AT0000000808 D 10902002xx

WS0000000912 EN 1090200472
 Table of contents

BEKAWIND Lubricaton systems

Table of contents

1. Central lubrication of wind power plants

Retrofit of wind power plants / manual lubrication........................................................................08-5-05-01
Cost comparison central lubrication vs. manual lubrication .........................................................08-5-05-01
Advantages of a BEKAWIND central lubrication system..............................................................08-5-05-02
Advantages of a BEKAWIND flow lubrication...............................................................................08-5-05-02
Questionnaire lubrication system for wind power plants ..............................................................08-5-05-03
Lubricant recommendation BEKAWIND.......................................................................................08-5-05-03

2. Overview BEKAWIND retrofit sets

Distributor set ...............................................................................................................................08-5-10-01
Lubricator BEKALUB....................................................................................................................08-5-10-01
Lubrication pinion set I .................................................................................................................08-5-10-01
Lubrication pinion set II ................................................................................................................08-5-10-01
Blade bearing set I .......................................................................................................................08-5-10-01
Blade bearing set II ......................................................................................................................08-5-10-01
Yaw bearing set............................................................................................................................08-5-10-02
Yaw drive spray set ......................................................................................................................08-5-10-02
Main bearing set...........................................................................................................................08-5-10-02
Generator bearing set I ................................................................................................................08-5-10-02
Generator bearing set II ...............................................................................................................08-5-10-02
Rotor lubrication system ..............................................................................................................08-5-10-02
Nacelle lubrication system I .........................................................................................................08-5-10-03
Nacelle lubrication system II ........................................................................................................08-5-10-03
Combined lubricaton system .......................................................................................................08-5-10-03

3. Lubrication pumps
Autonomous lubricator BEKALUB...............................................................................................08-5-15-01
Lubrication pumps series PICO ...................................................................................................08-5-15-02
Lubrication pumps series FKGGM-EP/EPR.................................................................................08-5-15-03
Lubrication pumps series FluiLub ..............................................................................................08-5-15-04
08-5-05-00 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Table of contents
BEKAWIND Lubricaton systems

4. Lubricant distributor....................................................................................................................................
Single line distributor UEN ...........................................................................................................08-5-20-01
Single line distributor UEN with mechanic pressure switch .........................................................08-5-20-01
Single line distributor UEN with electronical pressure switch.......................................................08-5-20-01
Progressive distributor overview ..................................................................................................08-5-20-02
Progressive distributor MX-F........................................................................................................08-5-20-02
Progressive distributor SXE-2 ......................................................................................................08-5-20-03
Progressive distributor LX-2.........................................................................................................08-5-20-04

5. Rotary unions RC60 and RC75 .................................................................................................08-5-25-01

6. Lubrication pinions ....................................................................................................................08-5-25-01

7. Disposal reservoirs
Disposal reservoir straight connection ........................................................................................08-5-30-01
Disposal reservoir angled connection ........................................................................................08-5-30-01

8. Compressor station for BEKAWIND flow.................................................................................08-5-35-01

9. Service devices
Electric filling pump ERP 230 .......................................................................................................08-5-35-01
Grease filling gun BEKA Filler RG 700.........................................................................................08-5-40-01
Manual filling press ......................................................................................................................08-5-40-01
High pressure lubrication gun HAP ..............................................................................................08-5-40-02
Manual grease press....................................................................................................................08-5-40-02

10. Fittings and accessories

Male stud coupling ......................................................................................................................08-5-45-01
Elbow swivelling fitting, elbow screw fitting .................................................................................08-5-45-01
Reduction fitting, adjustable elbow fitting, T-fitting ......................................................................08-5-45-02
Adjustable T-fitting, adjustable L-fitting........................................................................................08-5-45-02
Union nut, cutting ring .................................................................................................................08-5-45-03
Joint, union screw .......................................................................................................................08-5-45-03
Olive, straight reduction ..............................................................................................................08-5-45-04
USIT ring, screw plug ..................................................................................................................08-5-45-04
Pipe socket, straight....................................................................................................................08-5-45-05
08-5-05-00 state 03.13EN

Pipe socket 90°, sleeves .............................................................................................................08-5-45-05

Coiled tubing, pipe clip, hose tie .................................................................................................08-5-45-06
Plastic pipe, high pressure hose .................................................................................................08-5-45-06
Connection piece, manometer fitting, coupling plug ...................................................................08-5-45-07

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 BEKAWIND Lubricaton systems
Central lubrication of wind power plants
Wind power plants have various highly stressed bearings which need lubricant in order to reach a perfect
function and reliability. Maintenance periods of 6 months and longer, especially at offshore-wind power plants
show that a manual lubrication is not sufficient and practicable.

Reasons are among others

large lubrication intervals with very discontinuous lubrication
maintenance intervals that are uncertain due to weather conditions
high time expenditure = long stand still times of the turbine
high risks for workers when lubricating blade bearings

Due to these facts the automatic central lubrication systems are already installed at new wind power plants by
the manufacturers. Permanent increasing reliability demands of older wind power plants and ,on the other hand,
decrease of maintenance costs are resulting in retrofitting automatic central lubrication systems during the
“upgrades”.
This pays off already after a short time.

Advantages of a central lubrication system

Modern central lubrication systems offer various advantages compared to a manual lubrication.

1. Bearings are supplied with lubricant steadily and during the operation.
2. A temporary overlubrication within minutes with the lubricant quantity that is necessary for 6 months,
resulting in lost of lubricant as well as in contamination of ambient parts and areas can be avoided.
3. The automatic lubrication with minimised quantities during the running time of the turbine, enables
the complete consumption of lubricant by the bearing and also prevents that sealings are pressed out
due to high lubricant pressure.
4. The lubrication is done automatically and is also monitored. Forgetting to lubricate some lube points by
the service staff is eliminated.
5. Mixing with wrong lubricant type is not possible.
6. Savings of lubricant due to a good designed lubrication system can be up to 80 %.

BEKA offers a large number of retrofit systems. They fit the according wind power plant and can be combined
optionaly and according to the requested level of automatisation. The questionnaire makes it easier to find out
the necessary details to select a retrofit kit and enables a quick and specific design.
As you can see in this catalogue, lubrication systems also can be combined by reducing the number of different
lubricant types and hence reduce installation and maintenance costs.

Contact us.
08-5-05-01 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Cost comparison
Manual lubrication / central lubrication
BEKAWIND Lubricaton systems

Cost comparison manual lubrication vs central lubrication*

Bearing Manual lubrication Central lubrication Saving

(ca. €)
Time Costs (ca. €) Time Costs(ca. €)

Blade bearing
Loss of production 12 h 2 x 1140,- - - 2280,-
Bearing raceway lubricating 7 h 2 x 560,- automatic - 1120,-
cleaning 1 h 2 x 80,- - - 160,-
Blade gears lubricating 3 h 2 x 240,- automatic - 480,-
cleen teeths 1 h 2 x 80,- cleen teeths 1 h 2 x 80,- -

Yaw bearing
Loss of production 3h 2 x 285,- - - 570,-
Bearing raceway lubricating 0,5 h 2 x 40,- automatic - 80,-
cleaning 0,5 h 2 x 40,- - - 80,-
Yaw gears lubricating 1 h 2 x 80,- automatic - 160,-
clean break plate 1 h 2 x 80,- clean break plate 1h - 80,-

Main bearing
Loss of production 1h 2 x 95,- - - 190,-
lubricating 0,5 h 2 x 40,- automatic - 80,-
clean waste grease pan clean waste grease
0,5 h 2 x 40,- pan 0,5 h 2 x 40,- -

Generator bearing
Loss of production 1h - 190,-
2 x 95,-
lubricating 0,5 h 2 x 40,- automatic 160,-
cleaning 0,5 h 2 x 40,- cleaning 0,5 h 2 x 40,- -

Special services** 640,- -

clean blades 8h 640,-
640,- -
clean tower 8h 640,-
320,- -
clean hub 4 h 320,-
exchange break
400,- -
shoes 5h 400,-
08-5-05-01 state 03.13EN

* Example: 1,5 MW system, 70 % power, refund 0,09 €/KWh, 2 maintenances / year

service costs 80 €/h

Energy reduction 1,5MW x 0,7 x 0,09 €/KWh = 95 €/h

** additional down time costs, frequency can not be specified

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 BEKAWIND Lubricaton systems
Advantages of BEKAWIND central lubrication systems

General advantages

Reduction of bearing and teeth wear due to steadily lubrication during the operating time
Specific lubrication for loaded areas
Small quantities of lubricant - no pollutions
Collecting used lubricant in disposal reservoirs
No mixing up of different lubricants
No lube points are forgotten
Weather independent lubrication

Cost reduction

Reduction of turbine stand still times during maintenance by 1 to 1,5 days per maintenance cylce, i. e.
Loss of production costs approx. 1200,- to 1500,- € *
Service personal costs approx. 900,- bis 1100,- € **
Cleaning costs (blades, tower, nacelle) approx. 1500,- (cleaning)
Costs of brake shoes for yaw bearing approx. 3000,- €
No handling costs for grease cartridges

Increase maintenance reliability

No overlubrication and pollution

No pressing out of bearing sealings (blade bearing)
Compliance of service time plan (weather independent)
Check of lubrication via control system
Warning at shortage of lubricant or system failure
08-5-05-02 state 03.13EN

* 1,5 MW system, 70 % running time, refund 0,09€/KWh = 95 €/h

** service fee 80,- € / h

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
BEKAWIND Lubricaton systems

Advantages BEKAWIND flow spray lubrication

Specific lubrication of loaded areas

Lubrication of pitch gear also at stand still
Prevention of sand entry into gearing
Reduction of lubricant quantity by 90 %
No stock of special spare lubrication pinions

