . . . . . . . . . . Tightening torque
1st version with hex. head screw 10.9 was 75 Nm
2nd version with hex. head screw 12.9
(as of 1.1985) = 110 Nm
29 Steering knuckle arm .................. . Survey of versions, refer to 33-420
29a Hex. head screw. .................... . . Tightening torque 80 Nm.
29b Hex. head screw. .................... . . Tightening torque 80 Nm.
33.5-400/l F 3
EXIT
33 Floating caliper
33a Hex. head screw . . . . . . . , . . , . . . . . . . . . Always renew micro-encapsulated bolts.
Tightening torque 115 Nm.
34 Brake disk . . . . . . . . . . . . . , . . . * * . . Check for wear and condition.
35 Brake cover plate
35a Hex. head socket screws ....... . . . . . Tightening torque 10 Nm.
Special tools
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201 589 00 31 00
Sealing compound
33.5-40012 F 3
EXIT
Note
Removal
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hook (arrow). Remove brake disk.
Important!
Do not tension brake hose.
133-24701
--42a
33 5-40013 F2
EXIT
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7 Remove hex. head screws (arrows) holding the
shock absorber strut (11) at the steering knuckle (5).
5 Steering knuckle
11 Shock absorber strut
Ilk Hex. head screw
33.5-40014
EXIT
133-24695
017 Spreader
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Installation
33.5-40015 F 3
EXIT
5 Steering knuckle
5b Stop pin
5c Centering bolt
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A = Stop pin without plastic cap
Version up to 8. 1985
B = Stop pin with plastic cap
Version starting 9. 1985 132-31557
Important!
Steering knuckle and shock absorber strut are fixed
lengthwise (caster) via the centering pin (5~) and
crosswise (camber) via surfaces (arrows). Therefore
always observe the correct sequence (Nos. 14-16)
for installation.
133-24695/l
33.5-40016 F 3
EXIT
11
Ilk
lli
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16 Press steering knuckle (5) up and home
against the shock absorber strut, install and
slightly tighten upper bolt with washers and
self-locking nut (11 k); ensure that the surface of
the steering knuckle contacts the shock
absorber strut at the inside.
33.5-40017 F 3
EXIT
Important!
Do not twist brake hose and do not tension.
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33.5-40018 F 3
EXIT
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5 Steering knuckle . . . . . . . . . . . . . . . . . . Check for outer damage
5a King pin . . . . . , . . . . . . . . . . , . . . . . . Check contact surface for radial seal and bearing
seat. Permissible deviation from concentricity at
the bearing seats max. 0.05 mm.
a Bearing seat . . . . . . . . . . . . . . . . . . . . Min. diameter for repair
Model 124, 201.034 = 19.04 mm
Model 201.02/l = 17.45 mm
b Bearing seat . . . . , . , . . . . , . . . . . . . . Min. diameter for repair
Model 124, 201.034 = 31.74 mm
Model 201.02/l :
1 st version up to January 1983 = 29.00 mm
2nd version as of February 1983 = 31.74 mm
33.5-410/l F 3
EXIT
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As from approx. September 1985 only stop pins
(5b) with plastic flap will be installed.
44 k 25
33.5-41012 F 3
EXIT
Data
2013320820 01 0 8 left
2011 ) 2013320920 01 0 9 right
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Tightening torques Nm
Self-locking hex. head screws for mounting the steering knuckle arm
80
on the steering knuckle
Self-locking hexagon nut for the ball joint of the tie rod 35
Special tool
Removal
33.5-42011 F 3
EXIT
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Checking
133-25227
Installation
33.5-42012 F 3
EXIT
Important!
Always renew self-locking hex. head screws.
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9 Fasten tie rod (28) to the steering knuckle arm
(29) with new self-locking hexagon nut, while hold-
ing the knuckle pin in place with a hex. head socket
wrench.
