Thk-tp-6822029-Rev.1 6.61m Rock Epb TBM

THK-6822029-Rev.1 | 28.APR.
2022
DELHI METRO PHASE-Ⅳ (DC-08) (
Ø6.61m ROCK EPB TBM
DELHI METRO PHASE-Ⅳ (DC-08)

(Delhi, INDIA)
TECHNICAL PROPOSAL FOR THE SUPPLY OF:

 Ø 6.61m ROCK EPB TBM
T.ANDO T.YAMAMOTO
1 General Update
28.APR.2022 28.APR.2022
T.ANDO T.YAMAMOTO
- First Issue
14.APR.2022 14.APR.2022
Prepared by Approved By
Rev. Description
Date Date
4F, Ansal Chamber-2, Bhikaji Cama Place, New Delhi 110066, INDIA | Tel +91 1146695021 [email protected] www.terratec.co Page | 1
THK-6822029-Rev.1 | 28.APR.2022
PROPRIETARY STATEMENT
This document is the property of TERRATEC Ltd. and is

confidential. In this connection, please kindly observe the
followings: It shall not be traced, otherwise copied, nor used for
any other purpose, nor transferred to any other person without
our written permission.
THK-6822029-Rev.1 | 28.APR.2022
1 INTRODUCTION
Incorporated in 1990, TERRATEC is the world

renowned Australian designer and
manufacturer of Tunnel Boring Machines,
Microtunnelling Systems, Raise Boring
Machines, Conveyor Systems and other
custom-made products for tunnelling and
mining applications.
TERRATEC's original expertise thrives on Hard Rock boring. The Company still has engineers
in the team with over 40 years’ experience in designing Hard Rock Tunnel Borers and Raise
Borers.
ø5.74m Hard Rock Double Shield TBM
Since 2005, Terratec has also expanded its technical expertise to soft ground boring. The
results are demonstrated in the EPB Machines delivered in the past for Metro projects, all of
which having proven Terratec’s practical design, excellent performance and high degree of
reliability.
THK-6822029-Rev.1 | 28.APR.2022
ø6.61m EPB TBMs
The sales and service are guaranteed worldwide through its global network which includes the
Regional Offices in Australia, Hong Kong, China, India, Thailand, Middle East and the Americas,
apart from the Local Representatives which Terratec has in many other Countries. With this
global network, the Company can ensure a quick and efficient response to Clients at every
stage of the Project.
Terratec Field Service Team servicing TBM at site
THK-6822029-Rev.1 | 28.APR.2022
The scope of supply and services of Terratec is not limited to the delivery of the TBM and
Backup System. Today our offer is extensive to many other products and services related with
the operation of the TBM, such as:
 Continuously Advancing Belt Conveyor System for EPB or Hard Rock TBM
 Slurry Transportation System for Slurry TBM
 Slurry Separation Plant for Slurry TBM
 Locomotives and Rolling Stock
 Disc Cutters and Cutting Tools
 Segment Moulds and Segment Plant Equipment
 Support for the Operation and Maintenance Service for TBM and other Equipment
Tunnel Conveyor and Rolling Stock
THK-6822029-Rev.1 | 28.APR.2022
TERRATEC in INDIA
TERRATEC has delivered to India in the past years forty (40) Tunnel Boring machines for many metro
projects. The machines have bored in hard rock smoothly and set production record in India of
23.8 meters in 24 hours.
S/N Project TBM Type TBM Diameter Number
1 Delhi Metro Phase III Rock EPB-TBM Ø6.61m 6
2 Delhi Metro Phase III EPBM Ø6.56m 2
3 Lucknow Metro LKCC-06 EPBM Ø6.56m 2
4 Vishnugad Pipalkoti HEP Double Shield TBM Ø9.86m 1
5 Mumbai Metro Line 3 Dual Mode TBM Ø6.68m 5
6 Mumbai Metro Line 3 Rock EPB-TBM Ø6.61m 2
7 Ahmedabad Metro Rock EPB-TBM Ø6.57m 2
8 Pune Metro Rock EPB-TBM Ø6.61m 3
9 Mumbai Sewage Tunnel EPB TBM Ø3.14m 1
10 Amar Mahal Drainage Project Open TBM Ø3.20m 2
11 Delhi Metro DC-06 Project EPBM Ø6.52m 1
12 Delhi Ghaziabad Meerut RRTS EPBM Ø7.51m 3
13 Kanpur Metro KNPCC-05 EPBM Ø6.52m 2
14 Surat Metro EPBM Ø6.61m 4
15 Chennai Metro Rock EPB-TBM Ø6.61m 4
TOTAL 40
ø6.61m Rock EPB TBM delivered for Pune Metro
THK-6822029-Rev.1 | 28.APR.2022
ø6.56m Rock EPM TBM delivered for Mumbai Metro
Some of the Rock EPB TBMs have proven its excellence going successfully through very hard
and abrasive rock (Quartzite with UCS>200MPa) in Delhi Metro Projects.
THK-6822029-Rev.1 | 28.APR.2022
Delhi Metro Rock EPM TBM with Mixed CutterHead and Fresh Quartzite bored through
Based in our experience and knowledge we have prepared this Technical Specification for the
suggested Rock EPB TBM and associated equipment to successfully complete this Project in
Delhi
THK-6822029-Rev.1 | 28.APR.2022
2 GENERAL DESCRIPTION
2.1 General Condition