Example calculation of cost savings

Wind power plant 1,5 MW, 70 % production, refund 0,009€ / KWh

2 maintenance cycles at blade bearings / year

Loss of production (12 h) 1050 KW / h x 0,09 = 95 €/h

95 x 12 x 2 = 2280,- €/h
Service hours (2 x 12 h) 24 x 80,- € = 1920,- €

25 % cleaning costs 480,- €

Logistics and grease saving 150,- €

Total saving in comparison with manual lubrication 4830,- €

Assuming a price of approx. 3500,- € for material and assembly of a blade bearing lubrication, the return of
investment is approx. 9 months.
There is no exact specification concerning the savings; this could be independence of weather influences,
extention of life time of bearings and teeths, prevention of early replacement of grease contaminated break pads
at the yaw.
08-5-05-02 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Questionaire for lubricaton systems

BEKAWIND Lubricaton systems

08-5-05-03 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubricant recommendation for BEKAWIND
lubrication systems
Lubricant release list for BEKAwind
Central lubrication
All details according to the grease manufacturer (no guarantee) - rev. 05/2013
BEKAWIND Lubricaton systems

Lubricant temperat. Designation acc. Density

Manufact. Lubricant designation NLGI-cl. of application DIN 51502 g/cm² BEKA-no.:
AGIP GR MU/EP-2 2 -30°C bis 120°C KP2K-30 0,97 0320078
Aral Aralub LFZ 1 0-1 -20°C bis 120°C OGPF0/1K-20 0,93 0320238
Avia Avilub CTK 2 -30°C bis 110°C KPF2G-30 0,94 0320102
Castrol Molub Alloy 936 SF heavy 0 -10°C bis 130°C OGPF0G-10 0,9 0320166
Castrol Optimol Optipit 2-3 -10°C bis 140°C N/A N/A 0320187
Esso Mobil SHC grease 460WT 1,5 -30°C bis 140 °C KPHC1-2N-30 0,90 0320095
Esso Mobilith SHC 220 2 -30°C bis 140°C KPHC2N-30 0,87 0320162
Esso Mobilith SHC 100 2 -35°C bis 140°C KPHC2N-35 1,0 0320171
Esso Mobilith SHC 007 00 -50°C bis 180°C GPHC00K-30 N/A 0320246
Esso Mobil OGL 461 1,5 -20°C bis 120°C OGPF1-2K-20 N/A 0320219
Esso Mobilux EP-2 2 -20°C bis 130°C KP2K-30 0,9 0320127-18
FAG Arcanol LOAD460 1 -30°C bis 130°C KP1K-30 0,93 0320168
FAG Arcanol Load 400 2 -30°C bis 130°C KP1K-30 0,9 0320164
Fuchs Ceplattyn BL 1-2 -40°C bis 160°C OGPF1P-30 N/A 0320172
Fuchs Ceplattyn Eco 300 Plus 0 -30°C bis 100°C OGPF1P-30 1,0 0320174
Fuchs Gleitmo 585K 2 -45°C bis 130°C KPFHC2K-40 1,0 0320112-115
Fuchs Lagermeister WHS 2002 2 -20°C bis 130°C KP2K-20 0,95 0320239
Fuchs STABYL EOS E 2 2 -40°C bis 130°C KPE2K-40 0,94 0320163
Klüber Klüberplex AG 11-461 1 -40°C bis 100°C N/A 1,07 0320165
Klüber Klüberplex AG 11-462 2 -40°C bis 100°C N/A 1,07 0320116
Klüber Klüberplex BEM 41-132 2 -40°C bis 150°C KPHC2N-30L 0,90 0320049
Klüber Klüberplex BEM 41-141 1 -40°C bis 150°C N/A 0,88 0320121
Klüber Isoflex Tobas NB 52 2 -50°C bis 120°C N/A 0,96 0320242
Molykote Longterm 2 plus 2 -25°C bis 110°C N/A 0,9 0320103/106
NTN/SNR Lub Universal + 2 -25°C bis 130°C N/A 0,89 0320228
Schaeffer Moly EP synthetic blend 0 -40°C bis 170°C N/A N/A 0320167
Shell Gadus S5 T460 1,5 -35°C bis 180°C N/A 0,90 0320176
Shell Rhodina BBZ 1,5-2 -55°C bis 100°C K1,5 G-50 0,90 0320107/-170
SKF LGEP 2 2 -20°C bis 110°C KP2G-20 N/A 0320080
SKF LGWA2 2 -30°C bis 140°C KP2N-30 N/A 0320175
SKF LGWM1 1 -30°C bis 110°C KP1G-30 N/A 0320145
SKF LGWM2 1-2 -40°C bis 110°C KP2G-40 N/A 0320226
Total Ceran AD Plus 0-1 -20°C bis 150°C OGP0N-20 0,90 0320159

The pumpability in central lubrication systems is generally guaranteed. However please take care that due to
different system configurations (total pressure loss of the complete system) and application conditions the
08-5-05-03 state 03.13EN

clarifying of pumpability (at low temperatures) could be necessary in certain cases. In general the temperature
limit of lubricant of central lubrication systems is approx. 10-20°C above the lowest lubricant
application in temperature.

BAIER+KÖPPEL GMBH + CO. KG

PRÄZISIONSAPPARATEFABRIK fon +49 9241 729-0
BEETHOVENSTRASSE 14 fax +49 9241 729-50
www.beka-lube.de 91275 PEGNITZ / BAVARIA e-mail [email protected]

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Overview retrofit sets BEKAWIND

BEKAWIND Lubricaton systems

Distributor set
Distributor block with lubricating nipple or lubrication
connection and pressure pipework for retrofit of
bearings. Unscrew the lubricating nipple and
connect the distributor block with prefilled lubrication
lines. - ready.

Lubricator BEKALUB
The lubricator BEKALUB is a battery-operated,
autonomous working and refillable lubrication
system.
BEKALUB supplies exposed lube points at
machines, systems and vehicles of all types. An
external voltage supply or controlling is not
necessary.
Lubrication time and metering quantity / stroke can
be adjusted individually. The spare cartridges and
spare batteries are delivered as refilling sets.

Lubrication pinion set I

Autonomous battery-operated lubricator BEKALUB
with distributor block and lubrication pinions e.g. for
retrofit of blade drives (1 set per blade drive).
Lubrication time and metering quantity / stroke can
be adjusted individually. Refill cartridges and spare
08-5-10-01 state 03.13EN

batteries are delivered as refilling sets.

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Overview retrofit sets BEKAWIND
BEKAWIND Lubricaton systems

Lubrication pinion set II

Electric central lubrication pump with 3 pump

elements and 3 lubrication pinions for retrofit e.g. at
blade drives.
Pump with follower piston for rotating installation.

Blade bearing set I

Blade bearing set I for automatic lubrication of 3
blade bearings consists of an electric central
lubrication pump with follower piston, monitored
main distributor and 3 secondary distributors for the
assembly at each blade bearing. It is designed as a
progressive system. The pump can be delivered with
or without control unit. The set is also offered with
pump and pipework, already filled.

Blade bearing set II

The blade bearing set II is designed as a single line
system. A central lubrication pump is connected via a
main line to the injectors at blade bearings 1 to 3. The
pressure switch to control the system is installed at
08-5-10-01 state 03.13EN

the last injector. The 2/2 way solenoid valve at the

pump enables the necessary pressurisation of the
system.

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Overview retrofit sets BEKAWIND

BEKAWIND Lubricaton systems

Yaw bearing set
The yaw bearing set can be delivered as progressive
system or single line system. The electric central
lubrication pump with or without control unit supplies
the lubricant to the distributor that is installed at the
yaw bearing together with the lube point lines. The
delivery of the system with prefilled pump and filled
lines as well as with fastening elements is possible.

Yaw drive spray set

The spray set for yaw gears supplies lubricant to the
smashing area of the gear. Due to the spray process
just small grease quantities are applied and thus
avoid pollutions of break systems, blades and towers
due to manual overlubrication. The small
compressor unit operates the pneumatic piston
pump and creates compressed air for the application
of lubricant (minimum quantity lubrication).

Main bearing set

The main bearing set I consists of an electric central

lubrication pump and a progressive distributor with
08-5-10-02 state 03.13EN

cycle switch. The used lubricant is collected by a

disposal reservoir. The lubrication pump can be
delivered with and without control unit. The level
sensor and the cycle switch are evaluated. The main
bearing set I can also be offered as a single line
system.

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Overview retrofit sets BEKAWIND
BEKAWIND Lubricaton systems

Generator bearing set I

The generator bearing set I consists of a electric
piston pump Pico with 2 pump elements for the
lubrication of both generator bearings. Via the
lubrication cycle or by counting the pump rotations
the lubricant quantity for the bearings is calculated.
The lubrication pump has a low level switch.

Generator bearing set II

At the generator bearing set II, a progressive

distributor with monitorng (cycle switch) is
assembled at the electric central lubrication pump.
Hence the control and monitoring of the lubrication is
possible. The pump has a low level switch. It can be
offered with or without control unit.

Rotor lubrication system

The rotor lubrication system consists of a rotating

central lubrication pump, main distributor with cycle
switch and 3 secondary distributors for the
lubrication of blade bearings and blade gears or
drives. Always use the same lubricant for bearing
raceways and gears.
08-5-10-02 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Overview retrofit sets BEKAWIND

BEKAWIND Lubricaton systems

Nacelle lubrication system I
The nacelle lubrication system I is a central
lubrication system for main bearing, yaw bearings
and yaw gears by using the same lubricant. The
different quantity of lubricant is considered with the
distributor design. The system can also be designed
as a single line system. The pump can be offered
with or without control unit.

Nacelle lubrication system II

At the nacelle lubrication system II, the central
lubrication system was extended by the generator
lubrication system so that all raceways and gears in
the nacelles, can be lubricated and monitored. The
system can also be offered as a single line system.
Central lubrication pumps can be supplied with 4 up
to 30 kg reservoirs, with or without control unit.

