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    Component Data - Processing Cost

    Uploaded by

    Zarana Bhatt
    The document provides details for estimating the grinding time of a rotor shaft component with multiple diameters. It includes processing parameters like wheel speed, feed rate, depth of cut, number of passes for roughing and finishing steps. Based on these parameters and assuming 0.3mm material removal, the total grinding time for the component is estimated to be 433.25 seconds or 14.44 minutes. It also provides a hypothetical cost calculation of Rs. 1728 for processing the component in an 8-hour shift based on power consumption of 6.5kW at Rs. 8/kWh.

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    Component Data - Processing Cost

    Uploaded by

    Zarana Bhatt
    14 views1 page
    The document provides details for estimating the grinding time of a rotor shaft component with multiple diameters. It includes processing parameters like wheel speed, feed rate, depth of cut, number of passes for roughing and finishing steps. Based on these parameters and assuming 0.3mm material removal, the total grinding time for the component is estimated to be 433.25 seconds or 14.44 minutes. It also provides a hypothetical cost calculation of Rs. 1728 for processing the component in an 8-hour shift based on power consumption of 6.5kW at Rs. 8/kWh.

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    Component Data_Processing cost

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    The document provides details for estimating the grinding time of a rotor shaft component with multiple diameters. It includes processing parameters like wheel speed, feed rate, depth of cut, number of passes for roughing and finishing steps. Based on these parameters and assuming 0.3mm material removal, the total grinding time for the component is estimated to be 433.25 seconds or 14.44 minutes. It also provides a hypothetical cost calculation of Rs. 1728 for processing the component in an 8-hour shift based on power consumption of 6.5kW at Rs. 8/kWh.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    14 views1 page

    Component Data - Processing Cost

    Uploaded by

    Zarana Bhatt
    The document provides details for estimating the grinding time of a rotor shaft component with multiple diameters. It includes processing parameters like wheel speed, feed rate, depth of cut, number of passes for roughing and finishing steps. Based on these parameters and assuming 0.3mm material removal, the total grinding time for the component is estimated to be 433.25 seconds or 14.44 minutes. It also provides a hypothetical cost calculation of Rs. 1728 for processing the component in an 8-hour shift based on power consumption of 6.5kW at Rs. 8/kWh.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Customer: Remi Electrotechnik Ltd, Mumbai DATE: December 29th, 2022

    Machine Details: CLG:110 X 400-CNC


    Component: CPR 23,24 Rotor Shaft

    Wheel Dia 300 mm Motor RPM 1440 rev/min For Calculation purpose, assumption should be made on material to be removed, on the workpiece. For Grinding
    Wheel Width 20 mm Pulley Ratio 1.33 process, assume value is 0.300mm above the finsh size value. Below calculation is just for your reference and
    AirCut Material 0.05 mm Wheel RPM 1915.2 rev/min provide you estimation for single piece processing time for all diameter with Osciallations as well as plunge
    Rough Cut Material 0.27 mm SFM Wheel 30 m/sec grinding process in single setup component finishing cycle***. (Process parameter greatly affect cycle time of
    Finish Cut Material 0.03 mm Rapid Feed 3000 mm/min component such as RPM,feed rate, no of passes, no of sparkout time/passes, etc)..,
    Total material removal 0.3 mm Dressing Feed 5~15 mm/sec

    Component: CPR 23,24 Rotor Shaft Air Cut Rough Cut Spark out* Finish Cut SparkOUt* Grinding Time
    Plunge Oscillation Plunge Oscillation Plunge-Sec Plunge Oscillation Plunge-sec Every step
    Anotation Diameter Length Process F.Rate NOC DOC F.Rate F.Rate NOC DOC F.Rate Osci- Passes F.rate NOC DOC F.rate (T) Osci-Passes Approx(Sec)
    d1/d2 13.0/14.61 37 Oscillation NA 2 0.02 20 NA 10 0.027 10 4 NA 5 0.01 5 4 122.1
    d2 14.61 15 Plunge 0.020 NA NA NA 0.01 NA NA NA 4 0.005 NA NA NA 4 35.5
    d3 15 15 Plunge 0.020 NA NA NA 0.01 NA NA NA 4 0.005 NA NA NA 4 76.5
    d5 18.032 20.5 Oscillaiton 2 0.02 20 NA 10 0.027 10 4 NA 5 0.01 5 4 67.65
    d7 11.998 11 Plunge 0.020 NA NA NA 0.01 NA NA NA 4 0.005 NA NA NA 4 76.5

    *Sparkout is,no DOC applied to process,in this case "PASSES" for Oscillation step and "SECONDS interms of DELAY" for Plunge Process Comp.Grinding Time (Sec) 378.25

    Total Grinding Time for Component including Setting and Dressing Acronyms Grinding process cost
    Time for Setup 10 Sec Approx F.Rate- Feed Rate in mm/sec Power conumption 6.5 kW Approx
    Position Time Per step X 5 steps 25 sec Approx NOC- Number of Cut Industrial Power tarrifs 8 Rs/Kwh Approx
    Dressing Time after Component 20 sec Approx DOC- Depth of Cut in mm Power cost/hour 52 Rs Approx
    Comp.Grinding Time in sec as per calculation 378.25 Sec Approx NA- NOT APPLICABLE FOR PERTICULAR PROCESS Component grinding time 14.44166667 in min Approx
    Time/component (Sec) 433.25 sec Approx SFM: Surface velocity in m/sec Grinding Cost/Hour (Rs) 216 Rs
    Time/component 14.44166667 minutes Approx Comp Processing cost/8hr shift 1728 Rs (Grinding)
    .
    Note: This cost does not include overhead, labor cost, tooling cost, administrative cost, downtime etc., This cost is hypothetical calculation on above parameter that shall estimate electrical power consumption approx value for single
    piece process on machine. Acatual time may vary as per operator skill and other process related prameters
    Oscillation Time calucation: (No or Aircut*Step.Length/Air Feed Rate)+(No.of Rough Cut*Step Length/Rough FeedRate)+(No.of Sparkout*Step Length/Rough Feedrate)+ (No.of Finsh Pass*Step Length/Finish Feed Rate) + (No.of finish Sparkout* Step Length/Finish Feedrate)
    Plunge time calculation: (Aircut Material removal/Air Feedrate)+(RoughCut Material Removal/Rough Feed rate)+Sparout in sec+(Finishcut Material Removal/Finish Feed rate)+Sparkout in sec

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