Project Name DELHI METRO PHASE-Ⅳ (DC-08)
Site Location Delhi, INDIA
Number of TBMs 5
2.2 Geological Conditions

Type of Ground Quartizite, Sandy Silt
Overburden (Maximum) (Assume) 27 m
Water Level (Assume) <GL-27 m
Water Pressure (Maximum) 2.5 bar
Soil Condition
Dry Density (Average) -
Ground Water Inflow -
Maximum Boulder Size -
Rock Condition
UCS Value (Max.) (Approx.) >200 MPa
RQD (Approx.) 0 – 70 %
2.3 Tunnel Alignment

Tunnel Length Total 11,436 m
Maximum Slope (Looking Forward TBM Advance)
Up (Max.) +2.666 %
Down (Max.) -0.402 %
Minimum Curve Radius
Horizontal 300 m
Vertical 2,000 m
THK-6822029-Rev.1 | 28.APR.2022
2.4 Tunnel Segment Lining Condition

Type Universal Reinforced Concrete Segments
Number of Segments 6 (5+1)
Segment Inner Diameter 5,800 mm
Segment Outer Diameter 6,350 mm
Segment Length 1,400 mm
Maximum Weight of Segment Piece (Assume) 36 kN
2.5 Power Supply

Voltage 11,000 V
Frequency 50 Hz
THK-6822029-Rev.1 | 28.APR.2022
3 TECHNICAL SPECIFICATION
3.1 TBM Salient Features

TBM Type Earth Pressure Balance
Maximum Working Earth Pressure 3.0 bar
(With New Drag Bit) 6,630 mm
Nominal Excavation Diameter
(With New Disc Cutter) 6,650 mm
Approximate Shield Length (including cutterhead) (Approx.) 12,055 mm
Back Up Type Gantry Type
Back-up Length Approximately 70 m
Horizontal Minimum Radius (Designed) 200 m
Vertical Minimum Radius >1,000 m
Maximum Slope +/- 3.5 %
Muck Evacuation Method (Buyer Scope) Muck car
3.2 Main Drive

Drive Type Electric – VFD
3.3 Cutterhead
Type Mixed Type
Excavation Diameter (With New Drag Bit) 6,630 mm
(With New Disc Cutter) 6,650 mm
Base Power 960 kw
Speed 0 ~ 5.0 rpm
Nominal Torque 5,424 kNm
Maximum Torque 7,051 kNm
Rotating Direction Clockwise and Counter-Clockwise
Agitator Beam
Outer area on Bulkhead 1
Centre area on Bulkhead 1
Earth Pressure Sensor on Bulkhead
Type Replaceable Type
Quantity 6
THK-6822029-Rev.1 | 28.APR.2022
Mixed Type Cutterhead
THK-6822029-Rev.1 | 28.APR.2022
3.4 Cutting Tools

Drag Bit1 Tungsten Carbide Tip Fist Type
Knife Edge Bit2 Tungsten Carbide Tip Shell Type
Copy Cutter N/A
Hydraulic Wear Detection Bit 1
Disc Cutter 3
Can replace from knife edge bit
Total Number of Cutters 44Rings of 17” Back Loading Type
1
Drag Bits are bolted to the Cutterhead and can replace from within Cutter Chamber.
2
Knife edge bits are mounted on the Cutterhead by means of wedge keys and can replace from
within Cutter Chamber.
3
Disc cutter which are located at the Knife edge bits location are exchangeable from Knife edge bits for
rock ground excavation. They can mount on the cutter head by same means of Knife edge bits.
3.5 Shield System