08-5-10-03 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Overview retrofit sets BEKAWIND
BEKAWIND Lubricaton systems

Combi lubrication system

The combi lubrication system connects the
lubrication systems of the nacelle and the rotor via a
rotary union. Hence, only one lubrication system is
installed in the nacelle; no lubrication pumps are
necessary in the hub. The rotary union is installed
before the slip ring and has an opening for the
electric connection.
There are two lubrication connections for 2 different
greases or for one grease type and a spray lubricant.
08-5-10-03 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubrication pumps
Autonomous lubricator BEKALUB

BEKAWIND Lubricaton systems

Technical data
Dimensions: see drawing
Supply pressure: 25 bar
3
Supply volume: max. 0,64 cm
Lubricant consistency: up to NLGI 2
Ambient temperature: -15 to 50°C
Connection thread: R1/4''
Voltage supply: 3 x 1,5 V Mignon
Lubricant cartridge: 240/500 cm3

Accessories
Grease cartridges with different grease types,
adjusting disks, time period rings, fastening angles,
progressive distributor.
We will inform you!

Technology Number of
A B
The BEKALUB lubricator is driven by battery. It distributor elements
builds up a pressure of 25 bar and can supply 3 84,25 79,75
individual lube points. As only the supplied lubricant 4 99 94,5
is pressurised, the bleeding of grease is eliminated. 5 113,75 109,25
Lubrication cycles and the output rate can be
adjusted individually.

Combined with a progressive distributor up to 10

outlets, it can be used as autonomous central
lubrication system for smaller turbines.
Distributor elment
with outlets Code
Lubricant cartridges
The BEKALUB lubrication cartridges have a volume MX-F 45 Fitting 1
3
of 240 cm or 500 cm³. They consist of a belly that can 2
MX-F 45 Plug-in connect.
be exchanged quickly and clean. 3
MX-F 75 Fitting
BEKA offers lubricant cartridges for nearly every 4
MX-F 75 Plug-in connect.
application - from multi purpose grease via high
MX-F 105 Fitting 5
temperature- and high load grease up to greases for
MX-F 105 Plug-in connect. 6
08-5-15-01 state 03.13EN

food industry and chain oil.

without without 0

The refilling cartridges are offered with included

spare batteries.

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubrication pumps
Autonomous lubrication system BEKALUB
BEKAWIND Lubricaton systems

Dimensional drawing

at 250 cm³ ca 162

at 250 cm³ ca 177

at 500 cm³ ca. 244

at 500 cm³ ca 259

12
44,5

Order key for series 2090

2090 x x x x x x x xxx
Type-no.

Grease cartridge 250 cm³ 500 cm³

Code 1 2

1. Distributor element MX-F

Code 1 to 6 (see table)
2. Distributor element MX-F
08-5-15-01 state 03.13EN

Code 1 to 6 (see table)

3. Distributor element MX-F
Code 1 to 6 (see table)
4. Distributor element MX-F
Code 1 to 7 (see table)
5. Distributor element MX-F
Code 1 to 7 (see table)

Grease type Longtime PD00 Longtime PD2 Optiplit Mollub-Alloy Bio Top 9488 Mobilith SHC 460
Code 1 (nur für 250 cm³) 2 3 4 5

Special version
© BEKA 2013 Subject to alterations!
BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubrication pumps
Grease lubrication pumps series PICO
PICO (DC)

BEKAWIND Lubricaton systems

Technical data
Pump
Delivery volume per stroke (= 1 pump rotation) and
outlet: 0,005 to 0,12 cm³
(depend on pump element)
Regulation: possible for PE 120 FV
Reservoir content: 1,2 kg, plastic, transparent
Operating pressure:max. 200 bar at multi line system
max. 280 bar at progressive system
Delivering medium: greases up to NLGI cl. 2
without solid contents
Operating temperature: -25 to 70 °C
No. of outlets: max. 10
Outlet type: see order key
Rotation direction of agitator blade: clockwise
Installation position: reservoir vertical as shown
Weight: max. 4,5 kg Hydraulic diagram
(without pump elements, with basic grease filling) M
Level monitoring: integrated into the pump 10
Motor
Drive: d.c. motor Pump elements Metering volume

System
Operating voltage: 12 V DC or 24 V DC (see documentation cm³ / stroke
Current consumption at 280 bar counter-pressure pump elements) and outlet
and -25° C: max. 3,8 A for 24 V DC PE 5 0,005
max. 7,5 A for 12 V DC

Multi line
PE 10 0,010
Speed (= pump rotations): 15 r/min PE 15 0,015
Protection class: IP 65 PE 25 0,025
PE 50 0,050
Note: The installation of an integrated control unit

Progressive
PE 120 F with/without 0,12
PICO-tronic (standard) is possible for this pump***
(see documentation control- and monitoring pressure
devices). PE 120 FV limitation max. 0,12
valve (adjustable)
Order key for type 2185 2185 3 1 1 10 0000***
Type-no. 2185
Code-no. 2185
Motor voltage with bayonet connector 12 V DC 24 V DC
Code-no. 3 4
Pump elements **
Outlet position 4 10 4+10 without PE
PE 120 F with DBV* 1 2 3 0
PE 120 FV with DBV* 4 5 6
08-5-15-02 state 03.13EN

PE 120 F with DBV* (pos. 4) + PE 120 FV with DBV* (pos. 10) 7

PE 120 F with DBV* (pos. 10) + PE 120 FV with DBV* (pos. 4) 8
reservoir content (kg) 1,2
Code-no. 1
Control unit without
Code-no. 10
Special models
* with DBV = with Pressurebegrenzungsventil = with pressure limitation valve
** Please indicate pump elements PE 5, PE 10, PE 15, PE 25, PE 50 separately; see documentation pump elements.
*** Please indicate type of control separately for model with integrated control unit.
© BEKA 2013 Subject to alterations!
BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubrication pumps
Grease lubrication pumps series PICO
PICO (DC)
BEKAWIND Lubricaton systems

Pump elements
Ø 128 The PICO can be equipped with 10 outlets as a
maximum, whereas two outlets are intended for the
connection to a progressive system and eight outlets

40
for the direct connection to the lubrication point.

For connecting a progressive system can the pump

185
elements PE 120 F and PE 120 FV optionally be

approx. 259
installed into the outlet positions 4 and 10.

The pump elements PE 5 or PE 10, PE 15, PE 25, PE

approx. 123

10 8 6
50 can be installed into the outlet positions 1 to 3 and
9 7 5 35
4 5 to 9.
76

39
9,

When a pump element is disassembled, the outlet

5

position has to be locked with a corresponding screw

242 Pipe
approx. 288 connection plug and a sealing ring.
Filling nipple
Ø6 Order-no. for outlet position 4 and 10:
Screw plug M20 x 1,5: 090090800850
Spare cable with plug, 10 m Sealing ring Ø28 x Ø21: 100150010149
Order-no.: FAZ02499-19
171
Order-no. for outlet position 1 to 3 and 5 to 9:
150 Screw plug M14 x 1: 090090801450
Sealing ring Ø14 x Ø18: 100150010148

Level monitoring
80

1 As a standard, the pump is equipped with an

(approx. 186)

2 electrical filling level indicator. The pump has to be

3
switched off in the case of minimum level in order to
prevent that air is sucked into the system.
4

10 5
45°

9 6
8 7
5
13

Wiring diagram
Connection possibilities to existing machine control,
08-5-15-02 state 03.13EN

for example:

green (no. 1)
Filling level OK
red (no. 2)
Filling level empty
orange (no. 4)
Filling level
black (no. 3)
+
brown (yellow/green) M
-
(no. ...) = cable-no. for uni-colored cable

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubrication pumps
Grease lubrication pumps series FKGGM-EP/EPR
FKGGM-EP (with PSU, 115 or 230 V AC)

BEKAWIND Lubricaton systems

Technical data
Pump
Delivery volume per stroke (= 1 pump rotation) and
outlet: 0,06 to 0,17 cm³
(depends on pump element)
Regulation: possible for PE 120 V
Reservoir content: 1,9/2,5/4,2/8 kg, plastic,
transparent
Operating pressure: max. 350 bar
Pressure limiting valve adjusted to: max. 280 bar
Delivering medium: greases up to NLGI-cl. 2
without solid contents
Operating temperature: -20 to 70 °C
No. of outlets: max. 3
Outlet type: pipe Ø 6 mm, as standard
Rotation direction of the agitator blade : counter
clockwise
Installation position: reservoir vertical, as shown Symbol
Protection class: IP 65 M
Weight: max. 5,8 kg 3
(without pump elements, without grease filling)
Motor Pump elements Metering volume
Drive: d.c. motor 24 V DC (see documentation cm³ / stroke and outlet
Connection voltage: 230 V AC / 50 Hz pump elements)
115 V AC / 60 Hz PE 60 with / without 0,06
(via installed power supply unit) PE 120 pressure 0,12
Current consumption: max. 0,2 A (230 V AC)
PE 170 limitation 0,17
Speed (= pump rotations): 15 r/min
Duty cycle: 10 % duty cycle (10 min) PE 120 V valve max. 0,12 (adjustable)

