Control cables in line with VDE 0250 PART.

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MAIN APPLICATION
Flexible control cables for use on connecting movable parts of machine tools and any material handling
equipment (i.e. Stacker/reclaimer, ship to shore crane, container crane, festoon, grabtype ship unloading,
gantry festoons, timber crane festoons, etc.).
Suitable for signalling supply on cable reels and festoon systems associated to high mechanical stresses,
frequent bending/torsional operation and fast movement with strong acceleration.

CONSTRUCTION
Conductor: Tinned copper conductor, flexible cl.5 IEC 60228
Specially designed for mobile application
Insulation: HEPR compound better than 3GI3
New specially developed crushproof compound with improved electrical
and mechanical characteristics
Cores identification: Black with printed numbers with or without 1 green/yellow
Standard: with green/yellow core in the outer layer
Laying-up: Short lay length for better flexibilty
≤7,5 times the laying-up cores diameter in maximum 3 layer
Separation (if any): Tape(s)
Inner sheath: Polychloroprene rubber based compound
Better than GM1b
Antitwisting protection: Synthetic yarns
Firmly bonded between inner and outer sheath
Outer sheath: Black polychloroprene rubber compound
UV resistant, oil and chemical rsistant better then 5GM2
Marking: U.T.V. CAVI manufactured BY PALAZZO - PANZERFLEX-L 0,6/1 kV nc x cross section

PARAMETERS
Electrical Rated voltage Uo/U = 0,6/1 kV
Maximum permissible operating voltage in AC systems Um = 1,2 kV
AC test voltage over 5 minutes 3,5 kV
Current Carrying Capacity According to DIN VDE 0298 part 4
Thermal Fully flexible operation - 25 °C
Fixed installation - 40 °C
Maximum permissible operating temperature of the conductor 90 °C
Short-circuit temperature of the conductor 250 °C
Mechanical Tensile load Up to 15 N/mm2
Minimum bending radii According to DIN VDE 0298 part 3
Reeling operation No restriction. Consult the manufacturer
PANZERFLEX-L if speed exceeds 180 m/min
0.6/1 kV Chemical
Festoon systems Up to 240 m/min
(N)SHTÖU-J / -OZ Resistance to oil According to VDE / IEC standard
Weather resistance Unrestricted use outdoor and indoor,
rubber cables UV resistant, moisture resistant.
suitable for reeling If the environment reaches – 40 °C, Palazzo can provide a special version of this cable (differentiated from the standard one by the
& festoon system “-K” add to the code name), which is constructed with a special rubber compound that can face this condition. For temperature down
to – 40 °C we suggest to use the Panzerflex-K. To allow this cable operating at – 40°C we use an outer-sheath compound that is less
resistant to abrasion and tear so please contact our sales department for more information regarding application.

14 Panzerflex and Tunnelflex Cables

N. of cores Conductor Splitted Overall diameter Net weight Maximum Current carrying capacity at 30 °C* Short circuit
and nominal D.C. resist. nom. diam. protec. min. max. approx. permissible current
earth cond. tensile force Laid straight Suspended Spiral or 80° to 200 °C
section at 20 °C nom. diam. kg/km N A in free air 1 layer 2 layer 3 layer kA
(n∙mm2) 0hm/km mm mm mm mm A A A A
3x1.5 13,7 1,5 - 12,4 14,5 255 68 23 24 18 14 11 0,19
4x1.5 13,7 1,5 - 13,1 15,2 285 90 23 24 18 14 11 0,19
5x1.5 13,7 1,5 - 14,0 16,0 320 113 23 24 18 14 11 0,19
7x1.5 13,7 1,5 - 15,8 17,9 415 158 23 24 18 14 11 0,19

12x1.5 13,7 1,5 - 19,1 21,2 585 270 23 24 18 14 11 0,19

18x1.5 13,7 1,5 - 21,6 23,7 765 405 23 24 18 14 11 0,19

24x1.5 13,7 1,5 - 25,6 27,6 1040 540 23 24 18 14 11 0,19

30x1.5 13,7 1,5 - 26,6 28,7 1140 675 23 24 18 14 11 0,19

36x1.5 13,7 1,5 - 28,6 31,8 1370 810 23 24 18 14 11 0,19
3x2.5 8,21 2,0 - 13,4 15,5 310 113 30 32 24 18 15 0,32
4x2.5 8,21 2,0 - 14,3 16,3 355 150 30 32 24 18 15 0,32
5x2.5 8,21 2,0 15,2 17,3 410 188 30 32 24 18 15 0,32
7x2.5 8,21 2,0 - 18,1 20,2 570 263 30 32 24 18 15 0,32

12x2.5 8,21 2,0 - 21,1 23,2 760 450 30 32 24 18 15 0,32

18x2.5 8,21 2,0 - 24,7 26,8 1070 675 30 32 24 18 15 0,32

24x2.5 8,21 2,0 - 28,6 31,8 1450 900 30 32 24 18 15 0,32

30x2.5 8,21 2,0 - 30,0 33,0 1600 1125 30 32 24 18 15 0,32

36x2.5 8,21 2,0 - 31,8 35,0 1850 1350 30 32 24 18 15 0,32
7x4 5,09 2,4 - 20,6 22,6 760 420 41 43 33 25 20 0,51
12x4 5,09 2,4 - 25,0 27,0 1085 720 41 43 33 25 20 0,51
18x4 5,09 2,4 - 28,4 30,4 1460 1080 41 43 33 25 20 0,51

*Tabulated values are valid up to three loaded conductors with or without earth.
Derating factor shall be used for multicore cables depending on loaded conductors. See page 45.

The Tensile Load on control cables is calculated considering the limit of 15N/mm2 instead of the standard 20N/mm2. This is due to the construction of these multi-core
cables. For higher Tensile Load please consider to use our VS type as it is provided of a central Kevlar® strainer that allows much higher tensile loads.

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