Tail Outer Diameter 6,610 mm
Tail Inner Diameter 6,410 mm
Tail Thickness 100 mm
Tail Clearance 30 mm
Overall Length (Approx.) 12,055 mm
Overall Length (from Cutterhead to Tail) 10,215 mm
Overall Length (Shield Shell) 9,125 mm
Hood Length 750 mm
Ring Girder Length 4,685 mm
Tail Length 3,690 mm
Tail Sealing Wire Brush Type x 3 Rows + Spring Plate x 1 Row
THK-6822029-Rev.1 | 28.APR.2022
3.6 Thrust System

Number of Cylinders 16 sets
Unit Thrust Force 2,500 kN
Maximum Total Thrust 40,000 kN
Stroke 2,150 mm
Maximum Extending Speed 71 mm/min
3.7 Articulation System

Type Active
Number of Cylinders 14 sets
Unit Thrust Force 2,500 kN
Total Thrust Force 35,000 kN
Stroke 200 mm
Articulation Angle
Horizontally +/-1.0 °
Vertically +/-0.5 °
Minimum Curve Radius (Designed) 200 m
3.8 Direction Control

Pitching Rolling Detector Electric Type and Plumb-Bob Type
Stroke Detector
Wire Type Thrust Cylinder x 3 sets
Built-In Type Thrust Cylinder x 1 set
Wire Type Articulation Cylinder x 4 sets
3.9 Man Lock

Type 2-Chamber
Quantity 1 set
Maximum Working Pressure 3.0 bar
Dimensions (Approx.) Ø1,600 mm
Main Chamber (for Three Persons) 3 m3
Sub Chamber (for Two Persons) 2 m3
Fixtures Pressure Gauges, Safety Valve,
Telephone Sockets, Fluorescent Lights and Sight Glasses
THK-6822029-Rev.1 | 28.APR.2022
3.10 Material Lock

Type Single Chamber
Maximum Working Pressure 3.0 bar
Dimensions Ø700 mm x L1,000 mm
3.11 Stabilizer
Type Hydraulic Type
Location Front Shield
Quantity 4 sets
3.12 Segment Erector

Type Ring Gear Type
Speed 0.7 / 1.43 rpm
Turning Angle +/- 220 °
Push-In Force 220 kN
Lifting Force 150 kN
Vertical Stroke 950 mm
Slide Stroke 800 mm
Maximum Handling Weight 36 kN
Pick up method Mechanical Pin Grip
Control Wireless Control and Pendant Type Controller (Wire Connected)
Degrees of freedom 5
THK-6822029-Rev.1 | 28.APR.2022
3.13 Segment Feeder

Type Jack Push - lift type mounted on solid rubber tyre rollers
Capacity Half Ring (3 Segments)
Push Cylinder 1 cylinder
3.14 Injection Port

Injection Ports Installed On
Cutterhead (Forward) 5 x Ø40 mm
Bulkhead 4 x Ø50 mm
2 x Ø100 mm
Front Shield Body (Horizontal) 12 x Ø50 mm
Front Shield Body (Peripheral) 16 x Ø50 mm
Middle Shield Body (Peripheral) 6 x Ø50 mm
Screw Conveyor 2 x Ø50 mm
3.15 Tail Grease Injection

Row Ports 2 Rows
Quantity 2 Rows x 4 Ports
Injection Valve Electric Type
Quantity 8
Tail Grease Pump Type 200L Drum Type (Air Actuated Type)
Quantity 1
3.16 Shiled Grease Pump

Shield Grease Pump Type 20L Pail Can Type (Electric Type)
Quantity 2
THK-6822029-Rev.1 | 28.APR.2022
3.17 Screw Conveyor

Type Screw Conveyor with Shaft
Casing I.D. 900 mm
Speed 1.3 ~ 13.72 rpm
Torque 143.4 kNm
Capacity (when η=100%) (when η =100%) 330 m3/h
Driving Method Hydraulic Motor Drive
Screw Power 225kw
Bulkhead Gate
Type Knife Gate Type
Driving Method Hydraulic Cylinder Actuated
Screw Gate
Type Knife Gate Type
Safety Device Accumulator is provided to close Screw Gate in
the event of power failure
Screw Slide
Earth Pressure Detector
Type Exchangeable Type
Size Ø30 mm
Quantity 3
3.18 Back-up Conveyor