Order key for type 2037 2037 1 A H L 1 B1 000

Type-no. 2037
Code-no. 2037
Drive type d.c.motor with power supply unit 24 V DC / 230 V AC 24 V DC / 115 V AC
Code-no. 1 2
Pump element 1** PE 120 / PE 170 / PE 120 V all PE* without or with PLV*)
Code-no./ code letter 1 - 7** or A - O**; Z = Model without pump element
Pump element 2** see pump element 1
Code-no./ code letter see pump element 1
Pump element 3** see pump element 1
Code-no./ code letter see pump element 1
Filling connection Filling nipple G 1/4 Filling connection G 1/4
Code-no. 1 2
Reservoir content (kg) 1,9 2,5 4,2 8 (2-part) 8 (1-part)
08-5-15-03 state 03.13EN

without FÜ***, without filling cover 02 01 03 04 07

with FÜ*** (M12x1 standard),without filling cover - D1 D2 - D3
with FÜ*** (cube plug****), without filling cover - F1 F2 - F3
without FÜ***, with filling cover - 21 23 24 25
with FÜ*** (M12x1 standard),with filling cover - E1 E2 - E3
with FÜ*** (cube plug****), with filling cover - G1 G2 - G3
Special models
* DBV = Pressurebegrenzungsventil = pressure limitation valve; PE = Pumpenelement /-e = pump elements
** Please indicate pump elements PE 60 separately; see documentation pump elements. ***** cube plug acc. to DIN 43650
***FÜ = level monitoring (min.) = level monitoring (min.)
© BEKA 2013 Subject to alterations!
BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubrication pumps
Grease lubrication pumps series FKGGM-EP/EPR
FKGGM-EP (with PSU, 115 or 230 V AC)
BEKAWIND Lubricaton systems

2,5 kg = Ø 153
4,2 u. 8 kg (2-parts) = Ø 180
8 kg (1-part) = Ø 225
Ventilation
min. level monitoring Attention: The min. level
(10 - 60 V DC standard)
acc. to drawing FAZ02205-xx
monitoring (M12x1 or cubic
(90 - 250 V AC special version plug acc. to DIN43650) is
possible on demand)
assembled on the cover at
1,9 kg = Ø 150,5 Bush M12x1 plastic reservoirs; see
8 kg (2-parts) = ca. 470

with 5 m cable (standard)

8 kg (1-part) = ca. 329

drawing or documentation
enclosed in delivery
Order-no.: 1000912997 level monitoring (accessories
2,5 kg = ca. 234
4,2 kg = ca. 279

multi line).
1,9 kg = ca. 175

Pressure connect.
M20x1,5
3 2 1
18

Pumpe element
with pressure limiting valve
Filling nipple

Fastening
ca. 173

drills Wiring diagram

N
2 1 L1
3
7 230 V / 50 Hz
4
Hirschmann plug 5 6 115 V / 60 Hz
7-poles
(without cable) (View of plug contacts)
239
Reservoir 8 kg (1 part)
Reservoir 152 A mounting angle, order-no. 0800800822, is
130 necessary for fastening the pump (see
1,9 / 2,5 / 4,2 /
Ø 9,5 documentation multi line accessories).
8 kg (2 parts)
10

(5,5)
107

3 1 3 1
08-5-15-03 state 03.13EN

2 2

ca. 172

The pump elements are mounted one by one,

starting with position 1 (see numbering of the
outlets). Please indicate the combination of the
different pump elements or certain installation
positions of the pump elements separately.

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubrication pumps
Grease lubrication pumps series FluiLub
Pneumatic pump FluiLub series 4548...

BEKAWIND Lubricaton systems

Technical data:
Pump

Compressed air supply: 4 - 10 bar

Compressed air connection: G 1/4
Air-lubricant outlet connection: G 1/4
Temperature range: - 25°C to + 70°C
Supply rate: 0,1 - 1,0 cm³/stroke

Construction:

- Reservoir 4,5 liter: material Trogamid

- Actuation sprayed air / pump together
- Compressed air connection on side
with supply control
- Level monitoring min.
- Filling plug NW6,3 / (G1/4)

The pneumatic pump creates a lubricant-air mixture for the mixing distributor and spray nozzles of the lubrication
system BEKAWIND flow. The compressed air supply of the pump is done by the compressor with integrated control
unit for compressed air niveau and condensate drainage.

The pump is actuated via the 3/2 way solenoid valve Y1 with relief. The period of wiring of the solenoid valve
corresponds to the spray time. The pneumatic piston is pressed into the up position by the spring and therefore
sucks lubricant into the ring chamber.

The FluiLub pump can also supply lubricants with a high solid content. As soon as the pump is pressurized the piston
is pressed downwards and lubricant in the ring chamber is lead to the outlet. Lubricant is then supplied to the mixing
distributor by sprayed air. The mixing disk avoids the separation of lubrication due to its movements.

mIxing
disk
08-5-15-04 state 03.13EN

compressed Lubricant/air mix

air

suck supply

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubrication pumps
Grease lubrication pumps series FluiLub
Pneumatic pump FluiLub series 4548...
BEKAWIND Lubricaton systems

Technical data of pneumatic pump, series 4548...:

General:

Weight: approx. 6 kg unfilled (4,5 liter reservoir)

approx. 6,2 kg unfilled (6 liter reservoir)
approx. 6,5 kg unfilled ( 9 liter reservoir)

Reservoir size: 4,5 / 6 / 9 Liter

Reservoir material: plastic transparent
Output rate: 0,1 - 1,0 cm³/stroke

Pneumatic:

The compressed air for the FluiLub gear rim lubrication must be clean and dry (min. 95 %)!

Compressed air connection: min. 6,5 bar, max. 10 bar

Compressed air consumption per spray nozzle ø 1,2mm at 6 bar: 1 nl/sec

Dimensional drawing
Shown is a pneuamtic pump with platic reservoir acc. to drawing FAZ02946-03 with order number 4548* 21421

Other reservoir sizes and output rates on demand.

View A
08-5-15-04 state 03.13EN

Compressed air
connection G1/4

Filling plug with dust cap

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubricant distributor
Single line distributor
UEN (Relubrication system)

BEKAWIND Lubricaton systems

Technical description
The single line distributor UEN supplies lubricant
after pressure- relief process into the lines towards
the lube points, i.e. after the pump is switched off.
Each outlet has one lube point.

Due to the piston control unit of the distributor, high

system pressures are possible. Because of the
restoring force of the metering piston, high
operational safety is possible at large line lengths or
at cold temperatures.

Technical data
Operating pressure at inlet: 210 bar
max. 300 bar Table of dimensions:
Outlet pressure: max. 50 bar Number of Dimension “A” Dimension “B”
metering elem. (mm) (mm)
Relief pressure: max. 40 bar 1 63,4 44
Temperature range: -30 °C to +60 °C 2 87,4 68
3 111,4 92
Lubricant: fluid grease;greases up to NLGI-cl. 2
4 135,4 116
acc. to release list
5 159,4 140
Metering volume: see table 6 183,4 164
Material: steel,
zinc-nickel-coating acc. to DIN 50979 Table of weight for one single line distributors UEN:
Number of Weigt of distributor (kg)
Number of metering elements or of outlets of one
one metering with metering with metering
single line distributors:
element elementes elementes
min. 1 metering element: UEN-1 25/50/100 UEN 200/400 UEN
max. 6 metering elements: UEN-6 1 2,44 2,89
(up to 12 metering elements possible with a 2 4,24 5,14
connecting element, up to 24 metering elements 3 6,04 7,39
possible with two connecting elements) 4 7,84 9,64
5 9,64 11,89
Weights: see table of dimensional drawing
6 11,44 14,14
(next page)

Metering elements Metering elements

25 UEN 200 UEN
50 UEN 400 UEN
100 UEN

Dimensions 11 11
08-5-20-01 state 03.13EN
172,5
125,5
128

128

10
Ø 15

Ø 15

19,7 24 M10x1
Ø9

Ø9

25 UEN 50 UEN 100 UEN 50 UEN

Auslass
10

10

BEKA BEKA BEKA BEKA

Typ UEN Typ UEN Typ UEN Typ UEN
Ø 19

XXX XXX XXX XXX

50

50

19,5
19
12

12

1,5 0,5 9,7 “B” G 1/4 20 G 1/4 20

“A” inlet 50 20,5 inlet 50 20,5

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubricant distributor
Single line distributor
UEN (Relubrication system)
BEKAWIND Lubricaton systems

The mechanic pressure switch monitors the system Mechanic pressure switch
pressure in the line and switches off the pump when
mechanic pressure switch
reaching 210 bar in order to start the pressure line at initial element
with flange
relief.

When installing the mechanic pressure switch, a

ca. 149
widened initial- or end element is necessary

138
instead of the standard ones. Hence, five or eleven
metering elements can be combined to one single

G 1/4
line distributor by means of a connecting element.

12
21,5
30
50
Inlet

Electronic pressure switch

200
Weight: 1,53 kg
100 300

The electronic pressure switch monitores the system

0 400

pressure in the pressure line and switches off the

pump when reaching 210 bar to start the relief in the
pressure lines. 100 UEN 100 UEN 25 UEN 50 UEN
15

BEKA BEKA BEKA BEKA

Typ UEN Typ UEN Typ UEN Typ UEN
XXX XXX XXX XXX
55

If more single line distributors are installed in the

20

lubrication system, the electronic pressure switch 10

20
shall be installed at the inlet, which is the farthest ca. 42 43,7

away from the pump to ensure that the switching Subject to alterations!

pressure is reached in the complete system.

For installing the Electronic pressure

Compared with a mechanic pressure switch, the
electronic pressure switch with pressure
electrical one exclude lubricant hardenings at the
switch, there is an switch flange
measuring inlet.
element with element and
pressure switch fastening (complete).
flange that is Order-no.:
assembled as 4124990012
standard at the initial
element.
150,9
08-5-20-01 state 03.13EN

electronic
pressure switch
100 UEN 100 UEN 25 UEN 50 UEN

BEKA BEKA BEKA BEKA

G 1/4

Typ UEN Typ UEN Typ UEN Typ UEN

XXX XXX XXX XXX
34
Ø 19

12

1,1 21,7 28,7

43,7 30
50

Inlet Element with

pressure switch flange

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubricant distributor
Progressive distributor general
Overview

Lubricaton systems
Progressive distributors are used for different bearings in wind power plants in which the lube points are supplied
central by a lubrication pump. The distribution of the supplied lubricant is done in same or different quantities,
progressively controlled via the follower piston control of the progressive distributor.

Depending on the case of application the progressive distributors can be delivered in various types. The differences
between the types are explained in individual descriptions.

distributor
All progressive distributor types can be delivered with extensive accessories e.g. electrical and visual stroke
monitoring, fittings, non-return valves, and partly with solenoid valves.

