Valve Mechanism PDF
Valve Mechanism PDF
Valve Mechanism PDF
3-1
Valve mechanism
Page
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EM.3-2 Valve mechanism Disassembly figure for valve mechanism
sealing ring
valve-box cover
rocker shaft
assembly
push rod
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tappet
camshaft
thrust disk
vibration absorber
tensioner
cam chainwheel
timing chain cover
cam chainwheel
bolt
timing chain
crankshaft
chainwheel
crankshaft
sealing ring
pulley bolt
Those with mark * refer to spare parts which have been used and can not be re-used.
Valve mechanism Disassembly of timing chain/camshaft EM.3-3
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Note A lways k eep tappets in an upr ight ar r ay as
per a cor r ect sequence.
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5. Removal of chair tensioner
(b)After unscrewing the fixing bolt, SST may be used to have camshaft
chainwheel, crankshaft chainwheel and chain dismantled evenly.
SST 09950-20017
Valve mechanism Inspection &repair for timing chain/camshaft components EM.3-5
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I nspection and r epair of timing chain and camshaft
components
1. Check the camshaft
(a)When the camshaft is placed on a V-shape steel, measure the radial
runout at neck journal on the center of camshaft.
Max. circumferential radial runout 0.06 mm
T he camshaft needs to be changed if the runout exceeds Max.value.
(f)Axial clearance between the thrust disk and the camshaft may be
measured using a feeler gage.
Standard axial clearance (0.07 0.22)mm
M ax. axial clear ance 0.30 mm
T he thrust disk needs to be changed when the clearance exceeds Max.
value, and the camshaft needs to be changed as well when necessary.
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2. Inspection on chain and chainwheel
(a)When chain is thoroughly stretched, measure its length.
(b)A similar measurement may be performed on three pointsormore having
been random selected.
Max. stretched length of chain 291.4mm when a49N str etching
for ce is applied.
T he chain needs to be changed if the read value of stretched length exceeds
Max. value.
(c) Machine oil for engine may be filled to the chain tensioner unit, or to
the sliding surface of column.
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(d)Have the spring and chain tensioner column installed on the chain
tensioner unit.
(e)Install the side plate to place.
Note I nstallation direction.
(f)Strike the plate into place using hammer and socket spanner.
socket spanner
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The disassembly and assembly of tappet may proceed when soaking in
diesel, and snap ring and push-rod seat may be installed using a presser
applicable to sealing test.
SST 09276-71010
(b)Strike new oil seal into place using SST and hammer until the surface
of oil seal reaches
The same height as the edge of timing chain cover.
SST 09223-22010
(c)MP multi-purpose grease shall be applied to the jaw of oil seal.
Method II
(a)Dismantle the oil seal using SST.
SST 09308-10010
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(b)MP multi-purpose grease shall be applied to the jaw of new oil seal.
(c)Strike new oil seal into place using SST and hammer until the surface
of oil seal reaches
the same height as the edge of timing chain box.
SST 09223-22010
front
EM.3-10 Valve mechanism Installation of timing chain/camshaft
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set key of crankshaft
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5. Installation of timing chain cover
Using eleven bolts, the installation of new sealing ring and timing chain
cover may proceed.
Tightening torque 6N m
Plastic hammer
(b)A layer of engine machine oil will be applied to the top/screwed parts
of pulley bolt.
(c)The pulley bolt will be installed using SST and tightened as well.
SST 09213-70010 and 09330-00021
Tightening torque 160N m
EM.3-12 Valve mechanism Installation of timing chain/camshaft
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