Number of Conveyors 1
Overall Length 60 m
Belt Width 800 mm
Belt Speed 2.0 m/sec
Drive Motor Power 37 kw
Transport Capacity 450 t/h
Belt Weigher 1
THK-6822029-Rev.1 | 28.APR.2022
3.19 Back-up System

Type Single Track Gantry Type
Rolling Method Steel Wheels on Rail on H-Beam Sleeper
Number of Decks 6 plus Conveyor Bridge between
Deck 1 and Tail Shield
Total Length (Include Bridge) 70 m
Trains Movement System Wheels on Rail Tracks
Gauge 900 mm
Bogies Guidance System Flanged Wheels on Rail System
Back-up Movement System Tow Cylinders
Muck Haulage Muck Cars
3.20 Segment Handling System

Hoist 2 x 2.5 Tonne electric Chain Hoist with pin grip
3.21 Segment Feeder System

Type Jack Push - lift type mounted on solid rubber tyre rollers
Capacity Half Ring (3 Segments)
Push Cylinder 1 cylinder
THK-6822029-Rev.1 | 28.APR.2022
3.22 Grout Injection System

Type 2 Liquid Type through Tail Shield
Number of Independent Ports 4 + 4 Spare
Tank A Capacity 4.5 m3

Part A Liquid Pump Screw Type
Quantity 2
Power (Each) 7.5 kW
Maximum Pressure 1.5 MPa
Maximum Flow Volume (Total) 2 x 150 L/min
Tank B Capacity 0.8 m3
Part B Liquid Pump Screw Type
Quantity 2
Power (Each) 3.0 kW
Instrumentation System 2 x Valve Unit
Control Modes Manual, Automatic
3.23 Foam Injection System

Number of Independent Lines 4
Foam Agent Tank Capacity (By client) 200L Drum
Foam Agent Feed Pump 1 x Air Diaphragm Type
Foam Solution Tank Capacity 1.2 m3 (1 x 0.4 kw stirrer)
Foam Solution Pump Tube Type
Quantity 4
Power (Each) 2.2 kW
Instrumentation
Foam Generator 4
Control Modes Manual, Semi-Automatic and Automatic
THK-6822029-Rev.1 | 28.APR.2022
3.24 Additive Injection System

Number of Independent Lines 2
Additive Material Bentonite or Polymer
Additive Tank Capacity 7.5 m3
Additive Pump Screw Type
Quantity 2
Power (Each) 7.5 kW
Control Modes Manual, Semi-Automatic and Automatic
3.25 Electrical System

Primary Voltage 11,000 V
Frequency 50 Hz
Transformer
Type Tunnelling Armoured Substation
Quantity 2
Power (Total) 2 x 1,250 KVA
3.26 Hydraulic System

Total Power Installed (Approx.) 380 kW
Capacity Hydraulic Tank 4,500 L
Oil Type HDFU
Viscosity
Working Oil #46
Gear Oil #150, #220
Grease #1
3.27 Water System (Industrial)

Inlet Water Condition (By Client) >700 L/min, <25 °C, 10 bar
Reserve Tank Capacity 2.5 m3
Water pumps 2 x 7.5 kw
THK-6822029-Rev.1 | 28.APR.2022
3.28 Dewater System

Dewater Tank Capacity 2.5 m3
Dewater pumps (installed into Tail Shield) 2 x 3.7 kw submersible Type
3.29 Secondary Ventilation

Recommended Fresh Air Flow (By Client) (Assumed) 14m3/s - 16 m3/s
Secondary Ventilation Duct Size Ø610mm
Tunnel Ventilation Duct Diameter (By Client) Ø1200mm
Main Pipe Cassette Capacity 100m
Spare Cassette for Main Ventilation Pipe Included
3.30 Compressed Air System (Industrial)

Compressor Capacity 2 x 45kW, 10bar, (2 x 7.2m3/min)
Air Receiver Tank 1 x 1m3
Air Dryer Included
3.31 Storage Deck Hoist

Capacity 2 x 1,000kg Manual Chain hoist mounted on
roller carriage on swinging jib beam
3.32 Electrical Trailing Cable Storage