BEKAWIND
Progressive
MX-F SXE-2 LX-2
r)

.
ax

t
ba

ut e e

an
r o ok m
m
.(

ic
in

pe /str olu
ax

br
n

su m

t on
t
tio

le
o. e m

m gv
t io

lu
t)
es s/

tle cti
C out

es
le
le ct
na

l
Pr ion

g
(m rin
ia
r

in e

ou e

in

ur
ig

er
n

n
of

³
ro .

e
e

er

at
ax

on

on
ta
es

at

et
p

et

Fe
Ty

M
D

M
N

- use in mobile range (on- /off-road

vehicles, agricultural a. construction
MX-F 4010 180 300 24 M10x1 M10x1 steel, 25 - 105 machinery etc.)
galv. - special coating for heaviest
operating conditions

- designed for the use as main

distributor for grease lubrication
SXE-2 4003 180 300 20 G 1/4 G 1/8 steel, 100 - 760 systems at construction machinery
galv. - use of dummy elements, which can
be replaced by metering elements
if necessary

- Perfect for applications, where

VA is not really necessary,
04-1-00-01 state 03.13EN

LX-2 3972 180 300 20 M10x1 M10x1 steel, 200 high corrosion protection
ZnNi - 100 % compatible dimensions
and output rate to similar
block distributors
08-5-20-02

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubricant distributor
Progressive distributor MX-F
BEKAWIND Lubricaton systems

Technical description Progressive distributor MX-F with four piston

Progressive distributors MX-F are built in a variable elements (middle element, end element) and eight
disk construction. Therefore the distributor can be, outlets:
Metering code no.
depending on the number of lubrication points, End element
extended or shortened. Because of the disk
construction there is the possibility to join individual Middle element
distributor disks (middle element, end element) with 45
different metering volumes together to one complete 75
progressive distributor. 25
45
The different metering volume per stroke is effected
by different piston diameters.

A progressive distributor needs at least three

pistons.
Distributor
outlets
Technical data
Distributor
Operating pressure inlet: max. 300 bar inlets Initial element
Temperature range: -30 °C to 80 °C
Metering medium: oil - fluid grease - grease Dimensional drawing
up to NLGI-cl. 2
“A” 50
rotations: max. 180 r/min 22,4 14,75

Material: steel, galvanized

5
30

23,5
No. of elements:
min. 3 piston elements: MX-F 3/6
11,5

max. 12 piston elements: MX-F 12/24 M10x1

M10x1 outlet
Ø 10 inlet
Ø 5,3
Table metering volume:
45
25
75
45
17

Designation Metering volume Code

16

piston element (mm³/stroke) no.

p. outlet p. element
Ø
5,

MX-F 25 25 50 25 7,5 “B”

3

MX-F 45 45 90 45
MX-F 75 75 150 75
MX-F 105 105 210 105 No. of piston No. of Dim. “A” Dim. “B”
elements outlets (mm) (mm)
(max.)
08-5-20-02 state 03.13EN

3 6 69,20 57,2
4 8 83,95 72,0
5 10 98,70 86,7
6 12 113,45 101,5
7 14 128,20 116,2
8 16 142,95 131,0
9 18 157,70 145,7
10 20 172,45 160,5
11 22 187,20 175,2
12 24 201,95 190,0

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubricant distributor
Progressive distributor SXE-2

BEKAWIND Lubricaton systems

Technical description Progressive distributor SXE-2 with four distributor
Progressive distributors SXE-2 are built in a variable disks and eight outlets:
disk construction. Therefore the distributor can
optionally arranged, depending on the number of
lubrication points and their lubricant need. Basic element
Metering element End element
300 S
The SXE-2 distributor consists of distributor disks. 220 S XXX XE-2
760 S XXX XE-2
These disks consist of a basic element and a
400 S XXX XE-2
metering, respectively a dummy element. Basic XXX XE-2
elements are divided into initial, middle- and end
elements.

The variable system enables changes of the

metering volume of the individual outlets as well as
the number of outlets.
Basic element
Middle element
The different metering volume per stroke is effected Distributor inlet
Distributor
by different piston diameters. Basic element outlets
Initial element
For reducing the number of distributor outlets of an
existing distributor SXE-2, a dummy element is
available or a basic element with metering element
Table of metering volume:
can be removed. The distributor can be enlarged
with an additional basic element with metering Designation Metering volume Code
metering elem. (mm³/stroke) no.
element.
p. outlet p. element
000 SXE-2 - - 000
A progressive distributor needs at least three (= Dummy elem.)
metering elements (piston elements). 100 SXE-2 100 200 100
150 SXE-2 150 300 150
220 SXE-2 220 440 220
Technical data 300 SXE-2 300 600 300
Operating pressure - inlet : max. 300 bar 400 SXE-2 400 800 400
500 SXE-2 500 1000 500
Temperature range: -35 °C to 80 °C 620 SXE-2 620 1240 620
Lubricant: oil - fluid grease- grease 760 SXE-2 760 1520 760
up to NLGI-cl. 2
No. of rotations: max. 180 rev/min
Material: steel, galvanized
stainless model possible on enquiry
08-5-20-03 state 03.13EN

Number of elements:
Min. 3 metering elements: SXE-2 3/6
Max. 10 metering elements: SXE-2 10/20

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubricant distributor
Progressive distributor SXE-2
BEKAWIND Lubricaton systems

44,3 49,9

500 SXE-2
xxx

45
620 SXE-2
xxx

400 SXE-2
xxx

13
Proximity switch 150 SXE-2
xxx
35
installed on the right
L R L = left
R = right
20

Technical data of the proximity switch:

Connection: M12x1 pluggable
Switching method: PNP NO
Load capacity: 200 mA
Possible voltage: 10 - 60 V DC
Per. ambient temperature: -40 °C to 85 °C
Function indicator: LED yellow
Housing material: stainless steel
Protection class: IP 67 / IP 69K

Terminal diagram:

1 brown
2 + 10-60 V DC
1
4 black Inlet control
or PLC
3 4 3 blue
- GND
08-5-20-03 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Lubricant distributor
Progressive distributor LX-2

BEKAWIND Lubricaton systems

Technical description Progressive distributor LX-2 or LX-3 with four piston
The progressive distributor LX-2 and LX-3 are elements and eight outlets:
identically constructed, only the material is
different (see “technical data”). End element
The progressive distributor LX-2 and LX-3 are built in Middle element Piston
a variable disk construction. Therefore the distributor Initial element element
can be, depending on the number of lubrication
points, extended or shortened.
A progressive distributor needs at least three pistons
for function, i.e. an initial and end element as well as
a middle element for distributor LX-2 and LX-3.

Technical data
Operating pressure inlet: max. 300 bar
Distributor Distributor outlets
Temperature range: -30 °C to 80 °C inlet

Metering medium: oil - fluid grease - grease

up to NLGI-cl. 2
Metering volume: 200 mm³/stroke per outlet
Dimensional drawing of progressive distributor LX-2 or
Umlaufzahl:
LX-3:
LX-2 max. 180 revol./min
LX-3 max. 60 revol./min 60 7,1
Werkstoff:
LX-2 steel, zinc-nickel-coating
LX-3 V4A (1.4404 / 1.4401)
Number of piston elements:

15
min. 3 piston elements: LX-2 or LX-3 3/6
max. 10 piston elements: LX-2 or LX-3 10/20
M10x1 inlet

22,25 14,75 23
Number of Number of Dim.“A”
15 14,75 M10x1 outlets
piston elements outlets (max.) (mm)
3 6 60,00
4 8 74,75
5 10 89,50
30

23

6 12 104,25
15,7

7 14 119,00
8

8 16 133,75
9 18 148,50
10 20 163,25
Ø 6,3

Ø 6,4
Ø 12

08-5-20-04 state 03.13EN

200

200

200

200
LX-2

LX-2

LX-2

LX-2
20

18
XXX

XXX

XXX

XXX

6
“A”
© BEKA 2013 Subject to alterations!
BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubricant distributor
Progressive distributor LX-2
BEKAWIND Lubricaton systems

Technical data of proximity switch

Connection: M12x1 plugable
Switch type: PNP NO contact
Operating voltage: 10 - 60 V DC
Plug
incl. residual ripple M12x1
45,4
Current load, Duration: 100 mA
16 LX-2
Short-term: 100 mA AF 14 XXX 200

Current consumption: < 15 mA

LX-2
Permitted temperature (ambient): -25 °C to 70 °C XXX 200

Function indication: LED yellow Cable Ø 5 mm LX-2

0,3 m long XXX 200

Protection class: IP 67
LX-2
Housing material: V4A (1.4571) XXX 200

Threaded connection: M11x1

Circuit diagram Order number

1 Proximit switch with 0,3 m cable and plug M12x1
L+
1000912960
4

3
L-
08-5-20-04 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Rotary union
Rotary union RC60 and RC 75

BEKAWIND Lubricaton systems

Rotary union RC 60 and RC 75
The rotary union RC60 and RC75 enable the flow of
lubricant through the main shaft to the lubrication of
the rotor bearings.
It is installed at the end of the main shaft before the
slip ring transmitter. The connection rings connect it
with the main shaft and slip ring transmitter.

The center drilling helps to lead through the electric

connections for the rotor (ø 60 or 75 mm).
The lubrication connections are at the side.

08-5-25-01 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Lubrication pinion
Lubrication pinion
BEKAWIND Lubricaton systems

Standard- lubrication pinion made of aluminium

In order to lubricate teeth of blade bearings and yaw

bearings, lubrication pinions are used. They supply
lubricant steadily onto the tooth flanks of the bearing
teeth. Due to internal connections it can be ensured
that only the tooth in mesh supplies lubricant via the
connection drills and lubricant bags.

The lubrication pinions are made of aluminium.