33.5-42013 F 3
EXIT
Ball joint
Note
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The housing of the supporting joint is pressed 7d
into the transverse link. 7a
7b
7a Housing 7e Cover 7i
7b Ball shell 7f Sleeve
7c Knuckle arm 7g Supporting ring - \-------7e
7d Wire retainer 7h Wire retainer 1334-10904
7i Ball shell
4 Wishbone
5 Steering knuckle
5d Hex. head screw with nut
7 Supporting joint
1333-10906/l
33 5-42511 F2
EXIT
Checking
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Note: On model 201 tl ?e supporting joint pin has
been changed as of the end of 1984 from the ring
groove version to a flat : groove version (arrow).
7d Wire retainer
7f Sleeve
7h Wire retainer
33.5-42512 F 3
EXIT
CD 7h
CJ 7f
$ZJj 7d
7 E? 7 9
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4 Transverse link
7 Supporting joint . . . . . . . . . . . . . . . Amount of grease between housing and sleeve
5 - 6 g.
Typeof grease: Longlife grease, refer to Service
Product Specification Sheet 266.2
7d Wire retainer
7f Sleeve. . . . . . . . . . . . . . . . . . . Immediately renew sleeves damaged during assembly.
Damaged or leaking sleeves on already used joints
must under no circumstances be replaced. In such a
case, always exchange the complete supporting
joint (33-440). Do not wash ball joint.
7g Supporting ring , . . . , . . . . . . . . . . . . . . . . . . . Renew according to condition.
7h Wire retainer, . . . . . . . . . . . . . . . . . . . . . . . . . Mount with special tool 201 589 03 14 00.
Special tool
33.5-43011 F 3
EXIT
7760
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7d
7a
7b
-7i
7-f
33 543012 F2
EXIT
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7 Supporting joint . . . . . . . . . . . . . . . . . . . . Check sleeve for damage, ball joint for wear.
The ball joints are maintenance-free, i. e. they
are greased for life. In a maintenance-free
joint, seal protection against penetrating dirt
and sand is of decisive importance for the life
of the joint. For this reason it is necessary to
check the joints carefully from time to time. If
dirt passes through a leaking sleeve it will
certainly lead to premature joint wear.
Special tools
33.5-440/l F 3
EXIT
Removal
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3-24942
7c
7h
7f
79
7d
7a
Supporting joint 7b
7a Housing 7e Cover 7i
7b Ball shell 7f Sleeve
7c Knuckle pin 7g Supporting ring \--------7e
7d Wire retainer 7h Wire retainer 1334-10904
7i Ball shell
Installation
7d Wire retainer
7f Sleeve
7h Wire retainer
33.5-44012 F 3
EXIT
cardiagn.com
-0lld
4 Wishbone
7 Supporting joint
011 Remover and installer
01 Id Support for wishbone
01 lc Thrust piece for installation
33.5-440/3 F 3
EXIT
Tightening torques Nm
Special tools
cardiagn.com
201 589 08 31 00
Sealing compound
201 589 00 31 00
I 201 589 01 09 00
Note
Removal
33.5-510/l F 3
EXIT
4 Wlshbone
10 Torsion bar
22a Rubber mount
22b Retainer
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5 Mark position of the eccentric pins relative to
frame on the wishbone bearing.
Side member
2 Cross member
19 Eccentric pin (camber)
20 Eccentric pin (caster)
20; 3 Eccentric disk
1 Side member
2 Cross member
4 Wishbone
33.5-5 1 o/2
EXIT
cardiagn.com
Note: If the supporting joint cannot be removed
from the steering knuckle because of corrosion,
release the clamping joint by widening the slot in
the steering knuckle (arrow) with the spreader
201 589 08 31 00.
Installation
3 3 . 5 - 5 1 O/3 F 3
EXIT
4 Wishbone
5 Steering knuckle
5d Hex. head screw with
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self-locking nut
7 Supporting joint
1333- 10 906/l
19a
4 19
33.5-51014 F 3
EXIT
2,Oa
Rear bearing
Model 201.02/l
1 Frame side member
4 Wishbone
17 Rubber torsion mount
20 Eccentric pin
(camber setting)
20a Eccentric disk
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Rear bearing
Model 124
1 Frame side member
4 Wishbone
17 Rubber torsion mount
17a Washer
20 Eccentric pin
(camber setting)
20a Eccentric disk
4 Wishbone
10 Torsion bar
22a Rubber mount
22b Retainer
2hb d2a
33.5-51015 I= 3
EXIT
Important!