Cable Storage Method Cable Cage on Back-up Deck
Storage Capacity (Approx.) 100m
Electric Trailing Cable By Client
3.33 Trailing Hose Storage

Hose Storage Method Hose Cage on Back-up Deck
Storage Capacity 2 x 100mm Hose x 15m
Trailing Hose By Client
3.34 Probe Drill (when installed)

Type Koken HC-42B or Similar
Quantity 1
Location Probe Drill can be mounted on Segment Erector
THK-6822029-Rev.1 | 28.APR.2022
3.35 Control Cabin

Area Single Operator Sitting
Acoustic Isolation Yes
Temperature Control Yes
Control Panel Yes
Data Acquisition System Yes
Visualisation Yes
Guidance System Yes
THK-6822029-Rev.1 | 28.APR.2022
3.36 Guidance System

Brand Enzan
Accuracy 3s
Measurement Range 200m
Data Logger Included
Language for guidance and data logger English
THK-6822029-Rev.1 | 28.APR.2022
3.37 Safety Systems

Generally The safety devices will be provided in accordance with EN16191
Number of Gas Detectors 4
Gases to Detect O2, CO2, CO, CH4
Type of Fire Extinguishers Manual Extinguishers
Fire Alarm System Audible and Visible Fire Alarm Provided throughout the TBM and
Backup Operator Systems
Fire Detection System Sensors in the TBM, near Hydraulic Power Unit and Electrical Cabinet
CCTV System CCTV 4 - Camera, 1-Monitor
Intercommunication System 4 Station
Water Spray Curtain At Rear of Back-up
Lighting Emergency Lighting Provided
30% of Lights will have Battery Back-Up
THK-6822029-Rev.1 | 28.APR.2022
4 DRAWINGS
27720s1-1-Rev.1 Ø6.61m ROCK EPB TBM TBM GENERAL ARRANGEMENT
27770s2-1-Rev.1 Ø6.61m ROCK EPB TBM SHIELD GENERAL ARRANGEMENT

Thk-tp-6822029-Rev.1 6.61m Rock Epb TBM

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THK-6822029-Rev.1 | 28.APR.

Ø6.61m ROCK EPB TBM

DELHI METRO PHASE-Ⅳ (DC-08)

TECHNICAL PROPOSAL FOR THE SUPPLY OF:

Ø6.61m ROCK EPB TBM

This document is the property of TERRATEC Ltd. and is

Ø6.61m ROCK EPB TBM

Incorporated in 1990, TERRATEC is the world

ø5.74m Hard Rock Double Shield TBM

Ø6.61m ROCK EPB TBM

ø6.61m EPB TBMs

Terratec Field Service Team servicing TBM at site

Ø6.61m ROCK EPB TBM

 Slurry Transportation System for Slurry TBM

 Slurry Separation Plant for Slurry TBM

 Locomotives and Rolling Stock

 Disc Cutters and Cutting Tools

 Segment Moulds and Segment Plant Equipment

Tunnel Conveyor and Rolling Stock

Ø6.61m ROCK EPB TBM

ø6.61m Rock EPB TBM delivered for Pune Metro

Ø6.61m ROCK EPB TBM

ø6.56m Rock EPM TBM delivered for Mumbai Metro

Ø6.61m ROCK EPB TBM

Ø6.61m ROCK EPB TBM

2.1 General Condition

2.2 Geological Conditions

2.3 Tunnel Alignment

Ø6.61m ROCK EPB TBM

2.4 Tunnel Segment Lining Condition

2.5 Power Supply

Ø6.61m ROCK EPB TBM

3.1 TBM Salient Features

3.2 Main Drive

Ø6.61m ROCK EPB TBM

Mixed Type Cutterhead

Ø6.61m ROCK EPB TBM

3.4 Cutting Tools

3.5 Shield System

Ø6.61m ROCK EPB TBM

3.6 Thrust System

3.7 Articulation System

3.8 Direction Control

3.9 Man Lock

Ø6.61m ROCK EPB TBM

3.10 Material Lock

3.12 Segment Erector

Ø6.61m ROCK EPB TBM

3.13 Segment Feeder

3.14 Injection Port

3.15 Tail Grease Injection

3.16 Shiled Grease Pump

Ø6.61m ROCK EPB TBM

3.17 Screw Conveyor

3.18 Back-up Conveyor

Ø6.61m ROCK EPB TBM

3.19 Back-up System

3.20 Segment Handling System

3.21 Segment Feeder System