According to the teeth geometry, lubrication pinions
with different modules and teeth heights are
available. Up to a height of 100 mm the pinions are
constructed as one part. All heights exceeding 100
mm result in a two part lubrication pinion to ensure a
perfect lubricant application. The available version
can be seen in the table.
Module m10 m12 m14 m16 m18 m20 m22 m24
No. of teeth 9 9 9 8 9 8 9 9 9 9

Height of 100 80 100 79,5 100 110 110 100 140 160
teeth* 120 100 120 100 120 140 120 120 170 200
120 125 150 125 140
134 140 170

* other heights on demand

Segment- lubrication pinion

For modules m16 and m12, segmented lubrication

pinions are offered. They consist of alternately
stacked distance disks made of rubber and
lubrication segments made of plastic.
Hence the number of outlet openings is increased
and a variable graduation of teeth heights is
reached.
in order to optimize the lubrication, version with
integrated proximity switches are used to adjust the
lubrication via a number of rotation of the pinion.
Please find the available version in the table.
08-5-25-01 state 03.13EN

Module m12 m16 Note

No. of teeth 8 8
Height of 98 82 Lubrication pinion
teeth* 107 106 with proximity
116 118 switch
124 on demand
136
142

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Disposal reservoir
Disposal reservoir

BEKAWIND Lubricaton systems

Disposal reservoir straight

Disposal reservoirs are screwed into the bearing’s

outlet openings to collect used lubricant. The
integrated ventilation system enables a perfect filling
with used lubricant and avoids too high lubricant
pressure in the bearing that could result in leakages
of the bearings and a possible pressing out of the
sealings. The connection caps of the disposal
reservoir remain in the bearing and the filled
reservoir is unscrewed and drained or replaced by a
new reservoir.

There are various reservoir sizes available, depending on

connection thread, lubricant flow rate and maintenance
duration.

When selecting the reservoir size we recommend to choose the

total quantity of all reservoirs double as big as the calculated
lubricant application quantity of the bearing.
Hence differences regarding the filling rate of the disposal
reservoirs can be considered.

Capacity(ml) G1 D(mm) L1(mm) L2(mm) Order-no. Disposal reservoir

250 M10x1 63 137 10 FAZ04116-18 001 FAZ04116-02

M14x1,5 FAZ04116-18 005
M16x1,5 FAZ04116-18 002
G1/4 FAZ04116-18 004

500 M10x1 76 174 10 FAZ04481-16 001 FAZ04481-02

M14x1,5 FAZ04481-16 005
M16x1,5 FAZ04481-16 002
G1/4 FAZ04481-16 004

750 M10x1 88 192 10 FAZ04819-09 001 FAZ04819-02

M14x1,5 FAZ04819-09 005
M16x1,5 FAZ04819-09 002
G1/4 FAZ04819-09 004

1000 M10x1 95 223 10 FAZ04480-13 001 FAZ04480-02

M14x1,5 FAZ04480-13 005
08-5-30-01 state 03.13EN

M16x1,5 FAZ04480-13 002

M22x1,5 95 267 18 FAZ04480-20 002
G1/4 FAZ04480-13 004
G3/8 FAZ04480-13 006
G1/2 95 225 10 FAZ04480-23 001
G3/4 95 225 12 FAZ04480-23 002

2000 M10x1 120 260 10 FAZ04479-04 001 FAZ04479-02

M14x1,5 FAZ04479-04 005
M16x1,5 FAZ04479-04 002
G1/4 FAZ04479-04 004
G3/8 FAZ04479-04 006

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Disposal reservoir
Disposal reservoir
BEKAWIND Lubricaton systems

Disposal reservoir angled

Angled disposal reservoirs have, unlike the straight

version, an angled connection piece to screw it into
the bearing.
The space requirement is very small so that this
version can easier be retrofit between the outside
ring of the bearing and the lifting cover of a blade
bearing.

Capacity (ml) G1 D (mm) L1 (mm) L2 (mm) L3 (mm) Order-no. Disposal reserv.

250 M10x1 63 136 65 12 FAZ04116-10 001 FAZ04116-02

M14x1,5 FAZ04116-10 005
M16x1,5 FAZ04116-10 002
G1/4 FAZ04116-10 004

500 M10x1 76 172 65 12 FAZ04481-03 001 FAZ04481-02

M14x1,5 FAZ04481-03 005
M16x1,5 FAZ04481-03 002
G1/4 FAZ04481-03 004
G3/8 FAZ04481-03 006

750 M10x1 88 192 65 12 FAZ04819-10 001 FAZ04819-02

M14x1,5 FAZ04819-10 005
M16x1,5 FAZ04819-10 002
G1/4 FAZ04819-10 004

1000 M10x1 95 222 65 12 FAZ04480-06 001 FAZ04480-02

M14x1,5 FAZ04480-06 005
M16x1,5 FAZ04480-06 002
08-5-30-01 state 03.13EN

M22x1,5 95 228 71 18 FAZ04480-19 002

G1/4 FAZ04480-06 004
G3/4 95 225 84 20 FAZ04480-21

2000 M10x1 120 267 65 12 FAZ04479-12 001 FAZ04479-02

M14x1,5 FAZ04479-12 005
M16x1,5 FAZ04479-12 002
G1/4 FAZ04479-12 004
G3/8 FAZ04479-12 006
G1/2 120 260 90 23 FAZ04479-10

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Service devices
Compressor station

BEKAWIND Lubricaton systems

Technical data

Pressure reservoir 25 L
Motor voltage: 230 V AC
Frequency: 50 Hz 60Hz
Power consumption: 270 W 300W
Current consumption: 1,2 A 1,3A
-1 -1
No. or rotations: 1300 min 1600 min
Motor protection: temperature switch
Temperature range: -25°C bis + 70°C
Duty cycle: 50 %

Compressor station Compressor station contains:

The compressor station creates and regulates - Suction filter

compressed air to actuate the pneumatic driven - 25 l pressure reservoir, high quality 2-K coating,
lubrication pump in the spray system BEKAWIND outside impact resistant varnish
flow. - oscillation absorber assembled on pressure
reservoir
The 25 l pressure reservoir and the integrated - the high temperature compressed air hose, steel
control system ensure a sufficient compressed air covered, connects compressor with fittings
supply as well as the necessary quality of mentioned - fittings with automatic start-up relief, automatic
medium. condensate drain, safety valve, pressure switch,
non-return valve, pressure gauge, cable, ball valve,
In connection with the rotary union the compressor overload switch, assembly kit and pressure reducer.
station in the nacelle can be connected either with
the spray system for yaw teeth or for the blade gears.

08-5-35-01 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Service devices
Electric filling pump ERP 230
BEKAWIND Lubricaton systems

Technical data
Output approx. 6 l/min
Voltage 230 V AC, 50 Hz
Power 0,55 kW
Insulation class F
Protective system IP 55
Weight 23 Kg

Pressure connection
with coupling for
high pressure hose

Quick and clean refilling of lubrication pumps

The electric filling pump ERP 230 has been
developped especially for the refilling of grease
pumps of central lubrication systems used in wind
power plants.
Opposite to small cartridges with only 450 g, the use
of large grease reservoirs (25 kg) guarantees a very
fast filling without pollution.
A digital flowmeter allows the monitoring or pre-
selection of the grease quantity.
Before the grease barrel runs empty, the filling pump
is switched off automatically. Therefore the reservoir Delivery including filling hose NW 12,7 with plug
of the grease pump is protected against air bubbles. connection to the grease pump and electric
connection cable (10 m).
08-5-35-01 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Service devices
Grease filling gun BEKA Filler RG 700
Filling press

BEKAWIND Lubricaton systems

340 RG700 510 (extended)
41 250

290
Refilling of grease pumps
Technical data
quick and clean
Operating voltage 18 V
The battery operated grease filling gun RG 700 refills
Battery capacity 2700 mAh
reservoirs of central lubrication pumps in a very quick
Refillable cartridge 700 cm³ and clean way.
Filling time ca. 30 s* The grease filling gun is connected with the central
Unload/battery recharche 50 - 100x* lubrication pump by a quick coupling and refills the
Battery charching time ca. 40 min grease reservoir within a few seconds.
The connection of the grease filling gun to the grease
* depends on temperature and viscosity of reservoir happens directly at the filling coupling of
lubricant the pump. Using two different reservoir tubes,
cartridges with a capacity of 700 and 1400 cm³ can
be used. Compared with common cartridges with
450 cm³, the filling time is reduced decisively. After
filling, no rigid cartridge remains.