If the position of the eccentric pin was marked
upon removal, move the eccentric pin to centre
position for preliminary adjustment.
1 Sidemember
2 Cross member
19 Eccentric pin (caster)
20 Eccentric pin (camber)
20a Eccentric disk
cardiagn.com
33.5-51016 F 3
EXIT
17a
17 I
17 A--B
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4 Wishbone. . , . . . . . . . . . . . . . . . . . . . . . . . . . Removed
16 Rubber mount, front . . . . . . . . . .. .. . . .. .. . Check for tight seat in wishbone as well as rubber
16a Clamping sleeve mount for tight connection with rubber jacket
17 Rubber mount, rear . , . . . . . . . , . . , . . ., .. ..
17a Disk
17d Clamping sleeve
33.5-52511 F 3
EXIT
Wishbone removed
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16
4 Wishbone
16 Rubber mount, front . . . . . . . . . . . . . . . . . . . . Use slide fluid for mounting.
Slide fluid Naphtolen part No. 000 989 04 60
optionally also
slide fluid Paladin01 part No. 0 0 0 9 8 9 0 8 6 0
16a Clamping sleeve. . . . . . . . . . . . . . . . . . . . . . . . For removal, drill 90” with countersink 25 mm dia.
For installing rubber mounts and clamping sleeve
Special tool:
Pulling device 201 589 06 33 00
17 Rubber mount, rear ..................... A = Model 201.02/l for installation use special tool
201 589 06 33 00
17 Rubber mount, rear ..................... B = Model 201.034 for mounting refer to remarks
17d Clamping sleeve ........................ under item 16 and 16a
17 Rubber mount, rear ..................... C = Model 124 for removal and installation special
17a Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . tool remover and installer
124589004300
33.5-52611 F 3
EXIT
Special tools
cardiagn.com
201.02/l 201 33351 14 201 3334514 A+B
Removal
33.5~52612 F 3
EXIT
Installation
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6 Coat the circumference (arrows) of the rubber
mount and the locating bore in wishbone with
special lubricant (see table).
Important!
Do not use oil or grease.
Front mount
33.5-52613 F 3
EXIT
cardiagn.com
10 Position installer so that the unflanged side of 012a 16 16 012b
the clamping sleeve points toward housing (012a)
(arr ow). Clamp in vise and press home.
4 Wishbone
16 Rubber mount
16a Clamping sleeve
012a Housing
012b Thrust piece 16a
33.552614 F 3
EXIT
Removal
cardiagn.com
Installation
4 Wishbone
012~ Clamping bolt with nut
012d Thrust piece
012e Counter support
17 Rubber mount
33.552615 F 3
EXIT
cardiagn.com
4 Wishbone
17 Torsion rubber rnodnt 5..
‘.‘: ..:, “...
_.,, ),+.,_
012f Tensioning screw
ZT.. .,.
0129 Thrust piece with nut
, P:...., “:T?y.. _
012h Thrust piece _ ?;’ 0 ( _‘--.... 133-31132
Installation
133-29127
33.552616 F 3
EXIT
4 Wishbone 012f /
17 Torsion rubber mount
12f Tensioning screw 012i
129 Thrust piece with nut
12i Thrust piece (with 3 lugs)
12j Thrust piece
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4 Wishbone
17 Torsion rubber mount
12f Tensioning screw
129 Thrust piece with nut
12i Thrust piece (with 3 lugs)
12j Thrust piece 133-31131
33.S526/7 F 3
EXIT
cardiagn.com
The wishbone is in correct working order when the
drift can be pushed through the rear bore with a
sucking effect.
33.5-53011 F 3