The grease filling gun is delivered with all necessary

accessories (charger, battery, reservoir tube) in a
transport box. Additional battery packs are suitable
as option. 08-5-40-01 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Service devices
Manual filling press
Filling press
BEKAWIND Lubricaton systems

Manual filling press for EP-1 and PICO

Dimensional drawing:

ca. 445

Ø65
grease capacity max. 500cm3

Technical data:
Cartridge capacity: 400 g
3
Content without cartridge: 500 cm
max. pipe outside diameter: 53,5 mm
min. pipe inside diameter: 51 mm
Fördermedium: Fette bis NLGI-Kl. 2

Article-no. Capacity
3
208103026 max. 500 cm

One-hand filling press

Dimensional drawing:

ca. 448 62,2

40
Ø65

169

3
Capacity max. 500 cm

Technical data:
3 3
Supply volume: ca. 9 cm to 10 cm per full stroke
Cartridge content: 400 g
08-5-40-01 state 03.13EN

bar Content without cartridge: 500 cm3

outlet pressure in bar

max. pipe outside diameter: 53,5 mm

5
min. pipe inside diameter: 51 mm
4
3
2
1 Article-no. Capacity
0 N 20830001 max. 500 cm3
0 50 100 150 200 250
actuation effort
of handle approx. in N

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Service devices
High pressure lubrication gun HAP
HAP

BEKAWIND Lubricaton systems

Technical data

Operating pressure 400 bar

Flow rate 100 ccm/min*
Accu voltage 14,4 V
Capacity 3000 mAh
Recharching time 1,5 h
ca. 360

Flow meter up to 2000 ccm/min

Operating temperature -18°C to 50°C
Lubricants greases up to NLGI
000 to 2 in 400 g grease
cartridges acc. to DIN1284
or 500 cm³ loose grease

The high pressure lubrication gun HAP is used for Further equipment
the lubrication of half automatic central lubrication Overload protection
systems. The battery-powered device with High pressure hose with
integrated flow meter is connected to the lubrication Filling coupling
nipple of the distributor via a high pressure hose. Charger
When actuating the grease gun, lubricant is supplied Order number complete:
04951106 High pressure lubrication gun
to the distributor with high pressure. The grease with grease gun, charging device,
quantity can be checked at the flow meter and hence Digimet E5,
an exact quantity of lubricant per distributor is high pressure hose and suitcase
ensured. (approx. 480 x 390)
The lubrication of individual lube points via
Order number without Digimet:
lubrication nipple is possible.
04951106

Order number individual components:

0496020199 Pump unit complete with motor and
handle
0496020200 Grease reservoir complete
0496020201 Battery pack Li-Ion
0496020202 Battery charger
0496020203 High pressure hose 750 mm
0496020204 Digimet E5 with fittings
0496020205 Suitcase
08-5-40-02 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Fittings and accessories
Fitting

Manual grease press

BEKAWIND Lubricaton systems

according to FAZ02255-00 for lubricating suitable for cartridges acc. to DIN 1284

Dimensional drawing

Manometer 0-400 bar

without glycering

max. 350
Article: 0460110122001

ca. 92
max. 235
Ventilation valve

Coupling

Pressure - Force - Diagramm

350
300
Technical data: 250
Pressure (bar)

Pressure: max. 350 bar 200

3
Output rate: max. 2 cm /stroke
150
Cartridge content: 400 g
Content w/o cartridge: 500 cm
3 100
max. pipe outside diameter: 53,5 mm 50
min. pipe inside diameter: 51 mm 25
Lubricant: grease up to NLGI 2
0
0

50
100
150
200
250
300
350
25

Article-no Content
Manual power F (N)
21590080000 max. 500 cm3
08-5-40-02 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

BEKAWIND Lubricaton systems

Male stud coupling
with straight thread

AF 1 AF 2

Pipe ØD
L1
L2
L3

Article-no. G Series Pipe Ø D L1 L2 L3 SW 1 SW 2 Material Kg/100 Pressure

0406 1234 M10x1 L 6 8 16,5 31 14 14 steel ZnNi 1,4 PN 315
0406 2465 G 1/4 S 6 12 24,5 38 19 17 steel ZnNi 3,5 PN 315
0406 2954 M10x1 L 8 8 18 32,5 17 17 steel ZnNi 1,9 PN 315
0406 2996 G 1/8 L 8 8 18 32,5 17 17 steel ZnNi 1,8 PN 315
0406 2450 G 1/4 L 10 12 18 38 19 19 steel ZnNi 3,0 PN 315

Male stud coupling

with conical thread

Dimensional drawing:

AF 2
AF 1
G

Pipe ØD

L1
L2
L3

Article-no. G Series Pipe Ø D L1 L2 L3 SW 1 SW 2 Material Kg/100 Pressure

08-5-45-01 state 03.13EN

0406 2937 M10x1k LL 6 8 14,5 26 11 12 steel ZnNi 1,2 PN 100

0406 2436 M10x1k L 6 8 15 29,5 14 14 steel ZnNi 1,3 PN 315

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
BEKAWIND Lubricaton systems
Fittings and accessories

Elbow swivelling fitting

Dimensional drawing

AF 2 AF 1

Pipe Ø D
AF 3

L1
L2
i
G
D
L4
L3

Article-no G Series Pipe Ø D L1 L2 L3 L4 i AF 1 AF 2 AF 3 Material Kg/100 Pressure

0406 2453 M10x1 L 6 23,5 10 25 10,5 6 14 14 14 steel ZnNi 3,6 PN 250
0406 2785 G 1/4 S 6 27 12 30 15 9 19 19 17 steel ZnNi 7,3 PN 250
0406 2451 G 1/4 L 8 27 12 28 13 9 19 19 17 steel ZnNi 6,5 PN 250
0406 2452 G 1/4 L 10 28 13 29 14 9 19 19 19 steel ZnNi 6,8 PN 250

Elbow screw fitting

with conical threads
AF 1 AF 2
Dimensional drawing:
Pipe Ø D
L3

G
L1
L2

Article-no. G Series Pipe Ø D L1 L2 L3 SW 1 SW 2 Material Kg/100 Pressure

0406 2441 M10x1k L 6 12 27 15 12 14 Steel ZnNi 2,9 PN 315
08-5-45-01 state 03.13EN

0406 2493 G 1/8 L 6 12 27 15 12 14 Steel ZnNi 2,7 PN 315

0406 2494 G 1/4 L 6 14 29 19 14 14 Steel ZnNi 4,5 PN 315

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

Reduction fitting

Lubricaton systems
Dimensional drawing:

M14x1,5

BEKAWIND lubrication
AF17 AF17 AF19

Ø6

Ø8
29,5
ca. 51

Article-no. Series Material

0406 2999 S Steel ZnNi

Adjustable elbow fitting with sealing cone and O-Ring

Dimensional drawing:
AF 1 AF 2

ØD
G
ØD
L3
L2
ca. L1

Article-no. Series Pipe Ø D L1 L2 L3 AF 1 AF 2 G Material Pressure

0406 2462 S 6 31 16 14,5 14 17 14x1,5 Steel ZnNi PN 630
0406 2466 L 10 30 15 14,5 14 19 16x1,5 Steel ZnNi PN 315

T- Fitting
Dimensional drawing:
ca. L1
L2
ca. L1

08-5-45-02 state 03.13EN

L2

AF 1 AF 2

Article-no. Series Pipe Ø D L1 L2 AF 1 AF 2 M Material Pressure

0406 2457 L 10 30 15 19 17 16x1,5 Steel ZnNi PN 315

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Fittings and accessories

Adjustable T- fitting with sealing cone and O-ring

Lubricaton systems

Dimensional drawing:

L2
BEKAWIND lubrication

L1
M

ØD
AF 1 AF 2
Article-no. Series Pipe Ø D L1 L2 AF 1 AF 2 M Material
0406 2463 S 6 31 16 14 17 14x1,5 Steel ZnNi
0406 2455 L 10 30 15 17 19 16x1,5 Steel ZnNi

Adjustable L- fitting with sealing cone and O-ring

Dimensional drawing:

ØD

AF 2
AF 1

M
L2
L1
Article-no. Series Pipe Ø D L1 L2 AF 1 AF 2 M Material
12x1,5
08-5-45-02 state 03.13EN

0406 1283 L 6 26 12 12 14 Steel ZnNi

0406 2464 S 6 28,5 16 12 17 14x1,5 Steel ZnNi
0406 1282 L 8 27 14 12 17 14x1,5 Steel ZnNi
0406 2456 L 10 29,3 15 14 19 16x1,5 Steel ZnNi

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

Union nut

BEKAWIND Lubricaton systems

SW

G
Pipe Ø D
H

Article-no. Series Pipe Ø D G H SW Material Pressure

04031500303 LL 6 M10x1 11,5 12 Steel ZnNi PN 100
04030004002100 L 6 M12x1,5 14,5 14 Steel ZnNi PN 500
04030004502100 S 6 M14x1,5 16,5 17 Steel ZnNi PN 800
04030004052100 L 8 M14x1,5 14,5 17 Steel ZnNi PN 500
04030004552100 S 8 M16x1,5 17,5 19 Steel ZnNi PN 800
04030004102100 L 10 M16x1,5 15,5 19 Steel ZnNi PN 500

Cutting ring
Dimensional drawing:

L
ØD

Article-no. for pipe Ø D Series L Material Pressure

09038610601115 6 LL 7,8 Steel ZnNi PN 100
08-5-45-03 state 03.13EN

09038610603215 6 L/S 8,8 Steel ZnNi PN 315/630

09038610802215 8 L/S 9,3 Steel ZnNi PN 315/630
09038611002215 10 L/S 9,8 Steel ZnNi PN 315/630

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
BEKAWIND Lubricaton systems
Fittings and accessories

Joint
Dimensional drawing:

ca. 35
ca. 28
22 AF10

AF14

12
L3
L2

Ø6
L1
G

Material Material
Article-no. G L1 L2 L3 joint Union screw

0402 075 M6k 7,5 20 30 brass Steel ZnNi

0402 076 M8x1k 7,5 20 30 brass Steel ZnNi
0402 077 M10x1k 7,5 20 30 brass Steel ZnNi
0402 078 R1/8”k 7,5 20 30 brass Steel ZnNi
0402 079 R1/4”k 9 21,5 31,5 brass Steel ZnNi
0402 080 1/8-27 NPT 7,5 20 30 brass Steel ZnNi

Union screw
Dimensional drawing:
G
Pipe Ø D

AF
L1
L2
08-5-45-03 state 03.13EN

Article-no. Pipe Ø D G L1 L2 SW Material

0802000334 6 M10x1 9,5 14 10 Steel ZnNi

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

BEKAWIND Lubricaton systems

Olive
Dimensional drawing:

Ød2

Ød1
ØD

Article-no. for pipe Ø ØD L Ød1 Ød2 Material

09038620023 6 8 6,5 6 6,4 brass
09038620028 6 8 6,5 6 6,4 Steel ZnNi

Reduction, straight
Dimensional drawing:

AF
Pipe Ø D

G2
G1

L2
L1
03.13EN
03.13EN

Article-no. G1 G2 L1 L2 SW Material
state

FWZ03289-001 002 M16x1,5 M10x1 28 12 22 Steel ZnNi

state

FWZ04779_04 G1/4 M20x1,5 43 12 27 Steel ZnNi

08-5-45-04
10-200

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
BEKAWIND Lubricaton systems
Fittings and accessories

Usit - Ring
Dimensional drawing:

A A A-A

H
d
D

Article-no. Nominal size d D H Thread Sealing Material

100150010433 16x22,7x1,5 16 22,7 1,3 M16x1,5 NBR 80 Steel ZnNi
100150010408 14x18,7x1,5 14 18,7 1,5 G1/4 NBR 80 Steel ZnNi

Screw plug
self sealing
Dimensional drawing:
D

AF
L2

Article-no. G D L2 AF Material Kg/100

04030189142100 M8x1 12 12,3 4 Steel ZnNi 0,5
04030189202100 M10x1 14 12,3 5 Steel ZnNi 0,7
03.13EN

04030189222100 M14x1,5 19 17,3 6 Steel ZnNi 1,9

03.13EN

04030189752100 M14x1 19 17,3 6 Steel ZnNi 1,9

04030189252100 M20x1 25,9 19,3 10 Steel ZnNi 4
state

04030189332100 G 1/8 14 12,3 5 Steel ZnNi 0,7

state

04030189342100 G 1/4 18,9 17,3 6 Steel ZnNi 1,8

08-5-45-04

04030189372100 G 3/4 32 21,3 12 Steel ZnNi 7,5

10-300

04030189382100 G1 39,9 22,8 17 Steel ZnNi 12,3

04030189392100 G 1 1/4 49,9 22,8 22 Steel ZnNi 19,4

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

BEKAWIND Lubricaton systems

Pipe socket, straight,
for assembly at high pressure hose Ø8,6x4

Dimensional drawing:

Y SW10

M7x0,75
ØD
L1 L3

L2

Article number øD L1 L2 M Material

100121492 6 24 55,1 M7x0,75 steel ZnNi Y

100121493 6 30 61,1 M7x0,75 steel ZnNi
Version for cutting ring /
olive
100121550 8 22 67,3 M9x1 steel ZnNi
100121551 8 42 87,3 M9x1 steel ZnNi

08-5-45-05 state 03.13EN

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
 Fittings and accessories

Pipe socket, 90°

BEKAWIND Lubricaton systems

for assembly of high pressure hose Ø8,6x4

Dimensional drawing:
AF10
Y

M7x0,75
L2
25

L1
ØD

Article number øD L1 L2 M Material

Y
100121495 6 45,1 32,7 M7x0,75 steel ZnNi Version for cutting ring /
100121496 6 59 38 M7x0,75 steel ZnNi olive

100121553 8 65,3 35 M9x1 steel ZnNi

100121554 8 65,3 55 M9x1 steel ZnNi
100121555 8 65,3 75 M9x1 steel ZnNi

Sleeve
Dimensional drawing:

AF
L2 L3
D1
D2

D3
08-5-45-05 state 03.13EN

L1

for high
Article-no. D1 D2 D3 L1 L2 L3 SW press. hose Material
1001 21 484 M7x0,75 11 10,8 28 4 8 12 8,6x4 steel ZnNi

1001 21 549 M9x1 14 16,8 36 4 9 17 11,2x6,5 steel ZnNi

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

Coiled tubing

BEKAWIND lubrication systems

Dimensional drawing:

10 1,5

* max. 50 m Ø8

Article-no Material
Polyethylene * = indicate length when order!
100121005
black color

Pipe clip with rubber insert

Dimensional drawing:

D1
Ø

B
D
eø

rubber insert
Pip

Article-no B Pipe ø D S ØD1 Material

1001 500 10 12 6 0,5 5,3 steel S
1001 500 20 12 9 0,5 5,3 steel
1001 500 30 12 12 0,5 5,3 steel

Hose tie

Dimensional drawing:
B

08-5-45-06 state 03.13EN

H

Article-no L B H Material
100 121 517 200 4,8 1,6 plastic L

100 121 012 200 3,6 1 plastic

100 121 520 360 4,8 1,6 plastic
100 121 518 365 7,8 1,8 plastic
100 121 016 450 7,8 1,8 plastic

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
BEKAWIND lubrication systems
Fittings and accessories

Plastic pipe
Dimensional drawing:

ØD
R
m
in.

min. bending
Part-No. Dia. D S radius R Type Viscous oil filled Material
1001 20 075 4 0.85 40 hard with Polyamide
1001 20 040 4 0.85 40 soft with Polyamide
1001 20 039 4 0.85 40 hard without Polyamide
1001 20 041 4 0.85 40 soft without Polyamide

1001 20 100 6 1.5 40 hard with Polyamide

1001 20 101 6 1.5 40 hard without Polyamide

High pressure hose

Dimensional drawing:
Ø D2
Ø D1

Part-No. Dia. D 1 Dia. D 2 Type Grease filled Material

08-5-45-06 state 03.13EN

1001 20 200 4 8.6 straight with Plastic / Synthetic Net

1001 20 205 4 8.6 spiral with Plastic / Synthetic Net
1001 20 201 4 8.6 straight without Plastic / Synthetic Net
1001 20 206 4 8.6 spiral without Plastic / Synthetic Net

1001 20 265 6.5 11.2 straight with Plastic / Synthetic Net

1001 20 266 6.5 11.2 straight without Plastic / Synthetic Net

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Fittings and accessories

Straight connection piece

BEKAWIND Lubricaton systems

Dimensional drawing:
Pipe ØD

AF 2

L2
AF 1

L1
G

Article-no. G Series Pipe Ø D L1 L2 AF 1 AF 2 Material Kg/100 Pressure

0406 1299 G 1/4 S 6 12 25 19 17 Steel ZnNi 4,9 PN 630
0406 1279 G 1/4 L 10 12 27,5 19 19 Steel ZnNi 5,6 PN 500
0406 2454 M 14x1,5 L 10 12 27,5 19 19 Steel ZnNi 5,7 PN 500

Manometer fitting
Dimensional drawing:

G
AF 1
I
H

L1

AF 2
L2

ØD

Article-no. Series Pipe Ø D L1 L2 AF 1 AF 2 G I H Material Kg/100

0406 1258 L 10 36 21 19 19 G 1/4 14,6 4,6 Steel ZnNi 5,8

Coupling plug with dust cap and double nipple

Dimensional drawing:

Ø 20
08-5-45-07 state 03.13EN
Ca. 59

AF 19
6,5

Article-no. Material Weight G 1/4

21590051030 brass Ca. 90g

© BEKA 2013 Subject to alterations!

BAIER + KÖPPEL GmbH + Co. KG BEETHOVENSTR. 14 POSTFACH 1320 TEL:+49 9241 729-0 WEB: www.beka-lube.de
PRÄZISIONSAPPARATEFABRIK D-91257 PEGNITZ D-91257 PEGNITZ FAX: +49 9241 729-50 EMAIL: [email protected]
Partners
AUSTRIA CHINA KOREA TURKEY
BEKA-Lube GmbH EAST TSANHAIR COMPANY LTD. BEKA AHWON BEKAMAKS MAKINA SANAYI ve TICARET
Carola-Blome-Str. 7 7A Building, Medicine Valley No.1, 326-1 Danggung Dong LTD. STI. Kucukyali Ticaret Merkezi
5020 Salzburg No.9 Tianfu Street, Bio-Medicine Park, Gunpo Si Kyungki Do Korea B Blok No. 7 Girne Mah.
fon +43 / 662 / 43 84 40 Zhongguancun Science Park, fon +82 / 31 / 451 / 0628 34852 Maltepe / Istanbul
fax +43 / 662 / 43 84 403 Daxing District, Beijing, China 102600 fax +82 / 31 / 451 / 0974 fon +90 / 216 / 367 34 00
e-mail [email protected] fon +86 / 10 / 83 681 526 e-mail [email protected] fax +90 / 216 / 367 33 85
fax +86 / 10 / 83 681 520 e-mail [email protected]
e-mail [email protected]

BELGIUM FRANCE NETHERLANDS USA

BEKA LUBE N.V.S.A. BEKALUBE FRANCE BEKA NEDERLAND B.V. BEKA-MAX of America
Demerstraat 32 4, bis Rue de l’Artisanat Wagenmakerij 11 2600 North America Drive Suite 8
BE 3200 Aarschot 89100 Paron 4762 AV Zevenbergen P.O. Box 615 West Seneca, NY 14224
fon +32 / 16 / 64 09 26 fon +33 / 386 / 83 39 06 fon +31 / 168 / 37 15 38 fon +1 / 905 / 821 / 1050
fax +32 / 16 / 64 05 48 fax +33 / 386 / 65 52 24 fax +31 / 168 / 33 83 29 fax +1 / 905 / 858 / 05 97
e-mail [email protected] e-mail [email protected] e-mail [email protected] e-mail [email protected]

CANADA ITALY SPAIN

BEKA-LUBE Products Inc. BEKALUBE s.r.l. BEKA-LUBE IBERICA S.L.
2830 Argentia Road, Unit 9 Via Rossi 152 Avda. de Suiza, 3 P.A.L. Coslada
Mississauga ON L5N 8G4 20043 Arcore 28820 Coslada (Madrid)
fon +1 / 905 / 821 / 1050 fon +39 / 039 / 618 00 88 fon +34 / 91 / 670 7800
fax +1 / 905 / 858 / 0597 fax +39 / 039 / 61 75 23 fax +34 / 91 / 670 78413
e-mail [email protected] e-mail [email protected] e-mail [email protected]

Subsidiaries
Argentinia Japan
Australia Latvia
Belarus Lithuania
Bosnia Luxemburg
Brazil Malaysia
Croatia New Zealand
Czechia Norway
Denmark Poland
Estonia Portugal
Finland Russia
Great Britain Serbia
Greece Slovakia
Hong Kong Slovenia
Hungaria South Africa
India Sweden
Indonesia Switzerland
Iceland and others
Ireland © BEKA 2013 Subject to alterations!